LIGHT TOWER MLT3060M • MLT3060K MLT3080M - · PDF file11 MAST JUNCTION BOX ASSEMBLY -...

LIGHT TOWERMLT3060M • MLT3060K

00115

MLT3080M • MLT3080K

PARTS MANUAL

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Discount-Equipment.com is your online resource for commercial and industrial quality equipment sales and rentals. We sell worldwide for the brands Genie, Terex, Stihl, JLG,

Multiquip, Mayco, Stone, Diamond Products, Airman, Mustang, Power Blanket.

Locations:

Florida (West Palm Beach) – 561-964-4949

Outside Florida TOLL FREE: 877-690-3101

Need parts? Check out our website at www.discount-equipment.com

Can’t find what you need? Click on this link: http://www.discount-equipment.com/category/5443-parts/ and fill out the request form. Make sure you have your machines model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs.

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TABLE OF CONTENTS

PageINTRODUCTION ................................................................................................................................ 2UNIT DECALS - FRONT, REAR AND TOP ....................................................................................... 4UNIT DECALS - LEFT SIDE .............................................................................................................. 5UNIT DECALS - RIGHT SIDE ............................................................................................................ 6UNIT DECALS - INSIDE UNIT ........................................................................................................... 7LIGHT ASSEMBLY - OVAL................................................................................................................ 8MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS ....................................................... 10MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS OPTION ........................... 12MAST ASSEMBLY - MANUAL WINCH............................................................................................ 14MAST ASSEMBLY - ELECTRIC WINCH OPTION .......................................................................... 16MAST POST ASSEMBLY ................................................................................................................ 18ENCLOSURE ASSEMBLY............................................................................................................... 20CONTROL BOX ASSEMBLY ........................................................................................................... 22CONTROL PANEL ASSEMBLY - MLT3060M, MLT3060K.............................................................. 24CONTROL PANEL ASSEMBLY - MLT3080M, MLT3080K.............................................................. 26ENGINE ASSEMBLY - MITSUBISHI................................................................................................ 28ENGINE ASSEMBLY OPTIONAL FEATURES - MITSUBISHI ....................................................... 30ENGINE ASSEMBLY - KUBOTA ..................................................................................................... 32ENGINE ASSEMBLY OPTIONAL FEATURES - KUBOTA .............................................................. 34GENERATOR ASSEMBLY - 6KW ................................................................................................... 36GENERATOR ASSEMBLY - 8KW (START SERIAL NUMBER 0900432)....................................... 38GENERATOR ASSEMBLY - 8KW (END SERIAL NUMBER 0900431) ........................................... 40COMPONENTS TO TRAILER ASSEMBLY ..................................................................................... 42TRAILER ASSEMBLY ...................................................................................................................... 44TRAILER LIGHTS WIRING HARNESS ASSEMBLY ....................................................................... 46RECOMMENDED SPARE PARTS LIST - COMMON...................................................................... 48RECOMMENDED SPARE PARTS LIST - KUBOTA ONLY ............................................................. 49RECOMMENDED SPARE PARTS LIST - MITSUBISHI ONLY ....................................................... 49NOTES ............................................................................................................................................. 50

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LIGHT ASSEMBLY - OVAL

00698

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30

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27

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2625

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141

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21

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A6

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LIGHT ASSEMBLY - OVAL

ITEM PART QTY DESCRIPTION NOTES

1 13399 2 Screw, M4x18 pan phil2 60067 4 Washer, #10 flat .435/.060, SS 3 13372 2 Washer, #4 nylon4 13370 1 Assembly, tether 5 60051 2 Nut, M4-.70 nylock, G8.86 13438 1 Cord, power hard wired7 60307 2 Nut, 500-13 nylock, G58 60309 2 Washer, .500 flat 1.060/.090 9 13392 2 Stud, trunnion

10 13390 4 Washer, .500 nylon11 13375 1 Support, housing/trunnion12 13393 1 Screw, M5x12 phillips green Grounding screw13 13381 1 Socket, bulb14 60694 2 Screw, 8-32x.750 pan phil, SS15 13378 2 Gasket, silicone16 13366 1 Housing17 15861 1 Nut, special, .500NPT lock18 13386 1 Fitting, nipple - .50019 13387 1 Connector, weather tight20 15864 1 Strain relief, .500NPT watertight, .270/.464 ID21 13403 1 Handle, T - oval light wing nut22 13368 1 Trunnion23 13892 1 Support, bulb24 13374 1 Support, housing/trunnion25 13377 1 Bracket, end plate26 13388 10 Screw, M5x12 slotted hex w/flange27 13376 1 Bracket, socket end plate28 11391 1 Bulb, 1000W MH short length 29 13373 1 Gasket, lens oval30 13369 1 Lens, glass oval31 13367 1 Assembly, aluminum ring32 60447 1 Nut, M5-.80 nylock, SS33 60304 1 Screw, M5-.80x25 pan phil, G4.8-- 13311 4 Assembly, light fixture - 1000W hard wired Items 1 - 33

OPTIONAL FEATURESQuick Disconnect:

A 13383 1 Cord, power quick disconnect B 60398 1 Screw, 10-32x.500 pan phil, SS C 19041 1 Clip, spring holder D 60061 1 Nut, 10-32 nylock, G5 -- 13601 4 Assembly, light fixture/QD cord clip

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MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS

00699

12

3

45

6

7

8

9

10

11

12

8

7

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MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS


1 12109 1 Cover, box, 2-gang plastic2 60424 4 Screw, 6-32x.750 pan phil, G23 13749 1 Gasket, junction box - HFI 2810004 66100 4 Connector, 2 pos5 66101 2 Connector, 3 pos6 66102 1 Connector, 5 pos7 60755 2 Fitting, strt .750MNPT x .500FNPT, nylon8 15864 4 Strain relief, .500NPT water tight9 12095B 1 Bracket, junction box

10 16143 1 Clamp, tubing .50011 12094 1 Box, junction12 14656 1 Strain relief, .750NPT water tight-- 11789 1 Assembly, mast junction box

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MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS OPTION

00700

12

3

45

6

7

89

98

10

11

12

13

8

14

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MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS OPTION


1 12109 1 Cover, box, 2-gang plastic2 60424 4 Screw, 6-32x.750 pan phil, G23 13749 1 Gasket, junction box - HFI 2810004 66100 4 Connector, 2 pos5 66101 2 Connector, 3 pos6 66102 1 Connector, 5 pos7 60755 2 Fitting, .750MNPT x .500FNPT, nylon8 15403 4 Connector, quick disconnect Female9 15404 4 Cap, receptacle w/chain

10 12095B 1 Bracket, junction box11 16143 1 Clamp, tubing .50012 12094 1 Box, junction13 14656 1 Strain relief, .750NPT water tight14 12713 1 Fitting, strt - .500MNPT x .500FNPT-- 11957 1 Assembly, mast junction box

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MAST ASSEMBLY - MANUAL WINCH

00701

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1

2730

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2

3029

28 2726

2524

10

10

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10

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52

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313 2

1110

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1013

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1617

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9

2322

21

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32

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31

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MAST ASSEMBLY - MANUAL WINCH


1 11954 1 Cord, coil2 14262 2 Sheave - 3 in 3 15380 5 Pin, cotter - .125x1.250 4 15006 1 Cable - .188 in. x 27 ft. steel w/ball swedge 5 15014 4 Shim, 2x3x.281, GSM 6 15015 3 Pin, clevis - .500 dia. x 1.25 7 14871 1 Strain relief - .500NPT, .500 cord 8 11933B 1 Weldment, mast - 4.00 9 15013 4 Shim, 2x2x.344, GSM

10 16143 5 Clamp, tubing, .500 11 11934B 1 Weldment, mast - 3.00 12 13527B 1 Weldment, mast crossbar 3/4 in. studs 13 12095B 1 Bracket, junction box 14 15829 1 Reflector, red 15 60397 1 Screw, 10-32x1.00 pan phil, G2 16 60252 2 Washer, #10 split lock17 60237 2 Washer, #10 flat .495/.036 18 14231 2 Nut, 10-32 hex, G2 19 16257B 1 Weldment, mast - 2.00 20 14798 1 Cable, .188 in. x 16 ft. steel w/teardrop 21 14151 1 Cable, .188 in. x 11 ft. steel w/ball swedge 22 15003 1 Thimble, cable - .188 23 15002 2 Clip, wire rope .188, single saddle 24 60247 1 Washer, .750 flat 2.020/.130 25 11649Z 1 Weldment, T-bolt 26 15292 1 Screw, .750-10x6.50 std hex, SS 27 60744 2 Washer, .750 flat 1.25/.06028 11902B 1 Weldment, mast tube 29 14234 2 Pin, clevis - .500x2.00 30 60584 2 Nut, .750-10 nylock, G5 31 16600 2 Winch, manual - 1500 lb., no handle Includes nut32 15623 2 Handle, winch - 9.00 in. long

OPTIONAL FEATURESDrape Cord:

A 15612 33 ft Cable, 16-7 cold mast drapeLight Storage:

B 13869B 2 Weldment, light storage - rightC 13870B 2 Weldment, light storage - left

1500614151

14798

00702

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MAST ASSEMBLY - ELECTRIC WINCH OPTION

00703

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C

1215

1617

1819

20

14

21

3 2

1312

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11

2524

23

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3231

30 2928

2726

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18

109

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52

3 4

2932

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3938

3635

37

34

33

3938

35

3337

36

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7

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MAST ASSEMBLY - ELECTRIC WINCH OPTION


1 11954 1 Cord, coil2 14262 3 Sheave - 3 in3 15380 5 Pin, cotter - .125x1.2504 15006 1 Cable - .188 in. x 27 ft. steel w/ball swedge5 15014 4 Shim, 2x3x.281, GSM6 15015 3 Pin, clevis - .500 dia. x 1.257 13796B 1 Weldment, proximity sensor bracket8 65511 2 Sensor, proximity9 14871 1 Strain relief - .500NPT, .50 cord

10 12085B 1 Weldment, mast - 4.0011 15013 4 Shim, 2x2x.344, GSM12 16143 3 Clamp, tubing, .50013 12084B 1 Weldment, mast - 3.0014 13527B 1 Weldment, mast crossbar 3/4 in. studs15 12095 1 Bracket, junction box16 15829 1 Reflector, red17 60397 2 Screw, 10-32x1.00 pan phil, G218 60252 2 Washer, #10 split lock19 60237 2 Washer, #10 flat .495/.03620 14231 2 Nut, 10-32 hex, G221 16257B 1 Weldment, mast - 2.00 22 14798 1 Cable, .188 in. x 16 ft. steel w/teardrop23 14151 1 Cable, .188 in. x 11 ft. steel w/ball swedge24 15003 1 Thimble, cable - .18825 15002 2 Clip, wire rope .188, single saddle26 60247 1 Washer, .750 flat 2.020/.13027 11649Z 1 Weldment, T-bolt28 15292 1 Screw, .750-10x6.50 std hex, SS29 60744 2 Washer, .750 flat 1.25/.06030 12876B 1 Weldment, mast tube31 14234 2 Pin, clevis - .500x2.0032 60584 2 Nut, .750-10 nylock, G533 12874 2 Winch, electric - 770 lb. hoist34 12922 4 Boot, battery cable - red35 12872B 2 Bracket, winch mounting36 65707 2 Switch, toggle - SPDT, spring weatherproof 37 65049 2 Relay, 12V 30/40A NO w/diode38 11293 2 Contactor, 12V39 12875B 2 Cover, winch contactor40 11967B 1 Tube, mount

OPTIONAL FEATURESDrape Cord:

A 15612 1 Cable, 16-7 cold mast drapeLight Storage:

B 13869B 2 Weldment, light storage - rightC 13870B 2 Weldment, light storage - left

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MAST POST ASSEMBLY

00704

2119

8

910

1112

1315 14

5

34

20

19

18

17

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16

26

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2

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MAST POST ASSEMBLY


1 60732 2 Screw, .500-13x5.50 std hex, SS2 60699 4 Washer, .500 flat 1.070/.080, SS3 14845B 1 Spring, kickback - 50 lb4 11554Z 1 Plate, spacer - kick-back spring5 11057B 1 Weldment, mast post6 60702 2 Washer, .500 split lock, SS7 14229 2 Nut, .500-13 hex8 15165 1 Pin, roll - .250x1.250 plain9 11215 1 Assembly, latch bar

10 14663Z 1 Bar, latch11 60706 1 Ring, split - 1.00, SS12 60707 .58 ft Chain, sash, SS13 14403 1 Pin, cotterless - .312x1.014 14275 1 Spring, compression - .60 ODx2.75x.05415 15380 2 Pin, cotter - .125x1.25016 14234 1 Pin, clevis - .500 dia. x 2.017 14261 1 Sheave, 2 in18 60683 6 Screw, .500-13x1.50 std hex, SS19 60416 4 Washer, .500 flat 1.375/.09020 60659 2 Screw, .500-13x5.0 std hex, G521 60307 8 Nut, .500-13 nylock, G5

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ENCLOSURE ASSEMBLY

00705

25

28

30

1011

1516

17

1312

14

10

26

25

1312

29

27

29

32

4

6

1

5

9

8

78

7

24

22

23

2120

19

18

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ENCLOSURE ASSEMBLY


1 11096W 1 Panel, radiator access2 11935 1 Pad, rubber - 2.00x2.00x1.003 12344ZN 1 Weldment, cradle4 16099 1 Assembly, cradle pin 5 11062W 1 Panel, top6 12605 2 Latch, door - T style, SS7 11095 2 Hinge, continuous - 43.00 8 11066W 2 Panel, door9 15123 2 Latch, paddle w/7 lb. spring

10 66372 2 Lens, light - red, clearance marker11 11060W 1 Panel, rear 12 10220 2 Light, rear tail/turn, round, no grommet13 10221 2 Grommet, rear light, rubber - 4.5 in14 10219 2 Assembly, rear tail/turn light15 10224 1 Bracket, license plate16 10225 1 Light, license bracket17 10223 1 Assembly, license plate light/bracket 18 14410 1 Assembly, overflow jug - 2 qt 19 19714 1 Cap, overflow jug20 19726 1 Clamp, overflow jug21 20287 1 Jug, overflow - 2 qt (.5 gal) 22 60777 1 Clamp, hose - .312 fuel hose, crimp style23 22419B 1 Bracket, support overflow jug - .5 gal24 19220 1 Hose, overflow25 16560 2 Fender, plastic -13 in. tire26 12015W 1 Panel, side - left27 11077W 1 Panel, front28 12014W 1 Panel, side - right29 66373 2 Lens, light - amber, clearance marker30 14459B 1 Bracket, door adjustment

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CONTROL BOX ASSEMBLY

1

3

4

5

5

A

C

B

5

6

78

00706

2

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CONTROL BOX ASSEMBLY


1 13666B 1 Box, control2 60148 1 Nut, M12-1.75 sflg, G8.83 13690B 2 Bracket, capacitor4 65959 2 Capacitor, dual 24µF sealed stud mount5 14219 6 Strain relief, .75 romex w/nut6 14201 1 Relay, 10A SPDT 12VDC time delay - 15 sec7 14139 1 Block, terminal - 12 pos8 14203 1 Block, terminal - 10 pos-- 60684 4 Screw, .250-20x.875 std hex, SS Attaches control box to unit-- 60144 4 Nut, .250-20 nylock, G5 Attaches control box to unit-- 60696 8 Washer, .250 flat .625/.050, SS Attaches control box to unit

OPTIONAL FEATURESInterior Light:

A 11947 1 Light, interior w/switch Battery Charger:

B 65326 1 Charger, battery - 2 amp, 3 stage C 12429B 1 Bracket, battery charger - 2 amp, 3 stage

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CONTROL PANEL ASSEMBLY - MLT3060M, MLT3060K

00707

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54

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1 10441 1 Panel, control MLT3060K2 10444 1 Panel, control MLT3060M3 65388 1 Light, indicator red - w/wire 12V DC4 65849 1 Breaker, 20A, 120V, 1-pole, push button5 65963 1 Breaker, 30A, 250V, 2 pole, stud term6 14249 4 Breaker, 15A, 250V, 1 pole7 66423 1 PCB, LED lights - expanded8 14130 1 Receptacle, 120V/20A GFI 9 66257 3 Spacer, plastic, .2 ID, .375 OD, .25 thick

10 15195 1 Switch, key11 16694 1 Indicator, glow plug MLT3060M12 14137 1 Receptacle, 240V/30A twist 13 65850 1 Breaker, 10A, 240V, 1 pole push button14 15085 1 Gauge, hourmeter15 14204 1 Kit, ground bar16 13677 1 Hinge, continuous - 11.00

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00708

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1 13675 1 Panel, control MLT3080K2 10437 1 Panel, control MLT3080M3 65388 1 Light, indicator red - w/wire 12V DC4 65849 2 Breaker, 20A, 120V, 1-pole, push button5 65864 1 Breaker, 40A, 250V, 2 pole, screw term6 14249 4 Breaker, 15A 250V 1 pole7 66410 1 PCB, LED lights MLT - expanded8 14130 2 Receptacle, 120V/20A GFI9 66257 3 Spacer, plastic, .2 ID .375 OD .25 thick

10 65963 1 Breaker, 30A, 250V, 2 pole, stud term11 15195 1 Switch, key12 65513 1 Glow indicator MLT3080M13 14137 1 Receptacle, 240V/30A twist14 14841 1 Breaker, 10A, 240V, 1 pole, push button15 15085 1 Gauge, hourmeter16 14204 1 Kit, ground bar17 13677 1 Hinge, continuous - 11.00

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ENGINE ASSEMBLY - MITSUBISHI

00709

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1

4

57

6

28

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12

18

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21

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1315,16

26

2425

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ENGINE ASSEMBLY - MITSUBISHI


1 11413B 1 Guard, fan2 19219 1 Cap, pressure radiator3 13924 1 Radiator, w/fan guard - welded4 11135B 2 Bracket, radiator5 15422 4 Clamp, hose - SAE 020 (.75-1.75)6 16688 1 Hose, radiator - lower 7 16742 1 Fan, engine8 16692 1 V-belt, alternator 9 11148 1 Dipstick, oil

10 11147 1 Cap, oil filler 11 16691 1 Filter, oil12 16677 1 Switch, oil pressure 13 16553B 1 Weldment, engine mount - right14 15241 4 Isolator, rubber - 80-200 lbs 15 12888 1 Plug, oil drain 16 12889 1 Gasket, oil drain17 17641 1 Filter, fuel - head and element Start SN: 1003181

16685 1 Filter, fuel - head and element End SN: 1003180 18 17647 1 Element, fuel filter Start SN: 1003181

16686 1 Element, fuel filter End SN: 1003180 19 12838B 1 Bracket, fuel filter/pump 20 13278 1 Fuel pump, electric21 32885 1 Engine, Mitsubishi - L3E Tier IV Start SN: 1310252

13046 1 Engine, Mitsubishi - L3E int. Tier IV End SN: 131025022 16554B 1 Weldment, engine mount - left23 16833 1 Assembly, starter 24 12529 1 Manifold, exhaust 25 11042 1 Gasket, exhaust manifold26 13710 1 Muffler, engine27 16678 1 Switch, coolant temperature 28 16743 1 Alternator 29 32383 1 Hose, radiator - upper30 16589 1 Hose, air cleaner 31 16551B 1 Bracket, air cleaner 32 34066 1 Filter, air w/bracket33 16444 1 Element, air filter34 16445 1 Bracket, air cleaner housing-- 16683 1 Solenoid, fuel shutdown-- 16693 3 Plug, glow -- 15074 1 Cable, battery - 38 in, 4 GA red, .438 in. lug -- 12568 1 Cable, battery - 27 in. 4 GA black, 3.8 in. lug-- 16744 1 Water pump -- 12213 1 Gasket, water pump -- 16745 1 Thermostat -- 12214 1 Gasket, thermostat -- 12959 1 Gasket, intake manifold L3E -- 12214 1 Gasket, thermostat -- 16874 1 Assembly, engine harness -- 11366 1 Solenoid, starter -- 11367 1 Stud, exhaust manifold

Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions.

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ENGINE ASSEMBLY OPTIONAL FEATURES - MITSUBISHI

00710

FE

DC

B A

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ENGINE ASSEMBLY OPTIONAL FEATURES - MITSUBISHI


Lower Radiator Hose Heater:A 19338 2 Clamp, hose - SAE016 (.68-1.50)B 65649 1 Heater, engine - low rad hose

Oil Drain:C 60766 1 Valve, drain 18mm-1.5 w/nippleD 60777 1 Clamp, hose - .312 fuel hose crimp styleE 12227 1 Hose, oil drain .375x20, 30R7

Heated Fuel Filter:F 13876 1 Kit, heater - fuel filter

Battery Disconnect:-- 10699 1 Cable, battery - 24 in. 4 GA black, 3/8 lug

Cold Weather Belt:-- 10386 1 Belt, cold weather


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ENGINE ASSEMBLY - KUBOTA

67

3

2

3

1

4

5

530

12

13

26

13

1214

1127

9

34,3533

29

8

1516

31

36

10

1723

18

19

20

21

2425

22

28

32

00711

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ENGINE ASSEMBLY - KUBOTA


1 11413B 1 Guard, fan2 19219 1 Cap, pressure radiator - 14 psi3 11683B 2 Bracket, radiator4 16687 1 Hose, radiator - upper5 15422 4 Clamp, hose - SAE (.75-1.75)6 13924 1 Radiator, w/fan guard7 12350 1 Hose, radiator - lower 8 15495 1 Fan, pusher9 11628 1 V-belt, Kubota

10 14099 1 Switch, coolant temperature11 60649 2 Clamp, tubing - .750 hvy duty12 12338B 2 Weldment, engine mount13 15241 2 Compression mount14 10775 1 Filter, oil D1005 & D1105 engines

15146 1 Filter, oil D905 engine15 15073 1 Cable, battery - 24 in. 4 GA black, .438 lug16 15074 1 Cable, battery - 38 in. 4 GA red, .438 lug 17 16589 1 Hose, air cleaner 18 13278 1 Pump, fuel, electric19 13483B 1 Weldment, filter bracket20 13481 1 Assembly, fuel filter -- 62001 2 Screw, .312-18x1.250 std hex Attaches item 20 to item 19-- 60119 4 Washer, .312 flat .875/.070 Attaches item 20 to item 19-- 60271 2 Washer, .312 split lock Attaches item 20 to item 19-- 60285 2 Nut, .312-18 hex, G2 Attaches item 20 to item 1921 13515 1 Element, fuel filter 22 41235B 2 Spacer, - .75 OD x .375 ID x 1.00 long23 16445 1 Bracket, air cleaner housing24 34066 1 Filter, air w/bracket25 16444 1 Element, air filter26 13310 1 Engine, Kubota D1005 MLT3060K start SN: 1003282

12286 1 Engine, Kubota D905 MLT3060K end SN: 100328113281 1 Engine, Kubota D1105 MLT3080K

27 12483 1 Dipstick, engine oil 28 13526 1 Joint eye, double port29 11042 1 Gasket, exhaust manifold 30 15021 1 Muffler, engine31 -- 1 Starter, engine Refer to note32 15375 1 Switch, oil pressure33 12486 1 Alternator34 -- 1 Cap, oil filler Refer to note35 -- 1 O-ring, oil cap Refer to note36 -- 1 Thermostat assy Refer to note-- -- 3 Glow plug, engine Refer to note-- -- 1 Pump, water Refer to note-- -- 1 Gasket, water pump Refer to note-- 65996 1 Assembly, engine harness

Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Magnum Power Products LLC Technical Service Department at 1-800-926-9768 for information regarding engine parts.Disc

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ENGINE ASSEMBLY OPTIONAL FEATURES - KUBOTA

00712

B A

C

D

EF

H

G

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ENGINE ASSEMBLY OPTIONAL FEATURES - KUBOTA


Lower Radiator Hose Heater:A 14338 2 Clamp, hose - SAE016 (.068-150)B 65649 1 Heater, engine - lower radiator hose

Oil Drain:C 60774 1 Valve, drain 22mm-1.5 w/nippleD 60777 1 Clamp, hose - .312 fuel hose crimp styleE 12227 1 Hose, oil drain .375x20, 30R7

Heated Fuel Filter:F 10407 1 Adapter, heater elementG 13682 1 Heater, fuel filterH 13515 1 Element, fuel filter

Battery Disconnect:-- 10699 1 Cable, battery - 24 in. 4 GA black, 3/8 in. lug

Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Magnum Power Products LLC Technical Service Department at 1-800-926-9768 for information regarding engine parts.

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35

GENERATOR ASSEMBLY - 6KW

00713

1

2

12

3

1514

13

1110

9

8

7

56

4

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GENERATOR ASSEMBLY - 6KW


1 12736 1 Cover, generator, Marathon 2 16395 2 Clamp, capacitor 3 12159 1 Capacitor, 25µF, 440V Marathon

15695 1 Capacitor, 45µF, Marathon 4 12916 1 Block, terminal, Marathon5 60410 6 Screw, M8-1.25x16 std hex, G8.86 60029 6 Washer, M8 split lock7 16123 1 Plate, drive - SAE 6.5 8 11339 1 Spacer, generator drive plate, Marathon 9 12527 1 Fan, generator, Marathon Model 201

16421 1 Blade, generator fan, Marathon Model 33210 12329 1 Seal, pancake bearing, Marathon 11 12328 1 Bearing, pancake, Marathon 12 16556 1 Generator, Marathon, 201CSA5411 Items 1-12 and 1513 15045 1 Bracket, generator mounting14 15241 2 Isolator, rubber - 80-200 lb 15 12327 1 Cover, pancake case, Marathon


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GENERATOR ASSEMBLY - 8KW (START SERIAL NUMBER 0900432)

00714

13

3

1211

10

9

8

7

56

4

16

1514

1

2

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GENERATOR ASSEMBLY - 8KW (START SERIAL NUMBER 0900432)


1 12736 1 Cover, generator, Marathon 2 16395 2 Clamp, capacitor 3 35406 1 Capacitor, 25µF, 550V, Marathon 4 12916 1 Block, terminal, Marathon 5 60165 6 Screw, M8-1.25x16 std hex, G10.9 6 60029 6 Washer, M8 split lock7 16123 1 Plate, drive - SAE 6.58 11336 6 Screw, .375-24x1.75 generator, Marathon9 11339 1 Spacer, generator drive plate, Marathon

10 16421 1 Blade, generator fan, Marathon11 11337 1 O-ring, generator, Marathon12 16134 1 Bearing, Marathon 13 10486 1 Generator, Marathon, 201CSA5420 cap reg Items 1-13 and 1614 15045 1 Bracket, generator mounting 15 15241 2 Isolator, rubber - 80-200 lb 16 11338 1 Cover, generator end, Marathon-- 15493 2 Diode, reverse polarity, Marathon -- 15492 1 Suppressor, Marathon


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GENERATOR ASSEMBLY - 8KW (END SERIAL NUMBER 0900431)

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141315

12

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1

2

1110

9

8

7

6

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GENERATOR ASSEMBLY - 8KW (END SERIAL NUMBER 0900431)


1 12736 1 Cover, generator, Marathon 2 16395 2 Clamp, capacitor 3 15695 1 Capacitor, 45µF, Marathon

15798 - Capacitor, 50µF, 440VAC, Marathon 4 60165 6 Screw, M8-1.25x16 std hex, G10.9 5 60029 6 Washer, M8 split lock6 16123 1 Plate, drive - SAE 6.57 11336 6 Screw, .375-24x1.75 generator, Marathon8 11339 1 Spacer, generator drive plate, Marathon9 16421 1 Blade, generator fan, Marathon

10 11337 1 O-ring, generator, Marathon11 16134 1 Bearing, Marathon 12 15212 1 Generator, Marathon, 332CSA5211 cap reg Items 1-12 and 1513 15045 1 Bracket, generator mounting14 15241 2 Isolator, rubber - 80-200 lb 15 11338 1 Cover, generator end, Marathon-- 15493 2 Diode, reverse polarity, Marathon -- 15492 1 Suppressor, Marathon


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COMPONENTS TO TRAILER ASSEMBLY

2

17

1615

1A

5

12

19

910

11

18

13

14

3

C

6

74

8

00716

B

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COMPONENTS TO TRAILER ASSEMBLY


1 14146 2 Bolt, J - .250-20x10.002 12924B 1 Angle, battery hold-down 3 12080 1 Cap, fuel tank vented - 3.5 in4 16271 1 Fitting, 90° - .250NPTx.188 barb5 11065B 2 Bracket, fuel tank support 6 15142 1 Fitting, strt, - .250NPTx.312 barb7 11083 1 Tube, fuel pick-up - 30.75 in8 11054 1 Tank, fuel - 30 gal9 60028 12 Screw, .312-18x1.0 std hex, G5

10 60271 12 Washer, .312-18 split lock11 60243 12 Washer, .312-18 flat .735/.06012 10656 4 Assembly, transformer - can and base13 10931 4 Can, transformer - ballast box14 10930 4 Bracket, transformer and base - w/strain relief15 10241 1 Clamp, 2.5 in. - manual holder16 11121 1 Tube, manual holder - 14 in17 11131B 1 Bracket, manual holder Attached to back of control box18 10692B 2 Bracket, control box mounting19 62086 12 Nut, .312-18 U-clip - short type

OPTIONAL FEATURESGell Cell Battery:

A 60984 2 Bolt, J - .250-20x7.00 B 32622B 1 Angle, battery hold-down

Fuel Tank Cap:B 12137 1 Cap, fuel tank-vented 3.5 in. grn w/lanyard

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TRAILER ASSEMBLY

00717

A

2

B

765

8

CB

31026

24

25

39

10

BC

3

1

4J

9

3

BC

10

HG

E

D

F 2322

11

21

12

20

1918

17

13

14

15

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TRAILER ASSEMBLY


1 11221 1 Bracket, jack mounting - 1.25 deep2 11681 1 Jack, side wind - 2000 lb3 14326 4 Ring, retaining4 13819B 1 Weldment, chassis5 60504 6 Nut, .562-18 hex shackle lock 6 19637 4 Plate, shackle bracket7 60503 6 Screw, .562-18 hex shackle 8 14324 2 Kit, plunger9 12431Z 2 Weldment, outrigger

10 11682 3 Jack, top wind - 2000 lb11 11206 2 Hub, w/studs and outer races12 11201 4 U-bolt - axle 2200 lb13 11100 1 Assembly, axle - 2200 lb14 15976 2 Wheel, ST175/80D13 - 1360 lb.15 60096 10 Nut, .500-20 lug, G516 12460 2 Cap, wheel bearing17 11203 8 Nut, (U bolt) 2200 lb18 11202 2 Tie-plate, 2200 lb19 16679 2 Spring, 25 in. - 2200 lb20 11207 10 Stud, .500-20 wheel21 13000 2 Seal, - 2200 lb 22 11511 4 Bearing, roller 23 12308 2 Nut, spindle24 23367 2 Chain, safety - 7,800 lbs. rated25 16830 1 Coupler, 2.00 ball/2.50 channel26 12420B 1 Weldment, removable tongue

OPTIONAL FEATURESJacks:

A 13050 1 Assembly, jack, 2000 lb. side wind B 11965Z 4 Weldment, jack adapter C 13051 3 Assembly, jack, 2000 lb. top wind

Hitches:D 16741ZC 1 Weldment, combo hitch - 2.50 tongue E 16835B 1 Weldment, lunette ring - 3.00 ID F 16999B 1 Weldment, lunette ring - 2.50 ID G 13003B 1 Coupler, 2.00 ball/3/00 channel Bulldog hitchH 12155B 1 Spacer, coupler Bulldog hitch

Spare Tire:J 12235B 1 Weldment, spare tire holder

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TRAILER LIGHTS WIRING HARNESS ASSEMBLY

1 3

2

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TRAILER LIGHTS WIRING HARNESS ASSEMBLY


1 10267 1 Harness, trailer - left2 10262 1 Assembly, trailer light harness3 10266 1 Harness, trailer - right

OPTIONAL FEATURESTrailer Plug Adapters:

-- 65441 1 Adapter, pig-tail trailer light 4 pin to 12 pin-- 65465 1 Adapter, trailer wiring - flat 4 to round 7 blade-- 65464 1 Adapter, trailer wiring - flat 4 to round 7 pin-- 65463 1 Adapter, trailer wiring - flat 4 to round 6 pin-- 65548 1 Adapter, 4 pin flat to 4 pin flat x 12.00

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RECOMMENDED SPARE PARTS LIST - COMMON

ENGINE

Cap, fuel tank ................................................................................................... 12080Filter, air ............................................................................................................ 16444Pump, fuel ........................................................................................................ 13278

ELECTRICAL

Assembly, LED board ....................................................................................... 17649Breaker, 10A, 240V, 1 pole, push button .......................................................... 14841Breaker, 15A, 250V, 1 pole ............................................................................... 14249Breaker, 20A, 120V, 1 pole, push button, 8kW................................................. 65849Breaker, 30A, 250A, 2 pole, 6kW ..................................................................... 65963Breaker, 40A, 250V, 2 pole, 8kW...................................................................... 65864Capacitor, 24µF, dual........................................................................................ 65959Capacitor, 25µF, 440V, 6kW ............................................................................. 35132Capacitor, 25µF, 550V, 8kW ............................................................................. 35406Connector, 2 pos (qty - 4) ................................................................................. 66100Connector, 3 pos (qty - 2) ................................................................................. 66101Connector, 5 pos (qty - 1) ................................................................................. 66102Gauge, hourmeter ............................................................................................ 15085Key ................................................................................................................... 15309Relay, 10A SPDT, 15 second time delay .......................................................... 14201Switch, key ....................................................................................................... 15195

MAST

Assembly, light fixture - hard wired ................................................................... 13311Assembly, light fixture - quick disconnect ......................................................... 13312Bulb .................................................................................................................. 11391Cable, 11 ft........................................................................................................ 14151Cable, 16 ft ....................................................................................................... 14798Cable, 27 ft ....................................................................................................... 15006Coil cord ........................................................................................................... 11954Handle, winch ................................................................................................... 15623Transformer (includes cover)............................................................................ 10931Winch, manual - no handle............................................................................... 16600

JACKS

Jack, side wind - 2000 lb .................................................................................. 11681Jack, top wind - 2000 lb.................................................................................... 11682Ring, retaining .................................................................................................. 14326

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RECOMMENDED SPARE PARTS LIST - KUBOTA ONLY

ENGINE

Belt, V, Kubota .................................................................................................. 11628Filter, fuel element, Kubota............................................................................... 13515Filter, oil, Kubota D905 ..................................................................................... 15416Filter, oil, Kubota D1005/D1105 ........................................................................ 10775Hose, radiator - lower ....................................................................................... 12350Hose, radiator - upper....................................................................................... 16687Plug, glow, Kubota (start SN 489916)............................................................... 13238Plug, glow, Kubota (end SN 489916) ............................................................... 16393Solenoid, fuel shutdown (2 wire)....................................................................... 13018Switch, oil pressure, Kubota D905.................................................................... 15375

MAINTENANCE KITS

Filter, service kit - 250 hr, Kubota D905............................................................ SK026Filter, service kit - 250 hr, Kubota D1005/D1105 .............................................. SK151Service kit - 2000 hr, Kubota D905................................................................... SK027Service kit - 2000 hr, Kubota D1005/D1105...................................................... SK152

RECOMMENDED SPARE PARTS LIST - MITSUBISHI ONLY

ENGINE

Belt ................................................................................................................... 10386Filter, fuel, Mitsubishi ........................................................................................ 17647Filter, oil, Mitsubishi .......................................................................................... 16691Hose, radiator - lower ....................................................................................... 16688Hose, radiator - upper....................................................................................... 32383Plug, glow ......................................................................................................... 13238Solenoid, fuel shutdown ................................................................................... 16683Switch, coolant temperature ............................................................................. 16678Switch, oil pressure .......................................................................................... 16677

ELECTRICAL

Indicator, glow plug (6kW) ................................................................................ 16694Switch, glow indicator/ignition (8kW) ................................................................ 65513

MAINTENANCE KITS

Filter, service kit, 250 hr, Mitsubishi L3E........................................................... SK170Filter, service kit, 2000 hr, Mitsubishi L3E......................................................... SK171

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LIGHT TOWER MLT3060M • MLT3060K MLT3080M - · PDF file11 MAST JUNCTION BOX ASSEMBLY -...

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Transcript of LIGHT TOWER MLT3060M • MLT3060K MLT3080M - · PDF file11 MAST JUNCTION BOX ASSEMBLY -...