LIGHT TOWER - Generac Mobile Products

PARTS MANUAL

02142

LIGHT TOWERMLT6SC

76182 A 06/16

WARNINGCALIFORNIA PROPOSITION 65 WARNING: Engine exhaust and some of its constitu-

ents are known to the state of California to cause cancer, birth defects, and other reproductive harm. (000004)

WARNINGCALIFORNIA PROPOSITION 65 WARNING: Diesel engine exhaust and some of its

constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. (000005)

WARNINGENVIRONMENTAL HAZARD: Always recycle batteries at an official recycling center in

accordance with all local laws and regulations. Failure to do so could result in environmental damage, death or serious injury. (000228)

ii

Introduction

This parts manual was prepared based on the information available at the time of publication and is subject to change without notice. Generac Mobile Products reserves the right to change parts at any time. To check whether a revised parts manual is available, contact Generac Mobile Products.

DO NOT MODIFY or use this equipment for any application other than which it was designed for. To keep your equipment fully operational, it is suggested you maintain a stock of commonly used maintenance or service parts. A recommended spare parts list can be found in the back of this manual. To order service parts, please go to www.generacmobileproducts.com or call Generac Mobile Products.

WARNINGBefore operating or servicing this equipment, read and understand the Generac

Mobile Products Operating Manual which was included with the unit when shipped from the factory. Failure to do so increases the risk of injury to yourself or others.

GENERAC MOBILE PRODUCTS LLC215 Power Drive • Berlin, WI 54923 U.S.A.

Phone: 920-361-4442FAX: 920-361-4416

Toll Free: 1-800-926-9768www.generacmobileproducts.com

For technical or parts QUESTIONS, please contact the Generac Mobile Products Technical Service team at 1-800-926-9768.

Engine Make:__________________________________________Engine Serial Number:___________________________________Engine Model Number: __________________________________Generator Make: _______________________________________Generator Model Number:________________________________Generator Serial Number: ________________________________Unit Model Number:_____________________________________Unit Serial Number: _____________________________________

iii

This Page Intentionally Left Blank

iv

Table of Contents

Introduction .............................................................................................................................................. iiiParts Manual Instructions............................................................................................................ 1

Unit Decals - Front, Rear and Top........................................................................................ 2Unit Decals - Left and Right Sides........................................................................................ 4Unit Decals - Inside Unit ....................................................................................................... 6Light Assembly ..................................................................................................................... 8Mast Junction Box Assembly.............................................................................................. 10Mast Assembly - Manual Winch ......................................................................................... 12Mast Assembly - Electric Winch Option.............................................................................. 14Enclosure Assembly (1 of 2)............................................................................................... 16Enclosure Assembly (2 of 2)............................................................................................... 18Control Box assembly......................................................................................................... 20Cooling System Assembly.................................................................................................. 22Engine Assembly (1 of 2) ................................................................................................... 24Engine Assembly (2 of 2) ................................................................................................... 26Generator Assembly........................................................................................................... 28Components To trailer assembly........................................................................................ 30Trailer Assembly................................................................................................................. 32Recommended Spare Parts List......................................................................................... 34

v

This Page Intentionally Left Blank

vi

Parts Manual Instructions

Product illustrations are only representations. Products supplied may vary from the illustrations in this parts manual. Parts not shown in the illustration are indicated by a double dash (--) in the item column.

Please be prepared to provide the following information when ordering replacement parts: model number, serial number (on unit serial tag), part number, purchase order number (if applicable), shipping address, shipping method.

Refer to the illustration below to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important information, such as the unit serial number, model number, VIN and tire loading information are found on these tags. Record the information from these tags so it is available if the tags are lost or damaged. When ordering parts or requesting assistance, you may be asked to provide this information.

01741

VIN Tag

Unit ID Tag(Located on top of control box)

Serial Number

V

A

Model

KVA

Manufacturing Code

1 ph. 1.0PF 3 ph. .8PF 3 ph. 1.0PF

KW

Country of Origin

Weight (lbs/kg) RPM/Frequency

Rating

Ins. Class

FOR ELECTRICAL EQUIPMENTONLY. POUR MATERIAL

ELECTRIQUE SEULEMENT.209649

Form: SFC626B

Manufactured by Generac Mobile Products LLC(920) 361-4442 (800) 926-9768

TIRE AND LOADING INFORMATIONRENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT

SEE OWNER’SMANUAL FOR ADDITIONAL

INFORMATIONVOIR LE

MANUEL DEL’USAGER

POURPLUS DE

RENSEIGNEMENTS

MANUFACTURED BY/FABRIQUE PAR: Generac Mobile Products LLC DATE: 00/0000

GVWR/PNBV: 000KG (0000LBS) COLD INF. PRESS./ PRESS. DE

V.I.N./N.I.V.: 00000000000000000 TYPE: TRAILER

MODEL:

XXX000

GAWR / PNBE TIRE / PNEU RIM / JANTE GONF A FROID - KPA(PSI/LPC) SGL / DUAL

EACHAXLE

THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS(FMVSS) AND CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE.

CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA FABRICATION.

The weight of cargo should never exceed 0000KG (0000LBS)Le poids du chargement ne doit jamais depasser 0000KG (0000LBS)

76182 A MLT6SC Parts Manual 1

UNIT DECALS - FRONT, REAR AND TOP

01403

S≤15 mg/kg

ULTRA LOWSULFUR

FUEL ONLY

1. Read operator's manual.2. Use hitch rated for trailer's "gross vehicle weight rating".3. Securely attach trailer to tow vehicle.4. Attach safety chains using a cross pattern.5. Attach breakdown chain to vehicle.6. Check trailer lights.

TOWING INSTRUCTIONS INSTRUCCIONES PARA REMOLQUE1. Lea el manual del operador.2. Use un enganche adecuado para la “capacidad de peso bruto del vehículo” del remolque.3. Enganche firmemente el remolque al vehículo de remolque.4. Enganche las cadenas de seguridad en forma cruzada.5. Enganche al vehículo la cadena de emergencia para averías.6. Revise las luces del remolque.

ABSCHLEPPANWEISUNGEN1. Lire le manuel de l’utilisateur.2. Utiliser un attelage convenant au poids nominal brut de la remorque.3. Arrimer solidement la remorque au véhicule tracteur.4. Poser les chaînes de sécurité en les croisant.5. Fixer la chaîne de remorquage au véhicule.6. Vérifier les feux de la remorque.

INSTRUCTIONS DE REMORQUAGE1. Benutzerhandbuch lesen.2. Anhängevorrichtung verwenden, die der „Gesamtbetriebsgewichtsklasse” des Fahrzeugs entspricht.3. Anhänger sicher am Abschleppfahrzeug befestigen.4. Sicherheitsketten über Kreuz anbringen.5. Abreißkette am Fahrzeug anbringen.6. Anhängerleuchten prüfen.

DANGERGEFAHRPELIGRODANGER

DIESEL DIESEL

SHUTDOWNABSCHALTUNGAPAGADOARRÊT

I

O

1 3

MAINBREAKER

240V

I

O

2

I

O

I

O

I

OSTOP

3

ENGINE OPERATIONMOTORBETRIEBOPERACIÓN DEL MOTORFONCTIONNEMENT DU MOTEUR

1ACTIVATE

GLOW PLUGS<15 SEC.

CRANK ENGINETO START

RELEASEKEY

MAINBREAKER

240V

I

O

32

I

O

I

O

I

O

I

OMANUAL LOCATED

INSIDE HOOD

STOP

STOPSTOP STOP

Stowed PositionVerstauposition

Posición de estibaciónPosition de rangement

Nicht zurückziehen Ausleger mit Turm auf.

No retraiga estabilizadores con la torre de arriba.

Ne pas retirer les stabilisateurs avec la tour vers le haut.

DO NOT retract outriggers with tower up.

WARNING

WARNUNG

ADVERTENCIA

ADVERTISSEMENT

1

1

2

111

1

1

1

1

1

1

MANUAL LOCATEDINSIDE HOOD

1

2 MLT6SC Parts Manual 76182 A

UNIT DECALS - FRONT, REAR AND TOPItem Part No. Qty Description Notes

1 17979 1 Decal, safety MLT6/8S2 17980 1 Decal, operation MLT6/8S (manual)


UNIT DECALS - LEFT AND RIGHT SIDES

0138943

2

1

0°±5°1

SET UPAUFSTELLUNGINSTALACIÓNINSTALLATION

X22

C

B

4 5 6

TAKE DOWNABBAUDESINSTALACIÓNDÉMONTAGE

15 MIN

STOP

1 3 4

X2

1 Inch(25 mm)

x3

3

2

B

A

A

C

SET UPAUFSTELLUNGINSTALACIÓNINSTALLATION

TAKE DOWNABBAUDESINSTALACIÓNDÉMONTAGE

4

X2

3

B

A

C

I

O

I

O

I

O

I

O

15 MIN

STOP

X22

1 Inch(25 mm)

x3

3

B

4

A C

0°±5°1

I

O

I

O

I

O

I

O

STOP

65

1 2


UNIT DECALS - LEFT AND RIGHT SIDESItem Part No. Qty Description Notes

1 70096 1 Decal, operation MLT6/8S (electric)2 17980 1 Decal, operation MLT6/8S (manual)3 72149 1 Reflector, red (4.25 in x .75 in) Set of two4 72150 1 Reflector, yellow (4.25 in x .75 in) Set of two


UNIT DECALS - INSIDE UNIT

02201

WARNUNG

ADVERTENCIA

AVERTISSEMENT

WARNING

Débrancher la batterie avant de faire l’entretien.

Disconnect battery before servicing.Vor der Instandsetzung die Batterieverbindungen lösen.Desconecte la batería antes de realizar el servicio técnico.

1

1

1

1

1

12

3

1

1

1

1

1

4

1

1

CARBON MONOXIDE

DANGER

GEFAHR

PELIGRO

DANGER2

WARNING

NOTICEHINWEISAVISOAVIS

Nicht bei Windgeschwindigkeit von mehr als 95 km/h oder bei Gewitter aufstellen.

No instalar cuando el viento exceda los95 km/h o durante tormentas eléctricas.

Ne pas installer dans des vents excédant 60 mph ou pendant les orages electriques.

DO NOT set up unit in winds exceeding 60 mph, or during electrical storms.

ELECTRICAL STORMS & HIGH WIND

> 60 mph> 60 mph

WARNING

Der kontakt mit elektrischen Hochspannungsleitungen kann zu schweren oder lebensgefährlichen Verletzungen führen. Den Beleuchtungswagen nie direkt unter Hochspannungsleitungen aufstellen.

El contacto con las líneas electricas elevadas podría causar lesiones serias o la muerte. No posicione la torre de iluminación debajo de líneas electricas.

Le contact avec des câbles électriques suspendus causera des blessures graves ou la mort. Ne pas positionner la tour lumineuse sous des câbles électriques.

Contact with overhead electrical power lines will cause serious injury or death. Do not position light tower under electrical power lines.

OVERHEAD POWER LINESDANGER

GEFAHR

PELIGRO

DANGER

1 NEUTRAL BONDED TO FRAMENULLLEITER AM RAHMEN ANGESCHLOSSEN

NEUTRO CONECTADO AL BASTIDOR

POSITION NEUTRE LORSQUE FIXÉ AU CADRE


UNIT DECALS - INSIDE UNITItem Part No. Qty Description Notes

1 17979 1 Decal, safety MLT6/8S2 12142 1 Decal, ground3 17986 1 Decal, control panel MLT 6SK-M4 72132 1 Reflector, rear 2.0 x 2.0 - red Set of two


LIGHT ASSEMBLY

02143

33

32

34

35

30

2

31

1

5

29

3

2

2827

28

15

8

10

7

9

25

2

2615

11

16

14

1

8

10

7

9

13

19 171820

25

24

21

12

6

2223

23

34


LIGHT ASSEMBLYItem Part No. Qty Description Notes

1 13399 2 Screw, M4x18 pan phil2 60067 4 Washer, #10 flat .435/.060, SS3 13372 2 Washer, #4 nylon4 13370 1 Assembly, tether5 60051 2 Nut, M4-.70 nylock, G8.86 13438 1 Cord, power hard wired7 62221 2 Nut, .500-13 nylock, G58 60309 2 Washer, .500 flat 1.060/.0909 13392 2 Stud, trunnion10 13390 4 Washer, .500 nylon11 13375 1 Support, housing/trunnion w/cord12 13393 1 Screw, M5x12 phillips green13 13381 1 Socket, bulb14 60694 2 Screw, 8-32x.750 pan phil, SS15 13378 2 Gasket, silicone16 13366 1 Housing17 15861 1 Nut, special, .500NPT lock18 13386 1 Fitting, nipple - .50019 13387 1 Connector, weather tight20 15864 1 Strain relief, .500NPT watertight, .270/.464 ID21 60584 1 Nut, .750-10 nylock, G522 60247 1 Washer, .750 flat 2.020/.13023 63357 2 Washer, .750 flat 2.0/.062, plastic24 13368 1 Trunnion25 13892 1 Support, bulb26 13374 1 Support, housing/trunnion w/out cord27 13377 1 Bracket, end plate28 13388 10 Screw, M5x12 slotted hex w/flange29 13376 1 Bracket, socket end plate30 11391 1 Bulb, 1000W MH short length31 13373 1 Gasket, lens oval32 13369 1 Lens, glass oval33 13367 1 Assembly, aluminum ring34 60167 1 Screw, M5-.80x35 pan phil, G4.835 60038 1 Nut, M5-.80 nylock


MAST JUNCTION BOX ASSEMBLY

23

4

5

6

7

9 8

11

13

12

10

02132

Inside Cover

1

8


MAST JUNCTION BOX ASSEMBLYItem Part No. Qty Description Notes

1 37215 1 Decal, mast junction box wiring2 12109 1 Cover, box, 2-gang plastic3 60424 4 Screw, 6-32x.750 pan phil, G24 13749SRV 1 Gasket, junction box - HFI 2810005 66100 4 Connector, 2 pos.6 66101 2 Connector, 3 pos.7 66102 1 Connector, 5 pos.8 60755 2 Fitting, strt .750MNPT x .500FNPT, nylon9 15864 4 Strain relief, .500NPT water tight10 60415 4 Nut, 10-32 nylock, SS11 60062 4 Screw, 10-32x.750 pan phil, G212 12094 1 Box, junction13 14656 1 Strain relief, .750NPT water tight


MAST ASSEMBLY - MANUAL WINCH

02133

10

23

1019

4

20

24

254

1

12

17

15

4

18

2122

6

2

43

15

1212

14

8

15

21

7

26

13

12

22

5

4

1314

16

1314

11

45

9


MAST ASSEMBLY - MANUAL WINCHItem Part No. Qty Description Notes

1 Page 8 4 Assembly, light fixture2 60584 4 Nut, .750-10 nylock, G53 60247 4 Washer, .750 flat 2.020/.1304 60386 22 Washer, .375 flat .993/.0645 60358 9 Nut, .375-16 nylock, G56 43201B 1 Weldment, mast crossbar7 60787 1 Nut, .250-20 nylock, SS8 16143 1 Clamp, tubing .5009 31254 2 Plug, 2.0 sq x .125 wall - black10 60205 4 Screw, .375-16x1.0 std hex, G511 31264B 1 Weldment, mast - 1.5012 63325 6 Pin, clevis - .500 dia. x 1.063 UL, ZP13 63358 24 Screw, .250-20x.625 hex wash thread rolling14 31225 12 Guide15 33736 3 Assy, pulley vertical mast16 35655 1 Pin, clevis-.500 dia. x 1.75 ZP17 31261B 1 Weldment, mast 2.25 in18 37465B 1 Weldment, mast 3 in19 60206 3 Washer, .375 split lock20 72127 1 Winch, manual - 1500 lb. dual handle21 60703 2 Washer, .375 split lock, SS22 62269 2 Screw .375-16X.75 std hex, SS23 37462B 1 Weldment, mast - 4 in24 36978 1 Handle, adjustable, 5/16 in. - 18 x .75 in25 31218B 1 Weldment, mast rotation tub26 60352 4 Screw, .375-16x1.250 hex, G5-- 31247 1 Cable, .188 in x 144 in w/ball swedge (bottom)-- 31277 1 Cable, .188 in x 78 in w/ball swedge (top)-- 31248 1 Cable, .188 in x 79.75 in w/ball swedge (middle)


MAST ASSEMBLY - ELECTRIC WINCH OPTION

02134

32

23

5

4

1

36

38

35

4

34

6

2

43

35

11

36

19

21

10

36

18

22

4

1011

1011

39

4 5

87

12

12

141215

15

16

17

1312

13

20

24

2526

12

26

14

27

28431

32

304

32

33

29

31

37

379


MAST ASSEMBLY - ELECTRIC WINCH OPTIONItem Part No. Qty Description Notes

1 Page 8 4 Assembly, light fixture2 60584 4 Nut, .750-10 nylock, G53 60247 4 Washer, .750 flat 2.020/.1304 60386 27 Washer, .375 flat .993/.0645 60358 9 Nut, .375-16 nylock, G56 43201B 1 Weldment, mast crossbar7 60144 1 Nut, .250-20 nylock, G58 16143 1 Clamp, tubing .5009 31254 2 Plug, 2.0 sq x .125 wall - black10 63358 24 Screw, .250-20x.625 hex wash thread rolling11 31225 12 Guide12 60269 14 Washer, #8 flat .433/.03613 60270 9 Nut, nylock class 614 60244 5 Screw, 8-32x1.0 pan phil15 67190 4 Screw, 8-32x1.25 soc hex16 31739 1 Assembly, up stop switch, limit17 31740 1 Assembly, down stop switch, limit18 37205B 1 Cover, up limit switch19 62269 2 Screw .375-16X.75 std hex, SS20 60703 2 Washer, .375 split lock, SS21 37462B 1 Weldment, mast - 4 in22 60139 5 Screw, .375-16x1.50 std hex, G523 31218B 1 Weldment, mast rotation tub24 36978 1 Handle, adjustable, 5/16 in. - 18 x .75 in25 60850 4 Screw, 10-24x.75 pan phil G226 60237 8 Washer, #10 flat .495/.036 SAE27 11293 1 Contactor, 12V electric winch28 60457 4 Nut, 10-24 nylock G229 37207B 1 Plate, contactor bolt30 12874 1 Winch, electric-770lb hoist31 60206 5 Washer, .375 split lock hardened32 60205 9 Screw, .375-16x1.0 std hex, G533 37468B 1 Winch cover34 37465B 1 Weldment, mast 3 in35 33736 3 Assy, pulley vertical mast36 63325 5 Pin, clevis - .500 dia. x 1.063 UL, ZP37 35655 1 Pin, clevis-.500 dia. x 1.75 ZP38 31261B 1 Weldment, mast 2.25 in39 31264B 1 Weldment, mast - 1.50-- 31247 1 Cable, .188 in x 144 in w/ball swedge (bottom)-- 31277 1 Cable, .188 in x 78 in w/ball swedge (top)-- 31248 1 Cable, .188 in x 79.75 in w/ball swedge (middle)-- 31742 1 Wire group, electric winch box-- 31743 1 Harness, winch power cables-- 31744 1 Harness, winch battery power cables-- 68267 1 Harness, electric mast control


ENCLOSURE ASSEMBLY (1 OF 2)

00868

1

10

14

1211

10

13

15

17

8

20

9

18

67

19 34

5

14

22

21

16

16

15

6

76

65

7 6

2


ENCLOSURE ASSEMBLY (1 OF 2)Item Part No. Qty Description Notes

1 35282 6 Screw, 10-24x3.0 flat head phil, SS2 35136 2 Hinge, flush mount3 60237 12 Washer, #10 flat .495/.0364 60457 12 Nut, M6-1.0 weld, class 55 61234 6 Screw, .250-20X2.750 std hex, G56 60243 12 Washer, .250 flat .735/.0607 60144 8 Nut, .250-20 nylock, G58 31496B 1 Bracket, enclosure - LH9 35141B 1 Bracket, mounting fender - left10 17982 2 Fender, plastic, 13 in. wheel11 60729 8 Washer, .375 fender 1.50/.09012 60271 8 Washer, .312 split lock13 60028 8 Screw, .312-18x1.0 std hex, G514 62086 8 Nut, .312-18 U-clip - short type15 68070 4 Screw, .250-20x1.00 button hex, SS16 60696 6 Washer, .250 flat .625/.050, SS17 36961 2 Assembly, amber side marker light18 52750CY 1 Enclosure, front cover19 37430B 1 Bracket, enclosure - RH20 35216B 1 Bracket, mounting fender - right21 60119 6 Washer, .312 flat .875/.07022 60404 4 Screw, .312-18x1.250 std hex, G5


ENCLOSURE ASSEMBLY (2 OF 2)

00869

2

4

5

6

3

6

7

8

95

1

12

6

1025

24

17

1716

18

13

21

22

1622

2

15

14

15

23

26

27

28

2930

19

20

1716

11

11


ENCLOSURE ASSEMBLY (2 OF 2)Item Part No. Qty Description Notes

1 60694 8 Screw, 8-32x.750 pan phil, SS2 60269 6 Washer, #8 flat .433/.0363 36960 2 Assembly, tail light4 52751CY 1 Enclosure, rear clamshell5 60270 6 Nut, 8-32 nylock, class 66 62054 2 Screw, 8-32x.750 pan phil, SS7 36963 1 Assembly, license plate light8 36914 1 Slide, control box cover9 37104 1 Cover, sliding control panel10 37123 1 Handle, control box cover11 70216 1 Gasket, kit handle, push button12 35138 1 Handle, push-button padlock13 60036 1 Nut, M6-1.00 sflg, G8.814 36964 1 Assembly, controls light15 36962 2 Assembly, red side marker16 60119 6 Washer, .312 flat .875/.07017 60303 6 Nut, .312-18 nylock, G218 35139 1 Latch, rotary19 37178B 1 Mount, door latch striker20 61066 2 Screw, .312-18x1.0 carriage, SS21 60335 1 Screw, M6-1.00x25 std hex, SS22 69949 3 Screw, M6-1.00x30 pan phil, G4.823 60243 3 Washer, .250 flat .735/.06024 35137 2 Gas shock, 120 lb25 35293 2 Ball stud, 10mm, .313-1826 60270 4 Nut, 8-32 nylock class 627 37012B 1 Weldment, enclosure structure28 35290 6 Screw, 10-24x1.0 flat phil, SS29 60237 3 Washer, #10 flat .495/.036 ZC30 60457 3 Nut, 10-24 nylk G2 ZC-- 60335 1 Screw, M6-1.00x25 std hex, SS-- 60375 1 Clamp, tubing - .312 lt duty


CONTROL BOX ASSEMBLY

1 2

11

3

14

4

9

1615

25

1718

19

21

23

8

27

29

32

3534

37 38

39

6

22

24

33

02135

20

30

15

31

36

28

26

26

26

2

5

75

9

9

9

10

1312


CONTROL BOX ASSEMBLYItem Part No. Qty Description Notes

1 36884B 1 Control box2 36938 2 Boot, push button breaker3 14201 1 Relay, 10A SPDT, time delay - 15 sec fixed4 60061 5 Nut, 10-32 nylock5 60386 2 Washer, .375 flat .993/.0646 36937 1 Breaker, 10A DC7 36935 1 Breaker, 15A, 1 pole, 250V8 62234 6 Insert, threaded #10-32 hex .020-.130 grip9 36880 4 Switch, light - 15A10 65707 1 Switch, toggle - SPDT spring Electric mast only11 36885B 1 Cover, control panel box12 60237 6 Washer, #10 flat .495/0.3613 60252 6 Washer, #10 split lock14 62254 6 Screw, 10-32x.500 sflg, SS15 65959 2 Capacitor, dual 24μF sealed stud mount16 36980 1 Capacitor, 25μF, 5% 440VAC, sealed stud mount17 60243 4 Washer, .250 flat .735/.06018 60286 4 Washer, .250 split lock 19 60281 4 Screw, .250-20x.750 std hex, G520 60148 3 Nut, M12-1.75 sflg, G8.821 61066 4 Screw, .312-18x1.0 carr sqr, SS22 60119 4 Washer, .312 flat .875/.07023 60095 4 Nut, .312-18 sflg24 36911B 1 Bracket, control box mounting25 14219 1 Strain relief - .75 romex w/nut26 62210 6 Screw, 6-32x.50 pan phil, SS27 37017 1 Cover receptacle - weather proof, 20A GFCI single28 14130 1 Receptacle, 120V/20A GFI29 36939 1 Cover, receptacle - weather proof 20/30A twist-lock30 14137 1 Receptacle, 240V/30A twist31 60728 6 Nut, 6-32 nylock32 63231 4 Insert, threaded .250-20 hex .027-.165 grip33 36975 1 Breaker, 30A main34 36944 1 Gasket, hour meter35 36886 1 Meter, hour36 65798 1 Plug Manual mast only37 36882 1 Switch, sealed key, 4-position38 37042 1 O-ring, .75IDx15-16 in. x 3/32 in39 63308 1 Screw, 10-32x1.250 pan phil, SS-- 68282 1 Wire group, control box - electric mast-- 68283 1 Harness, generator to control box-- 68284 1 Harness, control box to electric mast


COOLING SYSTEM ASSEMBLY

1

02136

2

3

4

5

67

8

910

6

11

12

11

1314

1718

1920

21

22

2324

25

26

2324

25

15

15

16

16

15

15

To tank

To engine


COOLING SYSTEM ASSEMBLYItem Part No. Qty Description Notes

1 60195 18 Rivet, .188 dia. x .375 to .500 grip, large flange2 36979 1 Seal, rubber, cooling3 60364 9 Screw, 10-16x5.0 std hex, G24 17425B 1 Guard, fan, right5 36227B 1 Guard, fan, left6 60316 2 Clamp, hose - SAE 032 (1.56-2.50)7 60285 8 Nut .312-18 hex, G28 60271 8 Washer, .312 split lock9 60119 8 Washer .312 flat .875/.07010 31543 1 Hose, radiator - upper11 15422 2 Clamp, hose - SAE 020 (.75-1.75)12 31542 1 Hose, radiator - lower13 61066 4 Screw, .312-18X1.0 carriage, SS14 21321B 1 Fan shroud 15 60777 4 Clamp, hose - .312 crimp style.16 50018 2 Hose, fuel 312 ID 50 PSI SAE 30R717 62132 2 Insert, threaded .50-20 splined .027-.165 GRP18 12994 1 Fuel pump, electric19 60243 4 Washer, .250 flat .735/.06020 60286 2 Washer, .25 split lock ZC21 60393 2 Screw, .250-20x1.0 std hex, G522 13924 1 Radiator with fan guard23 60032 4 Nut, M8-1.25 hex, G8.824 60029 4 Washer, M8 split lock25 60166 4 Washer, M8 flat26 60716 1 Clamp, hose - SAE 032 (1.56-2.50)


ENGINE ASSEMBLY (1 OF 2)

02137

12

3

4

567

8

9

1011

12

1314

8

4

1516

1819

20

21

17



Note: Engine and generator parts used in all Generac Mobile Products, LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Generac Mobile Products, LLC with questions.

Item Part No. Qty Description Notes1 73190 1 Engine, Cat C1.1, TF42 60275 4 Screw, .500-13 x 1.0 hex, G53 60702 4 Washer, .500 split lock, SS4 12058B 2 Weldment, engine mount5 60285 4 Nut, .312-18 hex, G26 60271 4 Washer, .312 split lock7 60119 4 Washer, .312 flat .875/.0708 15241 2 Isolator, 80-200 lbs - 2 in WD9 61066 4 Screw, .312-18 x 1.0 carriage, SS10 17121 1 Extension, exhaust11 68082 1 Clamp, muffler - 1.6312 42593 1 Weldment, exhaust13 60165 2 Screw, M8-1.25 x 16 hex14 60021 2 Washer, M8 split lock15 60422 8 Screw, M10-1.250 x 25 hex, G8.816 60026 8 Washer, M10 split lock17 11042 1 Gasket, muffler18 39843 1 Starter19 60165 4 Screw, M8-1.250 x 16 hex, G10.920 60029 4 Washer, M8 split lock21 17426 1 Muffler-- 75007 1 Harness, main



02138

To Radiator

1

2

3

4

5 4

9

87

4

6 5

5

10

9

49

1112

13

1415

16

17

18

12 19

2021

2

22

2

AB

CD

EF

GH

J

24

K

2526

27

23

J

28




Item Part No. Qty Description Notes1 10434 1 Hose, air intake2 60316 3 Clamp, hose - SAE 032 (1.56-2.50)3 60285 2 Nut, .312-18 hex, G24 60119 6 Washer, .312 flat .875/.0705 62079 4 Nut, .312-18 nylock jam6 17062B 1 Bracket, air filter7 60271 2 Washer, .312 split lock8 62001 2 Screw, .312-18 x 1.250 hex, G59 34052 2 Isolator, 1.50 x 1.0, .312-18 studs10 36989 1 Rod, radiator stay11 60061 2 Nut,10-32 nylock12 60067 4 Washer, #10 flat .435/.060, SS13 22419B 1 Bracket, overflow jug - .50 gal.14 - 1 Hose, overflow With radiator15 60777 1 Clamp, hose .312 crimp style16 20287 1 Jug, overflow 2 qt.17 19714 1 Cap, overflow jug18 61180 2 Screw, 10-32 x .750 pan phil, SS19 60144 1 Nut, .250-20 nylock, G520 19726 1 Clamp, overflow jug21 60414 1 Screw, .250-20 x 1.50 hex, G522 31541 1 Hose, air23 39842 1 Filter, oil24 41235ZY 2 Spacer, .750OD x .44ID x 1.0 long25 60206 2 Washer, .375 split lock - hardened26 60205 2 Screw, .375-16 x 1.0 hex, G527 34066 1 Filter, air with bracket28 16444 1 Element, air filter

OPTIONAL FEATURESBattery Disconnect

A 60277 2 Screw, 10-32 x .500 pan phil, G2B 65499 1 Lockout, switchC 69968B 1 Bracket, battery disconnectD 60237 2 Washer, #10 flat .495/.036E 60252 2 Washer, #10 split lockF 60061 2 Nut,10-32 nylockG 65498 1 Switch, disconnectH 60342 4 Nut, M8-1.25 x 30 hexJ 60444 8 Washer, M8 flat, SSK 63168 4 Screw, M8-1.25 x 30 hex


GENERATOR ASSEMBLY

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7

11

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5

21

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11

6

14

10

1215

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1718

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ToEngine

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22

20

21

19

23

242526

28

29

17

27

28 02139

4

11

89


GENERATOR ASSEMBLY


Item Part No. Qty Description Notes1 17994B 1 Cover, generator, Marathon2 60175 5 Screw, .250-20x.500 sflg hex, G53 60062 4 Screw, 10-32x.750 pan phil, G24 60267 2 Rivet, .125 dia x .191 to .270 grip5 14139 1 Block terminal - 12 pos6 14203 1 Block terminal - 10 pos7 61082 4 Screw, M8-1.25x20 sflg hex8 60271 4 Washer, .312 split lock9 60243 4 Washer, .250 flat .735/.06010 60061 4 Nut, 10-32 nylock11 63231 9 Insert, threaded .250-20 hex .027-.165 grip12 15215 2 Rubber bumper13 36942B 1 Bracket, terminal strip14 54254B 1 Plate, electric junction15 66685 8 Mount cable tie, fir tree, .25-.28 dia,.031-.276 grip16 16556 1 Generator, Marathon, 6kW, 60Hz, cap17 60206 8 Washer, .375 split lock18 60352 8 Screw, .375-16x1.250 std hex, G519 61235 1 Bolt, U - .312-18x2.688x2.06320 68202B 1 Plate, gen spacer21 60275 2 Screw, .500-13x1.0 std hex, G522 60702 2 Washer, .500 split lock, SS23 -- 1 Bracket, generator mounting Incl.with Item 1624 60285 4 Nut, .312-18 hex, G225 60271 4 Washer, .312 split lock26 60119 4 Washer, .312 flat .875/.07027 60352 2 Screw, .375-16x1.250 std hex, G528 15241 2 Isolator, rubber - 80-200 lb29 61066 4 Screw, .312-18x1.0 carr sqr, SS-- 60168 6 Screw, .312-18 x .750 std hex, G5 For flex plate mount-- 60166 18 Washer, M8 flat DIN 125 hardened 3 each w/60168


COMPONENTS TO TRAILER ASSEMBLY

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12

3

46

5

111213 14

1213

15

16

13

17

18

18

19

21

22

2524

27

24

2326

28

29

20

3130

02140

78910

A

B CD

E

GF

E


COMPONENTS TO TRAILER ASSEMBLYItem Part No. Qty Description Notes

1 28341B 1 Weldment, lift support2 35293 2 Ball stud, 10mm, .313-183 60303 2 Nut, .312-18 nylock, G24 60195 2 Rivet, .188 dia. x .375 to .500 grip5 11222 1 Bracket, manual holder6 11121 1 Manual holder tube, black 14 in7 10699 1 Cable, battery - 24” 4GA , .375 lug, black8 60747 1 Washer, .375 internal star9 60026 1 Washer, M10 split lock10 60495 1 Screw, M10-1.25 x 16 hex, G8.811 60028 6 Screw, .312-18x1.0 std hex, G512 60271 8 Washer, .312 split lock13 60119 8 Washer, .312 flat .875/.0714 60285 2 Nut, .312-18 hex, G215 12924B 1 Angle, battery hold-down 16 60820 2 Bolt, J - .250-20x9.017 17992B 1 Bracket, battery stop18 61066 2 Screw, .312-18X1.0 carr sqr, SS19 62086 6 Nut, .312-18 U-clip - short type20 60358 4 Nut, .375-16 nylock, G521 Page 32 1 Assembly, trailer22 10656 4 Assembly, transformer - can and base - 60Hz-MH23 69919 1 Tank, fuel - 42 gal w/ sending unit24 60484 2 Screw, .500-13x2.0 std hex, G525 60309 4 Washer, .500 flat 1.060/.09026 39660B 2 Bar, chassis support27 62221 2 Nut, .500-13 nylock, G528 63325 1 Pin, clevis - .500 dia. x 1.063 UL, ZP29 16326 1 Cap, fuel, 3.5 dia., diesel, vent w/tether30 60386 4 Washer, .375 flat .993-.06431 60352 4 Screw, .375-16x1.250 std hex, G5-- 50018 5 ft Hose, fuel - .312 ID, 50 psi, SAE 30R7-- 60777 2 Clamp, hose - .312 fuel hose, crimp style-- 14211 4.25 ft Hose, fuel - .188, 50 psi, SAE 30R7-- 60778 2 Clamp, hose - .188 fuel hose, crimp style

OPTIONAL FEATURESBattery Charger

A 60062 4 Screw, 10-32 x .750 pan phil, G2B 66212 1 Charger, battery 2-5A/1-10A, 3 stage, 2 outputC 60281 2 Screw, .250-20 x .750 hex, G5D 60243 2 Washer, ,250 flat .735/.060E 73218B 1 Bracket, battery chargerF 60415 4 Nut, 10-32 nylockG 63132 2 Insert, .250-20 splined, .027-.165


TRAILER ASSEMBLY

10

7

8

3

2

1

18

02141

15

1413

24

22

21

17

1920

1

2018

12

16

2

3

7 9

1011

1

12

13

18

18 19

25

2319

2320

14

4

56

A

B

C

D


TRAILER ASSEMBLYItem Part No. Qty Description Notes

1 72126 3 Jack, top wind - 1200 lb, tube mounted2 70230ZY 2 Weldment, outrigger tube3 36869 2 Guide block (molded) - outrigger4 60144 4 Nut, .250-20 nylock, G55 72128 2 Pad/stop, wear - outrigger6 73196 4 Screw, .250-20 x 2.25 socket head7 36890 3 Spring pin, handle8 17017B 1 Weldment, lt chassis9 60404 2 Screw, .312-18x4.0 std hex, G510 60119 4 Washer, .312 flat .875/.07011 60303 2 Nut, .312-18, nylock, G212 60503 6 Screw, shackle, .562-18x3.0 std hex, G513 60504 6 Nut, .562-18 lock hex, G514 19637 4 Plate, shackle bracket - 3.125”15 15976B 2 Wheel, ST175/8013 - 1360 lb16 60096 10 Nut, .500-20 lug, G517 34760 1 Axle, 2200lb 47TC 35SC18 60416 8 Washer, .500 flat 1.375/.09019 50215 8 Screw, .500-13x4.0 std hex, G520 62221 8 Nut, .500-13 nylock, G521 17969B 1 Weldment, tilt tongue22 23367 2 Chain, safety - 7800 lbs rated23 60309 2 Washer, .50 flat 1.060/.09024 16830 1 Coupler, 2.00 ball/2.50 channel25 30138 1 Plate, VIN/trailer tag-- 68348 1 Harness, trailer wiring, tandem tow-- 68324 1 Harness, trailer enclosure front-- 68325 1 Harness, trailer enclosure rear-- 68326 1 Assy, harness extension loomed

OPTIONAL FEATURESHitch Options

A 13003B 1 Coupler, 2.00 ball/3.00 channelB 34792ZC 1 Weldment, combo hitch - 2.50 tongueC 16999B 1 Weldment, lunette ring 2.50 ID - 2.50 tongueD 16835B 1 Weldment, lunette ring 3.50 ID - 2.50 tongue-- 65441 1 Adapter, pig-tail trailer light 4 pin to 12 pin-- 65465 1 Adapter, trailer wiring - flat 4 to round 7 blade-- 65464 1 Adapter, trailer wiring - flat 4 to round 7 pin-- 65463 1 Adapter, trailer wiring - flat 4 to round 6 pin-- 65548 1 Adapter, 4 pin flat to 4 pin flat x 12.00


RECOMMENDED SPARE PARTS LIST

ENGINEBelt ................................................................................................................... 39839Element, air filter............................................................................................... 16444Filter, fuel, CAT ................................................................................................. 39840Filter, oil, CAT ................................................................................................... 39842Hose, radiator - lower ....................................................................................... 31542Hose, radiator - upper....................................................................................... 31543Plug, glow ......................................................................................................... 16693Starter............................................................................................................... 39843

ELECTRICALBreaker, 10A, 240V, 1 pole, push button .......................................................... 36937Breaker, 15A, 250V, 1 pole ............................................................................... 36880Breaker, 15A, 120V, 1 pole, push button, 8kW ................................................. 36935Breaker, 30A, 250A, 2 pole, 6kW ..................................................................... 36975Breaker, 40A, 250V, 2 pole, 8kW...................................................................... 37131Capacitor, 24μF, dual........................................................................................ 65959Capacitor, 25μF, 440V, 6kW ............................................................................. 36980Connector, 2 pos (qty - 4) ................................................................................. 66100Connector, 3 pos (qty - 2) ................................................................................. 66101Connector, 5 pos (qty - 1) ................................................................................. 66102Gasket, hour meter .......................................................................................... 36944Gauge, hour meter ........................................................................................... 36886Key (set of two)................................................................................................. 37182Receptacle, 120V/20A GFI............................................................................... 14130Receptacle, 240V/30A twist.............................................................................. 14137Relay, 10A SPDT, 15 second time delay .......................................................... 14201Switch, key ....................................................................................................... 36882

ENCLOSUREGas shock......................................................................................................... 35137

MASTAssembly, light fixture, hard wired .................................................................... 13311Bulb .................................................................................................................. 11391Cable, 79.75 in ................................................................................................. 31248Cable, 78 in ...................................................................................................... 31277Cable, 144 in .................................................................................................... 31247Coil cord ........................................................................................................... 39650Guide block....................................................................................................... 36910Transformer (incl. cover)................................................................................... 10656Winch, manual, includes dual handle ............................................................... 72127

JACKSJack, top wind, 2000 lb ..................................................................................... 72126


LIGHT TOWER - Generac Mobile Products

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Transcript of LIGHT TOWER - Generac Mobile Products