Lifting magnetsHighest loads safely under control

Hand-operated or electropermanent lifting magnets

lift and transport flat or round work pieces.

Size and characteristics of the load – thin or thick –

will not be any problem for you

round and flat work pieces

up to 5,000 kg load

compact and sturdy

MADE IN GERMANY

100% QUALIT Y · 100% M

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Assfalg GmbH

Buchstraße 149 73525 Schwäbisch GmündGermany

Tel +49 (0) 71 71.92 505-0Fax +49 (0) 71 71.92 505-50

info@assfalg-gmbh.dewww.assfalg-gmbh.dewww.assfalg-magnets.de

The right of changes and deviating pictures is reserved. Liability is excluded.

Design and production: Hela Werbung GmbH | www.hela.com

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Lifting Magnets

Elift (SK-I) Lifting Magnet

ELMLifting Magnet

Ultralift TPLifting Magnet

SafebatBattery Magnet

EPM-BBattery Magnet

Magnet Modules and Lifting Beams

HL 10 | HL 20 | SH 12Manual Magnet Transporter

HL 60-CEManual Magnet Transporter

SH 35-K | SH 60-K Crane Magnet Transporter

Assfalg Lifting Magnets in Action

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Application

˭ For flat and round material, as the magnetic adhesive surface is provided with a prism pole shoe.

˭ For thin and thick sheets depen-ding on the magnet size

˭ For raw material, semi-finished and finished products

˭ In mechanical engineering, tool manufacturing, plant enginee-ring, steel construction, shipbuil-ding, transport company or materials store

Elift (SK-I)Lifting Magnet

The unmistakable advantages of the lifting magnets Elift from Assfalg mag-

nets are economy and fast handling.

The hand-operated Permanent Lifting Magnet is the perfect and fully deve-

loped solution for moving all ferromagnetic materials in an efficient, safe and

reliable way.

ˡ The safety locking latch prevent coinciden-

tal loosening under load

SK-I 300 SK-I 1000 SK-I 5000

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Professional advantages

˭ Absolutely safe lifting – namely with 3-fold safety (the pull-off strength is 3 times the recommended lifting force)

˭ Scaled, rough or oily surfaces are no problem

˭ No damaging of the work piece surface

˭ Smooth switching ON/OFF via hand lever

˭ Easy hanging up to the crane optimizes crane capacities, improving handling in case of restricted space

˭ Extremely favorable in terms of price and performance

Options

ˠ Special version with additional ring eye for perpendicular transport (Attention: the magnet force in Z equals the load; the magnet force in X-Y equals only 1/3 of the load)

ˠ Special version for higher operation temperatures ˠ Special version with extended pole shoes for immersing into profiles ˠ Services: Test according to German Accident Prevention Regulations and repair

Technical Data Dimensions [mm] load min. Thickness Load max. ø max. Length Weight No.

A B C D E F [kg] [mm] [kg] [mm] [mm] [kg]

SK-I 100 105 70 132 71 – 138 100 15 45 100 1,250 × 600 4 50871

SK-I 300 160 90 193 87 167 – 300 25 125 160 2,000 × 1,000 9 34858

SK-I 500 220 100 255 101 181 – 500 30 215 220 2,000 × 1,500 18 34859

SK-I 1000 310 122 355 126 243 – 1,000 45 450 350 3,000 × 1,500 42 34860

SK-I 2000 390 182 442 176 – 365 2,000 50 900 400 3,500 × 2,000 88 34862

SK-I 3000 480 182 529 176 – 365 3,000 60 1,350 400 3,500 × 2,000 175 43161

SK-I 5000 520 370 564 321 – 625 5,000 70 2,250 450 5,000 × 3,000 350 42037

Features

ˠ Two-hand operation via hand lever and safety locking

ˠ Max. operation temperature 80°C ˠ Use of durable and extremely strong Neodym magnet materials

ˠ Compact, sturdy construction, low dead weight

ˠ No Maintenance ˠ No springing back of the switch lever

ˡ The “strongest” magnet

can lift 5 t of flat material

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ELMLifting Magnet

Features

ˠ Smooth two-hand operation via hand lever and safety locking

ˠ Max. operation temperature 80°C ˠ Absolutely safe lifting, as the recom-mended lifting force is secured 3 times (the pull-off strength is 3 times the recommended lifting force)

ˠ Use of durable and extremely strong Neodym magnet materials

ˠ Compact, sturdy construction, low dead weight

Options

ˠ Services: Test according to German Accident Prevention Regulations and repair

Application

˭ For flat and round material, as the magnetic adhesive surface is provided with a prism pole shoe.

˭ For thin and thick sheets depen-ding on the magnet size

˭ For raw material, semi-finished and finished products

˭ In mechanical engineering, tool manufacturing, plant enginee-ring, steel construction, shipbuil-ding, transport company or materials store

The manually switchable lifting magnet is a very good solution for

moving all ferromagnetic materials (ferrous materials) in an efficient,

fast, safe and economic way.

Technical data Dimensions [mm] Load min. Thickness Load max. ǿ max. Length Weight No.

A B C D E F G [kg] [mm] [kg] [mm] [mm] [kg]

ELM 100 107 84 120 125 60 71 41 100 15 45 150 1,000 2.5 41616

ELM 300 180 155 156 185 90 93 51 300 25 135 250 1,500 8.6 41617

ELM 600 255 224 212 260 115 120 77 600 30 270 350 2,000 21.0 41618

ELM 1000 280 245 286 371 165 169 97 1,000 40 450 450 2,500 46.0 41619

ELM 2000 422 380 348 512 216 215 105 2,000 55 900 550 3,000 118.0 27979

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Ultralift TPLifting Magnet

The manually switchable permanent lifting magnet is

perfect solution for moving thin, ferromagnetic materials

(ferrous materials) with a material thickness from 5 mm in an efficient,

fast, safe, purposeful and economic way.

Features

ˠ Single-hand operation via hand lever with integrated safety locking

ˠ Max. operation temperature 80°C ˠ Neodym magnets for small structural shape and high adhesive force

ˠ Equipped with four poles, therefore larger contact surface and particularly flat magnetic field

Options

ˠ Services: Test according to German Accident Prevention Regulations and repair

Application

˭ For flat material from 5 mm thickness, also for separating sheets

˭ Suitable for raw material, semi-finished and finished products because of gentle lifting

˭ Usable in mechanical enginee-ring, tool manufacturing, plant engineering, steel construction, shipbuilding, steel mill, transport company or materials store

Technical data Dimensions [mm] Load min. Thickness max. Lengt Weight No.

A B C D E F [kg] [mm] [mm] [kg]

TP 150 202 150 181 100 126 74 75/150/200 5/8/10 1,500 8 47562

TP 300 352 300 181 100 126 74 150/300/400 5/8/10 2,000 15 47563

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Application

˭ For flat and round material, as the adhesive surface is provided with a prism pole shoe.

˭ Usable for traverse operation with several magnets

˭ For thin and thick, small and large sheets - also for multi-shift operation

˭ For raw material, semi-finished and finished products

˭ In mechanical engineering, tool manufacturing, plant enginee-ring, steel construction, shipbuil-ding, steel mill, cutting-, laser operation, transport company or materials store

SafebatBattery Magnet

The Safebat 10 is the first electropermanent battery lifting magnet show-

ing the operator on the display which load can be lifted safely during the

lifting operation.

The power electronics calculated this data within seconds and automa-

tically while putting the magnet on the work piece. Sheets from 4 mm

thickness can also be lifted off the stack individually Even magnetizing and

demagnetizing of the electropermanent battery magnet

can take place automatically.

ˡ The handle bar protects and

enables easy guidance

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Professional advantages

˭ Via the pick-up mechanism, the Safebat can be switched without pushing a button

˭ The operator can see the safe lifting power on the display

˭ No current flows during lifting (only a pulse current for a few seconds is required for magnetizing or demagne-tizing)

˭ Current load display indication: the magnetic flow is currently calculated based on the material, work piece thickness and air gap, with the safe lifting force being shown within a few seconds on the display during uplift

Options

ˠ Special pole shoe for individual appli-cations

ˠ Services: Test according to German Accident Prevention Regulations and repair

Technical Data Dimensions [L×WxH] Load min. Thickness Load max. ø Contact surface Weight No.

[mm] [kg] [mm] [kg] [mm] [mm] [kg]

Safebat 10 420 x 280 x 270 1,000 4 200 250 275 x 115 39.5 60643

ˡ The Safebat

replaces

4 permanent

magnets

Features

ˠ Portable, sturdy and compact const-ruction

ˠ It can be selected between manual button operation or automatic opera-tion

ˠ Uplift takes place using 70% of the magnet energy, with the final lift using 100%

ˠ Optical and acoustic alarm device with battery charge level indicator signali-zes safe and unsafe lifting operation

ˠ The sheet thickness program selection separates thin sheet automatically and minimizes energy consumption

ˠ An additional safety device prevents coincidental dropping of the load after the final lift

ˠ Replaceable, durable gel battery accu-mulators

ˠ Recharging of the accumulators takes approx. 8 h, Operation time approx. 300 operation cycles

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Application

˭ For flat and round material, as the magnetic adhesive surface is provided with a prism pole shoe

˭ For thin and thick, small and large sheets

˭ Usable for traverse operation with several magnets

˭ For raw material, semi-finished and finished products

˭ In mechanical engineering, tool manufacturing, plant enginee-ring, steel construction, shipbuil-ding, steel mill, cutting-, laser operation, transport company or materials store

EPM-BBattery Magnet

The Electropermanent Battery Lifting Magnets can be used without connec-

tion to the power supply, combining safety of permanent magnets with the

operation comfort of electromagnets. Sheets from 4 mm thickness can also

be lifted off the stack individually. Even magnetizing and demagnetizing of

the lifting magnet can take place automatically.

ˡ Pick-up mechanism: The magnet switches

automatically, as soon as it is put on the

work piece and the crane hook is relieved

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Professional advantages

˭ Automatic magnetizing and demagnetizing of the work piece (= pick-up mechanism)

˭ Recommended lifting force is secured 3 times (safety device prevents coincidental dropping of the load)

˭ Scaled, rough or oily surfaces are no problem

˭ No current flows during lifting (pulse current during magnetizing or demagnetizing or tipping over)

˭ Even usable in multi-shift operations, because approx. 300 switches are possible

Options

ˠ Special pole shoes for particular appli-cations

ˠ Services: Test according to German Accident Prevention Regulations and repair

ˠ Via the tip-over function (only with EPM BAT2500 i), sheets from 4 mm thickness can be separated from the stack

Features

ˠ It can be selected between manual button operation or automatic opera-tion

ˠ Max. operation temperature 80°C ˠ Optical and acoustic alarm device with battery charge level indicator

ˠ Magnet is connected to the power supply to charge the accumulators, recharge time approx. 8 h, operation time approx. 300 operation cycles

ˠ Replaceable, durable gel battery accu-mulators

ˡ Ultra-light

ˡ Ultra-small

ˡ Only flat material

Technical data Dimensions [L×B×H] Load min. Thickness Load max. ø Contact surface [L×B] Weight No.

[mm] [kg] [mm] [kg] [mm] [mm] [kg]

LI 120 125 x 125 x 200 120 12 – – 125 x 125 6,5 59543

EPM BAT 2500 i 580 x 310 x 400 2.500 40 1.200 250 500 x 210 220 51736

EPM BAT 5000 620 x 480 x 650 5.000 50 2.300 300 520 x 380 500 33855

EPM BAT 10000 1.060 x 500 x 600 10.000 70 – – 1.060 x 500 715 59276

LI 120

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Magnet Modules and Traverses

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Individual adjustment

The fields of application as well as the possible applications of the EPM Magnet Modules are versatile and they are ma-nufactured according to customer-specific requirements.

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Application

˭ For flat and/or round materials

˭ For traverse operation with seve-ral magnets also usable for large-size sheets and highest loads

˭ For feeding and clearing of flame-cutting-/laser systems, also in multi-shift operation

Magnet Modules and TraversesThe EPM Magnet Modules (EPM-M Modules) can be used power-supply

bound, combining safety of Permanent Magnets with user convenience of

electromagnets.

Sheets from 3 mm thickness can be lifted off the stack individually Even

magnetizing and demagnetizing of the EPM-M lifting module can take place

automatically. For uneven sheet formats or disturbing edges, the EPM-M

Modules can be equipped with spring assemblies.

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Options

ˠ Special adjustments of the EPM-M Modules depending on the relevant task

ˠ Triggering of each individual EPM-M Module

ˠ Feedback of the magnetizing status of the EPM-M Modules via LED

ˠ Integration of load measuring cells and magnet flow sensors

Features

ˠ Individual assembly of EPM Magnet Modules and Traverses

ˠ During lifting, the uplift takes place using 70% of the magnet energy, with the final lift using 100% – an optical and acoustic alarm device signalizes this

ˠ An additional safety device prevents coincidental dropping of the load after the final lift

ˠ Energy-conscious magnet control by sheet thickness pre-selection with adhesive force steps

ˠ Choice of manual button operation or automatic operation with remote control

ˠ Maintenance-free

ˡ Assfalg magnets adjusts magnet modules

and traverse to your requests and require-

ments

Technical data

on request

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HL 10 | HL 20 | SH 12Manual Magnet Transporter

Features

ˠ Mechanical loosening by pushing hand levers

ˠ Max. operation temperature 80°C ˠ Very flat magnetic field, developed especially for sheets

ˠ Separates sheets in the stack from 2 mm thickness

Options

ˠ Services: Test according to German Accident Prevention Regulations and repair

Application

˭ Suitable for sheets from 2 mm material thickness

˭ Using these magnet transporters, work pieces can be swivelled by 90°

˭ Usable in mechanical enginee-ring, tool manufacturing, plant engineering, steel construction, shipbuilding, steel mill, transport company or materials store

The Magnet Transporters SH (from German production) and HL are suitable

for transporting steel sheets as well as sharp-edged flame-cut parts.

Due to experience and development over decades, these safe little helpers

from Assfalg magnets represent the top class within the area of hand-

operated sheet transports.

Technical data Hold surface/Length Lifting force Drag force Sheet thickness Weight No.

[mm] [kg] [kg] [mm] [kg]

HL 10 150 x 100 60 20 > 2,0 2,0 104

HL 20 190 x 140 120 40 > 2,0 3,5 25031

SH 12 133 x 106 170 80 > q 2,0 1,3 101

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HL 60-CEManual Magnet Transporter

Magnetized and demagnetized at the push of a button, but holds

like a permanent magnet Sharp-edged, greasy work pieces or hot

flame-cut parts can be moved quickly.

Features

ˠ Electric clamping and loosening at the push of a button

ˠ Max. operation temperature 80°C ˠ Keeps being absolutely clean after switching-off - no dirt, no particles or chips are sticking!

ˠ Up to 1,000 switches are possible with only one battery charge

Options

ˠ Services: Test according to German Accident Prevention Regulations and repair

Delivery contents

ˠ HL 60-CE ˠ Two batteries ˠ Battery charger

Application

˭ Usable in mechanical enginee-ring, tool manufacturing, plant engineering, steel construction, shipbuilding, steel mill, transport company or materials store

˭ For flat and round material

˭ Fast handling of sharp-edged or hot metal parts

Technical data Dimensions Lifting force Sheet thickness Weight No.

[mm] [kg] [mm] [kg]

HL 60-CE 209 x 173 x 75 30 > 5 1,1 60347

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SH 35-K | SH 60-K Crane Magnet Transporter

Features

ˠ Mechanical loosening by drop-off levers

ˠ Max. operation temperature 80°C

Application

˭ Suitable for sheets with material thickness from 3 mm

˭ Available in two sizes

˭ Work pieces can be swivelled by 90° (horizontally-vertically)

˭ Usable in mechanical enginee-ring, tool manufacturing, plant engineering, steel construction, shipbuilding, steel mill, transport company or materials store

Since decades, Crane Transporters of the SH series have been considered to

be the optimal solution for transport of sheets by crane, also for larger for-

mats. Contrary to normal lifting magnets, crane magnet transporters have

a flatter magnetic field allowing them to take up thinner work pieces such

as sheets already from 3 mm thickness. They are suitable for horizontal and

vertical transport and thus extremely economical.

Technical Data Adhesive surface Lifting force Drag force Sheet thickness Weight No.

[mm] [kg] [kg] [kg] [kg]

SH 35 K 190 x 110 250 125 ab 3.0 4 105

SH 60 K 310 x 190 500 250 ab 6.0 12 106

Options

ˠ Services: Test according to German Accident Prevention Regulations and repair

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Assfalg Lifting Magnets in Action

Want to knoW more?We advise you gladly. Via telephone or during a personal appointment.

r T +49 (0) 71 71.92 505-0 r info@assfalg-gmbh.de

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Assfalg GmbH

Buchstraße 149

73525 Schwäbisch Gmünd

Germany

Tel +49 (0) 71 71.92 505-0

Fax +49 (0) 71 71.92 505-50

www.assfalg-gmbh.com www.assfalg-magnets.com