Lifting and Handling

Lifting and HandlingNovember 2013Safety Communication Platform, OH&S, 2013-11-08

Strength. Performance. Passion.DRAFT 2013 Holcim Ltd 2013 Holcim LtdDRAFT

We lift and move objects of all sizes at our homes and in all of our operational, construction and office locations every day

Holcim people and contractors use many different machines and equipment to lift and handle loads

Proper planning and execution are critical to completing lifting jobs safely and ensuring all of our people go home without injuries

Lifting and HandlingIts a part of many activities at HolcimSafety Communication Platform, OH&S, 2013-11-08 2013 Holcim LtdDRAFT2Safety Communication Platform, OH&S, 2013-11-08Manual LiftingIs there a risk?According to the Global Statistics, 15% of all workplace injuries take place while manually lifting and handling.

Not all back injuries are a result of sudden trauma

Most are of a cumulative typeRepeated minor injuriesContinued or repetitive motion (such as lifting)Time spent in the same positionPoor lifting techniques

2013 Holcim LtdDRAFTNear Misses

Medical Treatment

First Aid Incidents

Lost Time Incidents (LTIs)Manual LiftingWhat are the hazards if our systems fail?Improper Positioning

Improper Body Mechanics

Poor Footing

Load too Heavy

Unstable Load lifted

Incidents can be..Most Common CausesSafety Communication Platform, OH&S, 2013-11-08 2013 Holcim LtdDRAFT4Safety Communication Platform, OH&S, 2013-11-08More Reality Ex: Failed Manual Lifting OperationsLifting piping when a spacer fellIncident Type LTIConsequences Person suffered a broken thumb

Moving a Valve Cylinder Incident Type - LTIConsequences Person experienced a back injury and missed 6 days of work

2013 Holcim LtdDRAFT

Safe manual liftingBasic points in proper lift:Firm gripBack straightArms & load close to the bodyFeet apart

2013 Holcim LtdDRAFT

Safe manual liftingTwo Man CarryTwo Man Pole Lift 2013 Holcim LtdDRAFTSerious Incidents can cause;

Near Misses

LTIs

FatalMechanical Lifting (Hoisting & Rigging)What Happens When Systems Fail?

Most Common Causes

Improper Hazard Identification

Lack of Competency

Improper Positioning

Improper Equipment Maintenance & Inspections

Safety Communication Platform, OH&S, 2013-11-08 2013 Holcim LtdDRAFT8Safety Communication Platform, OH&S, 2013-11-08Load Fell During Lifting due to Damaged Hook

Incident Type Near MissConsequences No injuries, area beneath load was clearMaterial Fell from Moving Truck Incident Type LTIConsequences Person dislocated his knee and missed > 21 days from workThe Reality Incidents from failed mechanical lifting 2013 Holcim LtdDRAFTSafety Communication Platform, OH&S, 2013-11-08The practice of slinging loads and signalling lifting appliances is an often underestimate skillFailure to do this properly can result in serious accidents 2013 Holcim LtdDRAFTSafety Communication Platform, OH&S, 2013-11-08

Mechanical Lifting Fail.. 2013 Holcim LtdDRAFTSafe working load & identification numbers or letters.All lifting gear must be marked with 2013 Holcim LtdDRAFTType of Equipment used in Mechanical Lifting..

Here are just a few examples of the many items termed as lifting equipment.

2013 Holcim LtdDRAFT7 Tonnes7 Tonnes7 Tonnes 2013 Holcim LtdDRAFT7 Tonnes3.5 tonnes3.5 tonnes

7 Tonnes 2013 Holcim LtdDRAFT7 Tonnes90deg5 tonnes5 tonnesLoad on chains 10 tonnes !!!7 Tonnes 2013 Holcim LtdDRAFT7 Tonnes120 deg7.5 tonnes7.5 tonnesLoad on chains 15 tonnes !!!7 Tonnes 2013 Holcim LtdDRAFTAny greater angle than 120 deg is illegalThis applies to all lifting systemsWhy ? 2013 Holcim LtdDRAFT7 Tonnes125 deg11 tonnes11 tonnesLoad on chains 22 tonnes !!!7 Tonnes 2013 Holcim LtdDRAFT

In simple 2013 Holcim LtdDRAFTThere are hundreds of them according to the type of load to be liftedMethods of slingingBut they all come under three categories 2013 Holcim LtdDRAFTChoke HitchBasket HitchStraight Lift

Type of Hitch 2013 Holcim LtdDRAFTSafety Communication Platform, OH&S, 2013-11-08Take Time For SafetyRemember the practical implicationsConsider the consequences of a potential incident while in the process of planning and moving objects

Think of the impacts a system failure could have on job schedule and budget

Think of the impacts a system failure could have on our people and their family

Proper planning for all manual and mechanical lifting will reduce incidents and save time

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23Manual Lifting Mechanical LiftingRecognize Safe OperationsSafe Behaviors and Conditions The Dos Plan the lift know your path, obstacles and options.Consider using equipment such as a dolly, trolley, hand truck or forklift - secure the load when using rolling equipment.Position yourself close to the load before lifting.Give yourself room to lift and set slide the load as needed.Squat and use your legs to lift and lower.Keep the weight as close to your body as possible.Ensure there is adequate room for your hands, fingers and arms.

Plan all aspects of the lift.Inspect all lifting equipment before use.Shut down equipment that malfunctions or performs unusually report it.Restrict access and warn personnel of an approaching load and lifting activity.Use hook latches and ensure that they are closed.Check brake function by tensioning the hoist prior to each lift operation.Ensure lifting equipment limit switches and mechanism are functional.Safety Communication Platform, OH&S, 2013-11-08 2013 Holcim LtdDRAFT24Manual Lifting Mechanical LiftingKnow When To Stop WorkUnsafe Behaviors and Conditions The Donts Bend at the waist.Rotate your body with the load (do turn with your feet).Jerk your body or twist with the load.Perform manual lifting in areas with poor lighting.Have the object(s) obstruct your vision.Be a hero ask for another person to help when needed.Go over unstable, uneven or loose walkways pick an alternative route.

Use Lifting equipment if you are not properly trained.Operate a damaged, malfunctioning or unusually performing hoist.Lift loads over people and where people are in the fall zone.Lift more than rated load for the hoist and lifting equipment.Use hoist with twisted, kinked, damaged, or worn load chain or wire rope.Attempt to lengthen the load wire rope or chain or repair damaged load wire rope or chain.

Safety Communication Platform, OH&S, 2013-11-08 2013 Holcim LtdDRAFT25Safety Communication Platform, OH&S, 2013-11-08

Lifting and HandlingHow well are we performing? Group Discussion Point:

How do prepare for jobs involving manual or mechanical lifting of heavy objects?DRAFT 2013 Holcim LtdDRAFT