Lecture 3 - Structures of Metals and Ceramics

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    Chapter 3STRUCTURES OF METALS AND

    CERAMICS

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    The Next Level Into the Crystals

    Discussed about atoms and how they bond Moving into the arrangements of atoms and how

    they form a structure

    Crystallinity and Non-Crystallinity

    http://mac01.eps.pitt.edu/harbbook/c_ii/MINERALS/Msz0130.JPG
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    Crystalline Materials

    Crystal: A solid with atomsarranged in a repeating or periodicarray over large atomic distances

    Long range order exists

    Repetitive 3-D pattern Each atom is bonded to its

    nearest-neighbor atoms

    Simple arrangement for metals,

    extremely complex for polymersand ceramics

    Properties depend on the spatialatomic arrangement

    Li3N

    http://cst-www.nrl.navy.mil/lattice/struk.picts/Li3N.s.pnghttp://cst-www.nrl.navy.mil/lattice/struk.picts/Li3N.s.png
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    Atomic Packing and Crystallinity

    Local arrangement of atomsin a solid is usuallypredictable

    This may be in long range

    repeating structureCrystalline

    This may be in shortirregular sections

    Amorphous or Glassy

    Arrangement depends onbond

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    atoms pack in periodic, 3D arrays Crystalline materials

    -metals

    -many ceramics

    -some polymers

    atoms have no periodic packing

    Non-Crystalline materials

    -complex structures-rapid cooling

    crystalline SiO2

    noncrystalline SiO2"Amorphous" = NoncrystallineAdapted from Fig. 3.41(b),

    Callister & Rethwisch 4e.

    Adapted from Fig. 3.41(a),

    Callister & Rethwisch 4e.

    Materials and Packing

    Si Oxygen

    typical of:

    occurs for:

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    Terminology

    Atomic Hard Sphere Model: Atoms arethought of as hard spheres with well defineddiameters

    Spheres representing the nearest neighboratoms touch one another

    Stable materials want to stacktogether nicely

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    Lattice and Unit Cell

    Lattice: 3-D arrayof points coincidingwith the atompositions (spherecenters)

    Unit Cell: Thesmallest repeating

    entities in a crystalstructure

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    Crystal Systems

    A vast array of possible crystal structures Convenient to divide them into groups based on

    cell configurations or atomic arrangements

    Most common based on Unit Cell Geometry

    Defining the unit cell geometry in terms of sixparameters3 edge lengths and 3 interaxialangles

    Crystals having seven possible combinations ofedge lengths and interaxial angles

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    3 Cubic Crystal Types

    Simple Cubic Body-Centered

    Cubic (BCC)

    Face-Centered

    Cubic (FCC)

    Reduced Sphere Models

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    More Terminology

    Co-Ordination Number: The number of nearestneighbor, or touching atoms

    Atomic Packing Factor (APF): Fraction of solidsphere volume in a unit cell (assuming the atomichard sphere model)

    Volume of atoms in unit cell

    Total volume of the unit cellAPF

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    Simple Cubic Structure

    Rare Poor packing

    Co-ordination number - 6

    APF = 0.52

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    Body-Centered Cubic (BCC)

    Atoms located at the eightcorners, and one at thecenter of the cube

    Equivalent of one atom

    from the eight corners,and one atom at thecenter2 atoms in aunit cell

    Co-ordination number : 8

    Hard-Sphere Model

    4 1/8 s ahead4 1/8 s behindTotal 8 neighbors

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    Body-Centered Cubic (BCC)

    a

    a2

    a3

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    BCC Atomic Packing Factor

    aR

    Unit cell c ontains:

    1 + 8 x 1/8= 2 atoms/unit cell

    APF = 0.68

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    Face-Centered Cubic (FCC)

    Atoms located at the eightcorners, and the centers ofall the cube faces

    Corner atom is shared

    among eight unit cells, face-centered atoms among twounit cells4 atoms in a unitcell

    Co-ordination number : 12

    a

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    Face-Centered Cubic (FCC)

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    FCC Atomic Packing Factor

    a

    Unit cell c ontains:

    6 x 1/2 + 8 x 1/8

    = 4 atoms/unit cell

    APF = 0.74

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    ABCABC... Stacking Sequence

    2D Projection

    FCC Unit Cell

    FCC Stacking Sequence

    A sites

    B B

    B

    BB

    B B

    Csites

    C C

    CA

    B

    Bsites B B

    B

    BB

    B B

    BsitesC C

    CA

    C C

    CA

    AB

    C

    Hexagonal Close Packed Structure

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    Hexagonal Close Packed Structure(HCP)

    Atoms located at topand bottom hexagonalfaces, and at center ofthe faces

    3 atoms provided by theplane between the twofaces

    6 atoms in a unit cell

    Ideal c/a ratio 1.633

    Co-ordination number :12

    APF : 0.74

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    Coordination # = 12

    ABAB... Stacking Sequence

    APF = 0.74

    3D Projection 2D Projection

    Adapted from Fig. 3.3(a),

    Callister & Rethwisch 4e.

    Hexagonal Close-Packed Structure(HCP)

    6 atoms/unit cellex: Cd, Mg, Ti, Zn

    c/a = 1.633

    c

    a

    A sites

    Bsites

    A sites Bottom layer

    Middle layer

    Top layer

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    Energy and Packing

    Interatomic spacing

    Inte

    rparticle

    Energy

    r0

    Interatomic spacing

    Interparticle

    Energy

    r0

    Typical bond length

    Typical energy

    Typical energy

    Dense, regular-packedstructures tend to havelower energy

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    Theoretical Density ()

    Copper FCC Structure, A = 63.5 g/mol,

    r=0.128 nm = 0.128 * 10-7 cm

    n=4 (since FCC structure)

    atoms/mol)(10*023.6*)cellunit/cm()10*128.0(*216

    (g/mol)63.5*cell)atoms/unit(423337

    3/89.8 cmg (Compare with 8.94 g/cm3 which is the experimental value)

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    Common Densities for Materials

    Why suchA change?

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    Ceramic Crystal Structures

    More complex than metals since two or moreelements present

    Bonding can vary from purely ionic to purely

    covalent, and many in between If dominantly ionic bonding, crystal structures

    have electrically charged ions instead ofatoms

    Cations positively charged (lost electrons)

    Anions negatively charged (gained electrons)

    F t th t D t i

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    Factors that Determinethe Ceramic Crystal Structure

    1.Relative sizes of ions Formation of stable structures:

    --maximize the # of oppositely charged ion neighbors.

    Adapted from Fig. 3.4,

    Callister & Rethwisch 4e.- -

    - -+

    unstable

    - -

    - -+

    stable

    - -

    - -+

    stable

    2.Maintenance of

    Charge Neutrality:--Net charge in ceramic

    should be zero.--Reflected in chemical

    formula:

    CaF2:Ca2+

    cation

    F-

    F-

    anions+

    AmXp

    m, p values to achieve charge neutrality

    C di ti b d i i

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    Co-ordination number and ion sizeratio

    Co-ordination number increases with rcation/ ranion(c/a)

    Computation of Minimum

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    Computation of MinimumCation-Anion Radius Ratio

    Determine minimum rcation/ranion for an octahedral site(C.N. = 6)

    a 2ranion

    2ranion +2rcation = 2 2ranion

    ranion + rcation = 2ranion

    rcation = ( 2 - 1)ranion

    arr 222 cationanion =+

    414.012anion

    cation==

    r

    r

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    Bond Hybridization

    Bond Hybridization is possible when there is significantcovalent bonding

    hybrid electron orbitals form

    For example for SiC

    XSi

    = 1.8 and XC

    = 2.5

    % ionic character = 100 {1- exp[-0.25(XSi - XC)2]} =11.5%

    ~ 89% covalent bonding

    Both Si and C prefersp3 hybridization

    Therefore, for SiC, Si atoms occupy tetrahedral sites

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    Common Ceramic Crystal Structures

    StructureName

    StructureType

    AnionPacking

    Cationco-ord

    #

    Anionco-ord

    #

    Examples

    Rock salt(sodiumchloride)

    AX FCC 6 6 NaCl, MgO,FeO

    Cesiumchloride

    AX Simplecubic

    8 8 CsCl

    Zinc blende AX FCC 4 4 ZnS, SiC

    Flourite AX2 Simplecubic

    8 4 CaF2, UO2

    Perovskite ABX3 FCC 12, 6 6 BaTiO3

    Spinel AB2X4 FCC 4,6 4 MgAl2O4

    Example Problem: Predicting the Crystal

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    On the basis of ionic radii, what crystal structure

    would you predict for FeO?

    Answer:

    5500

    1400

    0770

    anion

    cation

    .

    .

    .

    r

    r

    =

    =

    based on this ratio,

    -- coord # = 6 because

    0.414 < 0.550 < 0.732

    -- crystal structure is NaCl

    Data from Table 3.4,

    Callister & Rethwisch 4e.

    Example Problem: Predicting the CrystalStructure of FeO

    Ionic radius (nm)

    0.053

    0.0770.069

    0.100

    0.140

    0.181

    0.133

    Cation

    Anion

    Al3+

    Fe2+

    Fe3+

    Ca2+

    O2-

    Cl-

    F-

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    Rock Salt Structure

    Same concepts can be applied to ionic solids in general.

    Example: NaCl (rock salt) structure

    rNa = 0.102 nm

    rNa/rCl = 0.564

    cations (Na+) prefer octahedralsites

    Adapted from Fig. 3.5,

    Callister & Rethwisch 4e.

    rCl = 0.181 nm

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    AX Crystal Structures

    939.0181.0

    170.0

    Cl

    Cs==

    -

    +

    r

    r

    Adapted from Fig. 3.6,

    Callister & Rethwisch 4e.

    Cesium Chloride structure:

    Since 0.732 < 0.939 < 1.0,

    cubicsites preferred

    So each Cs+ has 8 neighbor Cl-

    AXType Crystal Structures include NaCl, CsCl, and zinc blende

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    ABX3 Crystal Structures

    Adapted from Fig. 3.9,

    Callister & Rethwisch 4e.

    Perovskitestructure

    Ex: complex oxide

    BaTiO3

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    Density computation - Ceramics

    Theoretical density of a crystalline ceramic

    n= number of formula units (all ions that are included inthe chemical formula) within the unit cell

    AC= sum of atomic weights of all cations in the formulaunit

    AA= sum of atomic weights of all anions in the formulaunit

    Vc = unit cell volume

    NA= avogadros number = 6.023 * 1023 formula units/mol

    AC

    AC

    NV

    AAn )('

    Theoretical density of Sodium

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    Theoretical density of Sodiumchloride

    Compute theoretical density of NaCl ANa = 22.99 g/mol; ACl = 35.45 g/mol

    Ionic radii of Na+ = 0.102 nm, that of Cl- =

    0.181 nm a

    Na+

    Cl-

    .See the solution in the text book

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    Polymorphism and Allotropy

    Polymorphism some metals and non metalshave more than one crystal structure

    Prevailing crystal structure depends ontemperature and pressure

    Polymorphism in elemental solids is calledAllotropy

    Carbon polymorphs as Diamond and Graphite

    Pure ion has a BCC crystal structure at roomtemperature and FCC at 912oC