Lect10 engines part2 - LTH | LUNDS TEKNISKA … duration in SI engine Initial flame development...

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X.S. Bai TC in piston engines Lecture 10. Turbulent Combustion in Piston Engines part 2

Transcript of Lect10 engines part2 - LTH | LUNDS TEKNISKA … duration in SI engine Initial flame development...

X.S. Bai TC in piston engines

Lecture 10.

Turbulent Combustion in Piston Enginespart 2

X.S. Bai TC in piston engines

Content

• Spark-ignition engines• Auto-ignition of fuels, engine knock• Fuel injection and spray flame structures in Diesel engines• Fuel consumption and NOx emission in Diesel engines• HCCI engines

X.S. Bai TC in piston engines

Spark ignition engines

X.S. Bai TC in piston engines

Combustion stages

• Ignition stage: spark ignition needs to last a short time to initiate the flame propagation. The flame kernel initially is very small. The small kernel is not highly wrinkled by turbulence. The propagation speed of the small flame kernel is low.

• Turbulent flame propagation stage: As the flame kernel grows theflame surface area becomes also more wrinkled. The flame propagation speed is much higher than the laminar flame speed. The higher the turbulence level the faster the turbulent flame speed. This makes the combustion duration in terms of crank angle degrees roughly the same at different engine speed.

• Burning in the post flame zones: If the engine runs at very highspeed, the combustion intermediates such as CO may not fully burned at the flame front. Since the engine is at very high pressure and temperature, these intermediate can be further oxidized later before the exhaust gas is released.

X.S. Bai TC in piston engines

Combustion duration in SI engine

Initial flamedevelopment

Turbulent flame propagation

X.S. Bai TC in piston engines

Emissions

X.S. Bai TC in piston engines

Compression ratio in SI engines

• Engine knock at high compression ratio

X.S. Bai TC in piston engines

Compression ratio in SI engines

• Engine knock at high compression ratio

X.S. Bai TC in piston engines

Octane number, cetane number

• Octane number indicates the tendency of fuels to knock. The higher the octane number the more difficult the auto-ignition.

– n-Heptane (C7H16) has a octane number 0, – iso-octane (C8H18) has a octane number 100. – Gasoline has a octane number 93 – 97.

• cetane number denotes the ignition delay time (the start of the injection of diesel fuel to the onset of the auto-ignition). The cetane number ranks the fuels; the higher the cetane number the faster the auto-ignition.

– Isooctane has a cetane of 15 – diesel has a cetane number about 37 – 56. – Cetane (C16H34) has a cetane number 100.

X.S. Bai TC in piston engines

Compression ignition engines

X.S. Bai TC in piston engines

Compression ignited engine (”Diesel combustion”)

• Combustion during injection• Diffusion flame• Yellow flame (=soot)• Local lambda ~1• Overall lambda ~1,5 (no three-way cat) •Diffusion flame

Mixing controlled

X.S. Bai TC in piston engines

Compression ignited engine (”Diesel combustion”)

• Combustion during injection• Diffusion flame• Yellow flame (=soot)• Local lambda ~1• Overall lambda ~1,5 (no three-way cat)

• High efficiency, ~45%, high also at part load

– Load control through fuel amount– No throttling (smoke…)– Compression ignition => high

compression ratio

X.S. Bai TC in piston engines

Hydrogen/air auto-ignition

Initial temperature

Ignition delay time

X.S. Bai TC in piston engines

Hydrogen/air auto-ignition

Stoichiometry H2/O2 auto-ignition

X.S. Bai TC in piston engines

n-heptane-air auto-ignition

n-heptaneC7H16

Heptyl-radicals (R)C7H15

Low temperature chemistry

RO2

KET First ignition

High temperature chemistry

Second ignition

e.g. C7H16 + O2 = C7H15 + HO2 C7H16 + HO2 = C7H15 + H2O

C7H14O3 = C7H13O2 + OH

C7H15 + O2 = C7H15O2

e.g. HO2 + O2 = H2O2 + O2 H2O2 = OH + OH

X.S. Bai TC in piston engines

n-heptane-air auto-igntion

X.S. Bai TC in piston engines

Octane number, cetane number

• Octane number indicates the tendency of fuels to knock. The higher the octane number the more difficult the auto-ignition.

– n-Heptane (C7H16) has a octane number 0, – iso-octane (C8H18) has a octane number 100. – Gasoline has a octane number 93 – 97.

• cetane number denotes the ignition delay time (the start of the injection of diesel fuel to the onset of the auto-ignition). The cetane number ranks the fuels; the higher the cetane number the faster the auto-ignition.

– Isooctane has a cetane of 15 – diesel has a cetane number about 37 – 56. – Cetane (C16H34) has a cetane number 100.

X.S. Bai TC in piston engines

The main component of gasoline and diesel

Primary reference fuel

PRFx = x%n-heptane +(100-x)%iso-octane

X.S. Bai TC in piston engines

Oil refinery

DieselC10 – C15

X.S. Bai TC in piston engines

[From Johan Dec]

Compression ignited engine (”Diesel combustion”)

Diffusion flame in Scania 14-liters engine.Foto: Anders Larsson, Scania

FlameSpray

Conceptual model of diffusion part of Diesel flame (from Dec):

Airentrainment

Flame lift-off Diffusion flamestabilization

X.S. Bai TC in piston engines

Engine head and fuel injector

From Joseph C Oefelein, Sandia National Lab

X.S. Bai TC in piston engines

Fuel injectors

X.S. Bai TC in piston engines

Fuel injection

X.S. Bai TC in piston engines

Fuel injection and flames

X.S. Bai TC in piston engines

Jet model

air

air

X.S. Bai TC in piston engines

Flame liftoff structures

Liftoff height

X.S. Bai TC in piston engines

Liftoff height

X.S. Bai TC in piston engines

Liftoff height

X.S. Bai TC in piston engines

Liftoff height

X.S. Bai TC in piston engines

• Flame lift-off caused by intense turbulence in the early stage of the flame, chemistry is decreased

• At high enough turbulence intensity chemistry is quenched. blow-off.

Characteristic behaviour of stationary flame whenincreasing fuel flow (from Glassman):

Conceptual model of diffusion part of Diesel flame (from Dec):

Airentrainment

Flame lift-off Diffusion flamestabilization

Flame length

X.S. Bai TC in piston engines

Combustion in diesel enginesp

A

B

C

D

Normal engine run

Mortored run

θTDC

A: start of injection of fuel (SOI); B: start of combustion (SOC); C: end of fuel injection (EOI); D: end of combustion (EOC); AB: ignition delay; AC: duration of fuel injection; BD: duration of combustion

X.S. Bai TC in piston engines

NTC and cool flame, n-heptane flame

X.S. Bai TC in piston engines

Emissions

X.S. Bai TC in piston engines

Emissions legislations

LevelLevel From From yearyear NOxNOx (g/kWh)(g/kWh) PM PM (g/kWh)(g/kWh)

ECE R49ECE R49 19821982 1818 --ECE R49ECE R49--20%20% 19901990 14,414,4 --EuroIEuroI 19931993 88 0.250.25EuroIIEuroII 19961996 77 0.150.15EuroIIIEuroIII 20012001 55 0.100.10EuroIVEuroIV 20052005 3.53.5 0.020.02EuroVEuroV 20082008 2.02.0 0.020.02USA EPA07USA EPA07 20102010 0,270,27(NOx+HC)(NOx+HC) 0,0130,013

X.S. Bai TC in piston engines

Challenge for the diesel engine

Nitrous oxides

Fuel

con

sum

ptio

n &

CO

2

NOx= NO + NO2

X.S. Bai TC in piston engines

0

2

4

6

8

10

12

-5 -4 -3 -2 -1 0 1 2 3 4 5

Injection timing

NO

x (g

/kW

h)

500

520

540

560

580

600

620

640

660

CO

2 [g

/kW

h]

4.6

4.7

4.8

4.9

5

5.1

5.2

5.3

40 45 50 55 60

T inlet (after cooler)

NOx

(g/k

Wh)

Require appropriate EGR-cooling

012345678

0 5 10 15 20 25 30

EGR rate %

NOx

(g/k

Wh)

Intake air temperature Injection timing

Exhaust Gas Recirculation

X.S. Bai TC in piston engines

Base engine

Spray angleIntercooling

Increasedinj.pressure

fuel4 valves

Turbo compoundEGR

After treatment

New engineconcepts

Fuel

con

sum

ptio

n

NOx-emissions

Ways to decrease emissions and fuel consumption

X.S. Bai TC in piston engines

Homogeneous charge compression ignition (HCCI) engines

X.S. Bai TC in piston engines

Homogeneous Charge Compression Ignition(HCCI)

Premixed“homogeneous combustion”

+ “Zero” NOx and soot+ High efficiency ~45%

also at partload

- Controll- Charging/EGR- MIT- Noise- Cold start

X.S. Bai TC in piston engines

Experimental setup

X.S. Bai TC in piston engines

Local structure and burning rate

CAD 3 CAD 3.5

CAD 4 CAD 4.5 CAD 5

X.S. Bai TC in piston engines

Area burning rate

CAD 2 CAD 2.5 CAD 3 CAD 3.5

CAD 4 CAD 4.5 CAD 5 CAD 5.5

Global burning rateHCCI: 3.5 m2/sSI: 0.65 m2/s

Expansion speedHCCI: 70-90 m/sSI: 5-15 m/s

X.S. Bai TC in piston engines

X.S. Bai TC in piston engines

X.S. Bai TC in piston engines

X.S. Bai TC in piston engines

Operating characteristics -Timing/Emissions