LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice...

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CraneSafe Cerficaon + Fulford Harbour Group Tel: 604.952.6033 | www.fulford.ca LATTICE FRICTION CRANE Manitowoc 4100W Series 2 LOAd CHART LEARNING GUIdE CraneSafe Cerficaon Lace Fricon Crane LEARNING GUIDE LCR.LFC.MW4100WS2.LG1 21 October 2009 CraneSafe Certification CraneSafe Certification CraneSafe Certification

Transcript of LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice...

Page 1: LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1) CraneSafe Certification + Fulford Harbour

CraneSafe Certification + Fulford Harbour Group Tel: 604.952.6033 | www.fulford.ca

LATTICE FRICTION CRANE

Manitowoc 4100W Series 2

LOAd CHART

LEARNING GUIdE

CraneSafe Certification

Lattice Friction Crane LEARNING GUIDE LCR.LFC.MW4100WS2.LG1

21 October 2009

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Page 2: LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1) CraneSafe Certification + Fulford Harbour

Load Chart & Rigging LEARNING GUIDE Friction Lattice Crane Manitowoc 4100W Series 2 (1)

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Introduction

These 3 questions are for you to use to help get ready for the load chart part of the CraneSafe Certification assessment for Friction Lattice Crane.

The questions on your assessment will be different from these but will be presented in the same format as these questions.

With the questions are the answers with the relevant load charts. The answers explain how we arrived at the correct answer and you can use this to help work through any questions you may have gotten incorrect. We have not included all of the charts for this crane - but everything you need to answer the questions is included. You do not need the crane manual or full load chart package to answer the questions.

Copyright © 2009 Fulford Harbour Consulting Ltd.

All material in this document is, unless otherwise stated, the property of Fulford Harbour Consulting Ltd. Copyright and other intellectual property laws protect these materials. Reproduction or transmission of the materials, in whole or in part, in any manner, without prior written consent of the copyright holder, is a violation of copyright law.

Printed copies of this document may be made, solely for personal, noncommercial use. Individuals must preserve any copyright or other notices contained in or associated with them. Users may distribute such copies to others, in electronic or printed form, without charge, without prior written consent of Fulford Harbour Consulting Ltd. Contact information for requests for permission to reproduce in any altered state, electronic or otherwise, or distribute for a charge or other consideration, this document or any other materials produced by Fulford Harbour Consulting Ltd are as listed below:

Fulford CraneSafe Certification #202 - 7950 Huston Road, Delta, BC, V4G 1C2, Canada Toll free: 1.888.952.6033 Lower Mainland: 604.952.6033 Fax: 604.952.6088 [email protected]

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Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1)

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These charts are for assessment purposes only and should not be used to operate a crane. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

Load Charts

Load Handling devices

NOTE: Line weights based on boom lengths

230 Ton 7 Sheave Hook Block • ........ 4,740 lbs

120 Ton 3 Sheave Hook Block • ........ 1.950 lbs

50 Ton One Sheave Hook Block • ..... 1,100 lbs

15 Ton Overhaul Ball • ......................... 900 lbs

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Page 4: LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1) CraneSafe Certification + Fulford Harbour

Load Chart & Rigging LEARNING GUIDE Fricti on Latti ce Crane Manitowoc 4100W Series 2 (1)

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determining Radius

What is the crane’s maximum radius based on the following confi gurati on?1.

200 feet of main boom•

120 ton block 3 parts of line hanging 25 feet below boom ti p•

Lift from 15 ton overhaul ball•

One sheave upper boom point installed•

Load weight 14,000 lbs•

Rigging 150 lbs•

Answer: feet

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Page 5: LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1) CraneSafe Certification + Fulford Harbour

Load Chart & Rigging LEARNING GUIDE Friction Lattice Crane Manitowoc 4100W Series 2 (1)

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determining the Crane’s Net Capacity (Main Boom)

What is the crane’s net capacity based on the following configuration?2.

180 feet of main boom erected•

40 foot jib erected with 10 degree offset•

3 sheave block on main boom 2 parts of line•

1 sheave block on jib 2 parts of line hanging 20 feet below jib tip•

Main boom angle 50 degrees•

Rigging 80 lbs•

Answer: pounds

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Page 6: LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1) CraneSafe Certification + Fulford Harbour

Load Chart & Rigging LEARNING GUIDE Friction Lattice Crane Manitowoc 4100W Series 2 (1)

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determining the Crane’s Net Capacity (Jib)

What is the crane’s net capacity based on the following configuration?3.

180 feet of main boom erected•

40 foot jib erected 20 degree offset•

3 sheave block on main boom 2 parts hanging 25 feet below main boom tip•

1 sheave block on jib 2 parts of line•

Rigging 120 lbs•

Radius 115 feet•

Answer: pounds

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Load Chart & Rigging LEARNING GUIDE Latti ce Fricti on Crane Manitowoc 4100W Series 2 (1)

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Load Chart Answers

Q1 – determining Radius

Gross Load1. Load weight 14,000 lbs2. Rigging 150 lbs3. 15 ton overhaul ball 900 lbs4. Upper sheave upper boom point 1,200 lbs5. 120 ton main block 1,950 lbs6. Whip line weight (200 x 2.34) 468 lbs7. Main line weight (25 x 3 x 2.34) 176 lbsTotal Gross Load 18,844 lbs

Maximum radius is 145 feet.

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Load Chart & Rigging LEARNING GUIDE Latti ce Fricti on Crane Manitowoc 4100W Series 2 (1)

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Q2 – determining the Crane’s Net Capacity (Main Boom)

** Note:When between values listed, you must go to the next lower boom angle: 49.9 degrees

Deducti ons from Gross Capacity1. Rigging 80 lbs2. 3 sheave block 1,950 lbs3. Main line weight (2 x 180 x 2.34) 843 lbs4. 40 foot jib weight 3,600 lbs5. Whip line weight (2 x 20 x 2.34) 94 lbs6. 1 sheave block 1,100 lbsTotal Deducti ons 7,667 lbs

Gross Capacity of the crane at 50 degrees is 28,500 pounds.

Net Capacity is 28,500 – 7,667 = 20,833 pounds.

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Page 9: LEARNING GUIdE CraneSafe LATTICE FRICTION CRANE · Load Chart & Rigging LEARNING GUIDE Lattice Friction Crane Manitowoc 4100W Series 2 (1) CraneSafe Certification + Fulford Harbour

Load Chart & Rigging LEARNING GUIDE Latti ce Fricti on Crane Manitowoc 4100W Series 2 (1)

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Q3 – determining the Crane’s Net Capacity (Jib)

** Note:When between values listed, you must go to the next longer radius: 120 feet

Deducti ons from Gross Capacity1. Rigging 120 lbs2. 1 sheave block 1,100 lbs3. Whip line weight (2 x 220 x 2.34) 1,030 lbs4. 3 sheave block 1,950 lbs5. Main line weight (2 x 25 x 2.34) 117 lbsTotal Deducti ons 4,317 lbs

Gross Capacity of the crane at 115 foot radius is 26,400 pounds.

Net Capacity of Jib is 26,400 – 4,317 = 22,083 pounds.

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