Lean Manufacturing_Report Final
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Transcript of Lean Manufacturing_Report Final
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WHAT IS LEAN MANUFACTURING?
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ONE PAGEOVERVIEW
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WASTES
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3 MS OF LEAN
is all theunreasonable work thatmanagement imposes on workersand machines because of poororganization.
inconsistencyin physical matter
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SOURCES OFWASTES
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CAUSES FOROVERPRODUCTION
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CAUSES OFWAIT TIMEWASTES
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SOURCES OFWASTES
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CAUSES OF TRANSPORTATION WASTE
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SOURCES OFW
ASTES
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CAUSES OFOVER PROCESSING WASTES
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SO
URCESO
FW
ASTES
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CAUSESO
F EXCESS INV
ENTO
RY
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SO
URCESO
FW
ASTES
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CAUSESO
F MOTI
ONW
ASTES
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CAUSESO
F SCRAPO
R REWO
RK
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CAUSESO
F PEO
PLEW
ASTES
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JIT / LEAN PR
ODUCTI
ON
y
y
y
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JIT - A PULL SYSTEM
y
y
y
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JIT - A PULL SYSTEM
y
y
y
y
y
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CH
ANGES REQUIRED
FO
RJ
IT
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ELEMENTSO
FJ
IT MANUFACTURING
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PROBLEM SOLVING AND CONTINUOUS IMPROVEMENT
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UNCOV
ERING PROD
UCTION PR
OBLEMS
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PEO
PLE MAKEJ
ITWO
RK
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TQM AND
J
IT
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PARALLEL PRO
CESSING
Op 1Op 1 Op 2Op 2 Op 3Op 3 Op 4Op 4 Op 5Op 5 Op 6Op 6 Op 7Op 7 Op 8Op 8
Op 1Op 1
Op 2Op 2
Op 3Op 3
Op 4Op 4
Op 5Op 5
Op 6Op 6 Op 7Op 7 Op 8Op 8
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KANB
AN PROD
UCTION C
ONTR
OL
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KANB
AN PROD
UCTION C
ONTR
OL
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SAMPLE KANB
AN
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SAMPLE KANB
AN
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SAMPLE KANBAN
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CONTAINER IN A KANBAN SYSTEM
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DETERMINING NUMBEROF KANBANS
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EXAMPLE: NUMBEROF CONTAINERS
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EXAMPLE: NUMBEROF CONTAINERS
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REDUCING INVENTORIES
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REDUCING INVENTORIES - SMALL LOTS
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REPETITIVE MANUFACTURING
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TECHNIQUES TO REDUCE SETUP TIMES
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TECHNIQUES TO REDUCE SETUP TIMES
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TECHNIQUES TO REDUCE SETUP TIMES
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CELLS WITHWORKER ROUTES
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BENEFITS OFJIT
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KAIZEN
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CYCLEOF KAIZEN
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ELEMENTS OF KAIZEN
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EFFICIENCY
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5S OFJAPANESEHOUSEKEEPING
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1. SEIRI / SORT
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2. SEITON / SET IN ORDER
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3. SEISO/ SHINE
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4. SEIKETSU / STANDARDIZE
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WHAT YOU HAVE COME ACROSSu
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THE END