Leadsintec Prensentation
Transcript of Leadsintec Prensentation
Welcome you !
When quality matters, you can rely on Leadsintec. www.leadsintec.com
Leadsintec Co., Ltd
What we are Your Professional EMS Solution In-house Supplier
Leadsintec is your reliable partner for EMS.
• Lead = “Leader” We aim to be leader in our electronic manufacturing industry
• Sin=“Sincere” We want to treat our customer sincerely , no cheat, sincerely
working attitude
• Tec=“Technology” Our work is not simple manufacturing job, We can provide
technical support for our customer, To save cost ,fast delivery etc.
Leadsintec Co., Ltd
Our Team
Leadsintec Co., Ltd
High efficiency administrative team
管理
行政中心
销售中心
采购中心
研发中心(基础)
行政中心
销售中心
研发中心(基础)
Factory Introduction• Employee :181 • Engineer:8 • Quality :15• Production :134 • PMC: 5 • Accoutant:3• Sales: 8 • Purchase:6 • GM :2 • Area :2000sqm• Line: 8 Lines(5SMD lines, 1through line, 2 Assembly line)
Leadsintec Co., Ltd
Our main market
USA, CANADA, UK, SWEDEN, ICELAND, AUSTRALIA, etc.
Our OEM/ODM services for PCBAs has accumulated ten years of experience, Having extensive experiences of working with companies like you which focus on design and marketing as core competence
Leadsintec Co., Ltd
What we can do• Components procurement, checking,
replacement or alternative parts.• PCB layout.• Engineering service and support.• Electronic products manufacturing(PCBA).• Complete Unit assembly (Box build).• Quality assurance.• Logistic arrange for import and export from
China.
Leadsintec Co., Ltd
European culture
American design
Chinese Product
Material Management & Components Sourcing
• During the past ten years, most of our customers have benefited from leadsintec Material Management program, receiving delivered reductions in total cost; improved cash-to-cash cycle times, and increased time to react to changing customer demand. Our efficient material management team provides total supply management (including component purchasing and Just-In-Time inventory management) for your PCBA projects. Because we have established and continue to maintain strong relationships with key component distributors including Avnet, Arrow, Future Electronics and famous local distributors, you are assured of maximum value for your purchasing dollar. At this all means to you is that you are now free to concentrate on your core competencies like research & development and sales & marketing. We understand that traceability is pointless if there are no checks and balances to ensure 100 percent data capture and accuracy.
• There is probably no other industry like electronics manufacturing in terms of the complexity and the critical importance of proper material management. We deeply know that making a quality product at the lowest possible cost represents a formidable challenge in terms of material logistics, procurement systems, handling procedures and data acquisition technology.
• The demanding pressures for improving product quality, while also reducing cost drive us to initiate cost reduction program. Cost effective material management is one part of this program.
Leadsintec Co., Ltd
PCB Design & Layout • Leadsintec provides Printed Circuit Board Design (PCB Layout) Services for various engineering groups with a
focus on Design for Fabrication and Design for Test.
• Capabilities & Services• Schematic capture, bill of materials generation• Board artwork, SMT solder paste stencil artwork, CAM data generation• Assembly drawings, fabrication drawings• Multi-layer boards, split ground planes, differential pairs, high speed rules• Routing per trace/space, keep-out, and clearance rules specified by customer• Component resequencing based on physical layout, reverse annotation to schematic• DFT audit, test point placement, test probe clearance per customer rules, testability report
• Documentation/Deliverables• Schematic drawings, bill of materials• Circuit board foil layers, solder mask layers, overlay screening layers• Fabrication drawing, assembly drawings, fabrication panel drawings• SMT stencil artwork, CAM X-Y data file• PDF file with all drawings for electronic documentation• Gerber files, text & Excel files where applicable• CAD database files
• CAD System• Leadsintec uses Protel for schematic capture & printed circuit board design, and also• supports CAD for schematic capture. Net list data from other CAD systems can also be• used. We can import AutoCAD drawings to capture mechanical constraints for board• layout as well as export mechanical data.
Leadsintec Co., Ltd
Electronic Manufacturing Service• Leadsintec has been provided full turnkey contract manufacturing service
started at 2006, based in Shenzhen China, Leadsintec offers total solution to customers’ manufacturing needs. Our customers mainly including companies from Consume, security and safety, industrial, medical, Network, Automation, measurement and counter device sectors. Some products we made are often requested to operate in harsh or hostile environments when quality and reliability are critical.
• Our capability and services• Production of customer designed components• SMD assembly• Through hole insertion• IC pre-programming• Function verification and burn in testing• Complete Unit assembly (which including plastics, metal box, cable inside
etc)• Environmental Coating• Engineering and design support• Package design
Leadsintec Co., Ltd
Subcontract PCB Assembly• Leadsintec is a full-service contract electronics
manufacturing company which offers complete solutions for Printed Circuit Board Assembly,
We can offer you:
• Fast turn around prototyping• Surface Mount and Assembly• Lead-Free Capability• BGA SMT placement• Conventional ‘thru-hole’ PCB assembly• Function verification and system testing• Specialists in prototype / Small / Medium volumes• Turnkey service (components procurement, production,
logistics)
Leadsintec Co., Ltd
Electronic Device Box Build assembly • Box build assembly is considered to be our core
competence and key service offering . As we offer the full service from PCB assembly to the complete “Boxed product” ready to be delivered to customers.
• We have extensive experience in the field of box build assembly and have the capabilities to produce a wide variety of products. These encompass all of our skills from engineering support through to finished products.
• Its also the area where we can add the most value to our customers by managing the entire manufacturing process from start to finish.
• Box build include the plastic, screen, metal enclosure, membrane, coils, wire harness etc. and final assembly.
Leadsintec Co., Ltd
Quality Management• Leadsintec has developed a series of management procedures and approaches to assure the product
delivery meets the customers’ requirements through the whole product realization from the selection of the suppliers, WIP inspection, and outgoing inspection to the customer service. Here are some of the examples:
• Evaluation & Audit of Our Suppliers Suppliers must be evaluated before approval by Leadsintec’s supplier evaluation team. In addition,
leadsintec will appraise and rank every supplier once a year to guarantee the suppliers provide the quality materials meeting leadsintec’s requirements. Furthermore, leadsintec continuously develops suppliers and promotes them to improve their quality and environment management basing on the systems of ISO9001.
• Contract Review Before accepting an order, leadsintec shall review and verify customer’s requirements to make sure
that leadsintec has the capability to satisfy customers’ requirements including specification, delivery and other demands.
• Preparation, Review and Control of Manufacturing Instruction Leadsintec will evaluate all the requirements after receiving the customers’ design data and related
document. Then, transfer the design datum into manufacturing datum by CAM. Finally, a MI which incorporates the manufacturing datum will be formulated according to Leadsintec’s real manufacturing process and technologies. MI must be reviewed after preparation by independent engineers. Before the MI is issued, it must be reviewed by QA engineers and get approved. Drilling and routing datum must be confirmed by first article inspection before issued. In a word, Leadsintec makes ways to guarantee that the manufacturing documentation is right and valid.
Leadsintec Co., Ltd
QA and Workmanship
• We operate a dedicate in-house IPC-610-D
• Training scheme in order to maintain consistently high levels of product quality
• ISO9001:2008 Certified quality management system
• Workmanship standards to IPC-610
• A Closed loop continuous improvement process managed.
Leadsintec Co., Ltd
New Production Introduction Flow ChartISO9001:2008 factory
Leadsintec Co., Ltd
Customer RFQ"ation,PO released客户要求报价,报价及订单确认
Collection transferred from customer收集客户信息和产品工程资料
Kick off meeting & project team setup新产品导入会议,确定项目团队
Prepare for engineering sample make工程样机制作前期准备
Engineering sample make & test工程样机制作和测试
Customer feedback & accept客户反馈和批准
Prepare for production试产前准备
Pre-production meeting试产前会议
Meeting& report after pilot run试产后总结会议及报告
Pilot run试产
Material approved & prepare for mass production 物料承认及量产前准备
First mass production首次量产
Problems follow up& improve问题点追踪并改善
Responsibility transferred to production team责任移交生产团队
OK
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SMT/DIP Quality Control In Process Flow chat Leadsintec Co., Ltd
供应商supplier
插件准备DIP
preparation
QC/AOI
回流焊Reflow
soldering
收料Reception
制造命令Production
order
入库Storage
SMT量产 Mass production
首件PSI
入仓/出货Storage/shi
pment
发料distribution
波峰焊Wave
soldering
功能测试Function
test
包装packing
PCB 烘烤PCB
首件PSI
后焊Afterward
solder
QC
执锡Manual solder
IQC检验IQC
inspection
QA
产前准备Preparation
QA
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IPQC
IPQC IPQC
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IPQCIPQC
IPQC
IPQC
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QA