Leading supplier of Thermal spray coatings and Specialised ......Plasma Transferred Arc (PTA)...

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Leading supplier of Thermal spray coatings and Specialised Welding Services

Transcript of Leading supplier of Thermal spray coatings and Specialised ......Plasma Transferred Arc (PTA)...

Page 1: Leading supplier of Thermal spray coatings and Specialised ......Plasma Transferred Arc (PTA) Cladding Refurbishment The advantages of PTA cladding include weld deposits with characteristically

Leading supplier of Thermal spray coatings and

Specialised Welding Services

Page 2: Leading supplier of Thermal spray coatings and Specialised ......Plasma Transferred Arc (PTA) Cladding Refurbishment The advantages of PTA cladding include weld deposits with characteristically

About the CompanySurcotec is the oldest established thermal spray and PTA cladding company in the Western Cape and has operated under the present management for the past 15 years. As a level 1 BEE compliant company, our team has the necessary experience and expertise, locally and internationally, to offer a superior quality fully comprehensive round-the-clock service portfolio that includes surface coating technology solutions. precision engineering, rotating equipment repair and on-site machining, Our coating and engineering capabilities are further extended through our partnership with Thermaspray, who are thermal spray coating solution specialists, situated in the Johannesburg area.

Quality ManagementSurcotec is a ISO 9001 Quality Management company and is certified as an

Eskom Level 2 Nuclear Supplier.

CoatingsSurcotec offers the following coatings, aligned to relevant and applicable international ISO standards, and tailored to specific industries and environments:Ÿ Chrome Replacement and Stainless SteelsŸ Tungsten and Chrome Carbide Ÿ Thermal Arc SprayŸ Specialised AlloysŸ Ceramic coatingsŸ Duplex CoatingsŸ AluminiumŸ BronzeŸ Copper

Spray ShopProcess Capabilities include:Ÿ Automated Bore WeldingŸ Combustion Powder SprayŸ High Velocity Oxy Fuel (HVOF) Thermal SprayŸ Plasma SprayŸ Plasma Transferred Arc (PTA) CladdingŸ Thermal Arc Spray

Finishing ShopComprehensive range of coatings and finishing support technologies include:Ÿ Diamond GrindingŸ GrindingŸ In-situ MachiningŸ LinishingŸ Super FinishingŸ TurningŸ Heavy Boring

Products & Services

Page 3: Leading supplier of Thermal spray coatings and Specialised ......Plasma Transferred Arc (PTA) Cladding Refurbishment The advantages of PTA cladding include weld deposits with characteristically

Plasma Transferred Arc (PTA) Cladding

Refurbishment

The advantages of PTA cladding include weld deposits with characteristically lower levels of inclusions, oxides and discontinuities. The applied weld hardfacing closely mimics the mechanical and corrosion-resistant properties of the equivalent base alloy. Most-importantly, it is possible to control weld dilution to less than 15%, which is critical for many high-performance alloys.

We offer an extensive repair and maintenance service for industrial components that have been damaged by friction, erosion, corrosion or cavitation. Our coatings deliver the best solution for restoring and extending the life of components.

Industries We ServeŸ Aluminium manufacture and processingŸ AutomotiveŸ CanningŸ CementŸ Breweries and BeveragesŸ Chemical and PetrochemicalŸ EarthmovingŸ Fishing

Ÿ Power Generation and PlantŸ Printing and PackagingŸ RailŸ SugarŸ SteelŸ Transport Ÿ Turbo Machinery

Ÿ Food and Pharmaceutical processingŸ GlassŸ Hydraulics and Offshore HydraulicsŸ MarineŸ MiningŸ MunicipalŸ Oil and GasŸ Paper and Pulp

As the market leader in the Western Cape, Surcotec is fully competent to

offer a comprehensive range of thermal spray coating products and

services to OEM clients and end-users irrespective of size.

Our wealth of expertise in metal coatings and mechanical

component refurbishing, puts Surcotec in a prime position to offer

superb coating and engineering solutions for a wide spectrum of

industry requirements and applications.

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SynergiesSurcotec and Thermaspray share a number of important synergies that enhance and add value to our customer service:

Ÿ Reputation: Well-established and respected in the market placeŸ Experience: Management and personnel have extensive experience in both international and

local markets.Ÿ Values: Our management philosophies are well aligned with a joint focus on customer

satisfaction through superior technology, excellent workmanship and cost efficiency.Ÿ Quality: ISO 9001 Quality Management system compliancy.

- Surcotec holds Eskom Level 2 Nuclear Supplier certification - Thermaspray is Eskom Level 1 Certified

About ThermasprayHeadquartered in Olifantsfontein, Johannesburg, Thermaspray has lead South Africa’s thermal

spraying industry for twenty three years, specialising in wear and corrosion resistant thermal spray coatings, Plasma Transferred Arc (PTA) Cladding, and refurbishment services to OEM and

end-user clients. These are augmented by a host of specialised allied services such as coating finishing technologies, including machining, grinding, diamond grinding, probe track

burnishing, electrical run-out measurements / reporting, linishing and super finishing. Thermaspray’s in-house metallurgical laboratory is the only dedicated facility of its kind in

Africa’s thermal spray industry.

Contact usE-mail:Website:

[email protected]

Johannesburg:Tel: +27 (11) 316 6520/8/9Fax: +27 (11) 316 7527Physical Address:3 Axle Drive, Cnr Axle Drive & Hammer Rd Clayville, Extension 11 Olifantsfontein, South AfricaPostal Address:PO Box 1152, Olifantsfontein, 1665

E-mail: Website:

[email protected]

Cape Town:Tel: +27(21) 959 8217 Fax: +27(21) 951 7142Physical Address:c/o Kasselsvlei & Peter Barlow Drive, Belville South, South Africa Postal Address:PO Box 456, Kasselsvlei, 7533, Cape Town

A joint venture signed in April 2015 between specialist thermal spray coating companies, Surcotec and Thermaspray, has extended the coating engineering capabilities of both companies across the South African Market. The formidable alliance perfectly positions them to deliver and unequalled world-class range of coating and engineering technologies and service solutions that can reduce costs and increase production for their customers by extending equipment life cycles.

Mutual BenefitsSurcotec draws value from Thermaspray’s well-established systems and procedures. It also has the benefit of additional production equipment, including grinding machines and a 6-axis robot controlled plasma spray system. Thermaspray’s service offering now extends to the Western and Eastern Cape through Surcotec’s established infrastructure and regional networks.

Joint Venture