Leading gas solid separation with...
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Leading gas solid separation with cyclones Bay Dole Act February 2012
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Advanced Cyclone Systems (ACS) is exclusively dedicated
to the development of the most efficient cyclone systems
worldwide for gas solid separation.
Executive Summary
ACS: Leading Gas Solid Separation with Cyclone Systems
• ACS solved the main problem associated with usual cyclone systems: the separation efficiency;
• Extensive scientific knowledge in cyclone design and particle agglomeration modeling (PACyc) in partnership with the Engineering Faculty of Porto (FEUP);
• ACS aims leading the supply of high efficiency cyclones in its natural markets and penetrating other markets due to the superior performance of its cyclone systems;
• Improved cyclone systems avoid the use of Bag Filters and ESPs in many demanding operating processes with a lower total cost of ownership.
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The Problem
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Two main problems related with fine particulates
Relevance of Gas Solid Separation
Hazardous Health Effects Increasingly stricter Particulate Matter (PM) emission limits. Majority of energy production sources is associated with PM emissions.
Serious Economic Costs 60 % of the chemical related industries handle product in fine powder and many face high product losses.
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Human hair ≈ 70 µm
2.5 µm
1 µm
Particle sizes in perspective
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Market Opportunity
Industrial Applicability
Emission Control
& Air Dedusting
• Biomass & Coal Boilers • Fuel Oil Boilers • Steel & Ferrous Alloys • Clinker Cooler Air Dedusting • Pyrolisis, Incineration & Gasification • Calcination Processes • Glass & Ceramic Furnaces • Air Caption & Dedusting • High Temperature Separation Processes
Powder Recovery
• Pharmaceutical Ingredients • Chemicals • Food Ingredients • Nanoparticles • Mineral Processing • Fertilizers • Catalysts • Milling & Drying Processes
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Reverse Flow Cyclones Benefits:
• Robust
• Absence of maintenance
• No temperature restrictions
• Direct product recovery
• No pressure problems
• No moving parts (filters)
Wide industrial application
Problem: Low efficiency for particles < 10 µm
Problems of Separation Technologies
Cyclones
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Solution for both particle emission control
and product recovery:
Much more efficient cyclones!
The Solution
ReCyclone®: a System with 3 Patents
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The Solution
ReCyclone: 3D Animation link: http://www.youtube.com/watch?v=PgYw7WoxNfg
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Market Receptivity PM Emission Control
Market Receptivity Technology: Hurricane
Application: White Slag (Steel Industry) recovery
followed by filter
Dimension: 157000 m3/h
Client: Corrugados Getafe
Location: Spain
Cyclone Efficiency: > 97 %
Alternative: Bag Filter without Hurricanes
Estimated payback time due to savings in maintenance costs: < 1 year
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Market Receptivity Technology: Hurricane
Application: Active Pharmaceutical Ingredient
(API) recovery after spray dryer
Dimension: 1450 kg/h N2
Client: Hovione
Location: Portugal
Cyclone Efficiency: 96-98 % for very fine powder
(Median Particle Size in Volume (MVD) = 5.5 μm,
with 7 % submicrometer, p = 1680 kg/m3, Cin =
3.4 g/m3)
Alternative: Competitor High Efficiency cyclone
Efficiency: 82-84 %
Estimated payback time of Hurricane cyclone: 1 batch of production
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0
20
40
60
80
100
0.01 0.10 1.00 10.00 100.00
Diameter (µm)
Data from a cork waste boiler
Multicyclones - 46,9 %
Global Efficiencies
1. Hurricane Cyclone
PT102166 - EP0972572
(granted)
Hurricanes - 83.2 % 2. ReCyclone (Mechanical)
WO0141934 - US2002178793
(granted)
Mechanical ReCyclone - 93.3 %
3. ReCyclone (Electrostatic)
PCT/PT2008/000024 / 30-04-08
(submitted)
Electrostatic ReCyclone - 97.5 %
The Solution ReCyclone: a System with 3 patents
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• By Revealing that the technology is patented.
• By detailed Non Disclosure and Use Restriction
Agreements.
• By disclosing fabrication drawings to the minimum people
possible (only trusted manufacturers).
• By giving incentives against copying, including clients,
partners and suppliers.
• By avoiding “off the shelve” systems.
How to protect our Technology?
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Applications include particulate matter (PM)
emission control in boilers, dryers and furnaces
and powder recovery in the chemical, food and
pharma industries.
In June 2009, ACS raised 1,5M€ capital with Espírito Santo Ventures in order to allow for a more effective penetration in the international markets.
In the second year of operations (2011), ACS has sales representatives in the 5 continents and perspectives orders of more than 2M€.
ACS works in a close cooperation with its clients in order to design custom made cyclone systems to solve separation
problems all around the world.
About ACS
ACS: Leading Gas Solid Separation with Cyclone Systems
Products include patented optimized cyclones
– Hurricane – and mechanical or electrostatic
recirculating cyclones – ReCyclone Systems.
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CRIAR VALOR DO CONHECIMENTO
Das Ideias Ao Negócio
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OBJECTIVOS
• Apoiar a criação de empresas high-tech / high-
growth
• Induzir competências
• Criar valor
– Valorização da propriedade intelectual
– Promotores / Instituições de I&D
• Atrair investidores
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Adaptado de: Charles Wessner (2003), Major Trends and Mechanisms to Commercialize Research Results in the U.S. in Commercialization of Academic Research Results (eds.: D. Nordfors, J. Sandred & C. Wessner
Fase I Fase II
Tecnologias High-Tech /
High-Growth
Startups
Metodologia
TEC Empresa Virtual
ROADMAP
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FASE I
Metodologia
TEC
Tecnologias
• Acção de formação
• Metodologia TEC (NCSU)
• Equipas multidisciplinares
• Objectivo:
– Avaliação das
oportunidades de negócio
– Vantagem competitiva -
características únicas da
tecnologia
• Resultados: Projectos de
negócio
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Tecnologias
Metodologia
TEC
O Desafio Tecnológico
As pessoas não compram
tecnologia – elas compram
produtos!
Os investidores não investem
em produtos – eles investem
em bons conceitos de
negócio e equipas
equilibradas.
FASE I
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FASE I – Metodologia TEC
1. Objectivo: Descobrir tecnologia com elevado
potencial de comercialização.
Utilização de um algoritmo – Processo sistemático de criação de
conceitos de negocio a partir de fontes de tecnologia.
Método para atravessar “vale da morte”
“Road Map” e “Checklist” para a comercialização
Processo de desenvolvimento de negócio e recolha de informação
“Framework” para tomada de decisão
Linguagem e objectivos comuns entre tecnólogos e gestores
Objectivo: criar uma proposta de valor forte
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Procura e Idealização O Algoritmo TEC
FASE I – Metodologia TEC
O Algoritmo TEC
Search &
Ideation
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FASE II Projectos de
Negócio
Entrevista
1ª Selecção
Regras de colaboração
Contratos
• Utilização PI
• Apoio COTEC
Análise dos
Modelos de Negócios Empresa Virtual
Plano de
Negócio
Beauty Parade • Promotores
• Co-promotores
75.000 € Sugestões
Go/No Go
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Vantagens de uma abordagem
sistemática como o Cohitec
Fase I
• Criação equipas multidisciplinares
• Identificação da(s) melhor(es) combinações TPM
• Criação de projectos de negócio sólidos
• Período para abandono de alguns elementos
• “Testes de fogo” à tecnologia e equipa no final da fase
Fase II
• Apoio para elaboração de plano de negócios credível e “pré-
seleccionado”
• Tempo para maturação da tecnologia e fazer testes de mercado
• Apoio em ultrapassar vários obstáculos legais
• Trabalhar com gestores de topo
• Captação de “smart” money