LC-IR For Polymer & Excipient Analysis EAS2009-11-16-2009

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LC-IR Hyphenated Technology for Polymer / Excipient Analysis Ming Zhou, William Carson, Sidney Bourne, David Dunn and Tom Kearney Spectra Analysis, Inc. Contact: [email protected] Nov. 16, 2009 1

description

Presentation slides at Eastern Analytical Symposium on Nov. 16, 2009 about LC-IR analytical technology for polymer & excipient analysis.

Transcript of LC-IR For Polymer & Excipient Analysis EAS2009-11-16-2009

Page 1: LC-IR For Polymer & Excipient Analysis  EAS2009-11-16-2009

LC-IR Hyphenated Technology for

Polymer / Excipient Analysis

Ming Zhou, William Carson, Sidney Bourne,

David Dunn and Tom Kearney

Spectra Analysis, Inc.

Contact: [email protected]

Nov. 16, 20091

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OUTLINELC-IR Hyphenated Technology

DiscovIR-LC System & Instrumentation

Features & Applications of DiscovIR-LC

Copolymer Compositional Analysis across MW Distributions:

e.g. Styrene/Butadiene, Excipient PVP/VAc Characterization

Excipient Degradation Analysis: HPMCAS, PEG

Polyolefin Branching Analysis by High Temp GPC-IR: Copolymers

Polymer Blend Ratio Analysis across MWD: EVA/PMMA

Polymer Additive Analysis: De-Formulation of Motor Oil Lubricants

Summary2

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Hyphenated Technologies

Gas Phase & Liquid PhaseChromatography

MassSpectroscopy

Infra RedSpectroscopy

Separation

Identification

DiscovIR-GC

DiscovIR-LC

Detection

Data Acquisition & Analysis

GC-MS GC-IRLC-MS LC-IR

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The DiscovIR-LCTM is a fully automated direct deposition LC-IR analyzer used by chemists to identify unknown components in complex mixtures.

LC-IR Hyphenated System

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How Does It Work?

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How is the Solvent Removed?

CycloneEvaporator

Thermal NebulizationFrom LC

Nitrogen Addition

ChilledCondenser

Waste Solvent

Particle Stream to DiscovIR

Air CooledCondenser

CycloneEvaporator

Patent pending: PCT/US2007/025207

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What is Direct Deposition FTIR?

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Direct Deposition FTIR and Data Processing

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LC-IR Hyphenated Technology for Polymer Analysis

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Features of DiscovIR-LC

Online Fully Integrated SystemFully Automated Operation: No FractionationMulti-Sample Processing: 8-40 Hr ZnSe Disk TimeMicrogram Sensitivity at Sample Injection PointReal-Time Chromatography & Spectral DataSolid Phase Transmission IR Spectra: High Quality w/ Purified AnalytesDatabase Search Capability & In-House Library CreationData Analysis: GRAMS for Chemometrics, 3D LC-IR, Functional Group Chromatograms & Comparisons at any Wavenumbers or across PeaksAll LC Solvents: Water, ACN, Methanol, THF, Chloroform, HFIPGPC/SEC: TCB @ High Temperature (150C)HPLC: Isocratic or Gradient; Normal & Reverse- PhaseCompatible with LC-MS Set-Up in Parallel

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LC-IR Applications

Excipient Characterization, Functionality & Degradation Analysis

Copolymer Composition Analysis across MW Distribution

Polyolefin Copolymer Branching Analysis by High Temp GPC-IR

Polymer Blend Ratio Analysis across MW Distribution

Polymer Additive & Impurity Analysis

De-Formulation for Polymers and Additives: Competitive Analysis

Process Control & Optimization

Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer

Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers

Isomer Analysis for Chemicals, Forensics & Pharmaceuticals

General Analytical Capability: Trouble Shooting

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IR Spectrum of Styrene/Butadiene Copolymer

The three bands filled in red arise from the styrene comonomer (1605, 1495, and 698 cm-1)

The green filled band (968 cm-1) is generated by the butadiene comonomer.

There is no significant overlap of any of these bands by the other comonomer species.

Cove this

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Styrene/Butadiene CopolymerChemical Composition Across Molecular Weight Distribution

Styrene in eluted polymer - ratio of (styrene) 1495cm-1 / (butadiene) 968 cm-1

Bulk Average – 10% Styrene

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Excipient Characterization IR Spectrum of Copovidone VP/VAc Copolymer

Peak 1680 cm-1 from VP comonomer

Peak 1740 cm-1 from VAc comonomer

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GPC-IR Chromatogram Overlay with Comonomer Ratios

Excipient Copovidone Compositional Drift with MW Distributions Vs. Bulk Average

Abs. Peak Ratio: AVA / AVP = (k1*b*MVA) / (k2*b*MVP) = k (MVA / MVP) ~ Comonomer Ratio

(Molecular Weight Distribution)

Bulk Average

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Excipient Functionality Characterization by LC-IR

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Copolymer Compositional Analysis with MW Distributions• Comonomer Ratio Drift (Functional Groups) vs. Bulk Average• Hydrophilic/Hydrophobic Ratio Drift vs. Phase Separations • Morphology Effects on Excipient (/Drug) Dissolution Rate• Excipient Lot-to Lot Variations• Quality by Design (QbD) Studies• Excipient Performance & Functional Group Correlations

Various Excipient Copolymers & Terpolymers• Copovidone: PolyVinyl Pyrrolidone / Vinyl Acetate – PVP/VAc

• Methacrylate Copolymers: Eudragit

• SoluPlus Terpolymer: PEG / PCL / PVAc

Cellulose Derivatives (Lot-to-Lot Variations)• Hypromellose: HPMC, HPMC-AS, HPMC-P• HydroxyPropyl Cellulose: HPC, HEC• Cellulose Esters: CAB, C-A-P

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Degradation Study of Excipient HPMCAS in Hot Melt Extrusion Process by GPC-IR

HME Processing Temperatures: (Lowest) A < B < C (Highest)

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Excipient HPMCAS Degradantin Hot Melt Extrusion Process

IR Database Search Result: Succinic Acid (Degradant)

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Degradation Study of HPMC-AS Excipient in Hot Melt Extrusion Process by GPC-IR

Fig. A Schematic Structure of HPMC Derivatives, Cellulose Ethers & Esters

Detected Degradant: Succinic AcidDetected Functionality Ratio Change: Hydroxyl Vs. CarbonylHelp Understand Excipient Degradation MechanismStudy Excipient / API Interactions

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Excipient HPMCAS Degradationin Hot Melt Extrusion Process

Functional Group Ratio Changes from High Temp Process (C)

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Excipient Characterization with LC-IRin Drug Formulations

• Polymeric Excipient Characterization

• Degradation in Process (Hot Melt Extrusion)

• Excipient / API Interactions

• Forced Degradation in Shelf Life Study

December 1, 2008: Vol. 5, No. 6The cover cartoon illustrates a solid dispersion assembly that is composed of entangled polymer chains with drug molecules embedded in the form of single molecule, small clusters, and/or large aggregates (amorphous).

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Degradation Study by HPLC-IR for Degraded PEG-1000 Excipient

Three Chromatographic displays generated from one time ordered set of FTIR Spectra

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Identification of Homologous Series from Degraded PEG by Reverse Phase HPLC-IR

11.45 minutes

4.93 minutes

1.50 minutes

Na+ or K+ Cation Carboxylate Salt

1607

Aldehyde1719

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Proposed Mechanism of PEG Air OxidationSupported by LC-IR Data

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High Temp GPC-IR for Polyolefin Branching Analysis Polyethylene Sample with & without TCB Solvent

DiscovIR-LC Removes TCB Completely and Gives Clean IR Spectrum (Blue).

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Polyolefin Branching Analysis by GPC-IR

Copolymer Compositional Drift ~ CH3 Branching ~ Peak Ratio A1378/A1468

GPC-IR Chromatogram of PE/PP Copolymer Overlaid with Peak Ratio Abs1378/Abs1468

(Molecular Weight Distribution)

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Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1)

Polyolefin Branching Analysis by ChemometricsGPC-IR Chromatograms Overlaid with Area Ratios

(Molecular Weight Distribution)

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Area Ratio = Area (Peak 1375 cm-1) / Area (Peak 1465 cm-1)

Branching Levels (Area Ratios) with a GPC-IR Chromatogram

(Molecular Weight Distribution)

GPC-IR Branching Analysis of Dow ENGAGE® Polyolefins

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Polymer Blend Ratio Analysis by GPC-IRfor EVA / PBMA Mixture

IR spectral bands of EVA & PBMA are closely overlapped. The 1152 and 2852 cm-1 bands selected for minimal convolution.

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Polymer Blend EVA/PBMA Ratios with MWD Determined by Spectral Peak Ratios

(Molecular Weight Distribution)

Calibration Curve: Y = 1.6162 X-0.2149 by Flow Injection Method w/o LC SeparationY is Mass Ratio, X is Peak Ratio Abs(2852)/Abs(1152)

y = 1.6162x - 0.2149

0

0.5

1

1.5

2

2.5

3

3.5

4

0 0.5 1 1.5 2 2.5

absEVA(2852)/absPBMA(1152)

mEV

A/m

PBM

A

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Polymer Additive Analysis withGPC-IR for ABS Plastic w/o Extraction Step

IR chromatogram and ratio plot for ABS sample. Ratio (green) of characteristic IR absorbance bands for nitrile (2240 cm-1) and styrene (1495 cm-1).

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Polymer Additive Analysis withGPC-IR for ABS Plastic w/o Extraction Step

IR spectra at different elution times across the low MW peak of the SEC analysis of ABS. Spectra indicate presence of multiple components.

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Polymer Additive AnalysisPolyDiMethyl Siloxane in THF/H2O

PDMS is Difficult to be Detected by UV or RI.IR is an Universal Detector for Organics

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De-Formulation of Motor Oil LubricantGPC-IR 3D View for Additive Analysis

SAE 15W-40 Heavy Duty Oil in THF

Low MW Mineral Oil Diverted after 12.2 min

Wavenumber, cm-1

Elution Time

(Min. & MW)

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De-Formulation of Motor Oil Additives with GPC-IR (Database Searchable)

De-Formulate Polymeric Additives in Motor Oil Lubricant

Additive #1 @ Retention Time 9.2 Min•Styrene-Acrylate Copolymer (IR Database Search)•Narrow MW Distribution ~ Average 600K •Viscosity Index Improver•No Comonomer Compositional Drift Stable [700cm-1/1735cm-1] Band Ratio

Additive #2 @ Retention Time 10-12 Min•Polyisobutenyl Succinimide (PIBS) (IR Database Search)•Broad MW Range: 8-30K•A Dispersant•Small Comonomer Compositional Drift [dimethyl (1367cm-1)/imide (1700cm-1)] Ratio Change <10%

Polymer Degradation Study – Oil Change Schedule

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SUMMARYDiscovIR-LC is a Powerful Tool for Polymer, Excipient & Materials Analysis

Excipient Characterization, Functionality & Degradation Analysis

Copolymer Compositional Drift Analysis across MW Distributions

Polyolefin Copolymer Branching Analysis by High Temp GPC-IR

Polymer Blend Ratio Analysis across MWD

Polymer Additive & Impurity Analysis

De-Formulation for Polymers, Excipients and Additives

Process Control & Optimization

Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer

Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers

Isomer Analysis for Chemicals, Forensics & Pharmaceuticals

General Analytical Capability: Trouble Shooting 36