LATTICE BOOM CRAWLER CRANE
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Accreditation no. 19898 Div of The Crane Industry Council of Australia ABN 73 002 565 773 PO Box 136 MOUNT WAVERLEY VIC 3149 P: +61 (03) 9501 0078 E: [email protected] LATTICE BOOM CRAWLER CRANE Annual Report Company C & C Construction Services ABN 82 780 055 822 Address 1 Sir Henry Parkes Avenue MEDOWIE Representative Mr Peter Riters State NSW Phone 02 4982 8257 Postcode 2318 Email [email protected] Make Kobelco Model CKE 2500-2 Serial Number JD04-02714 Plant Number FCS061 Year of Manufacture 2013 Design Registration Number Q22828 Plant Registration MC6-210232/17/0 Max Load 250000 Upper Hours 5285 Country where assessed Australia State NSW Operators Manual in English Yes Log Book Yes Crane Safety Manual No Assessed By Troy Kiem Company A1 Crane Inspections Reg. No. NSW1082 Address P O Box 414 KURRI KURRI Phone 0425 384 091 State NSW Email [email protected] Postcode 2327 Initital Inspection Date 11/09/2017 Issued Date 12/09/2017 Expiry Date 14/10/2018 Conforms to Checklist Yes This report is confirmation that the crane has undergone an annual inspection to the appropriate standard and is considered safe for continued operation at time of inspection. Actions Required - NA No. LBCC A 126315-4 Accredited for compliance with ISO/IEC 17020 NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports © The Crane Industry Council of Australia 2009 All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent. Page 1 of 13
Transcript of LATTICE BOOM CRAWLER CRANE
Accreditation no. 19898
Div of The Crane Industry Council of AustraliaABN 73 002 565 773
PO Box 136MOUNT WAVERLEY VIC 3149
P: +61 (03) 9501 0078E: [email protected]
LATTICE BOOM CRAWLER CRANEAnnual Report
Company C & C Construction Services ABN 82 780 055 822Address 1 Sir Henry Parkes AvenueMEDOWIE
Representative Mr Peter Riters
State NSW Phone 02 4982 8257Postcode 2318 Email [email protected]
Make KobelcoModel CKE 2500-2Serial Number JD04-02714Plant Number FCS061Year of Manufacture 2013Design Registration Number Q22828Plant Registration MC6-210232/17/0Max Load 250000Upper Hours 5285
Country where assessed Australia State NSWOperators Manual in English Yes Log Book YesCrane Safety Manual No
Assessed By Troy Kiem Company A1 Crane InspectionsReg. No. NSW1082 Address P O Box 414 KURRI KURRIPhone 0425 384 091 State NSWEmail [email protected] Postcode 2327
Initital Inspection Date 11/09/2017 Issued Date 12/09/2017Expiry Date 14/10/2018
Conforms to Checklist YesThis report is confirmation that the crane has undergone an annual inspection to the appropriate standard and isconsidered safe for continued operation at time of inspection.
Actions Required - NA
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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BOOM AND ATTACHMENTSBoom Base Section OKBoom Foot Pins and Bushings OKBoom Inserts OKBoom Point Section OKPoint Shaft and Sheaves OKBoom Point Guard OKIdler Sheaves OKBoom Hoist Limit OKSuspension Cables / Rods OKIntermediate Suspension N/ACable Rollers - Guards OKMast - Upper Spreader OKBackstops OKGantry OKLower Spreader OKBoom Angle Indicator OKBoom Base Sheave N/AJib Base Section N/AJib Point Section N/AJib Inserts N/AJib Struts N/AJib Suspension Cables N/AFairlead N/ATag Line Winder N/ALuffing Jib(s) N/AHeavy Lift Attachments N/AAnemometer OK
Boom Head OKRooster Sheave OKExtension / Fly N/AHOOK BLOCKSDescription 1 x Aux hook attachedManufacturers Identification OK - 174a00007f1Safety Latches OKSheaves and Bearings N/ASwivel OKBranded WLL OK - 13.5tBranded with Weight (Tare) OK - 450kgsHOOK BLOCKS No. 2Description 1 x main hook attachedManufacturers Identification OK - JJ73A11F2Safety Latches OKSheaves and Bearings OK - 3Swivel OKBranded WLL OK - 70tBranded with Weight (Tare) OK - 1200kgs
Additional Comments on Boom and AttachmentsAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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REVOLVING FRAME AND CABINFrame - Structural OKCounterweight - Security OKCounterweight Lift Assembly OKA Frame OKGear Case Cover(s) OKGaskets and Seals OKCab Glass and Mirrors OKSheet Metal and Paint OKSeat Assembly OKThrottle OKDead Man Controls OKFree Fall Lockout N/ADecals / Signs - In English OKLoad Charts in English as per AS1418 OKControl Levers - Clearly Marked OKControl Cables / Pilot Hoses OKHeater OKAir Conditioner OKGauges OKAnti-Two block Alarms OKHorn OKAccess Steps OKDoors and Locks OKCab Mounts OKFront Wiper OKRoof Wiper OKWindscreen Wiper / Washer OKSwitches and Relays OKInclinomoter OKFire Extinguisher OK
Additional Comments on Revolving Frame and CabinAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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SLEW SYSTEMSlew Transmission & Oil Level OK - Oil level internal, service records should confirm.Leaks OKSwing Brake OK - Internal.Lock Valve(s) OKHouse Lock OKSlew Pinion OKSlew Gear OKSlewing Ring OKBase Weld OK - Visually checked whilst loaded.Smooth Operation OKSlew Bolts OK - Visually checked whilst loaded.Excessive Bearing Play OK - No movement detected.Excessive Backlash OKElectrical Swivel N/ARoller Path N/ARoller Circle N/AHook Rollers N/ASlewing Rim N/A
Additional Comments on Slew SystemAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
REAR DRUMSHAFT (HOIST) WINCHWinch Condition & Oil Level OK - Oil level internal, service records should confirm.Clutch Assembly N/AClutch Band and Linings N/ACylinder and Swivel N/ABrake Band and Lining OK - Internal.Brake Control Linkage N/AOperating Cylinder(s) N/ADrum Locking Pawl Mechanism OKClutch Drum(s) N/ALagging N/AWire Rope OK - Laying well. Visually checked wear.Planetary Drum and Pinions N/APlanetary Band and Lining N/AOperating Cylinder(s) N/ABrake Control Linkage N/AGear Case Seal(s) N/A
Additional Comments on Rear Drumshaft (Hoist) WinchAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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MAIN HOIST ASSEMBLY WINCHWinch Condition & Oil Level OK - Oil level internal, service records should confirm.Clutch Assembly N/AClutch Band and Linings N/ACylinder and Swivel N/APlanetary Band and Lining N/ABrake Band and Lining OK - Internal.Pawls and Linkage OKOperating Cylinder(s) N/ADrums and Wire rope OK - Shinko styleBoom Hoist Chaincase N/AShaft Assembly N/A
Additional Comments on Main Hoist Assembly WinchAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
AUXILIARY HOIST ASSEMBLY WINCHWinch Condition & Oil Level OK - Oil level internal, service records should confirm.Clutch Assembly N/AClutch Band and Linings N/ACylinder and Swivel N/APlanetary Band and Lining N/ABrake Band and Lining OK - Internal.Pawls and Linkage OKOperating Cylinder(s) N/ADrums and Wire rope OK - Shinko styleBoom Hoist Chaincase N/AShaft Assembly N/A
Additional Comments on Auxiliary Hoist Assembly WinchAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
THIRD DRUM ASSEMBLY WINCH - NA
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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HYDRAULIC SYSTEMHydraulic Reservoir & Oil Level OKReturn Filters and Housing OKSuction Lines and Hoses OKOil Cooler(s) OKMain Pump(s) OKSlew Pump OKPilot Pump OKRelief Valves OKPressure Filter and Housing OKSlew Motor OKSlew Valve OKMain Winch Motor OKAuxiliary Winch Motor OKMain Winch Valve OKAuxiliary Winch Valve OKPressure Lines and Hoses OKAccumulator OKCarbody Hydraulic System OKHydraulic Swivel OKHoses and Tubes OKPropel Transmission N/APropel Motors N/ARelief Valves N/APropel Brake N/AAxle Extension N/AControl Valve OKHorizontal Cylinders N/AVertical Cylinders OK
Additional Comments on Hydraulic SystemAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
AIR SYSTEMS - NA
ELECTRICAL SYSTEMSBattery Box OKBattery Cables OKBattery Isolator OKStarter OKClearance Lights N/AFlood Lights OKCircuit Breakers OKTravel Alarm OKSwitches and Relays OKSlew Alarm OK
Additional Comments on Electrical SystemsAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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DRIVE SYSTEMRadiator & Coolant Level OKRadiator Hoses OKFan OKFan Guard OKOil Cooler(s) OKFuel Lines OKThrottle OKEngine Oil Pressure & Oil Level OKEngine Mounts OKPower Transmission Belts N/AMuffler / Spark Arrestor OKAbnormal Engine Noises OKFuel Tank & Diesel Level OKEngine Warning System OKDrive Coupling OKPump Drives OKPump Disconnects (PTO) N/A
Additional Comments on Drive SystemAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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CRAWLER INSPECTIONPaint OKDecals / Signs - In English OKCarbody and Crawler Frames OKSide Frames and Axles OKConnecting Bolts OKDrive Sprockets OKIdler Sprockets OKCrawler Rollers OKPins and Bushings OKRoller Guards OKRail Assembly OKTrack Adjuster OKTension Spring Assembly N/ATrack Shoes OKPropel Chains N/APropel Clutch Shaft N/AClutch Drum(s) N/AClutch Assembly N/ABand and Lining N/ACylinders and Swivel N/ABevel Gears N/AVertical Propel Shaft N/AHorizontal Propel Shaft N/AOutboard Propel Shafts N/APropel Shaft Extension N/ASteering Assembly N/ABrake Drums N/ACrawler Brake Assembly N/ACarbody OKHydraulic Drive OKPlanetary Reductions OKDrive Motors OK
Additional Comments on Crawler InspectionAll items marked OK either functioned and/or appeared Satisfactory. No previously recorded faults.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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FUNCTIONAL TESTS - MAIN WINCH
Load Chart Reference Number C.M.NPrinted Chart - No Load OK
Printed Chart Rated Capacity Indicator
Boom Angle, deg N/A N/A
Boom Length, m 48.00 48.00
Radius, m 42.00 42.00
Load, kg 13,700.00 13,700.00
RCI Load Charts 75%
Load Chart Reference Number C.M.NRated Load in Stability OK - Unable to reach full cutout due to weights available.
Rated Capacity Indicator Measured
Radius, m 42.10 42.00
Load, kg 10,900.00 10,710.00
Line Pull Test OK - 10710 + hook weight and rigging = 12t approx
Rated Capacity Indicator Measured
Load, kg 10,900.00 10,710.00
Winch Brake Test OK
Rated Capacity Indicator Measured
Load, kg 10,900.00 10,710.00
Overload Warning Lights and Alarms OK
Additional Comments on Functional Tests - Main WinchRCL and the RCI accuracy confirmed within acceptable tolerances. available test weights didn't exceed the lowestMRC. Accuracy of the RCL and load chart confirmed.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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FUNCTIONAL TESTS - AUXILIARY WINCHLoad Chart Reference Number C.M.NRated Load in Stability OK
Rated Capacity Indicator Measured
Radius, m 40.20 40.20
Load, kg 11,500.00 10,710.00
Line Pull Test OK - 10710 + hook weight and rigging = 11t approx
Rated Capacity Indicator Measured
Load, kg 11,500.00 10,710.00
Winch Brake Test OK
Rated Capacity Indicator Measured
Load, kg 11,500.00 10,710.00
Overload Warning Lights and Alarms OK
Additional Comments on Functional Tests - Auxiliary WinchRCL and the RCI accuracy confirmed within acceptable tolerances. available test weights didn't exceed the lowestMRC. Accuracy of the RCL and load chart confirmed.
CRACK INSPECTIONNo Cracks Detected OK - No current NDT report found.
Additional Comments on Crack InspectionAnnual independent third party VISUAL inspection completed. Crack inspection carried out during and after the loadtesting. No visible or previously recorded cracks found.
ADDITIONAL ANNUAL INSPECTIONS STIPULATED BY THE MANUFACTURERNote OK - Service History ( Available). Log book-Pre/Start entries
available (Located in the crane cabin: previously logged faults).This report is: Prepared for the date of inspection: Not confirmingall global standards: Not a pre-purchase report. No responsibil
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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CRANE
ASSESSMENT
APPENDICES
Model
Serial Number
Upper Hours
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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ASSESSMENT
BOOM AND ATTACHMENTS
FUNCTIONAL TESTS - MAIN WINCH
Log Book
Manufacturers Identification
Manufacturers IdentificationSuggested Hazard striping be installed. Operator wasrectifying.
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
Page 12 of 13
FUNCTIONAL TESTS - MAIN WINCHLoad Chart Reference Number
Rated Load in Stability - Load RCI
Rated Load in Stability - Load Measured
No. LBCC A 126315-4
Accredited for compliance with ISO/IEC 17020NATA is a signatory to the ILAC Mutual Recognition Arrangement for the mutual recognition of the equivalence of testing, medical testing, calibration and inspection reports
© The Crane Industry Council of Australia 2009All CraneSafe forms, checklists, surveys, audits and reports together with the embedded methodology contained within are the intellectual property of The
Crane Industry Council of Australia and may not be use without The Crane Industry Council of Australia's prior written consent.
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