Laser Modelling Interface 01

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    Seamlessly Combining Laser Models with PDMS

    Design Models

    The Laser Modelling Interface (LMI) from AVEVA provides

    a dynamic link between the VANTAGE PDMS design

    environment and the point cloud data available in a third-party Laser Modelling System (LMS). The LMI is part

    of the VANTAGE Plant Design suite of products and its

    capability has been built into the very heart of the PDMS

    Design module.

    There is a recognised need across the process plant

    engineering industry to gather and maintain detailed

    information about existing facilities. For the first time, the

    detailed 3D visualisations of existing plant and equipment

    created during laser scanning surveys can be accurately 

    combined with intelligent PDMS 3D design models,

    delivering a wealth of benefits throughout the engineering

    lifecycle.

    From the design, fabrication and assembly phases of a

    g re e n field engineering project , to the re t ro fit and

    maintenance phases of a brownfield project, the LMI has

    significantly enhanced the value that can be delivered

     through the capture of 'as-built ' data from existing plant

    and equipment, revolutionising the way projects are

    managed and delivered.

    Extending the Value of Laser Scanning

    The advantages of laser scanning have quickly been

    p roven on a range of diverse projects. Recentadvancements in the technology used to capture the

    scanned data have delivered faster, cheaper, safer and

    more accurate surveys – making the resulting as-built

    data available earlier in the project. The first beneficiaries

    of this new approach to laser scanning have been the

    offshore oil and gas, and nuclear industries; hostile

    environments where on-site time has to be minimised.

    These technical developments have delivered point cloud

    data, where incredibly detailed, almost photo-quality 3D

    re p resentations can be delivered to an accuracy of 

    3–5mm.

    The LMI further enhances AVEVA’s laser scanning value

    proposition by allowing the detailed point cloud data to be

    referenced and utilised, not only within PDMS Design, but

    also in VPD Clash Manager and PDMS Global.

    The integration of PDMS with laser models delivers:

    ! Visualisation of new 3D design combined with

    existing plant

    ! Very high positional accuracy and alignment of

    piping 'tie-in' points

    !Identification of clear routes for new pipework 

    !Improved steel fit-up around existing steelwork

    structures

    !

     Automatic clash checking between new 3D design

    and existing plant

    !Design integration of scanned prefabricated

    assemblies and supplied equipment

    !Measurement between all as-designed and as-built

    components

    !Better commissioning and maintenance planning

    !Safer sites due to shorter survey times

    !

    Reductions in engineering rework lower project costsand shorten schedules

    Completing the Bigger Picture

    The LMI addresses one of the most significant

    engineering challenges facing a brownfield project team:

    a lack of existing plant data, particularly 'as-built' 3D

    design models. Instead of modelling the existing plant

     from drawings or manual sur veys, the LMI provides

    engineering teams with an automated solution that

    s i g n i ficantly reduces cost by removing a previously

    manual and often error-prone process.

    In a plant refit project, for example, the LMI allows new

    pipework to be quickly routed through the existing plant,

    space identified for new equipment, and steel fit-up

    around existing plant components to be improved. In

    addition, 'destruct' areas can be clearly identified within

     the plant.

    Uniquely, the LMI allows 'tie-in' points to correlate the 3D

    plant model with the point cloud data. These tie-in points

    reference the laser model and act as PDMS design aids,

     for example, to connect and route a pipe along a centre

    line. The distance between points in the laser model caneven be measured accurately within the PDMS

    environment.

    Plant DesignLaser Modelling Interface

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    Most importantly, clash checking can be carried out

    between point cloud data in the laser model and the

    PDMS 3D plant model. This instantly highlights problem

    areas and provides an effective design-driven mechanism

     for managing them, thereby delivering significant

    cost- and time-savings, whilst enhancing the overall

    quality of the design.

    The benefits of LMI also extend to greenfield projects,w h e re modules are often manufactured at different

    locations. These modules can be laser scanned to capture

     their as-built status and the resulting point cloud data can

    be used to check alignment and connectivity of the

    different plant and equipment with the PDMS model. The

    commissioning, operation and maintenance of the plant

    becomes safer as activities can be planned and rehearsed

    using a model review walk-through in a completely

    risk-free environment.

    Regardless of the type of project, the LMI supports a lean

    method of working, by ensuring that the as-built

    geometry (that would have previously been modelled

    manually as 3D geometric shapes in the LMS) is now only 

    modelled in PDMS, where intelligent engineering design

    is re q u i red. The project team can have complete

    confidence that every detail picked up on the survey is

     faithfully represented in the PDMS model of the plant.

    Open for Business

    The LMI has been developed in conjunction with a

    number of leading LMS vendors, providing support for the

    majority of commercially available scanning systems.

    These LMS vendors each provide the required coupling

     for their particular LMS, enabling the LMI to reference thelaser survey point cloud data directly within the PDMS

    Design module.

    By making the LMI vendor-neutral, engineering teams are

     free to choose the best laser scanning solution for their

    particular project and switch between LMS systems in the

     future, safe in the knowledge that the LMI will manage

     the laser model regardless of its origin – so they can focus

    on the intelligent engineering design within PDMS.

    The LMI can interact with laser models from more than

    one vendor simultaneously, which will be particularlyb e n e ficial on larger projects where different laser

    scanning solutions could be used concurrently.

    The PDMS LMI currently supports Laser Modelling

    Systems from the following vendors:

    !BitWyse

    !Leica Geosystems HDS

    !Quantapoint

    !Zoller + Fröhlich

     AVEVA Group plc

    High Cross, Madingley Road, Cambridge, CB3 0HB, UK 

    Tel +44 (0)1223 556655, Fax +44 (0)1223 556666

    www.aveva.com

    'AVEVA's Laser Modelling Interface has given AMEC a

    key first-mover advantage in the market and we’ve

    already seen the benefits of its deployment on a

    number of projects. It has delivered a quantum leap

    in overall productivity and significantly improved

    design processes, quality and safety.'

    Colin Fairweather

    Engineering Systems Manager – AMEC

     AMEC's pioneering use of the PDMS LMI

     AMEC is a company that recognises the need to keep

    a close eye on emerging technologies which will

    enhance the workflow of its designers, engineers and

    planners. When Laser Modelling Systems started to

    deliver the detailed point cloud data required for 3D

    design, AMEC knew it had to act quickly to gain an

    advantage over its competitors in the race to improve

    design processes, improve safety and cut costs. AMEChas already deployed the PDMS LMI on projects based

    in the UK and Houston, using point cloud data from

    laser scanner surveys of various offshore platforms in

     the North Sea and Gulf of Mexico, an FPSO off West

    Coast Africa and an onshore plant in Kuwait. Many of 

     AMEC’s other clients have also expressed a keen

    interest in using the technology to capture data on

     their existing plant assets, having seen the improved

    engineering productivity.