Laser Activated Shape Memory Polymer...Material Considerations PEG is a plasticizer which softened...
Transcript of Laser Activated Shape Memory Polymer...Material Considerations PEG is a plasticizer which softened...
Dispersion
Nanoparticle dispersion may not be as important for effective actuation as
previously thought
Almost the entire range of visible light is absorbed by the wide range of particle
sizes
This makes dispersion of specific sized particles less important
oSmaller particles (10 nm ≤ d ≤ 40 nm) may have agglomerated
Material Considerations
PEG is a plasticizer which softened the sample
oDid not hold the deformed state causing a large start angle
oHigher initial angular velocity
oLowest final angle
Physical Mix has no PEO carrier polymer
oHighest amount of SMP (engine for actuation)
oAg NPs are not clumped in PEO segments therefore are more evenly
distributed
Future Work
Cheaper materials • Uniform sized particles • Various types of carrier polymers •
Temperature differences over time • Actuation of different shapes
Laser Activated Shape Memory Polymer Nathan Klimek, Jake LaRoe, and Jackson Parker 4/23/2014
TE Senior Design 2013-2014
Introduction
Background
Experimental Procedure Sponsorship & Acknowledgements
Senior Design Faculty Mentors: Dr. Russell Gorga , Dr. Jesse Jur, & Dr. Jon Rust
Sponsored by Dr. Russell Gorga (Department of Textile Engineering, Chemistry, and Science) in partnership with Dr. Laura Clarke, Dr. Jason Bochinski (Department of Physics)
This work is supported by NSF CMMI-0829379
Special Thanks To: David Abbott, Colin Curtis, and Swapnil Landge
http://en.wikibooks.org/wiki/A-level_Physics_(Advancing_Physics)/Resonance http://www.extremetech.com/extreme/147656-worlds-first-digital-laser-shapes-its-own-beam-heralds-new-age-of-trippy-concert-lighting http://www.compositesworld.com/news/nanocomposite-technology-nears-commercialization
Conclusions
Analysis Project Description Evaluate methods of incorporating silver nanoparticles into Shape Memory Polymer (SMP) to achieve effective shape change via laser light
How Observing the behavior of folded thin-film rectangular samples of SMP under intense laser light
Sponsor Constraints • Silver nanopowder
o Large range of sizes (10-100nm) • 445 nm (wavelength) Class IV Laser
Carrier Polymer
Physical Mix Shape Memory Polymer
Key Comparisons Dispersion
Actuation
Metrics for Success Compete with, or beat conventionally heated samples on: • Ease of fabrication • Effectiveness of actuation • Cost of production
ΔHeat
Metric SMP (Control) Conventional Heating
Physical Mix Carrier EDTA PEG
Starting Angle 34.5o ± 9.4o 43.5o ± 8.5o 38. 1o ± 4.4o 36.6o ± 5.5o 68.7o ± 5.9o
Stopping Angle 175.6o ± 1.9o 177.9o ± 1.9o 172.7o ± 4.4o 173.9o ± 4.5o 171.8o ± 5.5o
Warm Up Time* (Seconds)
0.48 ± 0.35 2.59 ± 0.94 2.48 ± 0.68 2.48 ± 0.67 1.52 ± 0.25
Time To Completion (Seconds)
21.4 ± 4.7 19.4 ± 3.2 26.6 ± 5.6 27.9 ± 6.3 22.6 ± 3.2
Cost Per 5g Sample Batch
$0.01 $0.59 $1.68 $1.68 $1.73
Manufacturing Time
~1 hour ~1 hour ~48 hours ~48 hours ~48 hours
Graphs are based on a 255 point gray scale. 255 is perfectly black and 0 is
perfectly white
What Do These Graphs Mean? The flatness of the graph shows color consistency of a sample.
SMP is the most uniform because it has no dark Ag NPs in it. The Physical Mix has spikes where the Ag NPs agglomerate. Carrier Polymer is the most uneven because the Ag NPs are only in the
carrier segments, causing overall poor dispersion throughout the SMP.
• Conventional Heating (Control) —The actuation of 100% SMP samples with no Ag NPs present. Heat supplied via a conventional oven at 70oC.
• Compare to 4 new methods o Physical Mix —simply mixing nanopowder with SMP powder o Carrier Polymer —mixing sonicated Ag NPs into dissolved PEO, then
grinding PEO and SMP o PEG Stabilized —stabilizing the Ag NPs in suspension with polyethlyene
glycol o EDTA Stabilized —stabilizing Ag NPs with ethylenediaminetetraacetic
acid, a common chelating agent.
Motivation Advantages of photothermal heating • Localized heating • Remote actuation • Self healing materials • Responsive materials
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0 10 20 30 40
De
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Seco
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Seconds
Figure 2: Angular velocity of different dispersion methods over time
PM
Carrier
PEG
EDTA
Conv
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20
40
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0 10 20 30 40
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Seconds Figure 1: Actuation angle of different dispersion methods over time
PM
Carrier
PEG
EDTA
Conv
Figure 1 Breakdown
• Note the pronounced warm
up time (flat region at t=0) in all of the laser actuated samples
• Physical Mix has the fastest and most complete actuation
• Starting angle of PEG is the highest then slows down rapidly
• This data comes from the average of 10 trials per method
Figure 2 Breakdown
• In general, maximum
velocity is observed around 6 seconds
• Carrier and EDTA have low maximum velocities, but they sustain their velocities longer
• Physical Mix has the highest angular velocity of all the samples
http://galleryplus.ebayimg.com/ws/web/180781956607_1_0_1/1000x1000.jpg
Shape Memory
Polymer - A polymer that can
be ‘set’ to a certain shape (the
ground shape), deformed, and then with the application of
energy, return to the set state
Dispersion - How one substance is spread throughout another
Photothermal Heating – The heating of a substance by photonic energy. The energy provided by the photons vibrate the particles (internal energy) and the system heats up.
Laser - Light Amplification by Stimulated Emission of Radiation. Lasers emit light coherently in order to allow the photons to be focused on a tight spot.
Resonant Frequency – Frequency at which the system oscillation amplitude is the greatest.
Grind Stabilize Melt Laze Analyze
* Warm up time: Time until ω ≥ 4 o/seconds
1 mm 1 mm 1 mm