Laminated Glass Production - LiSEC.com · Laminated Glass Production. best in glass processing ......

best in glass processing

Laminated Glass Production

best in glass processing

Reliable processes, good quality, solid profit: LiSEC solutions provide flat glass processors around the world with security and drive in a challenging environment.

For the last 50 years, we have been working hard to enable you to sustainably boost the efficiency, the system availability and the quality output of your flat glass production process. Thanks to forward-looking thinking, continuously striving to find the best solution and a great deal of personal commitment from our employees, we have grown from a one-man company to a technology leader.

Our advanced solutions generate a great cost-to-benefit ratio throughout the entire lifecycle of your machines and systems.

Customers around the world can benefit from this: be they ex-perienced manufacturers or newcomers to the industry; from family businesses to industrial glass processors. Three main factors are essential for long-term success:

1. Complete System Provider

Only LiSEC can offer you all solutions required for flat glass processing from a single source. Our well-established team of specialists for engineering, automation, machine constructi-on and service develops tailor-made solutions to ensure your competitive edge.

2. Operational know-how

As the only solution provider in the flat glass processing business with more than 50 years of operational know-how, we know from first-hand experience how to handle glass. We can communicate eye to eye because we are familiar with the challenges you face.

3. Service

In order to help our customers quickly on site, we have developed the worldwide largest service network in the flat glass industry. High service availability, start-up support and consulting are the added value of our services.

The benefits:

�� Over 50 years of partnership, pioneering spirit and stability�� Investment security due to the size of our company�� Leading technology with a high resale value�� Great cost-to-benefit ratio throughout the entire system lifecycle

Facts and figures: � 1961 founding year � 1 strong brand � 1.200 employees � 231 million Euros turnover (2015)

� 7 - 8 % of turnover for R&D � 60 R&D specialists � 500 software installations worldwide � 3.500 gas filling presses worldwide

� 20 sites � 90% export rate � 35 % equity ratio � more than 250 patents

For increased performance and profitability: LiSEC

02 03

LiSEC INDUSTRY 4.1 Strategy

„Increasing production efficiency through transparency with LiSEC‘s Industry 4.1. The collection and interpretation

of performance data alone allows me to increase machine availability and achieve a higher output.“

Internorm, Austria

„We could increase our capacity by nearly 15% and have 10-12% less waste now. On the IG lines, the improved organisation allows us to produce in 8 hours the same

output that used to take us 12 hours.“Crystal Units Ltd, England

Your benefit �� integration with your customer �� cost reduction�� transparent processes in real time�� production without surprises�� consistent quality

is our mission: best in glass processing

your process control

your capacity planning

your production planning

your order management

requirements & risks

your interfaces

your partners

your suppliers

your customers

smart production

transparency

security

your production

your shipping

your invoicing

your online services

through:

… many proven strategies for improvement

… many intelligent innovations

… best practice solutions

… a successful cooperation with us, your single-source supplierIntegration with your customersStrategic partnerships with e.g. Klaes, a leading software company for window, facade and conservatory construction, as well as other partners for transport organisation, product configuration

Transparent workflows accessible in real time allowing you to e.g. check the status of your production anywhere and anytime, even from your smart phone

Consistent quality � No manual glass handling � Production information traceability incl. relevant production parameters

Cost reduction � Graphical capacity planning supports additional resource optimisation

� Innovative, quick and easy order entry � Continuous optimisation reduces material and process costs

No surprises � Intelligent machines / lines as „smart factory“ are self-monitoring and warn about upcoming main-tenance requirements and wear parts needing to be replaced

� Online services and offices worldwide offer local support

04 05

Optionen

�� Sonderformen lt. LiSEC Formenkatalog�� Ecken stoßen bzw stirnseitiges Flächen-schleifen von Rechtecken und Sonderformen�� Kombination der KSR mit KSV

Fully automatic lami-line combined with high pressure autoclave

IAS

Fully automatic laminating glass production line, for high-quality finished products.This configuration integrates all the automatic solutions for glass squaring and assembling, PVB unwinding, application, cutting and trimming on the four sides. It’s the perfect choice in case of float, tempered / toughened glass processing, to reach a high output.

Technical DataMaximum Glass size 3600 x 2300 mm / 3600 x 2600 mm / 5100 x 2600 mm / 5100 x 2800 mm /

Minimal size 400 x 200 mm (300 x 300 mm as optional)

Single glass thickness 2 – 25 mm

Maximum thickness 100 mm

Transport height 950 mm (+/-30 mm)

L (mm) B (mm) H (mm) Power consumption

(kVA)

Operating air pressure (bar)

Air consumpti-on (Nl/min)

Water consumption

(l/min)

IAS3623 43420 8000 5700 230 7 24 3

IAS3626 43420 8600 5700 240 7 24 3

IAS5126 50620 8600 5700 240 7 24 3

IAS5128 50620 9000 5700 250 7 24 3

Highlights

�� Suitable for interleaved or refrigerated PVB and ionomer interlayers such as SentryGlas®

�� Automatic glass squaring and assembling�� Automatic PVB unwinding and application�� Automatic PVB cutting and trimming by means of multiple cutting devices and adjusting system according to the glass size�� Customizable through additi-onal automations / features�� Turn-key plant availability

Optional

�� Inlet / outlet solutions for automatic loading / unloading operation�� Tandem mode, to laminate two small glass sheets on length side simultaneously�� Final product tracking system, to comply with the CE product marking standards for laminated glass

08 09

Fully automatic jumbo lami-line combined with high pressure autoclave

IAS-J

Fully automatic jumbo laminating glass production line, for high-quality finished products.This configuration integrates all the automatic solutions for glass squaring and assembling, PVB unwinding, application, cutting and trimming on the four sides. It’s the perfect choice in case of jumbo float, tempered / toughened glass processing, to reach a high output.


(kVA)



Water consumption

(l/min)

IAS6026 55800 9000 4500 260 7 24 3

IAS6028 55800 9000 4500 260 7 24 3

IAS6033 55800 10000 4500 300 7 31 3

Highlights


�� Suitable for jumbo sizes�� Automatic glass squaring and assembling�� Automatic PVB unwinding and application�� Automatic PVB cutting and trimming by means of multiple cutting devices and adjusting system according to the glass size�� Customizable through additi-onal automations / features�� Turn-key plant availability

Optional


Technical DataMaximum Glass size 6000 x 2600 mm / 6000 x 2800 mm / 6000 x 3300 mm *





* Longer sizes available on demand10 11

Semi-automatic lami-line combined with high pressure autoclave

ISS

Semi-automatic laminating glass production line, for high-quality finished products.This configuration integrates the pre-lamination equipments (oven and nip roller), automatic glass squaring and assembling by means of an automatic suction cups transfer. PVB assembling and trimming are done manually. It’s the perfect choice in case of float, tempered / toughened glass processing, to reach a medi-um-high output.

Technical DataMaximum Glass size 3600 x 2300 mm / 3600 x 2600 mm / 5100 x 2600 mm / 6000 x 2600 mm / 5100 x 2800 mm / 6000 x

2800 mm / 6000 x 3300 mm






(kVA)



Water consumption

(l/min)

ISS3623 30220 8500 4500 200 7 24 3

ISS3626 30220 9000 4500 220 7 24 3

ISS5126 36000 9000 4500 220 7 24 3

ISS6026 39600 9000 4500 230 7 24 3

ISS5128 36000 9000 4500 240 7 24 3

ISS6028 39600 9000 4500 240 7 24 3

ISS6033 39600 10000 4500 270 7 31 3

Highlights


�� Automatic glass squaring and assembling�� Automatic suction cups transfer for easy glass handling�� Customizable through additi-onal automations / features�� Turn-key plant availability

Optional


12 13

Semi-manual lami-line combined with low pressure autoclave

BMS

Semi-manual laminating glass production line, for high-quality finished products.This configuration integrates the pre-lamination equipment (oven and nip roller), as well as a semi-manual suction cups transfer to increase the production output, compared to the MMS line and shorten the cycle-time. It’s the perfect choice in case of cut-to-size / miscellaneous produc-tion and tempered / toughened glass processing.

Technical DataMaximum Glass size 3600 x 2200 mm / 3600 x 2600 mm / 5100 x 2600 mm



Maximum thickness 100 mm (50 mm in the low pressure autoclave with full load)


Maximum loading capacity 3000 kg (500 kg each tray, PK3622 + PK3626) / 4800 kg (800 kg each tray, PK5126)

Maximum sqm capacity 38 m2 (80% load, PK3622) / 45m2 (80% load, PK3626) / 63 m2 (80% load, PK5126)


(kVA)


Air consump-tion line/

autoclave (Nl/min – m3/h)

Water consumption

line / autoclave (l/min / l/

cycle)

BMS3622 51500 8000 4500 360 7 24 / 506 3 / 250

BMS3626 51500 8000 4500 380 7 24 / 506 3 / 250

BMS5126 61500 8000 4500 450 7 24 / 506 3 / 250

Highlights

�� Suitable for interleaved or refrigerated PVB, EVA, and ionomer interlayers such as SentryGlas®

�� No silicone blankets needed in case of PVB use�� Automatic glass squaring�� Semi-manual suction cups transfer for easy glass handling�� Provided with a small set of long-life silicone blankets, in case of a special production �� Customizable through additi-onal automations / features�� Turn-key plant availability

Optional

�� Additional trolley complete of trays and silicone blankets�� Tandem mode, to laminate two small glass sheets on length side simultaneously�� Final product tracking system, to comply with the CE product marking standards for laminated glass

14 15

Semi-manual lami-line combined with low pressure autoclave

BSS

Semi-manual laminating glass production line for high-quality finished products.This configuration integrates the pre-lamination equipment (oven and nip roller), a semi-manual suction cups transfer and a tilting table at the outlet, to meet the vertical loading requirement of a high pressure autoclave. It’s the perfect choice in case of float, tempered / toughened glass processing, to reach a medium-high output.







(kVA)




Water consumption


cycle)

BSS3622 51500 8000 4500 360 7 24 / 506 3 / 250

BSS3626 51500 8000 4500 380 7 24 / 506 3 / 250

BSS5126 61500 8000 4500 450 7 24 / 506 3 / 250

Highlights


�� Automatic glass squaring�� Semi-manual suction cups transfer for easy glass handling�� Customizable through additi-onal automations / features�� Turn-key plant availability

Optional

�� Inlet / outlet electric crane, for loading / unloading operation�� Final product tracking system, to comply with the CE product marking standards for laminated glass

16 17

L

B

H


(kVA)

Operatine air pressare (bar)



Water consumption


cycle)

MMS3622 40000 7700 4500 240 7 10 / 506 3 / 250

MMS3626 40000 8000 4500 250 7 10 / 506 3 / 250

MMS5126 46000 8000 4500 320 7 14 / 506 3 / 250

Manual lami-line combined with low pressure autoclave

MMS

Completely manual entry level laminating glass production line, for high-quality finished products.This compact configuration includes all the necessary equipment to manually produce finished laminated glass, being the perfect choice in case of small / mixed production and / or first approach in the laminated glass market.

Highlights


�� Long-life silicone blankets, that ensure a cost effective solution if compared to the traditi-onal disposable bags normally used in vacuum processes with an high pressure autoclave�� Optimum ratio among output - energy consumption – investment�� Turn-key plant availability

Optional

�� Additional trolley complete of trays and silicone blankets�� Inlet / outlet electric crane, for loading / unloading operation


Minimal size 400 x 200 mm






18 19

Manual lami-line combined with EVA vacuum kiln

EVA

Completely manual entry level EVA laminating glass production line, for high-quality finished products.This compact configuration includes all the necessary equipment to manually produce finished EVA laminated glass, being the perfect choice in case of small / mixed production and / or first approach in the EVA laminated glass market.

Technical DataMaximum Glass size 3600 x 2200 mm / 4500 x 2200 mm





Maximum loading capacity 2000 kg (500 kg each tray)

Maximum sqm capacity 26 m2 (80% load, EVA3622) / 28m2 (80% load, EVA4022)


(kVA)



Water consumption

(l/min)

EVA3622 35000 7700 4500 140 7 10 3

EVA4522 40500 7700 4500 150 7 14 3

Highlights

�� Specifically designed to laminate EVA foil�� Thick insulation (100 mm), with forced air convection and recirculation system, to achieve a low energy consumption�� Long-life silicone blankets, that ensure a cost effective solution if compared to the disposable bags normally used in vacuum processes with a high pressure autoclave�� Optimum ratio among output - energy consumption – investment

Optional

�� Additional trolley complete of trays and silicone blankets�� Inlet / outlet electric crane, for loading / unloading operation�� Evaporating cooling tower to shorten the cycle time

20 21

STAND-ALONE MACHINES

�� Ionisierungsstab zur Besei-tigung der elektrostatischen Ladung, um das Anziehen von Schmutz oder Staub-partikeln auf der Glasober-fläche zu verhindern�� Vorwaschqualität von normal bis anspruchsvoll, um verschiedenste Kunden-ansprüche abzudecken

Optionen

�� System zur Bearbeitung von Low-E Glas, mit weichen Bürsten an der Oberseite, die über ein pneumatisches System und spezielle Software angehoben werden können. �� System zur Überprüfung der Low-E Glasseite�� Automatische Messung und Anpassung an die Glasdicke

Automatic Horizontal washer for Flat Glass

HWMB*

This fully automatic horizontal washer is ideal for those washing processes that require sophi-sticated additional features and/or frequent changes of the glass thickness. An outstanding washing and drying result, such as after a double edging, drilling or CNC processes, is achieved thanks to the following features.

The machine is controlled by a PLC, it’s entirely made of stainless steel, water tanks with cascade system, water heaters, pumps and filters for water recirculation.The washing section consists of three pairs of cylindrical nylon brushes, the drying section includes two pairs of air knives which are convected to a high pressure fan. New smart and linear design which shortens the installation time and simplifies maintenance for the operator.

Technical DataGlass width 1300 mm / 1600 mm / 2300 mm / 2600 mm / 2800 mm / 3300 mm

Min. size 400 x 200 mm (300 x 300 mm as optional)

Glass thickness 2-25 mm


Max. working speed (3 mm glass) 12 m/min

Brushes 4 / 6 / 8

Tanks (Heated) 2 (1) / 3 (1) / 4 (2)

Max. load 88 kg/m2

Highlights

�� Inlet conveyor included�� Outlet conveyor according the maximum glass size�� Easy maintenance thanks to 500 mm opening�� Individual motor for each brush to lower the downtime�� No.06 brushes, soft on the top side�� Software liftable top brushes, for high sensitive glass coatings processing�� Heated water tanks


(kVA) **


Air consumpti-on (Nl/min) **

Water consumption

(l/min) *

HWM13B* 5830 3480 4900 47 7 60 3

HWM16B* 5830 3480 4900 47 7 60 3

HWM23B* 5830 4180 4900 50 7 60 3

HWM26B* 5830 4480 4900 55 7 60 3

HWM28B* 5830 4680 4900 70 7 60 3

HWM33B* 5830 5180 4900 70 7 60 3

* Water consumption values are calculated considering a water treatment system is used.** Average values.24 25

Aerodynamic Horizontal washer for Flat Glass

HWMB* AERO

This fully automatic horizontal washer is specifically designed for all types of coatings, laminated glass, tempered glass with good planarity, ensuring a perfect washing and drying result without “drive-touching” the upper surface.

The machine is controlled by a PLC, it’s entirely made of stainless steel, water tanks with cascade system, water heaters, pumps and filters for water recirculation, dedicated high pressure fan for the glass driving.The washing section consists of three pairs of cylindrical nylon brushes, the drying section includes two pairs of air knives which are convected to a high pressure fan. New smart and linear design which shortens the installation time and simplifies maintenance by the operator.

Technical DataGlass width 2600 mm / 2800 mm / 3300 mm




Max. working speed (3 mm glass) 12 m/min

Brushes 4 / 6 / 8

Tanks (Heated) 2 (1) / 3 (1) / 4 (2)

Max. load 88 kg/m2

Highlights

�� No marks on the glass surface. Extremely sensitive coatings can be easily processed as the glass is touched by the upper soft brushes only�� 100% no touching feature. Brushes can be lifted by means of a pneumatic system, to enable the use of the washer only in spraying mode�� Dedicated washing system leaving less water on the glass surface, ensuring a faster drying process�� Dedicated separation of the internal washing sections


(kVA) **


Air consump-tion (Nl/min)

**

Water consumption

(l/min) *

HWM26B*AERO 5300 5600 4900 55 7 2 3

HWM28B*AERO 5300 5800 4900 70 7 2 3

HWM33B*AERO 5300 6300 4900 70 7 2 3

* Water consumption values are calculated considering a water treatment system is used.** Average values.

�� Antistatic bar to remove the electrostatic charge that could attract dirt or dust particles to the glass surface�� Pre-washing quality from simple to advanced, in order to cover the different customers‘ scenarios

Optional

�� System to process low-e glasses through soft brushes on top that can be lifted up through a pneumatic system �� System to check the low-e glass side�� Automatic glass thickness measure-ment and adjustment

26 27

Optional

�� Additional trolley complete with trays and silicone blankets�� Electric crane for loading / unloading operation

Laminating low pressure autoclave

PK

This equipment enables to laminate glass using all types of PVB,EVA and ionomer interlayers such as SentryGlas®, being the perfect choice in case of small / mixed production and / or first approach in the laminated glass market, for high-quality finished products.This is the most compact configuration, with the minimum accessories to be used as a stand-alone machine or in combination with an existing line.


Working pressare 2 bar (G)

Number of trays 6




Highlights


�� Long-life silicone blankets, that ensure a cost effective solution if compared to the traditional disposable bags�� No high-capacity compressor required�� Designed for ideal productivity / energy consumption ratio�� Special fan and forced air convection system, to ensure uniform working temperature during the whole cycle


(kVA)


Air consumpti-on (m3/h)

Water consumption

(l/cycle)

PK3622T6 19500 4500 3100 150 7 506 250

PK3626T6 19500 4500 3100 150 7 506 250

PK5126T6 24000 4800 3500 220 7 506 250

28 29

Optional

�� Final product tracking system, to comply with the CE product marking standards for laminated glass

Oven and press for pre-lamination line

PO

High tech solution for heating and pressing processes, by means of a more accurate foil heating, forced air convection furnace and heavy rolls press with anti-torsion system. An efficient electric pressing system combined with an automatic shaped glass detection ensure a high-end quality result before the autoclave cycle.

Technical DataGlass width 2300 mm / 2600 mm / 2800 mm / 3300 mm

Maximum Glass thickness 100 mm



Maximum loading capacity 700 kg / 1100 kg / 1800 kg

Maximum working speed According the oven/press configuration

IR emitter power for cm 18,5 W/cm

Maximum pressing force 250 N/cm, 90000 N

Highlights

�� Accurate precision in foil heating with adjus-table lamps according to the glass thickness�� Forced air convection system for perfect heating for any type of glass, such as low-e, tempered, or printed glass�� A single pressing force generator mounted on top of the nip roller (patented) and an anti-tor-sion system guarantee a 100% parallel lowering and homogeneous distribution of the pressing force on the entire glass surface/width

Width (mm) Number of ovens L (mm) B (mm) H (mm) Number of lamps Power consumpti-on (kVA)

2300 1+2 7250 3200 2000 24 140

2600 1+2 7250 3500 2000 24 150

2800 1+2 7250 3700 2000 24 160

3300 1+3* 8800 4200 2000 34 260

3300 L 1+3* 11000 4200 2000 38 290

This configuration is designed for a mixed production. It may vary to a different required output.This configuration is designed to produce glasses up to 6000 mm long.

Width (mm) Number of ovens L (mm) B (mm) H (mm) Number of lamps Power consumpti-on (kVA)

2300 2 4500 3200 2000 18 110

2600 2 4500 3500 2000 18 120

2800 2 4500 3700 2000 18 130

3300 2 4500 4200 2000 18 140

This configuration is designed for a mixed production. It may vary to a different required output.

30 31

Optional

�� Integrated pop-up lifting table with caster spheres for easy loading/unloading procedure

Tilting table

TR

The table is designed for glass loading/unloading operations at the entry/exit of a washer, a production line or any other cases where a device-assisted operation is needed.The lifting and lowering movements are activated by a foot pedal bar, located on the glass reference side.

Technical DataGlass width 2300 mm / 2600 mm / 2800 mm / 3300 mm

Glass lenght 2600 mm / 5100 mm / 6000 mm



Loading height 520 mm (+/- 30 mm)


Maximum working speed 20 m/min

Cycle time (tilting + lowering) 30 sec.

Lifting type Hydraulic / pneumatic

Highlights

�� Heavy painted steel frame�� Hydraulic/pneumatic tilting system, with frequency converter to control raising and lowering�� Durable motorized rolls on the hori-zontal surface, with frequency-cont-rolled motor to regulate the speed�� The transport rolls are equipped with non marking wheels�� The first/last not driven roll helps the operator to manually load/unload the glass

L (mm) B (mm) H1 (mm) H2 (mm) Power consumption (kVA)

TR3623, C07/C11 3930 2540 1020 2970 1,5 (C07) / 3 (C11)

TR3626, C07/C11 3930 2540 1020 2970 1,5 (C07) / 3 (C11)

TR5126, C07/C11 5370 2540 1020 2970 1,5 (C07) / 3 (C11)

TR6026, C07/C11 6270 2540 1020 2970 1,5 (C07) / 3 (C11)

TR5128, C07/C11 5370 2720 1020 3150 1,5 (C07) / 3 (C11)

TR6028, C11/C18 6270 2720 1020 3150 3 (C07) / 5 (C11)

TR6033, C11/C18 6270 3320 1020 3740 3 (C07) / 5 (C11)

32 33

L

H

L L L

H

HH

Laminated glass testing machineries

TEST

Laminated glass testing equipment for the “Factory Production Control”, as required for the glass certification in conformity with the EU directives CE. EN/ISO 12543 and EN 14449: “Glass in building – Laminated glass and laminated safety glass – Evaluation of conformity/Product standard”.Professional operative courses and software are available as part of the equipment delivery.

Technical DataGlass sample size 300 x 300 mm

Highlights

�� In house testing for internal quality control�� Easy use / maintenance


(kVA)


Air consumpti-on (l/min)

Water consumption

(l/min)

Ball drop im-pact test

1100 1100 4600 / 7 0,1 /

Bake test 650 650 1600 3,5 / / /

Pummel test 650 650 1100 0,09 / / /

HUBO test 550 650 1100 10 / / 100

Ball Drop Test

Bake Test

Pummel TestHuBo Test

34 35

Optional

�� Additional trolley complete with trays and silicone blankets�� Electric crane, for loading / unloading operation�� Evaporating cooling tower to shorten the cycle time

Vacuum laminating kiln

EVA

Vacuum kiln to produce laminated glass with EVA film. Forced air convection and recirculation system, together with a very thick insulation (100 mm), ensure high quality finished products and a low energy consumption.

Technical DataMaximum Glass size 3600 x 2200 mm / 4000 x 2200 mm

Number of trays 4


Maximum loading capacity 2000 kg (500 kg each tray)

Maximum sqm capacity 26 m2 (80% load, EVA3622) / 28m2 (80% load, EVA4022)

Highlights

�� No.4 floors to load No.04 assembling trays provided of fast locking and vacuum connections�� Scissor lift for correct alignment and loading / unloading operations�� Long-life silicone blankets, that ensure a cost effective solution if compared to the disposable bags normally used in vacuum processes with a high pressure autoclave

L (mm) B (mm) H (mm) Power consumpti-on (kVA)


Air consumption (Nl/min)

EK3622 14000 3700 3100 100 7 2

EK4022 17000 3700 3100 125 7 2

36 37

Horizontal Transport, Handling and Storing Systems

CB

Partial / complete systems to substitute / upgrade existing transport, handling and storing plants, or to develope new solutions according to individual needs. Possibility of standard and customized solutions, in order to perfectly match every customer’s request.


Glass lenght 2600 mm / 5100 mm / 6000 mm / custom lenght



Loading height 520 mm (+/- 30 mm)


Maximum working speed 20 m/min

38 39

PRE-WASHING MODULES

These pieces of equipment are specifically designed to prepare the glass for the horizontal washing and drying. They are necessary in case a glass process (double edging, etc.) is performed before the washer, in order to avoid damages to the glass surfaces. Different types of pre-washing results are available, according the amount of dirt to be removed accumulated during the previous working steps.





Max. working speed according to previous – following machines

Max. load 88 kg/m²

Highlights

�� Available also for not –LiSEC’s machines�� Wide range of widths�� From simple to high pre-washing quality�� Stainless steel made

This configuration is designed for a mixed production. It may vary to a different required output.This configuration is designed to produce glasses up to 6000 mm long.


(kVA)

Operating air pressare (bar)

Air consumpti-on (l/min)

Water consumption

(l/min)

PW13 400 1700 270 5 7 60 60

PW16 400 2000 270 5 7 60 60

PW23 400 2700 270 5 7 60 60

PW26 400 3000 270 5 7 60 60

PW28 400 3200 270 5 7 60 60

PW33 400 3700 270 5 7 60 60

HWMPW13 1270 2150 2600 5 7 60 60

HWMPW16 1270 2450 2600 5 7 60 60

HWMPW23 1270 3150 2600 5 7 60 60

HWMPW26 1270 3450 2600 5 7 60 60

HWMPW28 1270 3650 2600 5 7 60 60

HWMPW33 1270 4150 2600 5 7 60 60

SCRUBBER13 950 3180 1890 12 7 60 60

SCRUBBER16 950 3480 1890 12 7 60 60

SCRUBBER23 950 4180 1890 12 7 60 60

SCRUBBER26 950 4480 1890 12 7 60 60

SCRUBBER28 950 4680 1890 12 7 60 60

SCRUBBER33 950 5180 1890 12 7 60 60

40 41

Rack for SentryGlas®

RSG

The rack is specifically designed to load, unload or move sheets of SentryGlas® between the floors of the machine. The system allows the operator to decide where SentryGlas® sheets can be put.This machine automatically senses if another SentryGlas® sheet is already present in a shelf, if so the machine will lay the new sheet over the existing one.Industrial PLC, programmed with specialized software that controls the whole machine, drives all movements, monitors all functions and optimizes working cycles.

Technical DataMaximum Glass size 3600 x 2200 mm


Maximum loading capacity 1000 kg per shelf

Highlights

�� Fully automatic system�� Reduction of warehousing space�� Seven levels/shelves�� Manual mode control by touch screen panel

L (mm) B (mm) H (mm) Power consumption (kVA)

Operating air pressu-re (bar)

RSG3622 5740 3670 5207 14 7

42 43

TEMPERING

High-quality products deserve the best treatment. This is why we only allow trustful heads – and air – to get in touch with glass. With the patented AEROFLAT air-cushion system, the surfaces of the glass sheets are not touched during the tempering process. The result of the innovative technology: top quality flat glass – economic and future-proof.

Handle with AIR!As the specialists in the field of the processing and refining of flat glass, we set the objective to always go one step further. 20 years ago we revolu-tionized the tempering of flat glass and since then, we have continuously developed this technology. World-wide, there are already numerous furna-ces by means of which flat glass is tempered in an industrial production environment with LiSEC technology.

Trust in the inventor.

LiSEC tempering process by means of Air Cushion Technology officially taken up in a standard

The LiSEC tempering process has officially been published in a standard as „Air Cushion Process“. As the first country in the EU, Great Britain has published the BS EN 12150-1:2015 in September 2015. The publication of the German and English version via the Austrian Institute for Standardization was performed in November 2015.

The EN 12150-1 is a harmonized standard to the Construction Products Regulation, i.e. that LiSEC customers are state-of-the-art with the tempering according to the „Air Cushion Process“ and that their products comply with the Construction Products Regulation. Andreas Winter, managing director of the company Glastech Produktions- und Verfahrenstechnik GmbH (Glastech production and process engineering): „If a product does not comply with the Construction Products Regulation, it is subject to extra examination and approval. If the product is modified only slightly this product is required to reexamine the product. If you are within the standard, it is possible to perform any changes that are within the standard limits. From now on, safety glass tempered by means of the LiSEC air cushion process is considered state-of-the-art.“

At the LiSEC Glass Forum, the AEROFLAT technology for tempering is used. For further information on AEROFLAT or our Glass Forum please contact [email protected]

46 47

Visions need courage. You need people who push limits and dare to try new things. In 1996, we set new standards in terms of the tempering of flat glass with the revolutionary AEROFLAT air-cushion system. Now we are continuing the story.

One technology, four advantages!

3No roller wavesNo white stripesNo roller pickupsCoating-friendly process due to a shorter standing time in the furnaceImproved anisotropyHigh quality due to stable processesMore than 95 % plant availability

Perfect products are the result of unquestionable quality. QUALITY by LiSEC4 The future of tempering

begins with the best processes. FUTURE-PROOFNESS by LiSEC

LiSEC stands for...best in glass processingstrategic safetythin glass for technologies of the futurea dense service network

1 A high competitiveness is the result of the interaction of quality and cost effectiveness/profitability. COST EFFECTIVENESS by LiSEC

No waiting time when the types of glass are changedWear-free ceramic componentsSignificantly shorter heating timeNo cooling of the heating zone re-quired in case of glass breakage Identical cycle time for coated and uncoated glassesOperators trained in only five days50% less staff required compared to conventional plants

2 Trend-setting technology is the result of forward-looking thinking. TECHNOLOGY by LiSEC

LiSEC is the inventor of the patented air-cushion technology No touching of the glass surface throughout the entire process Tempering of double-sided coated and printed glass sheets is possible Tempering of structural glass is possibleMaximum convection in the circulatory systemThermal tempering of glass is possible from 1 to 10 millimetersPatented cooling air routing No SO2 gas required – environmentally friendly & sustainable

48 49

Multiple insulating glassThe use of tempered thin glass enables significantly lighter modules with signi-ficantly better thermal insulation values. This leads to advantages in production but also in the assembly. Thanks to the non-contact transport, LiSEC AEROFLAT is ideally suited for coated glass sheets.

ArchitectureLight, flexible and robust glasses without optical distortions are excellently suited for the use in modern architecture. Tempered thin glass convinces due to its vi-sual attractiveness while the low weight reduces the requirements on the profiles and fittings.

Perspective with potential.Flexible, light-weight and robust – thin glass opens up so far unimaginable possibilities in particular in the field of solar applications, in the production of insulating glass or in the interior architecture.

Flat glass for the automotive industryTempering compliant with the prevailing standards of the automotive industry.

Functional glassesOne glass, many possible applications. In the industry and architecture, special functional glasses are in demand as never before. Regardless whether with a high thermal insulation and sound insulation, self-cleaning or as a highly esthetic glazing - tempered flat glass provides numerous variants of application.

PhotovoltaicsNew generation frameless photovoltaics modules. The LiSEC casing technology with glass-glass-modules is independent from the used solar cells. Thanks to tempered thin glass and the hermetic sealing, the modules convince with an increased performance and a longer service life. They are diffusion-resistant, more stable and more flexible and can produce faster.

SolarthermicsCold bent thin glass for the use in parabolic mirrors: the tempe-red thin glass may be bent on site and placed into the construc-tion. The unique technology provides for advantages in terms of transport (due to a low weight and the reduction of the transport volume) and therefore a massive saving of costs.

MEM4WinBuildings are responsible for approx. 40 % of the energy consumption in Europe. A decisive role in the improvement of the energy efficiency play facades and windows. In the future, windows will even produce energy and will, in a smart way, take over other functions, which are decisive for the well-being of the building users – for example shado-wing, directing of light, illumination or sound reduction. In the project „MEM4WIN“, sponsored by the EU, the „Window of the future“is developed in which all functions are integrated. We coordinate this international research project.

ObjectivesBy means of innovative quadruple insulating glass units, the heat transition shall be reduced by half (to 0.3 W/m2K) compared to the so far reached U-values.The weight of the windows shall be reduced by 50 % by means of the use of tempered thin glass and the windows shall produce energy.The sound insulation shall be increased by approx. 20 % by means of the 4-sheet window construction.

ProfitabilityThe manufacturing costs shall be reduced by 20 % compared with windows with similar functions.

Research tasksTempered ultra-thin glass membranesAnti-reflective coating Innovative edge compound for a 4-sheet (window) const-ruction, which also allows a frameless openable casement in all-glass facades. Sealing for the integration of PV and OLED, which provides for a long-term diffusion-tightness.

50 51

I am Service.Because we support our customers with the largest service network worldwide.

Machines and systems for flat glass processing are in use for many years, sometimes even for decades. Ongoing maintenance and optimisation are essential to keep performance, efficiency and availability at a consistently high level and to ensure high-quality glass products.

Wherever you are located, LiSEC offers spare parts and extensive support thanks to the largest service network in the flat glass indus-try. Our specialists are here to help you and provide solutions on site during installation and start-up of the equipment. Training of your personnel on technology as well as operator and maintenance training is provided either at the LiSEC facilities or on site. With online support as well as phone service we are here for you whene-ver help is needed.

Advantages:

��Minimal downtime thanks to rapid support�� Guaranteed availability of spare parts or equivalents - for at least ten years��Worldwide supply with spare parts�� Operator training directly on site or at a local training centre�� Added value throughout the entire lifecycle of your systems

52 53

Facts & figuresThe LiSEC service network:

��160 service engineers worldwide��45 branch offices/representatives��Service for around 390 different machine types��Approx. 4,700 customer locations in over 100 countries worldwide��The largest global service network in the glass industry��One-of-a-kind in the industry: Competence through operators‘ know-how

Service portfolio

� Economy: within 5 working days (MON - FRI)* � Express: within 1 working day (MON - FRI)* � Saturday deliveries and special transport available on request*

Phone: +43-7477 405-5703Fax: +43-7477 405-89Email: [email protected]

* Warehouse availability required. This does not include items that must be programmed, processed or tested. Valid within the European Union. There may be delays with third countries due to customs procedures.

Hotline

LiSEC attributes great importance to customer efficiency from the very beginning. The company is now taking it to a new level of quality.

We will quickly process your request:

Sunday 22:00 - Friday 21:00 hrs (CET) Phone: +43-7477 405-5701Fax: +43-7477 405-89Email: [email protected]

Standby service for urgent cases outside of office hours:

SAT 06:00 - 22:00 hrs (CET)SUN 06:00 - 22:00 hrs (CET)Phone: +43-7477 405-5701

Regardless whether your LiSEC system is 10 weeks, 10 years or even older - we offer you worldwide service and the fastest spare parts supply.

� Spare parts � Online support � Long life

� Hotline � Installation � Repairs

� Training � Maintenance

54 55

Replacing outdated components and enhancing the machine with new, modern technology brings existing plants back up to date. The advantage for the plant operator is the lower cost of modernizing an existing plant compared to the purchase of equivalent new equipment. The solid basic components of the machine remain unchanged.

Long LifeElectrical components generally have a shorter life cycle than mechanical ones. Systematic upgrades can increase the lifetime of many plants. The result is a longer machine life - Longlife. The Longlife department provides modifications beyond the usual spare part range, such as PC upgrades, drive retrofitting and similar modifications.

Phone: +43-7477 405-1220Email: [email protected]

Online SupportServices:

� Telephone support with direct data connection to your LiSEC machines for immediate and specific diagnosis and resolution of stoppages and errors

� Access software with multi-level security proce-dures preinstalled on all connectable new machines

Advantages: � Immediate help during stoppages saves time and costs

� 24/5 and standby support on weekends and holidays

� Increased system availability � Full transparency of provided support work � Better preparation for on-site repairs � Remote access only with express authorization and supervision by the customer

Phone: +43-7477 405-5701Email: [email protected]

56 57

LiSEC Glass ForumCompetence Center for research, production and training in the field of flat glass processing

The new LiSEC Competence Center for research, production and training in the field of flat glass processing was opened in Hausmening at the end of 2015. It aligns completely with the LiSEC claim „Best in Glass Processing“. The Competence Center „Glass Forum“ makes LiSEC the only machine manu-facturer on the market who profitably processes flat glass. This operator know-how allows LiSEC to share and therefore fully understand their customers‘ problems and challenges.

The „Glass Forum“, a LiSEC investment of approximately five million Euros, accommodates the latest LiSEC technologies for each step of glass processing – from cutting and edge proces-sing to a sophisticated sheet logistics system to the production of insulating glass units and laminated safety glass including tempering. In the Glass Forum, flat glass is processed under real life production conditions. The state-of-the-art plants and software applications are also used for research, testing and training.

Facts and figures: � Opened October 2015 � Latest LiSEC technologies � 70 employees � Investment 5 million Euros

� 15 million Euros turnover � Approx. 100 customer visits per year � Glass storage with 96 rack positions � 3 insulating glass lines

� 2 cutting lines for float, laminated and special glass � Automatic sorting/shuttle logistics � Planned ahead maintenance schedule

� Automatic production planning and machine addressing � Bidirectional office – machine communication in real-time

58 59

Technical/Construction changes reserved. Text and symbol fotos may show optional equipment. This publication is protected by copyright. All rights reserved. The use or reproduction of any of its contents, even parts of it or in altered form, is allowed only with explicit permission of LiSEC.

TelFaxMailWeb

LISEC Austria GmbHPeter Lisec Straße 1

A-3353 SeitenstettenAustria

+43-7477 405-0+43-7477 405-40

[email protected]

04/17

Laminated Glass Production - LiSEC.com · Laminated Glass Production. best in glass processing ......

Documents

Transcript of Laminated Glass Production - LiSEC.com · Laminated Glass Production. best in glass processing ......