KVC SYSTEMS PROCESS

www.kvcprocess.com

PRODUCT CATALOGUE – 2011

Py ti ol la icu yQ

We at

pledge to achieve complete

customer satisfaction through

excellence in quality & Service.

Providing consistent quality to the customer.

Committing to continual improvement

by improving the process and

skills of the employees.

KVC PROCESS SYSTEMS

WE WISH TO ACHIEVE THIS BY

Date: 01.01.2011

PartnerA. S. Lele

INDEX

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GLASS JACKETED HIGH PRESSURE AUTOCLAVE

Page No. 01

MULTIPURPOSE PILOT PLANT IN BOROSILICATE GLASS

Page No. 04

FLUSH BOTTOM VALVESPg. 09

10 L GLASS HIGH PRESSURE AUTOCLAVE REACTOR

Page No. 02

BIO – FERMENTOR UNIT Pg. 05

HOT FLUID CIRCULATION SYSTEMPg. 10

PHOTOCHEMICAL REACTORPg. 06

ROTARY EVAPORATORModel LRFE-3A

Page No. 03

WIPED / SHORT PATH DISTILLATION UNIT

Pg. 07

ROTARY OIL IMMERSE DOUBLE STAGE HIGH VACUUM PUMPS

Pg. 11

VACUUM CONTROLLER SYSTEMPg. 08

ANTI CORROSIVE GFPP FLANGES & NUT BOLTS

Pg. 12

Description Details

Size 1 to 10 Litrs (Jacketed)

MOC Borosilicate Glass and SS 316

Max Working Pressure Upto 6 Bar G ( 85 PSIG )

Max Working Temp Upto 150 Deg C

Stirrer SS 316 , 4 Blade Design Pitched Turbine Blade Type

Max. RPM 1500 RPM

Motor & Drive PMDC Motor with RPM Controller with Digital Display

Sealing Mechanism Zero Leakage Magnetic Drive Suitable for Full Vacuum or 6 Bar G Pressure

Control Panel Control Panel with PID Controller Temp Indicator & RPM Indicator

Nozzles & Fittings Thermowell, Gas Inlet/Outlet Sampling Point with Dip Tubes/Sparger & Needle Valves, Pressure Gauge (Digital/Manual), Pressure Release Valve (Manual/Electronic Operated), Solid Charging Point

Mounting Complete Unit Mounted on Metal Frame with Mobile PU Wheels

GLASS JACKETED HIGH PRESSURE AUTOCLAVE

TECHNICAL SPECIFICATIONS

OPTIONAL ACCESSORIES 1) Flame Proof Motor with VFD 2) All Metallic Parts in Hastelloy C

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10 L GLASS HIGH PRESSURE AUTOCLAVE REACTOR

For The First Time in India, we have developed, Designed and Supplied a Glass High Pressure Stirred Autoclave Reactor for Working Pressures upto 6 Bar G ( 85 PSIG ) and also for Full Vaccum upto 760 mm Hg

for Operating Temperatures from -20°C to +200°C.

Technical Details

The Reactor Assembly consists of a Special

Borosilicate Glass Jacketed Reactor of 10 Litres

Capacity with a Flame Proof Motor, Halar Coated

Stirrer, Magnetic Drive Coupling for Zero

Leakages during Stirring, Halar Coated SS 304

Cover Plate with Accessories like Thermowell,

Liquid Addition Tube with Valve, Gas Sparger Tube

with Valve, Port for Solid Addition, Pressure

Transmitter with Solenoid Pressure Relief Valve to

Open at a Digitally set Pressure, Digital

Temperature Contoller with Sensor, Variable

Frequency drive for Speed Regulation with Digital

RPM Display. A Flush Bottom Type Minimum Hold

up Drain Valve is also Provided with the Reactor.

Accessories

A Hot Fluid Generator cum Circulator Unit to

operate at a set Desired Temperature for

circulating Hot Fluid. Inside the Glass Jacket is

also Provided with the Unit.

A Oil Ring Type Single Stage Vaccum Pump for

Applying Vaccum upto 0.05 mm Hg along with a

Cold Trap and Non Return Valve is also Provided

with the Unit .

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ROTARY EVAPORATOR

We offer "Rotary Evaporator" made in India with an Extensive Research and valuable feed back from Leading Scientists all over India

Latest Improved Features

• Flask Holding Design with Threaded Lock Clip for Firm Holding of Rotary Flask

• Vapour Duct Tube with Reflux Control Valve for Easier Reflux Process

• Anti Splash Acrylic Cover for Heating Bath to Prevent Hot Water Splashing

Evaporating Flask 250 mL - 3000 mL

Receiving Flask 1000 mL

Condenser Vertical Double Coil Type Area 0.2 Sq. M.

Heating Bath 4 KW, PTFE Coated Bath, with sealing cover

Lifting Heating Bath 0~150mm (automatically)

Rotary Speed 20~200rpm (digital display) 40W

Rate of Evaporation (H2O) >1.5l/h

Temperature control Automatically, digital display, RT-90 ºC

Low noise Improved Version

Power supply 220V/50Hz

Vapour temperature display Optionally provided

Model LRFE-3A

Special Feature

B29 # THREADED FLASK HOLDING ADAPTOR

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Note: Rotary Film Evaporator also available in 2 liter, 5 liter & 10 liter capacity

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MULTIPURPOSE PILOT PLANT IN BOROSILICATE GLASS

KVC offer's a Complete Multipurpose Pilot Plant having all Contact Parts in Glass and PTFE for Carrying out various Reactions like Stirring, Addition, Vacuum Distillation, Fractional Distillation,

Dean & Stark Reactions etc. in one compact unit.

The Unit

The Pilot Plant consists of a 20 Litre Glass

Reactor with Glass Lid Cover, Glass Anchor

Stirrer, Graduated Addition Vessel with Piping,

Glass Column of 2 feet packed with Special PTFE

Structured Packing for Higher Efficiency, Glass

Piping with Valves etc. for Reflux at top of

Column Glass Separator with Dean Stark

arrangement for Lighter & Heavier layer

separation and feed back along with 2 nos.

Graduate Glass Receivers.

The unit is driven by a Geared Motor, and is

supported on Powder Coated Tubular Structure.

SALIENT FEATURES

• Single Compact unit for Carrying Out lab and

Pilot Scale Reactions.

• Made From all Indigenous Parts

• Available with Options of Glass Lined Reactor

with Glass Lid, PTFE Coated SS 316L High

Efficiency Stirrer, Flame Proof Motor with RPM

Indicator and Variable Speed Drive, Panel

Mounted Digital Indicator for temperature and

SS Flange & Structure.

The above Unit is Suitable for Temperature from

-20 º C to 240 ºC & Full Vacuum Applications.

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BIO – FERMENTOR UNIT

We manufacture a wide range of Bench top Autoclavable Fermentors.

Autoclavable Fermentors are an economical & user-friendly device for conducting experiments in Biochemical Engineering, Biotechnology, Food & Fermentation Technology, Microbiology & Biochemistry.

It provides freedom from the complicated process operations involved in operating in-situ steam sterilizable Fermentor. For this reason, they find favor amongst the research fraternity & in academic institutions.

They are used in colleges/institutes for demonstration to students & for practical’s in fermentation

technology. They find application in research laboratories for the purpose of process development & scale up.

• Available in 3 sizes – 3, 5 & 7 liters (total volume)

• Suitable for virtually any fermentation process application

• Suitable for most microbial cultures regardless of their type (bacteria, yeasts, fungi or actinomycetes), respiration (aerobic or anaerobic), temperature (psychrophilic, mesophilic or thermophilic) or nature (native, genetically modified or recombinant)

• Suitable for batch, feed-batch & continuous (chemostat) modes of operation

• Range starts with a basic economical model suitable for colleges/institutions

• Variety of optional add-on attachments are available for research applications

• Variety of on-line instruments are available for monitoring of fermentation parameters

• Low maintenance downtime & cost

SALIENT FEATURES OF OUR PRODUCT ARE AS FOLLOWS:

• PC-based process control with SCADA fermentation software available

• Available in borosilicate glass & stainless steel, or in full stainless steel

• Magnetic agitator is provided, which is ideally suited for aseptic processes

• Bioreactor design suitable for facilitating scale-up to commercial levels

• cGMP-compliant version available

• No loss of sterility even during long fermentation batches

• User friendly

• Easy to operate, clean, & store

• Light-weight & compact

• Low noise & vibrations

• Low power consumption; works on single phase power

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PHOTOCHEMICAL REACTOR

Photochemical technology has depended upon the transparency of the fluid

reactants to the radiation employed. KVC Process Systems have sought to

expose extreme depths or thicknesses of fluid to radiation. KVC Process

Systems have utilized processes and apparatus to reflect radiation back

and forth through the fluid reactants to promote complete irradiation

thereof. Agitation or mixing of the reactants via supply of air in the reactors

tends to minimize differences in the length of the flow path of various

portions of fluid reactant This mixing tends to improve the uniformity of

exposure of the fluid reactants to radiation and adds more oxygen from

atmosphere thus acting as a catalyst for the reaction to a high degree of

mixing of the fluid reactants.

KVC Process Systems provides a photochemical reactor which promotes a

high degree of mixing of fluid reactants in the immediate neighborhood of a

radiation source thereby increasing the reaction rate substantially over

reactors known heretofore. KVC provides a photochemical reactor which is

safer and more reliable than those available heretofore due to isolation of

radiation sources from the fluid reactants by an at least translucent

barrier and, in one embodiment, the presence of a moderating fluid

interposed between radiation sources and the reactant fluid.

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We manufacture a wide range of short path Distillation units with MOC’s of Glass as well as SS 316L.

KVC Short Path Distillators (SPD) provides visual control of the operation regarding flashing, decomposition, splashing, degassing, foaming, color and cold trap loading. They are economical & user-friendly device for conducting experiments in Oil And fats Industries, Chemical & Pharmaceutical Industries, Petrochemicals, Foods & Flavours, Polymers & Recylicing Industries.

OBJECTIVES:

• Demonstrate the General Feasibility of Separation

• Obtain Preliminary Information for Process Development and Optimization

• Production of Small Reference Samples of about 1 KG

DESIGN OF SYSTEMS:

• Glass Components Manufactured in Corrosion Resistent Borosilicate Glass

• Evaporator Jacket Temperatures up to 300°C

• Available Pressures Down to .001 mbar (using Short Path Distillation)

• Use of Standard Expandable Joints

• Compact Setup and Easy Operation

• Extensive Additional Options

• Magnetic Drive for zero leakage

WIPED / SHORT PATH DISTILLATION UNIT

SALIENT FEATURES OF OUR PRODUCT ARE AS FOLLOWS:

• High Turbulence in a Wiped Film for High Mass and Heat Transfer

• Short Residence Time for Low Thermal Stress of the Products

• Evaporation in One Pass , No Circulation

• Small Film Thickness, No Hydrostatic Height

• No Product Fouling on the Heated Evaporator Wall Due to High Turbulence of Wiped Film

• High Turndown Ratio, High Flexibility for Variation in Requirements

• Distillation of High Viscosity Products by Special Designed Wiper Systems

• Low operating pressure to Decrease Boiling Temperature

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We Offer for Digital Display “Vacuum Controlling System” along with the Vacuum Pump (Optional) & a vacuum Trap (Optional) for fine controlling of Vacuum in the system.

These Systems are Ideally used in Glass Reactor Systems, Glass Distillation Units, Rotary Evaporators, etc. for accurate attainment of Vacuum in the System.

BRIEF DESCRIPTION:

• This Instrument is connected in between the

Vacuum Pump and the Glass Reactor unit which is

to be under vacuum. (Via. Vacuum Trap)

• One can set the value for vacuum required & and

the cutoff Point

(E.g.: Vacuum is set at a Value of 750mm Hg, and

the CUTOFF Point say at 740mm Hg - The

Instrument will show the display of the actual

Vacuum attained in the system and when it

reaches 750mm Hg the transmitter will give

signal to the relay to CUT OFF the power supply to

the Vacuum Pump.- so the Vacuum Pumps is shut

off till the vacuum in the system is maintained at

the set Value, Then as soon as the vacuum drops

to 740mm Hg the transmitter again gives signal

to the relay to start the pump)

SALIENT FEATURES:

• Digital Display of the actual Vacuum attained in

the System with an accuracy of 1mm Hg.

• Vacuum Pump remains ideal till the Vacuum in

the System drops to set Value. Power

Consumption is reduced.

• Stress on Vacuum pump is reduced.

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VACUUM CONTROLLER SYSTEM

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PTFE / FEP / PFA / PVDF Lined Pipes & Pipe Fittings

GLASS LINED FLUSH VALVES PTFE LINED FLUSH VALVES

FLUSH BOTTOM VALVES

GLASS LINED / PTFE LINED FLUSH VALVES FOR GLASS LINED REACTORS

• Dip Pipes for Reactors

• Equal / Unequal Tee

• Equal / Unequal Cross

• Straight Pipes upto 3m.

• Reducers

• Reducing Flanges

• Stirrers

• Instrument Tee

• Lined Ball Valves

• Pipe Elbows

• Butterfly Valves

• Non Return Valves

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HOT FLUID CIRCULATION SYSTEM

We Offer for Generating and

Circulation of Hot Fluid (Like

Water, Glycol or Thermic Fluid)

Systems on Laboratory Scale.

These Systems are Ideally used

in Glass Jacketed Reactors for

uniform Heating of the

Reaction Mass using Hot Fluid

which is Circulated in the

Jacket.

The Temperature of the Hot

Fluid can be accurately

controlled with help of a Digital

Temperature Indicator cum

Controller which is Provided

inbult along with every system.

SALIENT FEATURES:

• The System consists of SS Tank with Glass Wool or Ceramic Wool Insulation and MS Powder Coated Cover on Outer surface of the Tank.

• Removable, SS Immersion Type Electric Heaters.

• Digital Temperature Indicator & Controller for Accurate control of Hot Fluid.

• A Special Pump with Carbon filled Graphite Mechanical Seal & a Suitable Motor is provided for Circulation of Hot Fluid.

• Each Unit is designed as per User Requirement for Temperatures ranging from +20 Deg. C to + 280 Deg. C.

• Special SS Braided Hose with Flange end Fittings are provided from the Unit to the reactor to avoid any leakage of hot oil during the process.

• The Pump & Motor is enclosed in a Metallic Cover to avoid Spillage or External Contamination or Damages.

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ROTARY OIL IMMERSE DOUBLE STAGE HIGH VACUUM PUMPS

Model No. No. of Free Air Displacemtn Ultimate Drive motorStage L.T./Min Vacuum reqd. H. P.

C.F.M.

LM-300 1 300 10.6 0.05 1.02 300 10.6 0.005 1.5

LM-500 1 500 17.6 0.05 1.52 500 17.6 0.005 1.5

LM-750 1 750 26.5 0.05 2.02 750 26.5 0.005 3.0

LM-1000 1 1000 35.3 0.05 3.02 1000 35.3 0.005 3.0

LM-1500 1 1500 53.0 0.05 3.02 1500 53.0 0.005 3.0

LM-2000 1 2000 70.5 0.05 5.02 2000 70.5 0.005 5.0

Technical Specifications

These are of oil-immersed, rotary vane type pumps. The rotor, with two vanes, is mounted accentric in the stator body, as the rotor, rotated the crescent shape valve which prevents back flow of air.

Manufactured from grade material, all moving parts are precisely made and assembled with close tolerances. This results in increased efficiency trouble free operating life.

Accessories:

Air admittance Valve:

It is electromagnetic solenoid type which admits air into the system as soon as the power support prevents back flow of oil to the system.

Air Ballast:

This a vent diaphragm type spring loaded value, which prevents back-flow of oil to the system as stops. These can not be used to hold the vacuum in the system for longer period.

Non Return Valve:

It is rubber diaphragm type spring loaded valve, which prevents back-flow of oil the system as stops. These can not be used to hold the vacuum in the system for longer period.

Applications:

• Dehydration and filtration processes.

• Distillation

• Exhausting Electronic Tubes, GLS Lamps, Mercury Vapor

• Lamps and Tubes

• Vacuum Metallurgy

• Vacuum sublimation

• Vacuum impregnation

• Thin film coating

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• Moisture Trap

• Inlet Dust Filter

• Vacuum Gauge with Regulator

• Trolley for small Pumps

• Use oil: ENCLO-68 (H.P) SAE-30 or equivalent, vacuum oil.

• Mode LM-500 I and above, are provided with water cooling jacket.

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ANTI CORROSIVE GFPP FLANGES & NUT BOLTS

KVC Process Systems has Developed a Unique type of Flanges made from Special Glass

Filled Poly Propylene Material which is Specially Hardened to give the required strength for

Fitting of Glass Pipes and Fittings using two Flanges with inserts and with GFPP Nut & Bolts.

These Flanges can be Tightened like conventional Metal Flanges for joints suitable for

Vacuum and Pressure applications as permitted in Glass Pipes and Fittings

ADVANTAGES

• Completely Corrosion Resistant (No Metal Used)

• Can be used for cGMP applications

• Available in sizes upto 6" for Standard Glass Fittings

• Can be easily replaced with Standard Metal Flanges

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Sr. No. Size GFPP Flange Set GRPP Nut & Bolt with(2 Flanges with Inserts) Washer (Each)

Price List

1 5.8" 140.00 105.00

2 1" 320.00 105.00

3 1.5" 520.00 105.00

4 2" 500.00 105.00

5 3" 675.00 125.00

6 4" 675.00 125.00

7 6" 1,400.00 125.00

Terms:

•

• Packing & Forwarding: 3% Extra

• Sales Tax: VAT 12.5% or CST 2% against 'C' Form

• Delivery: Within 2 Weeks

• Freight & Insurance: By client

• Payment Terms: 100% on against Proforma before Despatch

Rates are Net Ex. Works Thane

KVC Process Systems

WANTED DEALERS / REPRESENTATIVES FOR HYDERABAD / INDORE / CHANDIGARH AND INTERNATIONAL LOCATIONS

ADMINISTRATIVE OFFICE

BRANCH OFFICES

INTERNATIONAL OFFICES

Unit No.: 208/211, Hiren Indl. Estate, Mogul Lane,Mahim (W), Mumbai-400 016. INDIA.Tel : +91-22 25830105 / 25824666.Cell : +91-93207 12008, 93211 01515E-mail : rakesh.kvc@gmail.comWebsite : www.kvcprocess.comContact: Mr. Rakesh Lele

THANEUnit No.: 101, Raj Industrial Park, Road No. 22,Opp. EMCO Transformers,Wagle Indl. Estate,Thane - 400 604. INDIA.Cell: +91-98204 62008, 080807 52251E-mail: kvcprocess@gmail.comContact Person: Mr. Vikrant Lele

BARODA204, Ammedhara Apartments, Ellora Park,Opp Aishwarya Complex,Baroda - 390 007. INDIA.Cell: +91-93272 35816Email: info@kvcprocess.comContact : Mr. Bhaveshbhai / Mr. Kanubhai

BANGALORENo.24, 1st Floor, KIADB 1st Phase,Near RTO Driving Track, Peenya,Bangalore-560 058. INDIA.Cell: +91-98457-87162E-Mail: bangalore.kvc@gmail.comContact : Mr. A Dharby

NEW DELHIE-41, Okhla Industrial Estate, Phase II,New Delhi - 110020. INDIA.Tel: +91-11-4161 1000 / 4052 2000Contact : Mr. Hari Om

USA32, Street No. 3, Bloomfields,New York City, USA.Email: usa@kvcprocess.comContact : Mr. Prashant Bedekar

SINGAPORE112, Bukit Batok Street, 21-87,Singapore - 659578Email: singapore@kvcprocess.comContact : Mr. Wan Qui

UAE1201, Al-Bhuria Tower No - 1,Jebel Ali Free Zone, Dubai, UAE.Email: uae@kvcprocess.comContact : Mr. Amit Bhaglia

ISRAEL52 , Matasaia Nesher, PB No 351,Nesher, Israel.israel@kvcprocess.comContact : Mr Issac Fischer

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CONTACT US