Kuokuang Petrochemicals Executive Summary

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    Daya Eco Techno Sdn Bhd___________________________________________________________________________________________

    _______________________________________________________________________________________________________

    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor

    Contents

    E. Executive Summary 1

    E.1 Project Title 1

    E.2 Project Proponent 1

    E.3 DEIA Consultant 1

    E.4 Project Location 1

    E.5 Legal Requirements 5

    E.6 Statement of Need 5E.7 Project Description and Development 6

    E.8 Project Option 15

    E.9 Existing Environment 16

    E.10 Project Activity 22

    E.11 Potential Receptor 23

    E.12 Impact Assessment, Mitigation Measures and Residual Impacts 24

    E.13 Environmental Management Plan Framework 34

    E.14 Emergency Response Plan Framework 37

    E.15 Conclusion 37

    Table Index

    Table E-1 Summary of Potential Impact, Mitigation Measures and

    Residual Impact during Pre-Construction and Construction

    Phase 26

    Table E-2 Summary of Potential Impact, Mitigation Measures and

    Residual Impact during Project Operational Phase 29

    Table E-3 Proposed Environmental Action Plan 34

    Table E-4 Proposed Monitoring Programme for Construction and

    Operation Phase of the Project 34

    Figure Index

    Figure E-1 Proposed Project Location 3

    Figure E-2 Project Locality Map within PIPC Development 4

    Figure E-3 Proposed KPTC-MIRPD Development Layout Plan 7

    Figure E-4 Overall Mass Balance Block Flow Diagram of Refinery and

    Naphtha Cracker 9

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor

    Figure E-5 Overall Mass Balance Block Flow Diagram of Aromatic

    Complex 10Figure E-6 Overall Mass Balance Flow Diagram for Petrochemical

    Complex 14

    Figure E-7 Potential Sensitive Receptor Within the Project Boundary 25

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    Daya Eco Techno Sdn Bhd___________________________________________________________________________________________

    ___________________________________________________________________________________________________________

    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-1

    E. Executive Summary

    E.1

    Project TitleThis Detailed Environmental Impact Assessment (DEIA) is prepared for the proposed refinery and

    petrochemical development project at Pengerang Johor by KuoKuang Petrochemical Technology

    Company Ltd, here after referred as KPTC. The title for this DEIA is DEIA for The Proposed KPTC

    Malaysia Integrated Refinery and Petrochemical Development in Pengerang, Johor. Malaysia.

    The project shall be thereafter referred as KPTC-MIRPDin this report.

    E.2 Project Proponent

    The project proponent for the Proposed KPTC-MIRPD is KUOKUANG PETROCHEMICAL

    TECHNOLOGY COMPANY LTD, a joint venture petrochemical company established in Taiwan, ROC.

    While CPC, as a state-owned company, is the major shareholder. The details of the Project Proponent

    are as follow:

    KUOKUANG Petrochemical Technology Company, Ltd (KPTC)

    No. 3, Shung-Zen Rd,

    11010 Taipei, Taiwan

    Tel : 886-2 87258157

    Fax : 886-2 87899106

    Email :[email protected]

    Contact Person: Mr. Chi Ming LU (Project Manager)

    E.3 DEIA Consultant

    The project proponent has appointed DAYA ECO TECHNO SDN BHDfor the conduct of the DEIA study

    for the proposed development. The details of the EIA consultant are as follow:

    Daya Eco Techno Sdn Bhd

    50-01, Jalan Sagu 15

    Taman Daya, 81100 Johor Bahru

    Johor, Malaysia

    Tel : +607-353 7302 Fax : +607-353 7302

    Email :[email protected]@yahoo.com

    Contact Person: Ir. Linda Tan Pei Sze (EIA Team Leader)

    E.4 Project Location

    The proposed KPTC-MIRPD is located within Investor Lot 2 of Pengerang Integrated Petrochemical

    Complex, PIPC at Mukim Pengerang, Kota Tinggi District, Johor. The proposed site is accessible via State

    Road Jalan 92 which connects the site to Bandar Penawar and Kota Tinggi at the north. The locality map

    of the proposed project site is shown in Figure E-1while the location of the project within Pengerang

    Integrated Petrochemical Complex (PIPC) is shown inFigure E-2.The geo-coordinates of the proposed

    project site boundary are as follow:-

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Daya Eco Techno Sdn Bhd___________________________________________________________________________________________

    ___________________________________________________________________________________________________________

    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-2

    Latitude Longitude

    N 1o248.66936 E 104o959.74124

    N 1o247.30850 E 104o1029.05797

    N 1o2350.10030

    E 104o1051.43888

    N 1o247.19823 E 104o118.19897

    N 1o2319.00759 E 104o137.45167

    N 1o228.23550 E 104o1332.36010

    N 1o226.22408 E 104o1056.87012

    N 1o225.77145 E 104o1055.39564

    N 1o235.73566 E 104o100.09729

    ReferAppendix 3.1

    The proposed KPTC-MIRPD will be developed on a land covers of approximately 1,443 ha which involve

    acquisition of a total of 263 lot of land in Mukim Pengerang and 67 lots in Mukim Pantai Timur within the

    District of Kota Tinggi. Vast lands within the project area are owned by the Johor Tenggara Development

    Council namely KEJORA followed by ex-bauxite mining land, a significant sizeable oil palm plantation and

    some small land units by the small holders.

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    _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-3

    Figure E-1 Proposed Project LocationSource : World Street Map, ESRI.http://goto.arcgisonline.com/maps/World_Street_Map (international

    boundary has been indicatively verified with JUPEM map Rampaian 97, Sheet 1, cetakan PPNM, 1979)

    Singapore

    Malaysia

    KPTC Site Location Plan

    Strait of Johor (Tebrau)

    Singapore Strait

    http://goto.arcgisonline.com/maps/World_Street_Maphttp://goto.arcgisonline.com/maps/World_Street_Maphttp://goto.arcgisonline.com/maps/World_Street_Map
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    Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________

    _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-4

    Figure E-2 Project Locality Map within PIPC Development Source: Johor Petroleum Development Board(JPDC)/ UPEN Johor

    KPTC- MIRPDKPTC- MIRPD

    KPTC-MIRPD

    Water catchment

    reserves

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-5

    E.5

    Legal Requirements

    The proposed project involves the development of refinery and petrochemical facilities which is

    considered a Prescribed Activity under Environmental Quality (Prescribed Activities) (Environmental

    Impact Assessment) Order, 1987for category:

    Activity 8(b) Construction of petrochemicals All Sizes.

    Activity 12(c) Construction of Oil and Gas Separation, Processing, Handling and Storage Facilities

    Activity 12(d) Construction of Oil Refineries

    In accordance to Appendix 4 of the DOE Prescribed Activities list, a Detailed Environmental Impact

    Assessment (DEIA) is required for development of oil refinery and petrochemical project at all sizes.

    This DEIA is prepared in accordance to the scopes of assessment as stipulated in the approved TOR by

    DOE on 19 February 2013 (Ruj AS(PN)35/4000/000/059 Jld 2(10)).

    E.6

    Statement of Need

    Generally the proposed project is necessary in view of the following:

    The proposed KPTC-MIRPD will be developed on Investor Lot 2 of Pengerang Integrated Petrochemical

    Complex (PIPC). Development of KPTC-MIRPD is important to realise PIPC development aspiration to

    transform Pengerang area into an oil and gas hub in southern Johor. From the local perspective, the

    development of KPTC-MIRPD within PIPC is important to provide synergy with RAPID and DIALOG

    development within the PIPC development zone. It enables product compensation and supplement

    among the plants within the PIPC and allow greater optimisation of investment return for the

    infrastructure development necessary to facilitate PIPC development.

    Besides, it is also important to simulate the development of the entire Pengerang area as proposed in

    the Draft RKK, Pengerang where a drastic rezoning for the area has been proposed to develop the area

    into petrochemical industrial zone, commercial and residential as well as eco-city and resort

    development zone. To realise the development aspiration as proposed in the Draft RKK, the development

    of KPTC-MIRPD and thus PIPC is important to bring economic spinoff effects within the region and

    subsequent simulate the chain effects and promote development for the entire area.

    From the national perspective, the development of the project i.e. oil and gas industries has been

    identified as one of the Economic Transformation Program (ETP) under the National Key Economic Area

    (NKEA) and it has been translated into the ISKANDAR oil and gas development plan. The development of

    the proposed KPTC-MIRPD is hence important to meets the ISKANDAR and national economicdevelopment aspiration. The proposed KPTC-MIRPD is estimated to bring in a foreign investment of

    approximately RM40 billion and it is expected to contribute approximately RM40,000 million to the

    national annual revenues upon full operation of the plant. An estimate of around 40,000 employment is

    expected during the construction stage of the project and approximately 3,000 employment opportunity

    during the operation of the project.The proposed project is one of the significant developments to fulfil

    the state oil and gas development aspirations as drawn in the ISKANDAR oil and gas labs vision and

    PIPC development plan.

    Besides, the production from the proposed KPTC-MIRPD is also important to meet national future energy

    demand. Based on PETRONASs demand-supply balance as presented in RAPID DEIA, upon

    commencement of RAPID project in year 2016, shortage of supply are still expected for some of thepetroleum products and these shortages could be supplied from the proposed KPTC-MIRPD. The

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-6

    production from the proposed project will also feed into the global market for oil product particularly to

    meet the demand from the developing countries especially China and India.

    E.7

    Project Description and Development

    The proposed development principally is to develop an integrated petrochemical complex comprises of

    an oil refinery plant with a naphtha cracker and aromatic plant and 6 major petrochemical production

    units. The complex conceptually involved production of LPG, Naphta, Gasoline, Diesel and Kerosene oil

    products from Arabian Crude Oil and Condensate in the refinery complex. Naphtha produced from the

    refinery plant will be further refined in Napththa Cracker and Aromatic Complex to produce ethylene and

    paraxylene which both of these products will be used as the feedstock in the Petrochemical complex for

    production of various high value-added special petrochemical derivatives.

    The main component of the proposed KPTC-MIRPD could be broadly group into two production floor as

    follows:

    a) Refinery complex which consist of a crude distillation unit, naphtha cracker and aromatic

    unit

    b) Integrated Chemical Complex which consists of 6 major petrochemical production units for

    derivative C2, C3, C4, C5, BTX and C9+.

    Besides the above main development component, the proposed project also comprises the development

    of the associated support facility to facilitate the production floor. Amongst this includes steam and

    power generation plant, condensate system, internal water system, air separation system, fuel and gas

    system, flare system, intermediate storage system, wastewater treatment system, solid waste handling

    system as well as associated administration and support building development.

    The project development layout is presented inFigure E-3.The process areas are arranged along the

    northern and southern site of the proposed main roads and separated from each other by internal roads

    provided for maintenance access to machines and equipment. The utilities units (e.g. Steam, Air, Water,

    etc) are located within the process areas of Refinery, Aromatics, Olefins, and Petrochemical Complex.

    The storage facilities for all liquid products (e.g. crude, oil products and petrochemical products) are

    located at the southwest of the site while the solid products will be stored at northwest of the site.

    Approximately 88.8 acres of hilly area at the northern and eastern boundary which recorded an elevation

    of 111 and 55m respectively have been reserved as green field without development. A big portion of

    the land towards the north-western of the site has been reserved for future expansion.

    The development of the project is envisaged to be started in 2014 with target production

    commencement in early 2018.

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    ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-7

    Figure E-3 Proposed KPTC-MIRPD Development Layout Plan

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-8

    E.7.1 Refinery Complex

    The refinery complex is designed to process and refine 150,000 Barrel per stream day (BPSD) of light

    and heavy Arabian Crude Oil (of which 50% Arabian Light and 50% Arabian Heavy) and 40,000 BPSD ofcondensate oil. The main process component in the refinery complex includes the oil refinery, the

    naphtha cracker and the aromatics plant.

    In the refinery process, crude oil will be fed into distillation unit to obtain various oil fractions such as

    gasoline, kerosene, light fuel, heavy fuels, etc under difference boiling points. The major products from

    the proposed refinery process are summarizes as below:

    Product Production Capacity Unit

    LPG (liquefied petroleum gas) 357,632 MT/YR

    92 Gasoline 2,076,000 KL/YR

    95 Gasoline 2,514,263 KL/YR

    98 Gasoline - KL/YR

    Jet Fuel 1,149,539 KL/YR

    Diesel Oil 2,504,647 KL/YR

    N-paraffins 97,986 MT/YR

    Fuel Oil 377,565 KL/YR

    p-Xylene 917,718 KL/YR

    NCB 259,751 KL/YR

    Naphtha and some of the heavy oil products produced from the crude distillation unit will be further

    refined in the Naphtha cracker which involve high temperature cracker and the cracked gas will

    subsequently undergo quench/chilling, compressing, low temperature distillation process to produce

    lighter and more useful products such as ethlylne, propylene, butadiene, H2, etc.

    While in the aromatic complex, aromatic process converts heavy naphtha from refinery into aromatics

    product such as benzene, toluene, and paraxylene by means of reformer, separation and transalkylation

    process.

    Ethylene, propylene, butadiene, raffinate, C5 olefins, benzene and para-xylene produced from the

    nathptha cracker and aromatic plant form the raw material / feedstock for the downstream

    petrochemical process for production of specialized and differentiated petrochemical derivatives.

    The block flow diagram for the refinery plant, naphtha and aromatic plant are presented inFigure E-4

    andFigure E-5.

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    Figure E-4Overall Mass Balance Block Flow Diagram of Refinery and Naphtha Cracker

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    Figure E-5 Overall Mass Balance Block Flow Diagram of Aromatic Complex

    Petrochemical Complex

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    E.7.2 Petrochemical Complex

    The petrochemical complexes are designed for production of specialised and differentiated petrochemical

    unit which is targeted to be high value added special chemicals. In petrochemical process, products fromNaphtha Cracker and Aromatic Complex are used to produce high value added C2, C3, C4, C5 and C6

    petrochemical derivatives. Various processes involves in petrochemical plants includes distillation,

    esterification, oxidation, polymerisation, etc.

    The main process components/units for the petrochemical complexes and its associated production

    capacity in metric tonnes per annum (MTA) based on 8,000 hours of operation is summarised as below:-

    Process Unit & Abbreviation Unit ID Unit Capacity

    2-Ethylhexanol(2-EH) 49 MTA 150,000

    2-Ethylhexyl Acrylate(2-EHA) 50 MTA 30,000

    2-Ethyl Hexyl MethAcrylate(2-EHMA) 51 MTA 30,000

    Acrylic Acid(AA) 43 MTA 160,000

    Acrylonitrile Butadiene Styrene(ABS) 62 MTA 200,000

    Alfa-Olefins(-Olefins) 36 MTA 150,000

    Acrylonitrile(ACN) 42 MTA 300,000

    Styrene-Acrylonitrile Resin(AS Resin) 63 MTA 50,000

    Bisphenol A(BPA) 76 MTA 270,000

    C5 Resin 71 MTA 28,000

    Cyclohexane(CHX) 72 MTA 220,000

    Caprolactam(CPL) 73 MTA 200,000

    Cumene 74 MTA 527,000

    Di-octyl terephthalate(DOTP) 52 MTA 100,000

    Di-tert Butyl Phenol (DTBP) 60 MTA 80,000

    Ethylene oxide(EO) 37 MTA 650,000

    Ethylene Glycol(EG) 38 MTA 856,000

    Ethylidene Norbornene(ENB) 68 MTA 3,000

    Ethylene-Propylene-Diene-Terpolymer(EPDM) 69 MTA 40,000

    i-Butyl Alcohol(i-buOH) 54 MTA 30,000

    N-Butyl Alcohol(n-buOH) 53 MTA 119,000

    Isononyl Alcohol (INA) 61 MTA 120,000

    Methyl Methacrylate(MMA) 57 MTA 100,000

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-12

    Process Unit & Abbreviation Unit ID Unit Capacity

    N-Butyl Acrylate(n-BAe) 55 MTA 50,000

    N-Butyl MethAcrylate(n-BMA) 56 MTA 50,000

    NBR Latex 59 MTA 50,000

    Butyraldehyde(Oxo-aldehyde) 48 MTA 325,000

    Phenol 75 MTA 400,000

    Styrene Butadiene Rubber(SBR) 58 MTA 120,000

    Styrene-Isoprene-Styrene(SIS) 67 MTA 40,000

    Vinyl Acetate Monomer(VAM) 41 MTA 350,000

    The block flow diagram for the petrochemical plant is presented inFigure E-6.

    E.7.3 Central Utility Facilities and System

    To facilitate the operation of the proposed refinery complex and petrochemical plants production process,

    the following utilities and facilities will be developed within the proposed KTPC-MIRPD complex:-

    Utility and Support System Production / Treatment capacity

    Steam and Power Generation

    System

    To produce 1,900 ton/ h or steam for plant requirements

    To produce 250MW of electricity

    Electricity Supply System The total electricity required for the KPTC-MIRPD is around

    370MW or 400MW including 10% spare

    250MW of electricity will be produced internally by Steam and

    power generation system while the remaining 155 MW will be

    sourced from RAPID or other source

    Electricity distribution system proposed includes underground

    overhead transmission, substations, transformers, etc

    Water Treatment System To produce 1,900 ton/h of demineralised water

    To produce around 2,600 ton/h of boiler feed water

    To produce around 5,300 ton/h of utility water for plantrequirements.

    The total raw water to be treated by the water treatment system

    is about 7,600 ton/h and around 7,800 ton/h raw water will be

    sourced from SAJ

    Cooling Water System To produce about 220,000 ton/h of cooling water at a

    temperature of approximately 31oC

    To minimise resources consumption, used cooling water will be

    recovered and reused in the system and periodical blowdown to

    be conducted to maintain the quality of the cooling water

    Chilled Water System To produce chilled water with temperature 5oC at a rate of 1,000ton/h

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    Utility and Support System Production / Treatment capacity

    Used chilled water will be recovered and reused in the system.

    Plant Air and Instrument AirSystem

    To produce plant air requirements of about 17,000 Nm3

    /h

    To produce instrument air requirements of about 16,000 Nm3/h

    Fuel Gas System The total fuel required is about 2,400MMkcal/h. The system is to

    handle approximately 1,100 MMkcal/h of fuel produced in KPTC-

    MIRPD and around 130 ton/h of natural gas imported for the plant

    Air Separation Unit To produce approximately 48,000Nm3/h of oxygen and 27,000

    Nm3/h of Nitrogen for internal consumption

    Approximately 53,000 Nm3/h of Nitrogen produced will be for

    export / supply for other neighbouring plant

    Flare System The system is provided to burn relief gas from the equipmentwithin the plant before it is released into the atmosphere.

    The maximum relieves rates from the various sources are as

    follow:-

    - Refinery and aromatics complex at around 900 ton/h

    - Naphtha cracker complex at around 870 ton/h

    - Petrochemical complex at around 545 ton/h

    - Amine Regeneration, sour water stripper and spent acid

    regeneration unit at about 400 ton/h

    Wastewater Treatment System

    A wastewater treatment system consist of 3 industrial wastewatertreatment plants and a sewage treatment plant will be provided

    for treatment of process effluents from the production floor and

    sanitation wastewater from the domestic source.

    The system is designed with a total treatment capacity of 76,512

    CMD

    Bulk Storage Facility Bulk storage requirements for the proposed KPTC-MIRPD is

    estimated at 4,560,600m3and will be provided onsite and offsite

    Onsite storage requirement includes provision of Raw & Product

    Tank Farm area and Intermediate Tank Farm area with storage

    capacity of 2,258,400m3and 885,200m3respectively. Both of this

    tank farm will be located within the KPTC-MIRPD project boundary

    An offsite tank farm will be located at DIALOG facility with a total

    storage capacity of 1,417,000 m3

    Besides liquid storage requirements, an area of approximately 65

    ha has been allocated for the solid material storage and logistic

    area within the KPTC-MIRPD

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    Figure E-6

    Overall Mass Balance Flow Diagram for Petrochemical Complex

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    E.8 Project Option

    E.8.1

    Site Option

    Generally two potential sites have been considered for the development of the proposed project. Both of

    the potential sites were determined by the Johor Petroleum Development Corporation (JPDC) i.e. at

    Investor Lot 2 and Investor Lot 3 within the PIPC development zone. Site A (Investor Lot 2) has a total

    land cover of approximately 1,476 ha while Site B (Investor Lot 3) is significantly smaller with only

    approximately 809 ha.

    Based on the evaluation of both of the alternatives sites, Site A i.e. investor Lot 2 has been selected due

    to the following reason:

    Bigger land acreage is available and this provides more flexibility in project development layout

    alignment

    No significant settlement is located within the site. Only 11 houses are located within the project

    site and this is expected to significantly minimise the potential social impacts in results to

    resettlement issues

    No religious or cultural heritage significant site is located within the project boundary and this is

    expected to minimise social conflicts

    Generally the site is less populated and with lesser commercial activities in comparison to

    investor Lot 3

    While in terms of topography, environmentally sensitive landuse, as well as accessibility and

    infrastructure, site B (Investor Lot 3) was found in preference however the constraints predicted in site A(Investor Lot 2) could be easily mitigated through design consideration.

    E.8.2 No Project Option

    The evaluation of With Project and No Project Option has been assessed from various perspectives

    including the oil product supply and demand needs, regional and local development aspiration, existing

    social and environmental conditions, landuse and resources, as well as the economic benefit from the

    project.

    In overall, the findings of the evaluation suggested that the proposed project to be implemented with the

    following justifications:-

    There is a need to increase the capacity of oil refinery and petrochemical production within the

    region. By 2020, shortage of oil product is also anticipated within the country

    The implementation of this project is necessary to facilitate the PIPC, ISKANDAR and the RKK,

    Pengerang development aspirations

    The foreign investment to be brought in and the estimated economic benefit from the project is

    significant to the ETP and long term national revenue

    From the social aspect, the development of the project will only involves limited number of

    family relocation and no religious or cultural heritage significant site is located within the project

    area

    In terms of environment, no environmentally sensitive area is located within the site. Vast area

    within the site has been disturbed and only small patches of regeneration forest with common

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-16

    species are located within the site. Hence the development of the project is not anticipated to

    cause significant loss to the environmental diversity / conservation values for the area

    Some environmental emission and discharge will be anticipated from the implementation of the

    project however this could be mitigated with the control technology and on-going management

    and monitoring program. The development of the proposed project within the PIPC also ensures

    that all the necessary environmental treatment and final disposal/ discharge requirements is

    centrally coordinated and monitored by PIPC. This includes the coordinated risk and emergency

    management within the region. Such centralised and coordinated approach will reduce the risk of

    undesired discharge/emission to the surrounding environment.

    E.9

    Existing Environment

    Environmental

    Component

    Description

    Physical Environment

    Topography and

    Landform

    Project site is undulating with elevations ranged from 2m to 111m where

    higher elevations are mainly distributed at the northern part of the project

    site

    Slope within the site is mostly below 20o, recorded 99.24% of the site,

    followed by 20o-24o(0.56%) and only 0.2% is above 24o

    Geology & Soil Rock exposure is only discovered at the northern boundary (near Bukit

    Hutan/Forest Hill) of the project site. The rock is mainly volcanic comprising

    of andesite and rhyolite

    Other hilly terrain within the site contains mainly earth material (lateritic

    soil) being the weathering product of volcanic rocks in the area

    Pengerang area is recorded with bauxite mining however there is no active

    bauxite mines within the project site

    4 soil samples collected within the boundary of the project site indicated that

    the lateritic soil at the project site has lower potential for bauxite compared

    to the typical bauxite value in Pengerang area

    While at the low lying area to the east, west and south and in between the

    small hill of the project site are generally underlain by a thick layer of

    swampy deposit that comprises of grey and yellow swamp clay and marine

    sands

    Seismic Activities There is no fault and fold within the site and the risk of fault movement due

    to earthquake is very small and the site is seismically safe

    Based on the seismic information from the Meteorological Department of

    Malaysia, the Project site is not located within the critical unstable seismic

    zone and can be considered as low adverse impact to the structures of the

    proposed project

    Hydrogeology The measured groundwater levels in the study area are generally ranged

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-17

    between 0.1 and 2.5 meter below the ground surface. It represents the

    groundwater levels of approximately between 5 and 36 meter above mean

    sea level (a.m.s.l.).

    At hilly area particularly the middle and northeast of the project site, the

    groundwater levels are recorded between 2-3 meter below ground level and

    it decrease to less than 1 meter outside the southern boundary of the

    project, towards the sea.

    Based on simulated results, ground water heads at the project site are

    generally between 15-25 meter. At low area and the flat terrain area,

    groundwater level are generally shallow that is less than 5m below the

    ground however at hilly area, groundwater heads are varied in order of more

    than 10m.

    Hydrology The project is drained by four river system namely Sg. Lepau, tributary of Sg.Sebina, Sg Kapal and Sg. Rengit. Sg Lepau and Sg Sebina form the sub-

    catchment of Sg. Santi. Three of these main river catchments recorded

    comparable shares of the project site.

    Climate and

    Meteorology

    Meteorological data for the study area is obtained from Changi Airport in

    Singapore

    The mean annual rainfall is 2268.8mm for the 10-year data. The recorded

    highest daily mean rainfall is 321.7mm while the recorded lowest daily mean

    rainfall is 84.5mm

    The 24-hr mean temperature recorded ranges from 27.5o

    C to 28.1o

    C

    Annually, a total of 1.07% of calm period was recorded. Prevailing wind is

    from northeast and southeast directions with 11.7% and 11.6% of the time

    respectively. The highest wind speed is recorded at 7.7 m/s

    Landuse The existing landuse within the project site is dominated by agriculture land

    (80%) comprises mainly mix vegetation, short term crop farming, orchard,

    some poultry & swiflet farming and some oil palm plantation. The remaining

    20% are industrial landuse and natural greenfield both has a comparable

    shares. Industrial landuse consist of ex-bauxite mines followed by active

    quarry and several concrete tile factories while the greenfield comprises of

    secondary forest and natural water bodies including some swampy area

    While landuse within 5km radius from the project boundary are generally

    agriculture occupied mainly by oil palm plantation at the northern and short

    term crops/ mix vegetation towards the western. The eastern boundary of

    the project site is mainly bauxite mines and the Teluk Ramunia Yard is

    located southeast. Rural village settlements are recorded mainly along Jalan

    52 and 91 along the coastline towards the southern of the project site. This

    includes the most dominant business and settlement township for the area

    i.e. Kg Sg Renggit

    No environmentally or socially sensitive landuse is recorded within the

    project site. While in terms of the surrounding environment, based on the

    future landuse zoning as proposed in the Draft RKK, Pengerang, Sg Santi, Sg

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-18

    Santi Forest Reserve, Sebana Cove Resort and land reserved for water

    catchment uses located towards northern of the project boundary are the

    sensitive landuse within 5km radius from the project boundary

    In terms of landuse compatibility, the proposed development of the

    proposed project is compatible with the landuse zoning plan as proposed in

    Draft RKK, Pengerang

    Surface Water

    Quality

    Baseline water quality sampling conducted on 7th November 2012 at 17

    sampling locations within and surrounding the project site

    Based on the baseline results obtained, surface water within the study area

    are classified within Class II and Class III of the National Water Quality

    Index. Only one station in tributary of Sg Rengit near the southern boundary

    of the project site is recorded with Class IV quality. Generally water quality

    in Sg Rengit and its tributary are polluted while the rest of the stream arefall under the category of slightly polluted.

    Groundwater

    Quality

    Baseline groundwater quality was collected from the 6 borehole drilled within

    the project site and 9 samples were collected from the public well

    surrounding the project site.

    Groundwater quality within the project site shows acidic characteristic

    probably due to organic peat layer within the area. While the concentration

    of sulphate, organic and chloride given as percentage are considered very

    low and below the environmental standard. Other parameters monitored

    were below the levels of Malaysia Site Screening Levels (SSLs) of

    contaminated land.

    While for the groundwater samples taken surrounding the project site, the

    test result shows that groundwater can be considered as acidic with

    concentration of a few parameters such as nitrate (NO3) and Total Coliform

    above the Environmental Standards. Hygienic groundwater quality was

    relatively poor, with high counts of coliform bacteria. No pollution of heavy

    metals was detected and visual inspection shows that there is no petroleum

    compounds detected in the groundwater

    Ambient Air Baseline ambient air monitoring was carried out from 5 thto 24thNovember

    2012 at 14 locations within and surrounding the project boundary

    Based on the results obtained, levels of TSP, PM10, NO2, SO2, CO are well

    under the respective limits of Malaysian Ambient Air Quality Guidelines for all

    sampling stations. Parameters of Hg, H2S and Cl2 were not detected at all

    stations. Besides, low concentrations were recorded for other parameters

    (NH3N, HCl and VOC) with values not more than 0.4 mg/m3, 0.3 mg/m3and

    0.01 mg/m3 respectively

    Environmental Noise 24 hours ambient noise baseline monitoring was conducted from 5thto 24th

    November 2012 at 14 locations within and surrounding the project

    boundary. The existing noise level of the study area was recorded from 49

    dBA to 65 dBA Leq during daytime and 41dBA to 64dBA during night time

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-19

    During daytime, existing noise at Kg Bkt Buloh and the western boundary of

    the project site has exceeded 60 dBA Leq while during night time, noise at

    most monitoring points has exceeded 50 dBA except at Sebana Cove, Kg Bkt

    Raja and Kg Simon

    Biological Environment

    Overall Vegetation The project area currently consists of patches of mixed vegetation types comprise

    of mixed forest vegetation and secondary regrowth. While, patches of

    regenerating forest and an intact mangrove forest are recorded within 5km radius

    from the project boundary. Generally vegetation types for the study area (up to

    5km radius) are diverse recorded a total of 90 families and 251 species

    Flora species Study on flora species within the project site and up to 5km radius from the

    project boundary was conducted based on field survey. Within the project

    site, a total of 48 families and 89 species are recorded. A comparison with a

    list of endemic and rare species based on IUCN report and other relevant

    studies show that the study area does not have any rare, threatened or

    endangered species of flora

    The total density of trees per hactare within the project site was 372

    trees/ha (tree with diameter 10cm) with a volume of 86.9 m3/ha and a

    biomass of 127.8 tons/ha. The carbon equivalent of this would amount to

    about 60 tons

    The total biomass and carbon stocks within the project site based on the

    landuse patterns are estimated to be 77,928 tons and 36,626 tons

    respectively. The total carbon dioxide that will be emitted from the land

    clearing is estimated to be around 134,418 tons of CO2equivalent

    Fauna composition

    and habitat

    Similarly fauna survey was conducted within the project site and the study

    area

    A total of 18 mammal species could potentially be found within the proposed

    development area and a 5km radius surrounding it. However, only 11 were

    observed throughout the survey, all of which are animal species commonly

    associated with secondary forests and urban landscapes. Of these, eight are

    categorised as protected species; the Common Treeshrew (Tupaia glis), Pig-

    tailed macaque (Macaca nemestrina), Long-tailed macaque (Macaca

    fascicularis), Dusky leaf monkey (Trachypithecus obscurus), Wild pig (Sus

    scrofa), Asian palm civet (Paradoxurus hermaphrodites), Malay civet (Viverra

    tangalunga) and the Lesser mousedeer (Tragulus kanchil), or locally known

    as Kancil. The Asian small-clawed otter (Aonyx cinerea) is totally protected

    under the act

    A total of 14 species (five amphibians and nine reptiles) from 11 families of

    herpetofauna were recorded during the survey. Of this total, only nine were

    observed directly; six within the proposed development site and nine in the

    surrounding area. The herpetofauna species found in the proposed sites are

    all considered common species

    A total of 142 species of birds were listed, 113 of which were observed

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-20

    during the survey. Eighty-three-percent of these bird species are protected

    under the Malaysian Wildlife Act 2010. Of the total 113 species seen during

    the survey, 12 species are categorized as nearly threatened species. There

    were also 19 migrant species recorded

    Human Environment

    Socio-economic Generally no settlement area is located within the proposed project site

    except 10 families and 2 quarters which are located at the south-eastern and

    southern border of the project site

    A total of 24 village settlements, including Kg Sg Rengit are recorded within

    5km radius from the project boundary

    Socio survey was conducted in November 2012 to establish the social profile

    of the study area and to gather perception and community attitude towards

    the proposed project. A total of 150 respondents from 10 settlement areas

    surrounding the project were interviewed. The survey also involved the 12

    families located within the project site

    From the finding of the survey, the level of acceptability (agreement) for the

    proposed project development recorded at 68% and 66.7% respectively for

    the respondent surrounding the project area and the 12 families who will be

    directly affected by the project

    Public Health The existing public health status of the community residing the vicinity of the

    proposed project site was conducted via review and secondary data from

    governmental published sources and health survey conducted together withsocioeconomic survey

    Generally based on the finding of the survey, environmental sanitation of the

    study area is satisfactory where hygienic toilet and safe drinking water

    supply are provided however garbage disposal practises is found

    unsatisfactory where around 75% are disposing their garbage in unhygienic

    practises which may lead to foodborne and vectorborne diseases

    Based on the 618 household member survey, hypertension (9.4%) is the

    most highly recorded diseases diagnosed over the last one year. It is

    followed by diabetes mellitus (6%). Other recorded diseases including

    stroke, heart disease and breast cancer, recorded below 0.5% respectively

    For the past 3 months from the survey date, high fever, cold/cough and

    bloody sputum or cough were the common reason recorded for seeking

    medical treatment

    Besides the findings from the survey conducted, data on disease cases

    related to air pollution, water pollution, animal vectors and reservoirs and

    skin diseases were obtained from the patient records of the three health

    facilities located within the vicinity of the proposed project site, namely

    Hospital Kota Tinggi, Klinik Kesihatan Sg. Rengit and Klinik Kesihatan

    Pengerang for a period of one year from January to December 2011. The

    data is reported in this DEIA report

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-21

    Traffic At present, the project site can be reached via the North-South Highway and

    then Senai-Desaru Expressway to join to Road 92. Travel southbound along

    the road will reach the project site on the right. At the end of the road will

    reach a T-junction which link to Road 90 at the east and J52 at the west.

    Road 90 can be used to access some tourism spots at Desaru. Meanwhile

    J52 is the main road to Oil Yard Terminal for Dialog, Sg Rengit town and

    other residential areas. Both of them are bi-directional road with single lane

    A classified traffic count was carried out based on 5 classes of observed

    vehicles were conducted on 21st -22ndDecember 2012 to capture existing

    traffic situation on the road surrounding the project site. A total of 8 traffic

    volume counting stations were established (2 at Road 92 and 6 at T-junction

    of Road 92/90/J52)for morning, afternoon and evening peaks

    Based on the finding of the traffic count, The main mode of transport at the

    roads surveyed was private car/ taxi, followed by motorcycles, and then

    vans/small lorries and lorries/tankers. Buses were the minimum traffic

    composition, which accounted for less than 2% of the total traffic volumes

    The following are the conclusions drawn from the traffic survey on the

    existing conditions:

    a) The level of service (LOS) from Kota Tinggi to Sg Rengit or Teluk Ramunia

    or Pengerang and vice versa is labelled A indicating smooth traffic flow

    without time delay during morning, afternoon and evening peak hours.

    The results also showed that the capacity of the Road 92 is able to cater

    to the existing volume of vehicles travelling on the road.

    b) The traffic at the junction Road 92 / 90 / J52 has an B level of serviceduring morning and afternoon peak hours and C level of service during

    evening peak hour indicating speed and manoeuvrability are more closely

    controlled by the higher traffic flow.

    c) The traffic at the road surveyed during weekend recorded slightly higher

    volume of vehicle compared with week day.

    d) Overall the traffic condition at Road 92 and the junction Road 92 / 90 /

    J52 is considered stable. The freedom to select desired speed is relatively

    unaffected.

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-22

    E.10 Project Activity

    The key project activities and potential environmental impact identified during the various development

    stages of the proposed project development are presented as below:-

    E.10.1 Pre-construction stage

    The anticipated activity during the pre-construction stage principally involved project planning and study

    which is typically non-environmental destructive. No significant adverse impact on physical and

    biological environmental component is anticipated during pre-construction stage.

    In terms of land acquisition, compensation and resettlement activities, social impacts are expected.

    Land acquisition, resettlement (for 12 families identified) and compensation to the affected parties will

    be undertaken by the State Government. Land acquisition matters, resettlement and compensation are

    delicate issues that have to be handled with care and would have to be resolved before the site is

    handled over to KPTC for construction commencement.

    E.10.2 Project Construction Stage

    The development of the proposed project will involve conversion of approximately 1,443ha of agriculture

    and ex-mining land into industrial facility. The construction of the proposed project development is

    anticipated to be completed over a period of 4 years from 2014 to 2017.

    The activities anticipated during the construction stage includes:-

    Land clearing, earthwork and site preparation works

    Transportation activities includes transportation of heavy machineries and construction material

    to the site

    Construction of plant, installation of process equipment and development of associated

    infrastructure and utilities

    Construction and operation of workers camps

    Due to the development of a huge land area and considerable significant construction period,

    environmental impacts are anticipated on the following environmental component:-

    Loss of vegetation

    Soil erosion and sediment loading and effect to the water quality

    Dust generation and effect to ambient air quality

    Increase of noise levels due to construction vehicles movement and construction activities

    Increase in construction work force leads to increase in regional economics activities as well as

    increase in potential social conflict

    Increase in regional traffic

    Waste generation (biomass, domestic and construction waste)

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-23

    While during the operational phase, due to the nature of the project which involves sophisticated

    chemical process and long term operational period, potential environmental impact from the operational

    stage of the project has been given greater emphasis in this DEIA process. The associated environmental

    impact which is anticipated to be significant from the operational stage of the proposed project includes:

    Associated impacts from the construction and operational traffic generation

    Industrial risk due to handling and bulk storage of hazardous material and production process

    Air quality impact due to emission from the flaring system, boiler stacks and other associated

    gases emission from the refinery and petrochemical process

    Noise generation from the equipment and machineries from the plant

    Hydrological impact due to changes of landform and river network

    Wastewater discharge and management

    Potential groundwater contamination

    Waste generation, principally scheduled waste generation

    Public health impact due to the emission from the plant

    Social economic impact due to the operation of the plant

    Changes to environmental economics of the project area

    E.11

    Potential Receptor

    Based on the above potential impacts from the project development and a review of the existing landuse

    of the area, potential receptor to the project has been identified as tabulated below and their location arepresented in (Figure E-7). The extent of the potential impacts to these potential receptor will be

    reviewed against the simulations / finding in the respective sectoral impact assessment exercise.

    Location No Potential Receptor

    Northern 1 Sg Santi and Sg Santi Forest Reserve

    2 Sebana Cove Resort

    3 Kg Bkt Pelali

    Eastern 1 Kg Bkt Gelugor

    2 Kg Bkt Raja

    - Sek Agama (5) and Tadika (4) Kg Bkt Raja

    3 Taman Ramunia Jaya

    - Sek Keb Teluk Ramunia (11)

    4 Kg Changi & Kg Simon

    Southern 1 Kg Rangkaian Sg Bkt Buloh

    2 Kg Sg Bkt Buloh

    3 Kg Sg Rengit

    4 Kg Rangkaian Sg Kapal

    5 Taman Rengit Jaya

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    DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-24

    6 Sek Men Tg Pengerang (35)

    7 Kg Sg Kapal

    - Sek Keb Sg Kapal (38)

    - Sek Agama Sg Kapal (44)

    - Klinik Desa Sg Kapal (42)

    8 Pekan Sg Rengit

    - Sek Agama near Sg Rengit Town (24)

    - Sek Keb Sg Rengit (28)

    - SJK Yok Poon (29)

    - Klinik Kesihatan Sg Rengit (30)

    Western 1 Kg Sg Lepau

    - Sek Keb Lepau (59)

    2 SJK Tai Sin (40)

    Note: Number in bracket refers to location inFigure E-7.

    E.12 Impact Assessment, Mitigation Measures and Residual Impacts

    The summary of impact assessment findings, proposed mitigation measures and the residual impact

    identified from the construction and operation of the proposed KPTC-MIRPD is presented inTable E-1

    andTable E-2.Based on the potential impacts identified and mitigation measures proposed, the residual

    impacts predicted upon the full implementation of the planned or recommended mitigation measures for

    the construction and operation phase of the project are listed as below:-

    Residual Impacts during Construction Phase:

    Loss of existing habitat within the site

    Influx of construction worker and increase of local economy activity

    Increase of existing traffic due to increase in construction traffic

    Construction waste generation

    Residual Impact during Operational Phase

    Slight increase in air pollutant during normal operation of the plant however still within

    acceptable limits

    Industrial risk generation although the results indicated that it does not pose risk concern to the

    surrounding population

    Increase in operation traffic

    Waste generation from the operation of the plant

    Economic benefit to the local and national level

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    ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-25

    Figure E-7Potential Sensitive Receptor Within the Project Boundary Source : Geoportal Johor, JPBD; RAPID DEIA; Landuse Verification Survey, November 2012, DETSB

    Sg Santi

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    Table E-1 Summary of Potential Impact, Mitigation Measures and Residual Impact during Pre-Construction and Construction Phase

    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    1 Socio-economic Land acquisition and

    resettlements

    - Acquisition for 263 lots of land in Mukim Pengerang

    and 67 lots of land in Mukim Pantai Timur

    - Relocation of 10 families residing on land lots 1742,

    1743, 1744, 1745, 1746 in Kg Bkt Raja and 2 worker

    quarters on Lot 4331

    - Some existing economic activities affected within the

    project site includes short term crops farming, fish

    pond, swiflet houses, poultry farms, orchard, oil palm,

    quarry, a workshop and several concrete tile factory

    Significant Short term - Both the land acusition and resettlement program

    will be handled by State Government, Johor

    - Compensation for land acquisition and resettlment

    schemes are in place under the state government

    plan

    Insignificant since

    only limited 10

    families and 2 worker

    quarters will be

    relocated

    Construction workforce - Increased employment opportunity for semi-skill

    worker and associated support services with the local

    market

    - Increase demand on services, goods and housing

    needs from influx of construction workers thus

    increase local economic activities as well as potential

    inflation

    Significant Short term - To increase local involvement in the construction

    work force

    - To engage local for provision of services business

    to the construction worker in order to increase local

    income level

    - To establish local participation requirements in

    contracting tender requirement

    Beneficial impact

    Influx of construction worker - In-migrant of a huge number of construction worker

    may lead to social cultural complication with the local

    community

    - Improper alotment of workers from different origin

    within the same worker camp may post internal social

    conflic

    Minor Short term - Provision of accommodation within project

    boundary

    - Worker with different cultural background to be

    housed separately to reduce social conflict however

    common facilities is proposed to promote social

    integration

    Minor

    2 Public Health Influx of worker - Foreign workers may bring in the infectious diseases

    into the local populations

    Minor Short term - Foreign workers to be brought into to the project

    should be properly screened for their health status

    and vaccination to be provided if necessary

    Insignificant

    Worker camp - Unhygienic condition due to poor sanitation, garbage

    disposal and drinking water supply at worker camp

    could lead to vector breeding ground, water quality

    problem and disease among workers

    Significant Short term - Adequate sanitation and safe drinking water supply

    should be provided at worker c amp

    - Garbage/waste collection system should be

    established and disposed offsite on regular basis

    - Pest control to be regularly conducted at worker

    camp area to prevent vector breeding

    Insignificant to the

    surrounding receptor

    3 Traffic Transportation of construction

    material, machinery and

    equipment and worker

    generated traffic

    - Material / equipment transportation is anticipated to

    increase local traffic and bulky machinery

    transportation may pose safety hazards to the existing

    road user

    - Traffic performance from Kota Tinggi to Sg Rengit/

    Pengerang/ Teluk Ramunia and vice versa during

    three peak hours is expected to slightly deteriorated

    with average delay of 43-64 second

    - While Traffic from Road 92 to project site is predicted

    with LOS of D to E during peak hours and

    experience forced or breakdwon flow. The operating

    condition of the existing road 92 to project site is

    Significant Short term - Advance planning to be executed for transportation

    of bulky machinery. This activity should be

    conducted during off peak hour

    - Transportation of heavy earth and construction

    material during off peak hour

    - Consideration to plan, schedule and control the

    deployment and operation of working vehicles for

    smooth and unhindered traffic movement to the

    site

    - Provision of wash through at the egress point of

    the project site to clean the tires of all vehicle

    leaving the site

    Minor

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    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    predicted reaching the capacity - Transport operator should be made considerate

    and always adhere to safe driving at all times

    - Safety precaution signages should be erected at

    area near to residential sites

    4 Wastes Land clearing - Generation of 77, 930 tonnes of biomass wastes

    - Some inert waste is expected from the demolition of

    limited structures onsite however it is anticipated to

    be insignificant

    Minor Short term - Logging of tree with commercial value is proposed

    to reduce biomass volume

    - Incineration of biomass to be employed upon

    approval by DOE

    - Inert waste from existing structures demolition to

    be disposed off at dumpsite approved by local

    authority

    Insignificant

    Construction activity and

    machinery installation

    - Construction waste generation from packaging

    material and used formworks, etc. Approximately 90

    tonnes/year is predicted

    - Scheduled waste generation from used solvent, paint,

    lubricating oil, coating material, etc

    - Approximately 10 tonnes/year of domestic waste is

    predicted from the average 40,000 construction

    workers onsite

    Minor Short term - Optimize recycling and reuse of construction

    material and minimize wastes generation. Solid

    waste to be disposed off to the dumpsite/landfill

    approved by the local authority

    - Any of the scheduled waste generated onsite to be

    handled in accordance to EQ (Scheduled Wastes)

    Regulation 2005

    - Solid waste collection system to be established for

    domestic wastes generated onsite

    Minor

    5 Biodiversity Land clearing - Permanent loss of significant amount of biomass i.e.

    around 78,000 tonnes in worst case of full clearing

    however it is not significant in terms of species

    protection values

    - Removal of vegetation destroy the existing habitat and

    migration of some fauna to the nearest vegetated area

    is expected

    - Impacts to the fauna is not significant since

    herpetofauna and mammals within the site is poor in

    diversity and less concern except the Asian small-

    clawed otter which is c ommonly found near water

    bodies

    - There is also very little concern on reptiles and

    amphibians and hence impacts will be minimal as

    these animals will migrate once the area has been

    disturbed

    - Good number of avifauna (birds) observed within the

    site however they are expected to take shelter and

    depend more heavily on the adjacent forest and

    therefore no concern

    Minor Long term - Clearing to be limited within development area

    only. If possible, restrict clearing at area reserved

    for future development

    - Clearing to be conducted from southern to northern

    to allow migration of fauna to the vegetated area at

    the norhtern boundary of the site

    - Vegetated buffer to be provided for clearing near to

    the existing lake/ water bodies

    - Clearing to be arranged in a direction that it allows

    migration of fauna to the surrounding forested area

    adjacent to project site

    - Assistance from local wildlife department to be

    sought for relocation of animal encountered during

    clearing

    - To prevent animal encroachment to the project

    site, appropriate fencing is proposed at the

    northern boundary of the project site

    - Fruit garden could be considered for landscaping or

    buffer zone establishement at the boundary of the

    project site

    Minor

    6 Hydrology,

    hydrogeology,

    soil erosion,

    water quality

    Land clearing - Annual erosion estimated at 191,501 tonnes/ha/yr for

    uncontrolled earthwork. Under controlled earthwork, it

    is estimated at 2,254tonnes/ha/yr which is about 81%

    lower then existing annual erosion condition of 11,862

    tonnes/ha/yr

    Significant Short term - Sediment control basin to be installed within each

    subcatchment as detailed in Section 8.3.4. It will

    be used to reduce sediment loading and regulate

    storm volume to the receiving rivers downstream

    - Implementation of Best Management Practice

    Insignificant if ESCP

    is fully employed

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    Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________

    ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-28

    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    - During uncontrolled earthwork, approximately

    350,543 tonnes per storm event of sediment yield is

    expected. It could be reduced to 9,855 tonnes per

    storm event if c ontrolled earthwork applied. This will

    result in around 52% lower than sediment yield for

    existing condition

    - Highest peak discharge appears during 15 minutes

    storm event. The maximum incremental peak

    discharges for all storm events are 24.9m3/s,

    21.5m3/s and 58.4 m3/s for subcatchment of Sg

    Lepau, Sg Kapal and Sg Rengit respectively. This may

    cause flash flooding downstream

    (BMPs) proposed for controlled earthwork for the

    project is presented in Section 8.3.4.

    - Scheduled clearing during dry season if possible

    - Appropriate drainage system need to be

    established for drainage of potentially encountered

    groundwater during ground leveling works. This

    temporary drainage system should form part of

    ESCP

    - Proper machinery maintenance yard to be provided

    if maintenance activity to be conducted on site

    - Proper storage and contaiment facility should be

    provided for storage of fuel/hazardous material

    onsite

    Earthwork and constructionworks

    - Cut and fill activity will disturb soil stability andincrease erosion rate

    - Ground levelling at area between 5 to 15m are likely

    to hit the groundwater table as the groundwater head

    in most part of the site is simulated between 15 to

    21.5m a.m.s.l.

    - Potential leak and spill from machinery maintenance

    change out ac tivity

    - Potential spill and leaks from fuel / hazardous material

    usage and storage onsite and this will cause loading of

    contaminant into waterway and affects water quality

    Minor Short term Insignificant

    7 Air, Noise and

    Vibration

    Land clearing, earthwork and

    construction activity

    - Air and noise emission principally from machinery and

    equipment used on site

    - Construction noise predicted at 64.5 dB(A) and 58.5

    dB(A) at a distance of 0.5km and 1km from the

    boundary of the project; anticipated in compliance to

    L90 and L10 requirements under Schedule 6 of the

    DOE noise guidelines

    - Air and noise are also expected from vehicular

    movement onsite however anticipated to be

    insignificant

    - Vibration could be generated from piling operation

    however the impact is anticipated to be localised and

    short term

    Minor Short term - Speed control of vehicle movement onsite

    - Dampening of dusty exposure surface

    - Limit working hour to daytime

    - Maintenance of vegetation belt at the boundary of

    the project site near to settlement area

    - Selection of less noisy piling method and

    machineries

    - Periodic maintenance of machinery and equipment

    to ensure emission quality

    Insignificant

    Equipment and machinery

    testing and commissioning

    - Intermittent air, noise and water discharge during

    testing and commissioning activity however the

    volume is anticipated to be insignificant

    Insignificant Short term - All testing activity should be conducted in

    accordance to design operation procedures and

    under the supervision of competent person

    Insignificant

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    Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________

    ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-29

    Table E-2 Summary of Potential Impact, Mitigation Measures and Residual Impact during Project Operational Phase

    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    1 Hydrological Change of stormwater

    discharge from KPTC-MIRPD

    - Highest peak discharges appear during 15 minutes

    storm event. The maximum incremental peak

    discharges for all storm events are 1.7 m3/s (Sg

    Lepau), 50.2m3/s (Sg Kapal) and 659.5m3/s (Sg

    Rengit). The incresases are significant and could lead

    to flash flooding at downstream

    Significant Intermittent - Diversion of runoff in accordance to drainage

    design requirements as per Urban Stormwater

    Management Manual (MSMA 2nd Edition), 2011.

    - Approximately 0.7 ha of the existing pond at the

    south-estern part of the project site will be

    reserved to act as retention pond to cater largest

    subcatchment of Sg Rengit

    - The stormwater drain from the KPTC-MIRPD should

    be discharged into PIPC regional drainage system

    designed for the entire PIPC development zone

    Insignificant

    considering provision

    of regional drainage

    network under PIPC

    master development

    plan

    2 Air Quality and

    Odour

    Emission from the plant The predicted maximum incremental GLC for the tested

    parameters during normal operation are as follow:

    Parameter 1 hour 24 hour

    TSP 1.1ug/m3(annual) 5.1 ug/m3

    NO2 142.2 ug/m3 51.3 ug/m3

    SO2 80.5 ug/m3 24.6 ug/m3

    VOC 14.3 ug/m3(8 hours)

    H2S 0.47 ug/m3(8 hours)

    - With the above incremental, the predicted GLC of

    pollutants are well below their respective standard

    limit. Hence emission released from the identified

    sources of the plant is predicted to have insignificant

    impact to ambient atmosphere during normal

    operation

    - During abnormal operation, GLC for all parameters

    analysed are predicted within the ambient limits

    except for NO2which is above the limit at Kg Bkt Pelali

    for 1hr averaging time and 24 hour averaging time at

    Kg Rangkaian Bkt Buloh, Kg Rangkaian Sg Kapal, Kg

    Bkt Buloh, Tmn Rengit Jaya, Kg Sg Kapal

    - Overall, emission released from the identified point

    sources is predicted to have insignificant impact to

    ambient air quality during normal operation. While

    during abnormal operation, only NO2is in concern at

    the receptors as identified above

    - H2S and VOC are the likely pollutant that may cause

    odour problem. However, based on the air modeling

    results, the low GLC of these pollutant are not

    expected to cause significant odour impact

    Insignificant Long term - Regular maintenance of point sources to ensure its

    optimum operation and to comply with the

    emission limit of new draft Clean Air Regulations.

    - . In the event of abnormal operations involving

    failure of process equipment, the related plant /

    process should be temporarily shut down until it

    resumes to normal operations. In the event of

    pollution control failure, the related control device

    should be repaired as soon as possible

    - Minimize the frequency of routine maintenance

    flaring via selection of reliable equipment and close

    monitoring.

    - Stack monitoring should be carried out as per the

    requirement of new draft Clean Air Regulations.

    - Effective scrubber and filter treatment to be

    maintained to minimize H2S and VOC emission

    from the stacks

    - When neessary, odour control system such as

    chemical scrubbing, chemical fogging or biofilter

    should be installed at sewage treatment plant and

    wastewater treatment plant

    Insignificant during

    normal operation;

    Minor during

    abnormal operation

    3 Noise Emission Operational noise from the

    equipment and machineries in

    the plant

    Predicted incremental noise at the receiving landuse from

    the project site are as follow:

    Insignificant Long term - Regular maintenance of machinery should be

    carried out. Maintenance program / schedule

    should be established

    Insignificant

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    Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________

    ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-30

    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    Receiving Land Use /

    Sensitive Receptor

    Predicted Noise Level

    (dBA)

    Sebana Cove Resort 10

    Kg Bkt Raja 5

    Kg Bkt Buloh 5

    RAPID 25

    SJK Tai Sin 5

    Kg Sg Rengit

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    Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________

    ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-31

    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    storage tank yard and

    material storage area

    path lines from the project site moves towards north

    and northwestern towards Sg Santi and south and

    southeastern direction towards Straits of Johor

    - Based on the worst case scenario simulation with

    500mg/l of BTEX as contamination sources over a

    period of 30 years constant released rate, the

    simulation revealed that movement of contaminant is

    slow and takes 30 years to reach Sg Santi at the north

    and Straits of Johor southwards

    - As the sources of leaks from the onsite tank farm area

    is located at southern part of project site, contaminant

    movement northwards to Sg Santi is very unlikely

    prompt area

    - Emergency response for large oil spill and leaks to

    be established

    - Groundwater monitoring to be conducted within the

    site and at the potential affected area principally

    the particle path line area

    - Existing public wells could be used for long term

    monitoring purposes. However since all the public

    well is located outsite of the project site (towards

    the south of the project site) concerted effort from

    JPDC and other relevant agency is needed to

    establish an integrated monitoring network for the

    area

    considering

    contaminant particle

    path flow towards

    north is unlikely

    since tank farm

    areas located at

    southern part of the

    project site

    Change in groundwater

    regime due to change of land

    cover

    - With an assumption of 70% reduction in groundwater

    recharge, the impact on groundwater head and flow is

    simulated to be insignificant

    Insignificant Long term - Green area will be provided within the area

    - Land which is not required for development will be

    remained as its existing condition to minimise

    disturbance (i.e. the hilly land at the northern

    boundary)

    - Some of the existing natural ponds within the site

    will be preserved for storm retention purposes and

    this serves as source of recharge

    Insignificant

    6 Socio-economic - Potential Employment

    - Econmic opportunity and

    income & revenue

    - Demography, housing and

    other services

    - Socio-cultural

    - Increase of employment opportunities for different

    level of skills from skilled to semi-skilled workforce in

    the plant

    - Direct and indirect economic opportunity to the

    community within the area is expected to increase

    local income level

    - The capital investment of the project is also significant

    income to the relevant agencies via assessment fees,

    taxes, etc

    - Increase in population is expected to change the age

    and sex structure of the local population

    - Demand for housing and other local services including

    community facilities is expected- In-migrant workforce may cause socio-economic mix

    and lead to ethnic and social cultural conflict. This may

    cause clash of lifestyles to the existing community

    Significant Long term - Priority for direct employment of local labour

    market and provision of training and scout for

    deserving local scholar who study in the related

    field to be fit into the plant workforce

    - To optimize the full benefit of economic

    opportunity, a well-planned industrial town with

    supporting services to accomodate the working or

    industrial population is necessary

    - Sufficient housing by the private investor or

    accomodation by the project proponent to house

    workers

    - Provision of sufficient public facilities by the state

    government

    - Promote equal opportunity to all parties in the

    everyday doing and regular happenings in the local

    area or impact zone so that health integration

    within the existing community and in-migrant could

    be established

    Significant economic

    benefit

    7 Public Health

    Impact

    - Air emission from the

    plants

    - Effluent discharge from

    the Wastewater treatment

    plant

    TSP, NO2, SO2, H2S and VOCs has been identified with

    health hazards. Findings from the exposure assessment

    indicated that the following:

    - Under normal operation, GLC for TSP, NO2and SO2

    well below RMAQG and H2S below AAAQG and hence

    no impact to public health is anticipated

    Minor during

    abnormal

    operation

    Short term - Project operation of the releated plant is proposed

    to be stopped within an hour in the case of an

    abnormal project operation. The failed equipment

    should then be repaired as soon as possible

    - Monitoring of ambient air pollutant levels at the

    proposed project site and at Kg. Langkah Baik, Kg.

    Rangkaian Bukit Buloh, Taman Rengit Jaya and Kg

    Minor and short term

    (only during

    abnormal operation)

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    Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________

    ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-32

    No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts

    - Durign abnormal operation, resident in Taman Rengit

    Jaya is expected to be exposed to the threat of

    NO2,but will be short term.

    - During normal operation, HQ for H2S and VOC (as

    benzene) at Kg Rangkaian Bkt Buloh are below 1,

    hence it is still within the acceptable for human

    exposures to non-carcinogenic risks of air pollutant

    - Lifetime cancer risk for community exposure at Kg

    Rangkaian Bkt Buloh to incremental VOC (as benzene)

    is within acceptable cancer risk range of 10-6to 10-4

    In terms of effluent discharges:

    - No water intake downstream of Sg Rengit hence any

    exposure will be via consumption- For accidental water ingestion while swiming as well

    as through dermal intake, non-carcinogenic health

    effect of water pollutants discharged into Sg. Rengit,

    the HQ for zinc, silver, manganese, selenium and

    chromium (VI) were all found to be below 1 and

    acceptable

    Rangkaian Sg Kapal should be conducted and

    reported regularly once the project commences