Kuokuang Petrochemicals Executive Summary
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
_______________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor
Contents
E. Executive Summary 1
E.1 Project Title 1
E.2 Project Proponent 1
E.3 DEIA Consultant 1
E.4 Project Location 1
E.5 Legal Requirements 5
E.6 Statement of Need 5E.7 Project Description and Development 6
E.8 Project Option 15
E.9 Existing Environment 16
E.10 Project Activity 22
E.11 Potential Receptor 23
E.12 Impact Assessment, Mitigation Measures and Residual Impacts 24
E.13 Environmental Management Plan Framework 34
E.14 Emergency Response Plan Framework 37
E.15 Conclusion 37
Table Index
Table E-1 Summary of Potential Impact, Mitigation Measures and
Residual Impact during Pre-Construction and Construction
Phase 26
Table E-2 Summary of Potential Impact, Mitigation Measures and
Residual Impact during Project Operational Phase 29
Table E-3 Proposed Environmental Action Plan 34
Table E-4 Proposed Monitoring Programme for Construction and
Operation Phase of the Project 34
Figure Index
Figure E-1 Proposed Project Location 3
Figure E-2 Project Locality Map within PIPC Development 4
Figure E-3 Proposed KPTC-MIRPD Development Layout Plan 7
Figure E-4 Overall Mass Balance Block Flow Diagram of Refinery and
Naphtha Cracker 9
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
_______________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor
Figure E-5 Overall Mass Balance Block Flow Diagram of Aromatic
Complex 10Figure E-6 Overall Mass Balance Flow Diagram for Petrochemical
Complex 14
Figure E-7 Potential Sensitive Receptor Within the Project Boundary 25
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-1
E. Executive Summary
E.1
Project TitleThis Detailed Environmental Impact Assessment (DEIA) is prepared for the proposed refinery and
petrochemical development project at Pengerang Johor by KuoKuang Petrochemical Technology
Company Ltd, here after referred as KPTC. The title for this DEIA is DEIA for The Proposed KPTC
Malaysia Integrated Refinery and Petrochemical Development in Pengerang, Johor. Malaysia.
The project shall be thereafter referred as KPTC-MIRPDin this report.
E.2 Project Proponent
The project proponent for the Proposed KPTC-MIRPD is KUOKUANG PETROCHEMICAL
TECHNOLOGY COMPANY LTD, a joint venture petrochemical company established in Taiwan, ROC.
While CPC, as a state-owned company, is the major shareholder. The details of the Project Proponent
are as follow:
KUOKUANG Petrochemical Technology Company, Ltd (KPTC)
No. 3, Shung-Zen Rd,
11010 Taipei, Taiwan
Tel : 886-2 87258157
Fax : 886-2 87899106
Email :[email protected]
Contact Person: Mr. Chi Ming LU (Project Manager)
E.3 DEIA Consultant
The project proponent has appointed DAYA ECO TECHNO SDN BHDfor the conduct of the DEIA study
for the proposed development. The details of the EIA consultant are as follow:
Daya Eco Techno Sdn Bhd
50-01, Jalan Sagu 15
Taman Daya, 81100 Johor Bahru
Johor, Malaysia
Tel : +607-353 7302 Fax : +607-353 7302
Email :[email protected]@yahoo.com
Contact Person: Ir. Linda Tan Pei Sze (EIA Team Leader)
E.4 Project Location
The proposed KPTC-MIRPD is located within Investor Lot 2 of Pengerang Integrated Petrochemical
Complex, PIPC at Mukim Pengerang, Kota Tinggi District, Johor. The proposed site is accessible via State
Road Jalan 92 which connects the site to Bandar Penawar and Kota Tinggi at the north. The locality map
of the proposed project site is shown in Figure E-1while the location of the project within Pengerang
Integrated Petrochemical Complex (PIPC) is shown inFigure E-2.The geo-coordinates of the proposed
project site boundary are as follow:-
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected] -
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-2
Latitude Longitude
N 1o248.66936 E 104o959.74124
N 1o247.30850 E 104o1029.05797
N 1o2350.10030
E 104o1051.43888
N 1o247.19823 E 104o118.19897
N 1o2319.00759 E 104o137.45167
N 1o228.23550 E 104o1332.36010
N 1o226.22408 E 104o1056.87012
N 1o225.77145 E 104o1055.39564
N 1o235.73566 E 104o100.09729
ReferAppendix 3.1
The proposed KPTC-MIRPD will be developed on a land covers of approximately 1,443 ha which involve
acquisition of a total of 263 lot of land in Mukim Pengerang and 67 lots in Mukim Pantai Timur within the
District of Kota Tinggi. Vast lands within the project area are owned by the Johor Tenggara Development
Council namely KEJORA followed by ex-bauxite mining land, a significant sizeable oil palm plantation and
some small land units by the small holders.
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-3
Figure E-1 Proposed Project LocationSource : World Street Map, ESRI.http://goto.arcgisonline.com/maps/World_Street_Map (international
boundary has been indicatively verified with JUPEM map Rampaian 97, Sheet 1, cetakan PPNM, 1979)
Singapore
Malaysia
KPTC Site Location Plan
Strait of Johor (Tebrau)
Singapore Strait
http://goto.arcgisonline.com/maps/World_Street_Maphttp://goto.arcgisonline.com/maps/World_Street_Maphttp://goto.arcgisonline.com/maps/World_Street_Map -
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-4
Figure E-2 Project Locality Map within PIPC Development Source: Johor Petroleum Development Board(JPDC)/ UPEN Johor
KPTC- MIRPDKPTC- MIRPD
KPTC-MIRPD
Water catchment
reserves
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-5
E.5
Legal Requirements
The proposed project involves the development of refinery and petrochemical facilities which is
considered a Prescribed Activity under Environmental Quality (Prescribed Activities) (Environmental
Impact Assessment) Order, 1987for category:
Activity 8(b) Construction of petrochemicals All Sizes.
Activity 12(c) Construction of Oil and Gas Separation, Processing, Handling and Storage Facilities
Activity 12(d) Construction of Oil Refineries
In accordance to Appendix 4 of the DOE Prescribed Activities list, a Detailed Environmental Impact
Assessment (DEIA) is required for development of oil refinery and petrochemical project at all sizes.
This DEIA is prepared in accordance to the scopes of assessment as stipulated in the approved TOR by
DOE on 19 February 2013 (Ruj AS(PN)35/4000/000/059 Jld 2(10)).
E.6
Statement of Need
Generally the proposed project is necessary in view of the following:
The proposed KPTC-MIRPD will be developed on Investor Lot 2 of Pengerang Integrated Petrochemical
Complex (PIPC). Development of KPTC-MIRPD is important to realise PIPC development aspiration to
transform Pengerang area into an oil and gas hub in southern Johor. From the local perspective, the
development of KPTC-MIRPD within PIPC is important to provide synergy with RAPID and DIALOG
development within the PIPC development zone. It enables product compensation and supplement
among the plants within the PIPC and allow greater optimisation of investment return for the
infrastructure development necessary to facilitate PIPC development.
Besides, it is also important to simulate the development of the entire Pengerang area as proposed in
the Draft RKK, Pengerang where a drastic rezoning for the area has been proposed to develop the area
into petrochemical industrial zone, commercial and residential as well as eco-city and resort
development zone. To realise the development aspiration as proposed in the Draft RKK, the development
of KPTC-MIRPD and thus PIPC is important to bring economic spinoff effects within the region and
subsequent simulate the chain effects and promote development for the entire area.
From the national perspective, the development of the project i.e. oil and gas industries has been
identified as one of the Economic Transformation Program (ETP) under the National Key Economic Area
(NKEA) and it has been translated into the ISKANDAR oil and gas development plan. The development of
the proposed KPTC-MIRPD is hence important to meets the ISKANDAR and national economicdevelopment aspiration. The proposed KPTC-MIRPD is estimated to bring in a foreign investment of
approximately RM40 billion and it is expected to contribute approximately RM40,000 million to the
national annual revenues upon full operation of the plant. An estimate of around 40,000 employment is
expected during the construction stage of the project and approximately 3,000 employment opportunity
during the operation of the project.The proposed project is one of the significant developments to fulfil
the state oil and gas development aspirations as drawn in the ISKANDAR oil and gas labs vision and
PIPC development plan.
Besides, the production from the proposed KPTC-MIRPD is also important to meet national future energy
demand. Based on PETRONASs demand-supply balance as presented in RAPID DEIA, upon
commencement of RAPID project in year 2016, shortage of supply are still expected for some of thepetroleum products and these shortages could be supplied from the proposed KPTC-MIRPD. The
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-6
production from the proposed project will also feed into the global market for oil product particularly to
meet the demand from the developing countries especially China and India.
E.7
Project Description and Development
The proposed development principally is to develop an integrated petrochemical complex comprises of
an oil refinery plant with a naphtha cracker and aromatic plant and 6 major petrochemical production
units. The complex conceptually involved production of LPG, Naphta, Gasoline, Diesel and Kerosene oil
products from Arabian Crude Oil and Condensate in the refinery complex. Naphtha produced from the
refinery plant will be further refined in Napththa Cracker and Aromatic Complex to produce ethylene and
paraxylene which both of these products will be used as the feedstock in the Petrochemical complex for
production of various high value-added special petrochemical derivatives.
The main component of the proposed KPTC-MIRPD could be broadly group into two production floor as
follows:
a) Refinery complex which consist of a crude distillation unit, naphtha cracker and aromatic
unit
b) Integrated Chemical Complex which consists of 6 major petrochemical production units for
derivative C2, C3, C4, C5, BTX and C9+.
Besides the above main development component, the proposed project also comprises the development
of the associated support facility to facilitate the production floor. Amongst this includes steam and
power generation plant, condensate system, internal water system, air separation system, fuel and gas
system, flare system, intermediate storage system, wastewater treatment system, solid waste handling
system as well as associated administration and support building development.
The project development layout is presented inFigure E-3.The process areas are arranged along the
northern and southern site of the proposed main roads and separated from each other by internal roads
provided for maintenance access to machines and equipment. The utilities units (e.g. Steam, Air, Water,
etc) are located within the process areas of Refinery, Aromatics, Olefins, and Petrochemical Complex.
The storage facilities for all liquid products (e.g. crude, oil products and petrochemical products) are
located at the southwest of the site while the solid products will be stored at northwest of the site.
Approximately 88.8 acres of hilly area at the northern and eastern boundary which recorded an elevation
of 111 and 55m respectively have been reserved as green field without development. A big portion of
the land towards the north-western of the site has been reserved for future expansion.
The development of the project is envisaged to be started in 2014 with target production
commencement in early 2018.
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-7
Figure E-3 Proposed KPTC-MIRPD Development Layout Plan
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-8
E.7.1 Refinery Complex
The refinery complex is designed to process and refine 150,000 Barrel per stream day (BPSD) of light
and heavy Arabian Crude Oil (of which 50% Arabian Light and 50% Arabian Heavy) and 40,000 BPSD ofcondensate oil. The main process component in the refinery complex includes the oil refinery, the
naphtha cracker and the aromatics plant.
In the refinery process, crude oil will be fed into distillation unit to obtain various oil fractions such as
gasoline, kerosene, light fuel, heavy fuels, etc under difference boiling points. The major products from
the proposed refinery process are summarizes as below:
Product Production Capacity Unit
LPG (liquefied petroleum gas) 357,632 MT/YR
92 Gasoline 2,076,000 KL/YR
95 Gasoline 2,514,263 KL/YR
98 Gasoline - KL/YR
Jet Fuel 1,149,539 KL/YR
Diesel Oil 2,504,647 KL/YR
N-paraffins 97,986 MT/YR
Fuel Oil 377,565 KL/YR
p-Xylene 917,718 KL/YR
NCB 259,751 KL/YR
Naphtha and some of the heavy oil products produced from the crude distillation unit will be further
refined in the Naphtha cracker which involve high temperature cracker and the cracked gas will
subsequently undergo quench/chilling, compressing, low temperature distillation process to produce
lighter and more useful products such as ethlylne, propylene, butadiene, H2, etc.
While in the aromatic complex, aromatic process converts heavy naphtha from refinery into aromatics
product such as benzene, toluene, and paraxylene by means of reformer, separation and transalkylation
process.
Ethylene, propylene, butadiene, raffinate, C5 olefins, benzene and para-xylene produced from the
nathptha cracker and aromatic plant form the raw material / feedstock for the downstream
petrochemical process for production of specialized and differentiated petrochemical derivatives.
The block flow diagram for the refinery plant, naphtha and aromatic plant are presented inFigure E-4
andFigure E-5.
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-9
Figure E-4Overall Mass Balance Block Flow Diagram of Refinery and Naphtha Cracker
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-10
Figure E-5 Overall Mass Balance Block Flow Diagram of Aromatic Complex
Petrochemical Complex
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-11
E.7.2 Petrochemical Complex
The petrochemical complexes are designed for production of specialised and differentiated petrochemical
unit which is targeted to be high value added special chemicals. In petrochemical process, products fromNaphtha Cracker and Aromatic Complex are used to produce high value added C2, C3, C4, C5 and C6
petrochemical derivatives. Various processes involves in petrochemical plants includes distillation,
esterification, oxidation, polymerisation, etc.
The main process components/units for the petrochemical complexes and its associated production
capacity in metric tonnes per annum (MTA) based on 8,000 hours of operation is summarised as below:-
Process Unit & Abbreviation Unit ID Unit Capacity
2-Ethylhexanol(2-EH) 49 MTA 150,000
2-Ethylhexyl Acrylate(2-EHA) 50 MTA 30,000
2-Ethyl Hexyl MethAcrylate(2-EHMA) 51 MTA 30,000
Acrylic Acid(AA) 43 MTA 160,000
Acrylonitrile Butadiene Styrene(ABS) 62 MTA 200,000
Alfa-Olefins(-Olefins) 36 MTA 150,000
Acrylonitrile(ACN) 42 MTA 300,000
Styrene-Acrylonitrile Resin(AS Resin) 63 MTA 50,000
Bisphenol A(BPA) 76 MTA 270,000
C5 Resin 71 MTA 28,000
Cyclohexane(CHX) 72 MTA 220,000
Caprolactam(CPL) 73 MTA 200,000
Cumene 74 MTA 527,000
Di-octyl terephthalate(DOTP) 52 MTA 100,000
Di-tert Butyl Phenol (DTBP) 60 MTA 80,000
Ethylene oxide(EO) 37 MTA 650,000
Ethylene Glycol(EG) 38 MTA 856,000
Ethylidene Norbornene(ENB) 68 MTA 3,000
Ethylene-Propylene-Diene-Terpolymer(EPDM) 69 MTA 40,000
i-Butyl Alcohol(i-buOH) 54 MTA 30,000
N-Butyl Alcohol(n-buOH) 53 MTA 119,000
Isononyl Alcohol (INA) 61 MTA 120,000
Methyl Methacrylate(MMA) 57 MTA 100,000
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-12
Process Unit & Abbreviation Unit ID Unit Capacity
N-Butyl Acrylate(n-BAe) 55 MTA 50,000
N-Butyl MethAcrylate(n-BMA) 56 MTA 50,000
NBR Latex 59 MTA 50,000
Butyraldehyde(Oxo-aldehyde) 48 MTA 325,000
Phenol 75 MTA 400,000
Styrene Butadiene Rubber(SBR) 58 MTA 120,000
Styrene-Isoprene-Styrene(SIS) 67 MTA 40,000
Vinyl Acetate Monomer(VAM) 41 MTA 350,000
The block flow diagram for the petrochemical plant is presented inFigure E-6.
E.7.3 Central Utility Facilities and System
To facilitate the operation of the proposed refinery complex and petrochemical plants production process,
the following utilities and facilities will be developed within the proposed KTPC-MIRPD complex:-
Utility and Support System Production / Treatment capacity
Steam and Power Generation
System
To produce 1,900 ton/ h or steam for plant requirements
To produce 250MW of electricity
Electricity Supply System The total electricity required for the KPTC-MIRPD is around
370MW or 400MW including 10% spare
250MW of electricity will be produced internally by Steam and
power generation system while the remaining 155 MW will be
sourced from RAPID or other source
Electricity distribution system proposed includes underground
overhead transmission, substations, transformers, etc
Water Treatment System To produce 1,900 ton/h of demineralised water
To produce around 2,600 ton/h of boiler feed water
To produce around 5,300 ton/h of utility water for plantrequirements.
The total raw water to be treated by the water treatment system
is about 7,600 ton/h and around 7,800 ton/h raw water will be
sourced from SAJ
Cooling Water System To produce about 220,000 ton/h of cooling water at a
temperature of approximately 31oC
To minimise resources consumption, used cooling water will be
recovered and reused in the system and periodical blowdown to
be conducted to maintain the quality of the cooling water
Chilled Water System To produce chilled water with temperature 5oC at a rate of 1,000ton/h
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Daya Eco Techno Sdn Bhd___________________________________________________________________________________________
___________________________________________________________________________________________________________
DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-13
Utility and Support System Production / Treatment capacity
Used chilled water will be recovered and reused in the system.
Plant Air and Instrument AirSystem
To produce plant air requirements of about 17,000 Nm3
/h
To produce instrument air requirements of about 16,000 Nm3/h
Fuel Gas System The total fuel required is about 2,400MMkcal/h. The system is to
handle approximately 1,100 MMkcal/h of fuel produced in KPTC-
MIRPD and around 130 ton/h of natural gas imported for the plant
Air Separation Unit To produce approximately 48,000Nm3/h of oxygen and 27,000
Nm3/h of Nitrogen for internal consumption
Approximately 53,000 Nm3/h of Nitrogen produced will be for
export / supply for other neighbouring plant
Flare System The system is provided to burn relief gas from the equipmentwithin the plant before it is released into the atmosphere.
The maximum relieves rates from the various sources are as
follow:-
- Refinery and aromatics complex at around 900 ton/h
- Naphtha cracker complex at around 870 ton/h
- Petrochemical complex at around 545 ton/h
- Amine Regeneration, sour water stripper and spent acid
regeneration unit at about 400 ton/h
Wastewater Treatment System
A wastewater treatment system consist of 3 industrial wastewatertreatment plants and a sewage treatment plant will be provided
for treatment of process effluents from the production floor and
sanitation wastewater from the domestic source.
The system is designed with a total treatment capacity of 76,512
CMD
Bulk Storage Facility Bulk storage requirements for the proposed KPTC-MIRPD is
estimated at 4,560,600m3and will be provided onsite and offsite
Onsite storage requirement includes provision of Raw & Product
Tank Farm area and Intermediate Tank Farm area with storage
capacity of 2,258,400m3and 885,200m3respectively. Both of this
tank farm will be located within the KPTC-MIRPD project boundary
An offsite tank farm will be located at DIALOG facility with a total
storage capacity of 1,417,000 m3
Besides liquid storage requirements, an area of approximately 65
ha has been allocated for the solid material storage and logistic
area within the KPTC-MIRPD
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Figure E-6
Overall Mass Balance Flow Diagram for Petrochemical Complex
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-15
E.8 Project Option
E.8.1
Site Option
Generally two potential sites have been considered for the development of the proposed project. Both of
the potential sites were determined by the Johor Petroleum Development Corporation (JPDC) i.e. at
Investor Lot 2 and Investor Lot 3 within the PIPC development zone. Site A (Investor Lot 2) has a total
land cover of approximately 1,476 ha while Site B (Investor Lot 3) is significantly smaller with only
approximately 809 ha.
Based on the evaluation of both of the alternatives sites, Site A i.e. investor Lot 2 has been selected due
to the following reason:
Bigger land acreage is available and this provides more flexibility in project development layout
alignment
No significant settlement is located within the site. Only 11 houses are located within the project
site and this is expected to significantly minimise the potential social impacts in results to
resettlement issues
No religious or cultural heritage significant site is located within the project boundary and this is
expected to minimise social conflicts
Generally the site is less populated and with lesser commercial activities in comparison to
investor Lot 3
While in terms of topography, environmentally sensitive landuse, as well as accessibility and
infrastructure, site B (Investor Lot 3) was found in preference however the constraints predicted in site A(Investor Lot 2) could be easily mitigated through design consideration.
E.8.2 No Project Option
The evaluation of With Project and No Project Option has been assessed from various perspectives
including the oil product supply and demand needs, regional and local development aspiration, existing
social and environmental conditions, landuse and resources, as well as the economic benefit from the
project.
In overall, the findings of the evaluation suggested that the proposed project to be implemented with the
following justifications:-
There is a need to increase the capacity of oil refinery and petrochemical production within the
region. By 2020, shortage of oil product is also anticipated within the country
The implementation of this project is necessary to facilitate the PIPC, ISKANDAR and the RKK,
Pengerang development aspirations
The foreign investment to be brought in and the estimated economic benefit from the project is
significant to the ETP and long term national revenue
From the social aspect, the development of the project will only involves limited number of
family relocation and no religious or cultural heritage significant site is located within the project
area
In terms of environment, no environmentally sensitive area is located within the site. Vast area
within the site has been disturbed and only small patches of regeneration forest with common
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-16
species are located within the site. Hence the development of the project is not anticipated to
cause significant loss to the environmental diversity / conservation values for the area
Some environmental emission and discharge will be anticipated from the implementation of the
project however this could be mitigated with the control technology and on-going management
and monitoring program. The development of the proposed project within the PIPC also ensures
that all the necessary environmental treatment and final disposal/ discharge requirements is
centrally coordinated and monitored by PIPC. This includes the coordinated risk and emergency
management within the region. Such centralised and coordinated approach will reduce the risk of
undesired discharge/emission to the surrounding environment.
E.9
Existing Environment
Environmental
Component
Description
Physical Environment
Topography and
Landform
Project site is undulating with elevations ranged from 2m to 111m where
higher elevations are mainly distributed at the northern part of the project
site
Slope within the site is mostly below 20o, recorded 99.24% of the site,
followed by 20o-24o(0.56%) and only 0.2% is above 24o
Geology & Soil Rock exposure is only discovered at the northern boundary (near Bukit
Hutan/Forest Hill) of the project site. The rock is mainly volcanic comprising
of andesite and rhyolite
Other hilly terrain within the site contains mainly earth material (lateritic
soil) being the weathering product of volcanic rocks in the area
Pengerang area is recorded with bauxite mining however there is no active
bauxite mines within the project site
4 soil samples collected within the boundary of the project site indicated that
the lateritic soil at the project site has lower potential for bauxite compared
to the typical bauxite value in Pengerang area
While at the low lying area to the east, west and south and in between the
small hill of the project site are generally underlain by a thick layer of
swampy deposit that comprises of grey and yellow swamp clay and marine
sands
Seismic Activities There is no fault and fold within the site and the risk of fault movement due
to earthquake is very small and the site is seismically safe
Based on the seismic information from the Meteorological Department of
Malaysia, the Project site is not located within the critical unstable seismic
zone and can be considered as low adverse impact to the structures of the
proposed project
Hydrogeology The measured groundwater levels in the study area are generally ranged
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-17
between 0.1 and 2.5 meter below the ground surface. It represents the
groundwater levels of approximately between 5 and 36 meter above mean
sea level (a.m.s.l.).
At hilly area particularly the middle and northeast of the project site, the
groundwater levels are recorded between 2-3 meter below ground level and
it decrease to less than 1 meter outside the southern boundary of the
project, towards the sea.
Based on simulated results, ground water heads at the project site are
generally between 15-25 meter. At low area and the flat terrain area,
groundwater level are generally shallow that is less than 5m below the
ground however at hilly area, groundwater heads are varied in order of more
than 10m.
Hydrology The project is drained by four river system namely Sg. Lepau, tributary of Sg.Sebina, Sg Kapal and Sg. Rengit. Sg Lepau and Sg Sebina form the sub-
catchment of Sg. Santi. Three of these main river catchments recorded
comparable shares of the project site.
Climate and
Meteorology
Meteorological data for the study area is obtained from Changi Airport in
Singapore
The mean annual rainfall is 2268.8mm for the 10-year data. The recorded
highest daily mean rainfall is 321.7mm while the recorded lowest daily mean
rainfall is 84.5mm
The 24-hr mean temperature recorded ranges from 27.5o
C to 28.1o
C
Annually, a total of 1.07% of calm period was recorded. Prevailing wind is
from northeast and southeast directions with 11.7% and 11.6% of the time
respectively. The highest wind speed is recorded at 7.7 m/s
Landuse The existing landuse within the project site is dominated by agriculture land
(80%) comprises mainly mix vegetation, short term crop farming, orchard,
some poultry & swiflet farming and some oil palm plantation. The remaining
20% are industrial landuse and natural greenfield both has a comparable
shares. Industrial landuse consist of ex-bauxite mines followed by active
quarry and several concrete tile factories while the greenfield comprises of
secondary forest and natural water bodies including some swampy area
While landuse within 5km radius from the project boundary are generally
agriculture occupied mainly by oil palm plantation at the northern and short
term crops/ mix vegetation towards the western. The eastern boundary of
the project site is mainly bauxite mines and the Teluk Ramunia Yard is
located southeast. Rural village settlements are recorded mainly along Jalan
52 and 91 along the coastline towards the southern of the project site. This
includes the most dominant business and settlement township for the area
i.e. Kg Sg Renggit
No environmentally or socially sensitive landuse is recorded within the
project site. While in terms of the surrounding environment, based on the
future landuse zoning as proposed in the Draft RKK, Pengerang, Sg Santi, Sg
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Santi Forest Reserve, Sebana Cove Resort and land reserved for water
catchment uses located towards northern of the project boundary are the
sensitive landuse within 5km radius from the project boundary
In terms of landuse compatibility, the proposed development of the
proposed project is compatible with the landuse zoning plan as proposed in
Draft RKK, Pengerang
Surface Water
Quality
Baseline water quality sampling conducted on 7th November 2012 at 17
sampling locations within and surrounding the project site
Based on the baseline results obtained, surface water within the study area
are classified within Class II and Class III of the National Water Quality
Index. Only one station in tributary of Sg Rengit near the southern boundary
of the project site is recorded with Class IV quality. Generally water quality
in Sg Rengit and its tributary are polluted while the rest of the stream arefall under the category of slightly polluted.
Groundwater
Quality
Baseline groundwater quality was collected from the 6 borehole drilled within
the project site and 9 samples were collected from the public well
surrounding the project site.
Groundwater quality within the project site shows acidic characteristic
probably due to organic peat layer within the area. While the concentration
of sulphate, organic and chloride given as percentage are considered very
low and below the environmental standard. Other parameters monitored
were below the levels of Malaysia Site Screening Levels (SSLs) of
contaminated land.
While for the groundwater samples taken surrounding the project site, the
test result shows that groundwater can be considered as acidic with
concentration of a few parameters such as nitrate (NO3) and Total Coliform
above the Environmental Standards. Hygienic groundwater quality was
relatively poor, with high counts of coliform bacteria. No pollution of heavy
metals was detected and visual inspection shows that there is no petroleum
compounds detected in the groundwater
Ambient Air Baseline ambient air monitoring was carried out from 5 thto 24thNovember
2012 at 14 locations within and surrounding the project boundary
Based on the results obtained, levels of TSP, PM10, NO2, SO2, CO are well
under the respective limits of Malaysian Ambient Air Quality Guidelines for all
sampling stations. Parameters of Hg, H2S and Cl2 were not detected at all
stations. Besides, low concentrations were recorded for other parameters
(NH3N, HCl and VOC) with values not more than 0.4 mg/m3, 0.3 mg/m3and
0.01 mg/m3 respectively
Environmental Noise 24 hours ambient noise baseline monitoring was conducted from 5thto 24th
November 2012 at 14 locations within and surrounding the project
boundary. The existing noise level of the study area was recorded from 49
dBA to 65 dBA Leq during daytime and 41dBA to 64dBA during night time
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-19
During daytime, existing noise at Kg Bkt Buloh and the western boundary of
the project site has exceeded 60 dBA Leq while during night time, noise at
most monitoring points has exceeded 50 dBA except at Sebana Cove, Kg Bkt
Raja and Kg Simon
Biological Environment
Overall Vegetation The project area currently consists of patches of mixed vegetation types comprise
of mixed forest vegetation and secondary regrowth. While, patches of
regenerating forest and an intact mangrove forest are recorded within 5km radius
from the project boundary. Generally vegetation types for the study area (up to
5km radius) are diverse recorded a total of 90 families and 251 species
Flora species Study on flora species within the project site and up to 5km radius from the
project boundary was conducted based on field survey. Within the project
site, a total of 48 families and 89 species are recorded. A comparison with a
list of endemic and rare species based on IUCN report and other relevant
studies show that the study area does not have any rare, threatened or
endangered species of flora
The total density of trees per hactare within the project site was 372
trees/ha (tree with diameter 10cm) with a volume of 86.9 m3/ha and a
biomass of 127.8 tons/ha. The carbon equivalent of this would amount to
about 60 tons
The total biomass and carbon stocks within the project site based on the
landuse patterns are estimated to be 77,928 tons and 36,626 tons
respectively. The total carbon dioxide that will be emitted from the land
clearing is estimated to be around 134,418 tons of CO2equivalent
Fauna composition
and habitat
Similarly fauna survey was conducted within the project site and the study
area
A total of 18 mammal species could potentially be found within the proposed
development area and a 5km radius surrounding it. However, only 11 were
observed throughout the survey, all of which are animal species commonly
associated with secondary forests and urban landscapes. Of these, eight are
categorised as protected species; the Common Treeshrew (Tupaia glis), Pig-
tailed macaque (Macaca nemestrina), Long-tailed macaque (Macaca
fascicularis), Dusky leaf monkey (Trachypithecus obscurus), Wild pig (Sus
scrofa), Asian palm civet (Paradoxurus hermaphrodites), Malay civet (Viverra
tangalunga) and the Lesser mousedeer (Tragulus kanchil), or locally known
as Kancil. The Asian small-clawed otter (Aonyx cinerea) is totally protected
under the act
A total of 14 species (five amphibians and nine reptiles) from 11 families of
herpetofauna were recorded during the survey. Of this total, only nine were
observed directly; six within the proposed development site and nine in the
surrounding area. The herpetofauna species found in the proposed sites are
all considered common species
A total of 142 species of birds were listed, 113 of which were observed
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-20
during the survey. Eighty-three-percent of these bird species are protected
under the Malaysian Wildlife Act 2010. Of the total 113 species seen during
the survey, 12 species are categorized as nearly threatened species. There
were also 19 migrant species recorded
Human Environment
Socio-economic Generally no settlement area is located within the proposed project site
except 10 families and 2 quarters which are located at the south-eastern and
southern border of the project site
A total of 24 village settlements, including Kg Sg Rengit are recorded within
5km radius from the project boundary
Socio survey was conducted in November 2012 to establish the social profile
of the study area and to gather perception and community attitude towards
the proposed project. A total of 150 respondents from 10 settlement areas
surrounding the project were interviewed. The survey also involved the 12
families located within the project site
From the finding of the survey, the level of acceptability (agreement) for the
proposed project development recorded at 68% and 66.7% respectively for
the respondent surrounding the project area and the 12 families who will be
directly affected by the project
Public Health The existing public health status of the community residing the vicinity of the
proposed project site was conducted via review and secondary data from
governmental published sources and health survey conducted together withsocioeconomic survey
Generally based on the finding of the survey, environmental sanitation of the
study area is satisfactory where hygienic toilet and safe drinking water
supply are provided however garbage disposal practises is found
unsatisfactory where around 75% are disposing their garbage in unhygienic
practises which may lead to foodborne and vectorborne diseases
Based on the 618 household member survey, hypertension (9.4%) is the
most highly recorded diseases diagnosed over the last one year. It is
followed by diabetes mellitus (6%). Other recorded diseases including
stroke, heart disease and breast cancer, recorded below 0.5% respectively
For the past 3 months from the survey date, high fever, cold/cough and
bloody sputum or cough were the common reason recorded for seeking
medical treatment
Besides the findings from the survey conducted, data on disease cases
related to air pollution, water pollution, animal vectors and reservoirs and
skin diseases were obtained from the patient records of the three health
facilities located within the vicinity of the proposed project site, namely
Hospital Kota Tinggi, Klinik Kesihatan Sg. Rengit and Klinik Kesihatan
Pengerang for a period of one year from January to December 2011. The
data is reported in this DEIA report
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor 1-21
Traffic At present, the project site can be reached via the North-South Highway and
then Senai-Desaru Expressway to join to Road 92. Travel southbound along
the road will reach the project site on the right. At the end of the road will
reach a T-junction which link to Road 90 at the east and J52 at the west.
Road 90 can be used to access some tourism spots at Desaru. Meanwhile
J52 is the main road to Oil Yard Terminal for Dialog, Sg Rengit town and
other residential areas. Both of them are bi-directional road with single lane
A classified traffic count was carried out based on 5 classes of observed
vehicles were conducted on 21st -22ndDecember 2012 to capture existing
traffic situation on the road surrounding the project site. A total of 8 traffic
volume counting stations were established (2 at Road 92 and 6 at T-junction
of Road 92/90/J52)for morning, afternoon and evening peaks
Based on the finding of the traffic count, The main mode of transport at the
roads surveyed was private car/ taxi, followed by motorcycles, and then
vans/small lorries and lorries/tankers. Buses were the minimum traffic
composition, which accounted for less than 2% of the total traffic volumes
The following are the conclusions drawn from the traffic survey on the
existing conditions:
a) The level of service (LOS) from Kota Tinggi to Sg Rengit or Teluk Ramunia
or Pengerang and vice versa is labelled A indicating smooth traffic flow
without time delay during morning, afternoon and evening peak hours.
The results also showed that the capacity of the Road 92 is able to cater
to the existing volume of vehicles travelling on the road.
b) The traffic at the junction Road 92 / 90 / J52 has an B level of serviceduring morning and afternoon peak hours and C level of service during
evening peak hour indicating speed and manoeuvrability are more closely
controlled by the higher traffic flow.
c) The traffic at the road surveyed during weekend recorded slightly higher
volume of vehicle compared with week day.
d) Overall the traffic condition at Road 92 and the junction Road 92 / 90 /
J52 is considered stable. The freedom to select desired speed is relatively
unaffected.
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-22
E.10 Project Activity
The key project activities and potential environmental impact identified during the various development
stages of the proposed project development are presented as below:-
E.10.1 Pre-construction stage
The anticipated activity during the pre-construction stage principally involved project planning and study
which is typically non-environmental destructive. No significant adverse impact on physical and
biological environmental component is anticipated during pre-construction stage.
In terms of land acquisition, compensation and resettlement activities, social impacts are expected.
Land acquisition, resettlement (for 12 families identified) and compensation to the affected parties will
be undertaken by the State Government. Land acquisition matters, resettlement and compensation are
delicate issues that have to be handled with care and would have to be resolved before the site is
handled over to KPTC for construction commencement.
E.10.2 Project Construction Stage
The development of the proposed project will involve conversion of approximately 1,443ha of agriculture
and ex-mining land into industrial facility. The construction of the proposed project development is
anticipated to be completed over a period of 4 years from 2014 to 2017.
The activities anticipated during the construction stage includes:-
Land clearing, earthwork and site preparation works
Transportation activities includes transportation of heavy machineries and construction material
to the site
Construction of plant, installation of process equipment and development of associated
infrastructure and utilities
Construction and operation of workers camps
Due to the development of a huge land area and considerable significant construction period,
environmental impacts are anticipated on the following environmental component:-
Loss of vegetation
Soil erosion and sediment loading and effect to the water quality
Dust generation and effect to ambient air quality
Increase of noise levels due to construction vehicles movement and construction activities
Increase in construction work force leads to increase in regional economics activities as well as
increase in potential social conflict
Increase in regional traffic
Waste generation (biomass, domestic and construction waste)
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DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-23
While during the operational phase, due to the nature of the project which involves sophisticated
chemical process and long term operational period, potential environmental impact from the operational
stage of the project has been given greater emphasis in this DEIA process. The associated environmental
impact which is anticipated to be significant from the operational stage of the proposed project includes:
Associated impacts from the construction and operational traffic generation
Industrial risk due to handling and bulk storage of hazardous material and production process
Air quality impact due to emission from the flaring system, boiler stacks and other associated
gases emission from the refinery and petrochemical process
Noise generation from the equipment and machineries from the plant
Hydrological impact due to changes of landform and river network
Wastewater discharge and management
Potential groundwater contamination
Waste generation, principally scheduled waste generation
Public health impact due to the emission from the plant
Social economic impact due to the operation of the plant
Changes to environmental economics of the project area
E.11
Potential Receptor
Based on the above potential impacts from the project development and a review of the existing landuse
of the area, potential receptor to the project has been identified as tabulated below and their location arepresented in (Figure E-7). The extent of the potential impacts to these potential receptor will be
reviewed against the simulations / finding in the respective sectoral impact assessment exercise.
Location No Potential Receptor
Northern 1 Sg Santi and Sg Santi Forest Reserve
2 Sebana Cove Resort
3 Kg Bkt Pelali
Eastern 1 Kg Bkt Gelugor
2 Kg Bkt Raja
- Sek Agama (5) and Tadika (4) Kg Bkt Raja
3 Taman Ramunia Jaya
- Sek Keb Teluk Ramunia (11)
4 Kg Changi & Kg Simon
Southern 1 Kg Rangkaian Sg Bkt Buloh
2 Kg Sg Bkt Buloh
3 Kg Sg Rengit
4 Kg Rangkaian Sg Kapal
5 Taman Rengit Jaya
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6 Sek Men Tg Pengerang (35)
7 Kg Sg Kapal
- Sek Keb Sg Kapal (38)
- Sek Agama Sg Kapal (44)
- Klinik Desa Sg Kapal (42)
8 Pekan Sg Rengit
- Sek Agama near Sg Rengit Town (24)
- Sek Keb Sg Rengit (28)
- SJK Yok Poon (29)
- Klinik Kesihatan Sg Rengit (30)
Western 1 Kg Sg Lepau
- Sek Keb Lepau (59)
2 SJK Tai Sin (40)
Note: Number in bracket refers to location inFigure E-7.
E.12 Impact Assessment, Mitigation Measures and Residual Impacts
The summary of impact assessment findings, proposed mitigation measures and the residual impact
identified from the construction and operation of the proposed KPTC-MIRPD is presented inTable E-1
andTable E-2.Based on the potential impacts identified and mitigation measures proposed, the residual
impacts predicted upon the full implementation of the planned or recommended mitigation measures for
the construction and operation phase of the project are listed as below:-
Residual Impacts during Construction Phase:
Loss of existing habitat within the site
Influx of construction worker and increase of local economy activity
Increase of existing traffic due to increase in construction traffic
Construction waste generation
Residual Impact during Operational Phase
Slight increase in air pollutant during normal operation of the plant however still within
acceptable limits
Industrial risk generation although the results indicated that it does not pose risk concern to the
surrounding population
Increase in operation traffic
Waste generation from the operation of the plant
Economic benefit to the local and national level
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___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-25
Figure E-7Potential Sensitive Receptor Within the Project Boundary Source : Geoportal Johor, JPBD; RAPID DEIA; Landuse Verification Survey, November 2012, DETSB
Sg Santi
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___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-26
Table E-1 Summary of Potential Impact, Mitigation Measures and Residual Impact during Pre-Construction and Construction Phase
No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
1 Socio-economic Land acquisition and
resettlements
- Acquisition for 263 lots of land in Mukim Pengerang
and 67 lots of land in Mukim Pantai Timur
- Relocation of 10 families residing on land lots 1742,
1743, 1744, 1745, 1746 in Kg Bkt Raja and 2 worker
quarters on Lot 4331
- Some existing economic activities affected within the
project site includes short term crops farming, fish
pond, swiflet houses, poultry farms, orchard, oil palm,
quarry, a workshop and several concrete tile factory
Significant Short term - Both the land acusition and resettlement program
will be handled by State Government, Johor
- Compensation for land acquisition and resettlment
schemes are in place under the state government
plan
Insignificant since
only limited 10
families and 2 worker
quarters will be
relocated
Construction workforce - Increased employment opportunity for semi-skill
worker and associated support services with the local
market
- Increase demand on services, goods and housing
needs from influx of construction workers thus
increase local economic activities as well as potential
inflation
Significant Short term - To increase local involvement in the construction
work force
- To engage local for provision of services business
to the construction worker in order to increase local
income level
- To establish local participation requirements in
contracting tender requirement
Beneficial impact
Influx of construction worker - In-migrant of a huge number of construction worker
may lead to social cultural complication with the local
community
- Improper alotment of workers from different origin
within the same worker camp may post internal social
conflic
Minor Short term - Provision of accommodation within project
boundary
- Worker with different cultural background to be
housed separately to reduce social conflict however
common facilities is proposed to promote social
integration
Minor
2 Public Health Influx of worker - Foreign workers may bring in the infectious diseases
into the local populations
Minor Short term - Foreign workers to be brought into to the project
should be properly screened for their health status
and vaccination to be provided if necessary
Insignificant
Worker camp - Unhygienic condition due to poor sanitation, garbage
disposal and drinking water supply at worker camp
could lead to vector breeding ground, water quality
problem and disease among workers
Significant Short term - Adequate sanitation and safe drinking water supply
should be provided at worker c amp
- Garbage/waste collection system should be
established and disposed offsite on regular basis
- Pest control to be regularly conducted at worker
camp area to prevent vector breeding
Insignificant to the
surrounding receptor
3 Traffic Transportation of construction
material, machinery and
equipment and worker
generated traffic
- Material / equipment transportation is anticipated to
increase local traffic and bulky machinery
transportation may pose safety hazards to the existing
road user
- Traffic performance from Kota Tinggi to Sg Rengit/
Pengerang/ Teluk Ramunia and vice versa during
three peak hours is expected to slightly deteriorated
with average delay of 43-64 second
- While Traffic from Road 92 to project site is predicted
with LOS of D to E during peak hours and
experience forced or breakdwon flow. The operating
condition of the existing road 92 to project site is
Significant Short term - Advance planning to be executed for transportation
of bulky machinery. This activity should be
conducted during off peak hour
- Transportation of heavy earth and construction
material during off peak hour
- Consideration to plan, schedule and control the
deployment and operation of working vehicles for
smooth and unhindered traffic movement to the
site
- Provision of wash through at the egress point of
the project site to clean the tires of all vehicle
leaving the site
Minor
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No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
predicted reaching the capacity - Transport operator should be made considerate
and always adhere to safe driving at all times
- Safety precaution signages should be erected at
area near to residential sites
4 Wastes Land clearing - Generation of 77, 930 tonnes of biomass wastes
- Some inert waste is expected from the demolition of
limited structures onsite however it is anticipated to
be insignificant
Minor Short term - Logging of tree with commercial value is proposed
to reduce biomass volume
- Incineration of biomass to be employed upon
approval by DOE
- Inert waste from existing structures demolition to
be disposed off at dumpsite approved by local
authority
Insignificant
Construction activity and
machinery installation
- Construction waste generation from packaging
material and used formworks, etc. Approximately 90
tonnes/year is predicted
- Scheduled waste generation from used solvent, paint,
lubricating oil, coating material, etc
- Approximately 10 tonnes/year of domestic waste is
predicted from the average 40,000 construction
workers onsite
Minor Short term - Optimize recycling and reuse of construction
material and minimize wastes generation. Solid
waste to be disposed off to the dumpsite/landfill
approved by the local authority
- Any of the scheduled waste generated onsite to be
handled in accordance to EQ (Scheduled Wastes)
Regulation 2005
- Solid waste collection system to be established for
domestic wastes generated onsite
Minor
5 Biodiversity Land clearing - Permanent loss of significant amount of biomass i.e.
around 78,000 tonnes in worst case of full clearing
however it is not significant in terms of species
protection values
- Removal of vegetation destroy the existing habitat and
migration of some fauna to the nearest vegetated area
is expected
- Impacts to the fauna is not significant since
herpetofauna and mammals within the site is poor in
diversity and less concern except the Asian small-
clawed otter which is c ommonly found near water
bodies
- There is also very little concern on reptiles and
amphibians and hence impacts will be minimal as
these animals will migrate once the area has been
disturbed
- Good number of avifauna (birds) observed within the
site however they are expected to take shelter and
depend more heavily on the adjacent forest and
therefore no concern
Minor Long term - Clearing to be limited within development area
only. If possible, restrict clearing at area reserved
for future development
- Clearing to be conducted from southern to northern
to allow migration of fauna to the vegetated area at
the norhtern boundary of the site
- Vegetated buffer to be provided for clearing near to
the existing lake/ water bodies
- Clearing to be arranged in a direction that it allows
migration of fauna to the surrounding forested area
adjacent to project site
- Assistance from local wildlife department to be
sought for relocation of animal encountered during
clearing
- To prevent animal encroachment to the project
site, appropriate fencing is proposed at the
northern boundary of the project site
- Fruit garden could be considered for landscaping or
buffer zone establishement at the boundary of the
project site
Minor
6 Hydrology,
hydrogeology,
soil erosion,
water quality
Land clearing - Annual erosion estimated at 191,501 tonnes/ha/yr for
uncontrolled earthwork. Under controlled earthwork, it
is estimated at 2,254tonnes/ha/yr which is about 81%
lower then existing annual erosion condition of 11,862
tonnes/ha/yr
Significant Short term - Sediment control basin to be installed within each
subcatchment as detailed in Section 8.3.4. It will
be used to reduce sediment loading and regulate
storm volume to the receiving rivers downstream
- Implementation of Best Management Practice
Insignificant if ESCP
is fully employed
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No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
- During uncontrolled earthwork, approximately
350,543 tonnes per storm event of sediment yield is
expected. It could be reduced to 9,855 tonnes per
storm event if c ontrolled earthwork applied. This will
result in around 52% lower than sediment yield for
existing condition
- Highest peak discharge appears during 15 minutes
storm event. The maximum incremental peak
discharges for all storm events are 24.9m3/s,
21.5m3/s and 58.4 m3/s for subcatchment of Sg
Lepau, Sg Kapal and Sg Rengit respectively. This may
cause flash flooding downstream
(BMPs) proposed for controlled earthwork for the
project is presented in Section 8.3.4.
- Scheduled clearing during dry season if possible
- Appropriate drainage system need to be
established for drainage of potentially encountered
groundwater during ground leveling works. This
temporary drainage system should form part of
ESCP
- Proper machinery maintenance yard to be provided
if maintenance activity to be conducted on site
- Proper storage and contaiment facility should be
provided for storage of fuel/hazardous material
onsite
Earthwork and constructionworks
- Cut and fill activity will disturb soil stability andincrease erosion rate
- Ground levelling at area between 5 to 15m are likely
to hit the groundwater table as the groundwater head
in most part of the site is simulated between 15 to
21.5m a.m.s.l.
- Potential leak and spill from machinery maintenance
change out ac tivity
- Potential spill and leaks from fuel / hazardous material
usage and storage onsite and this will cause loading of
contaminant into waterway and affects water quality
Minor Short term Insignificant
7 Air, Noise and
Vibration
Land clearing, earthwork and
construction activity
- Air and noise emission principally from machinery and
equipment used on site
- Construction noise predicted at 64.5 dB(A) and 58.5
dB(A) at a distance of 0.5km and 1km from the
boundary of the project; anticipated in compliance to
L90 and L10 requirements under Schedule 6 of the
DOE noise guidelines
- Air and noise are also expected from vehicular
movement onsite however anticipated to be
insignificant
- Vibration could be generated from piling operation
however the impact is anticipated to be localised and
short term
Minor Short term - Speed control of vehicle movement onsite
- Dampening of dusty exposure surface
- Limit working hour to daytime
- Maintenance of vegetation belt at the boundary of
the project site near to settlement area
- Selection of less noisy piling method and
machineries
- Periodic maintenance of machinery and equipment
to ensure emission quality
Insignificant
Equipment and machinery
testing and commissioning
- Intermittent air, noise and water discharge during
testing and commissioning activity however the
volume is anticipated to be insignificant
Insignificant Short term - All testing activity should be conducted in
accordance to design operation procedures and
under the supervision of competent person
Insignificant
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-29
Table E-2 Summary of Potential Impact, Mitigation Measures and Residual Impact during Project Operational Phase
No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
1 Hydrological Change of stormwater
discharge from KPTC-MIRPD
- Highest peak discharges appear during 15 minutes
storm event. The maximum incremental peak
discharges for all storm events are 1.7 m3/s (Sg
Lepau), 50.2m3/s (Sg Kapal) and 659.5m3/s (Sg
Rengit). The incresases are significant and could lead
to flash flooding at downstream
Significant Intermittent - Diversion of runoff in accordance to drainage
design requirements as per Urban Stormwater
Management Manual (MSMA 2nd Edition), 2011.
- Approximately 0.7 ha of the existing pond at the
south-estern part of the project site will be
reserved to act as retention pond to cater largest
subcatchment of Sg Rengit
- The stormwater drain from the KPTC-MIRPD should
be discharged into PIPC regional drainage system
designed for the entire PIPC development zone
Insignificant
considering provision
of regional drainage
network under PIPC
master development
plan
2 Air Quality and
Odour
Emission from the plant The predicted maximum incremental GLC for the tested
parameters during normal operation are as follow:
Parameter 1 hour 24 hour
TSP 1.1ug/m3(annual) 5.1 ug/m3
NO2 142.2 ug/m3 51.3 ug/m3
SO2 80.5 ug/m3 24.6 ug/m3
VOC 14.3 ug/m3(8 hours)
H2S 0.47 ug/m3(8 hours)
- With the above incremental, the predicted GLC of
pollutants are well below their respective standard
limit. Hence emission released from the identified
sources of the plant is predicted to have insignificant
impact to ambient atmosphere during normal
operation
- During abnormal operation, GLC for all parameters
analysed are predicted within the ambient limits
except for NO2which is above the limit at Kg Bkt Pelali
for 1hr averaging time and 24 hour averaging time at
Kg Rangkaian Bkt Buloh, Kg Rangkaian Sg Kapal, Kg
Bkt Buloh, Tmn Rengit Jaya, Kg Sg Kapal
- Overall, emission released from the identified point
sources is predicted to have insignificant impact to
ambient air quality during normal operation. While
during abnormal operation, only NO2is in concern at
the receptors as identified above
- H2S and VOC are the likely pollutant that may cause
odour problem. However, based on the air modeling
results, the low GLC of these pollutant are not
expected to cause significant odour impact
Insignificant Long term - Regular maintenance of point sources to ensure its
optimum operation and to comply with the
emission limit of new draft Clean Air Regulations.
- . In the event of abnormal operations involving
failure of process equipment, the related plant /
process should be temporarily shut down until it
resumes to normal operations. In the event of
pollution control failure, the related control device
should be repaired as soon as possible
- Minimize the frequency of routine maintenance
flaring via selection of reliable equipment and close
monitoring.
- Stack monitoring should be carried out as per the
requirement of new draft Clean Air Regulations.
- Effective scrubber and filter treatment to be
maintained to minimize H2S and VOC emission
from the stacks
- When neessary, odour control system such as
chemical scrubbing, chemical fogging or biofilter
should be installed at sewage treatment plant and
wastewater treatment plant
Insignificant during
normal operation;
Minor during
abnormal operation
3 Noise Emission Operational noise from the
equipment and machineries in
the plant
Predicted incremental noise at the receiving landuse from
the project site are as follow:
Insignificant Long term - Regular maintenance of machinery should be
carried out. Maintenance program / schedule
should be established
Insignificant
-
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-30
No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
Receiving Land Use /
Sensitive Receptor
Predicted Noise Level
(dBA)
Sebana Cove Resort 10
Kg Bkt Raja 5
Kg Bkt Buloh 5
RAPID 25
SJK Tai Sin 5
Kg Sg Rengit
-
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-31
No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
storage tank yard and
material storage area
path lines from the project site moves towards north
and northwestern towards Sg Santi and south and
southeastern direction towards Straits of Johor
- Based on the worst case scenario simulation with
500mg/l of BTEX as contamination sources over a
period of 30 years constant released rate, the
simulation revealed that movement of contaminant is
slow and takes 30 years to reach Sg Santi at the north
and Straits of Johor southwards
- As the sources of leaks from the onsite tank farm area
is located at southern part of project site, contaminant
movement northwards to Sg Santi is very unlikely
prompt area
- Emergency response for large oil spill and leaks to
be established
- Groundwater monitoring to be conducted within the
site and at the potential affected area principally
the particle path line area
- Existing public wells could be used for long term
monitoring purposes. However since all the public
well is located outsite of the project site (towards
the south of the project site) concerted effort from
JPDC and other relevant agency is needed to
establish an integrated monitoring network for the
area
considering
contaminant particle
path flow towards
north is unlikely
since tank farm
areas located at
southern part of the
project site
Change in groundwater
regime due to change of land
cover
- With an assumption of 70% reduction in groundwater
recharge, the impact on groundwater head and flow is
simulated to be insignificant
Insignificant Long term - Green area will be provided within the area
- Land which is not required for development will be
remained as its existing condition to minimise
disturbance (i.e. the hilly land at the northern
boundary)
- Some of the existing natural ponds within the site
will be preserved for storm retention purposes and
this serves as source of recharge
Insignificant
6 Socio-economic - Potential Employment
- Econmic opportunity and
income & revenue
- Demography, housing and
other services
- Socio-cultural
- Increase of employment opportunities for different
level of skills from skilled to semi-skilled workforce in
the plant
- Direct and indirect economic opportunity to the
community within the area is expected to increase
local income level
- The capital investment of the project is also significant
income to the relevant agencies via assessment fees,
taxes, etc
- Increase in population is expected to change the age
and sex structure of the local population
- Demand for housing and other local services including
community facilities is expected- In-migrant workforce may cause socio-economic mix
and lead to ethnic and social cultural conflict. This may
cause clash of lifestyles to the existing community
Significant Long term - Priority for direct employment of local labour
market and provision of training and scout for
deserving local scholar who study in the related
field to be fit into the plant workforce
- To optimize the full benefit of economic
opportunity, a well-planned industrial town with
supporting services to accomodate the working or
industrial population is necessary
- Sufficient housing by the private investor or
accomodation by the project proponent to house
workers
- Provision of sufficient public facilities by the state
government
- Promote equal opportunity to all parties in the
everyday doing and regular happenings in the local
area or impact zone so that health integration
within the existing community and in-migrant could
be established
Significant economic
benefit
7 Public Health
Impact
- Air emission from the
plants
- Effluent discharge from
the Wastewater treatment
plant
TSP, NO2, SO2, H2S and VOCs has been identified with
health hazards. Findings from the exposure assessment
indicated that the following:
- Under normal operation, GLC for TSP, NO2and SO2
well below RMAQG and H2S below AAAQG and hence
no impact to public health is anticipated
Minor during
abnormal
operation
Short term - Project operation of the releated plant is proposed
to be stopped within an hour in the case of an
abnormal project operation. The failed equipment
should then be repaired as soon as possible
- Monitoring of ambient air pollutant levels at the
proposed project site and at Kg. Langkah Baik, Kg.
Rangkaian Bukit Buloh, Taman Rengit Jaya and Kg
Minor and short term
(only during
abnormal operation)
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Daya Eco Techno Sdn Bhd____________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________DEIA for the Proposed KPTC Malaysia Integrated Refinery & Petrochemical Development, Pengerang. Johor E-32
No Project Activity Potential Impact Significances Duration Mitigation Measures Residual Impacts
- Durign abnormal operation, resident in Taman Rengit
Jaya is expected to be exposed to the threat of
NO2,but will be short term.
- During normal operation, HQ for H2S and VOC (as
benzene) at Kg Rangkaian Bkt Buloh are below 1,
hence it is still within the acceptable for human
exposures to non-carcinogenic risks of air pollutant
- Lifetime cancer risk for community exposure at Kg
Rangkaian Bkt Buloh to incremental VOC (as benzene)
is within acceptable cancer risk range of 10-6to 10-4
In terms of effluent discharges:
- No water intake downstream of Sg Rengit hence any
exposure will be via consumption- For accidental water ingestion while swiming as well
as through dermal intake, non-carcinogenic health
effect of water pollutants discharged into Sg. Rengit,
the HQ for zinc, silver, manganese, selenium and
chromium (VI) were all found to be below 1 and
acceptable
Rangkaian Sg Kapal should be conducted and
reported regularly once the project commences