KTC EDM Super Drilling EDM machine · 2019-01-18 · KTC EDM Super Drilling EDM machine High...

KTC EDM Co., Ltd. – Our customers

Broken Tap buster

CNC Superdrill Submersible

KTC EDM Co., Ltd. since 1989

1axis Indexer

2axis Indexer

KTC EDM Super Drilling EDM machine

High Quality machining

Stable machining

Micro small hole drilling

Machine with durability

23, geonji-ro 121beon-gil, Seo-gu, Incheon, 22773 Republic of KoreaT/ +82 32 665 4141 F/ +82 32 665 4149

E/ [email protected]

H/ www.superdrill.co.krKTC EDM Co., Ltd.

EDMEDM Specialist

EDMEDM Specialist

0302 KTC EDM Co., Ltd.

EDM Specialist

※ It is possible to make custom-made machine by specialized machine for product process.

EDB-1060F

Large super-drilling machine for presses / other molds

Maximum workpiece size(W*D*H): 1,360 X 920 X 410(mm)Machine Size(W*D*H) : 1,480 X 1,240 X 2,645(mm)

EDB-640F

Maximum workpiece size(W*D*H)

: 1,000*685*270(mm)Machine Size(W*D*H) : 1,510*2,023*2,100(mm)

Medium-sized super-drilling machine for various molds processing

EDB-435F

Small / medium sized super-drill machine suitable for PCB (FPCB) / part mold


: 720*580*285(mm)Machine Size(W*D*H) : 750*900*1,810(mm)



EDB-435

Reasonable price semi-automatic super-drilling machine for parts processing and fine hole(0.08mm) machining

EDB-435F Submerge



Submersible processing (water, oil) to ensure the processing of large diameter safely. Suitable for high quality parts processing



SD-1M

Highly useful manual superdrill

Power Supply Unit(W*D*H)

: 280*196*355(mm)EDM Head Assembly(W*D*H)

: 57*73*358(mm)

EDM-DR

Small / mobile super-drill machine (broken tap remover)

1 axis index / 2 axis index

- Machining range 150mm dia

Indexers(RT-130, RT-130S)

Indexer of KTC EDM's own development. Various CNC angle work with equipment.

Applicable

field

Press mold Other molds Semiconductor mold Wire start hole

Watch Parts Automotive Parts Parts processing Nozzle Machining

Certification details

KTC EDM Machine information EDM Specialist

Title of invention :

Hydraulic pump for fine hole discharge machine

Patentee: KTC CO., LTD. (12111-005 ****)

Title of invention :

Electrode holder for fine hole discharge machining machine

Patentee: KTC CO., LTD. (12111-005 ****)

Title of invention:

Insulation work table assembly for electric discharge machine

Patents: KTC CO., LTD. (12111-0******)

Holds many other patents


KTC EDM Machine - FEATURES EDM Specialist

Automatic Electrode Changer

When replacing the electrode, the exchange procedure

is done without moving to the exchange position,

so the exchange time is very short and the position accuracy

is maintained.

Loadable Electrode : More than hundreds of electrode

(depends on the electrode size)

Exchanging time : Less than 1 min.

Exchange method : Exchanging without moving to exchanging position keeps position accuracy.

Electrode Wear

Low consumption of electrode (Especially for drilling small hole under 0.3mm)

Ex.) SKD-11 KTC EDM : 70~80% (Able to drill 8 holes)

Competitors : 120~140% (Able to drill 5 holes)

Pump – Pneumatic Type

The EDM drill pump, which requires liquid to pass through

very small electrode holes, has a great influence

on the completeness(quality) of the result.

We use air type pump to discharge the processing liquid

more quickly and uniformly without pulsation.

This gives a good machined surface and

maintains a uniform discharge gap.

Max. setting pressure : 250 Kg/㎠ (Optional)

High Durability

Easy maintenance

Much less pressure pulsation

Low noise and vibration

Various processing liquids such as water, oil and carbon can be used.

Axis driving Type – Servo motor

Driving motor

Max. setting pressure : 250 Kg/㎠ (Optional)

AC servo motor

Unlike competitors using

stepping motors,

we use precision

servo motors.

Low noise and vibration

Fast and precise position control (smooth axis feed)

High Durability

High precision product

MPG (Manual Pulse Generator)

x, y, z axis step feed (feed unit: 0.001 / 0.01 / 0.1)

Precision control

Shortening the setting time

Immediate and intuitive control

Easy workpiece setting is possible by MPG which

can control up to 0.001mm.

Workpiece fixing method

It is a method to put a workpiece

on a sliding rectangular jig bed.

Stable movement even when moving heavy workpieces.


KTC EDM Machine - Superdrill application example EDM Specialist

KTC EDM1 KTC EDM 2 KTC EDM 3We produce

the best equipment

and

are welcome to compare

with other companies’.

We produce

the best equipment

with precision and

durability

using high quality parts.

We do our best

to supply

high quality equipment

at a lower price.

EDMEDM Specialist

Completion hole 0.08mm

Close-up picture Measurement screen (measurement hole size: 0.082mm)

Application examples

0.06mm (Micro hole) example

This is a nozzle sample processed by Micro Hole Superdrill of KTC EDM.

- Material: SKD-11- Electrode used: 0.06mm- Completion hole: 0.08mm

Workpiece size:

15mm * 25mm

Constant blind depth processing - SPW Liquid processing machine

KTC EDM Superdrill with constant depth blind processing - The machining surface

is constant and efficient machining is possible with low consumption rate.

- Material: SKD-11- Hole size: 1.5mm- 31 hole machining- Depth 20mm

- Continuous processing with one electrode- Depth Tolerance 0.2 ~ 0.5mm- Using 40mm electrodes- Consumption 15% (90mm consumption)

Competitors - The ends are sharpKTC EDM - section cut after certain depth processing

Continuous AUTO Processing - 44,000 Hole Examples

KTC EDM superdrill had processed for 24 hours for one week without error

at 0.3mm / 44,000 holes.

- Material: SKD-11- Hole size: 0.3mm- 44,000 holes continuous machining

Photo - 44,000 holes continuous auto machining

Photo - 44,000 holes continuous auto machining


CNC SuperDrill EDM Specialist

CNC Superdrill / Automatic Electrode Changer

Features

Automatic electrode exchange device

Fast and precise setting with MPG

Assist slide guide

15 "touch screen

Real-time tool path

Pattern program

Variable spindle speed

Blind hole error measurement (constant depth processing)

Tracking unprocessed holes rework

Automatic compensation of electrode consumption

DRY run simulation

Backlash compensation

Pitch error compensation

Plate granite marble used (table, X base, Y base)

The latest AutoCAD-NC file conversion

OS: Windows 7 ~ 101957

1177

20

45

1274

LayoutPower Supply Unit

Dielectric Fluid Unit

CNC Control Unit

EDB 435FSpecification

720 X 580 X 285(mm)

Standard

CNC with AECMachine


Max. workpiece size (WxDxH)

X, Y axis stroke

Z axis stroke

W axis stroke

Usable electrode dia

Usable electrode length

Outside dimension (WxDxH)

Loading Weight

Power Capacity

Input Voltage

400 X 350(mm)

250mm

270mm

0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)

300mm / 400mm

750 x 900 x 1,810(mm)

350kg

4 KVA

AC 3 phase 200/220V, 50~60Hz

Water / EDM Oil / Graphite etc.Usable fluid

Input System

Display

Positioning command system

Min. Input increment

Operating System

USB / LAN / MDI

15” LCD Touch Screen

Incremental / Absolute

0.001mm

Microsoft Windows 7~10

Tank capacity

Deionize system Optional

100 L (Standard) / 250 L

Specification



NC Superdrill / Reasonable semi-automatic superdrill for fine hole machining

Features


Assist slide guide (Option)

15 "touch screen

Real-time tool path

Pattern program




DRY run Simulation





OS: Windows 7 ~ 10

1957

1177

1274

20

45



CNC Control Unit

EDB 435Specification

720 X 580 X 285(mm)

NC (Manual Z-axis)Machine


X, Y axis stroke

Z axis stroke

W axis stroke

Usable electrode dia



Loading Weight

Power Capacity

Input Voltage

400 X 350(mm)

250mm

270mm

0.06~3.0mm / 3.1~6.0mm(Option)

300mm / 400mm

750 x 900 x 1,810(mm)

350kg

4 KVA

AC 3 phase 200/220V, 50~60Hz


Input System

Display



Operating System

USB / LAN / MDI



0.001mm


Tank capacity


60 L (Standard)/ 100 L / 250 L

Specification



Submerge type Oil/ water submersible EDM

Features

Submersible EDM processing (Water, Oil)



Assist slide guide

15 "touch screen

Real-time tool path

Pattern program





DRY run simulation





OS: Windows 7 ~ 10

1963

1368

20

45



CNC Control Unit

EDB 435F SubmergeSpecification

720 X 580 X 285(mm)

Standard

CNC with AECMachine



X, Y axis stroke

Z axis stroke

W axis stroke

Usable electrode dia.



Loading Weight

Power Capacity

Input Voltage

400 X 350(mm)

250mm

270mm

300mm / 400mm

750 x 900 x 1,810(mm)

350kg

4 KVA

AC 3 phase 200/220V, 50~60Hz

Water / EDM Oil etc..Usable fluid

Input System

Display



Operating System

USB / LAN / MDI



0.001mm


Tank capacity


250 L (Standard)

Specification

0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)



CNC Superdrill with AEC (Mid-size EDM Superdrill)

Features



Assist slide guide

15 "touch screen

Real-time tool path

Pattern program





DRY run simulation





OS: Windows 7 ~ 10

2024

1529

21

87



CNC Control Unit


1,000 x 685 x 270(mm)

Standard

CNC with AECMachine



X, Y axis stroke

Z axis stroke

W axis stroke




Loading Weight

Power Capacity

Input Voltage

600 x 400(mm)

250mm

270mm

300mm / 400mm

1,510 x 2,023 x 2,100(mm)

400kg

4 KVA

AC 3 phase 200/220V, 50~60Hz


Input System

Display



Operating System

USB / LAN / MDI



0.001mm


Tank capacity



Specification

0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)



CNC Superdrill with AEC (Large-size EDM Superdrill)

Layout

967

410

1480

1240 300 300

2645

Power Supply Unit


CNC Control Unit


1,360 X 920 X 410(mm)

Standard

CNC with AECMachine



X, Y axis stroke

Z axis stroke

W axis stroke




Loading Weight

Power Capacity

Input Voltage

800 x 400(mm)

250mm

270mm

300mm / 400mm

1,480 X 1,240 X 2,645(mm)

500kg

4 KVA

AC 3 phase 200/220V, 50~60Hz


Input System

Display



Operating System

USB / LAN / MDI



0.001mm


Tank capacity



Specification

0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)

Features



Assist slide guide

15 "touch screen

Real-time tool path

Pattern program





DRY run simulation





OS: Windows 7 ~ 10

Manual EDM-drilling machine EDM Specialist


Manual EDM-drilling machine with excellent usability

Features

Ensure high performance processability of

various conductive workpieces

0.08 ~ 0.4mm high performance fine hole processing

(maximum 100mm / min processability)

Maximum cost efficiency with minimal electrode wear

(5 to 20%)

0.001mm DRO resolution (optional)

Machining of various workpieces such as angular holes,

spheres, curved surfaces and large workpieces

using tilting swing heads (optional)

EDM oil, graphite solution, tap water, etc. can be used.

1150

19

14

16

56

Layout

Power Supply Unit


SD-1MSpecification

665 x 435 x 250(mm)

StandardAutomatic Electrode Changer


X, Y axis stroke

Z axis stroke

W axis stroke

Z axis rotation angle

W-axis resolution


Loading Weight

Power Capacity

Input Voltage

360 x 260(mm)

250mm

270mm

0.01mm

805 x 770 x 1,982(mm)

250kg

4 KVA

AC 3 phase 200/220V, 50~60Hz


Tank capacity 60 L (Standard)

Specification

180 degree

Z-axis inclination range



+ - 90 degree

0.06~3.0mm/ 3.1~6.0mm(Option)

200mm / 350mm

Tilting/Swiveling head (Option)


Broken Tap Remover EDM Specialist

Small and portable EDM machine / Broken tap remover

Internal pump

Easy and Easy Operation

Separate power supply and head for easy operation in small space.

Easy operation for large workpieces

User-friendly touch panel for easy operation.

Discharge machining of all conductive materials (carbide, copper, brass, aluminum, cast iron, stainless steel, etc.)

Automatically stops at the specified machining depth and informs when finished.

General tap water can be used as processing fluid.

Adjustable output voltage for small drilling operations.

Stepping motor enables smooth machining.

Special EDM circuit enables safe machining.

EDM heads that can be rotated (up, down, left, right)

Features

Components information

355

50 117

161.5~19357

ø20

26

17

7

50

41

3

Specification

EDM DRMachine

100 mmZ axis stroke

Input Voltage

Electrode chuck capacity

Usable fluid

Usable electrode type

WeightPower / control Unit

Head Unit

Dimension (WxDxH)

Weight

Dimension (WxDxH)

AC 1 phase 220V, 50~60Hz

Max. 6.50mm (dia.)

Water

Cu / Bs etc..

10kg

280 x 196 x 355 (mm)

6kg

57 x 73 x 358 (mm)

Best performance and speed !

Easy operation with one touch sensor panel !

Excellent for removing broken taps and drill bits !

One-touch operational panel

Internal pump

Head Unit

Power / control Unit

How to remove broken tap

The center is machined using a radius-sized electrode of the broken tab. The jammed tab is removed and only the thread remains.

broken tap Remove broken tapelectrode

Top view Side view

Movable EDM head

putty

workpiece

1. For smaller workpieces,

please sink workpiece

in the water

for processing.

Usage

workpiece

2. For larger workpieces,

attach the putty

to the workpiece,

fill it with water

and then process.

workpiece

3. If the workpiece is not vertical,

process by flowing water

on the workpiece surface.


Rotary Index EDM Specialist

Single Index (1 axis index)Tilting Index (2 axis index)

Realization of various tasks

with various CNC equipment.

It can be controlled and set up in one controller

in conjunction with KTC Super Drill,

enabling automation work.

Features

Diagram

5” Scroll Chuck

27

7

88

.5

90

430

17

2

10

9

110˚

Specification

Outside dimension (W×D×H) 430 × 277 × 172 mm

Equipment weight 31 kg ( Include 5” Chuck )

RT 130Model

30 arc sec

Tilting IndexMachine

Angle division precision

Allowable work weight

Machining Range

35 kg

20 kg

Horizontal

Inclination

Φ 150

Specification

RT 130SModel

30 arc sec

Rotary IndexMachine

Angle division precision

Allowable work weight

Machining Range

35 kg

Φ 150

Outside dimension (W×D×H)

Equipment weight

250.5 × 277 × 172 mm

20 kg ( Include 5” Chuck )

Diagram

17

22

77

88

.51

08

250.5

5” Scroll Chuck

KTC EDM Super Drilling EDM machine · 2019-01-18 · KTC EDM Super Drilling EDM machine High...

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