KPI monitorering integreret i MES -...
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KPI monitorering integreret i MES Sådan opsamler vi lean data • Kasper Malthe Larsen • Technology Architect, manufacturing IT systems • Novo Nordisk • Kan Lean og MES gøres til forenelige størrelser? • Er KPI monitorering et moving target?
Transcript of KPI monitorering integreret i MES -...
KPI monitorering integreret i MES
Sådan opsamler vi lean data
• Kasper Malthe Larsen
• Technology Architect,
manufacturing IT
systems
• Novo Nordisk
• Kan Lean og MES gøres til
forenelige størrelser?
• Er KPI monitorering et moving
target?
Manufacturing Operations Management Systems
MES and S95, ref. architecture
KPI types ?
Overall Equipment Efficiency (OEE) numbers
CpK, Scrap/rework as % of X, out of tolerance (SPC)
Production speed (X/time), equipment usage
Key Performance Indicators (examples)
Other parameters related to performance
Online easy access to data regarding:
Use of KPI monitoring #1
Management level (site and exec. mgmt)
Follow up on line KPIs, Product/hour, Order Change Over
Central use (e.g. LEAN initiatives)
Process management and standardisation
Use of KPI monitoring #2
Prioritisation of projects
Identify where to optimise across lines
Identification of Best Practices
Ongoing sharing of current production performance
Local use
Follow up on local performance
Use of KPI monitoring #3
Identify local optimisation initiatives,
E.g. pareto for top 10 alarms to be followed all the time and maintenance activities to be prioritized according to this
E.g. detailed stop cause analysis and order to order performance data to be used in data analysis projects
Benefits
Continuous improvement Easy access to accurate KPI data (E.g. stop- and scrap reasons to support optimization of equipment)
Cross site management Cross site comparison of KPI’s for sharing of better practices
Cross site standardisation Harmonised cross site measuring and comparison of performance indicators
Er KPI’er et moving target?
• Need for easy reconfiguration
• MES is often to complex for change
• Vertical functionality wins (fast ROI)
• KPI’s are ever changing
• We must create a platform for change
What we need
Slide no 9
• Fast functionality enabling (30 days)
• Strong data model (Infor. architecture)
• Dashboards
Examples from my world
• OEE
• Inventory Levels
• Energy consumption
• Process & Laboratory sample trends
• In Our MES
OEE Waterfall
KPI trend
Energimåler
DFP Filing lines FPT Slide no 14 29 November 2010
Questions
