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INSTALLATION MANUAL

A00J-9627-02

<Important>Be sure to correctly follow the procedures in order as explained in this Installation Manual.If you do not follow the procedure in order, the image trouble may occur.

I. Outline of installation procedures

When installing the machine and associated options as a system, follow the order shown on the upper.Note: • For the detailed installation procedures for each option, follow the instructions given in the corresponding

installation manual and perform the procedures correctly. • Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed. • When transporting the machine, assign an adequate number of persons to the job and follow the speci-

fied correct procedures.(mass: approx. 190 kg (418-3/4 lb))

OT-503

Machine

Electron system options

DF-611SP-501

SA-501*

EK-602*

✱ Electron system options

ML-501 FK-502

SC-503*

FK-502*

WT-502AU-101

FS-517 FS-608

PK-512 PK-513

LU-301

* : No particular order in installation procedures.

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Applied Machine:

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II. Installation space (unit: mm (inch))bizhub C550 + FS-608 + DF-611 + LU-301

III. Pre-installation check items1. Select a level and stable place for installing the

machine.2. Be sure to use a power source of the voltage and

frequency indicated in the product specifications.Ensure that the current carrying capacity of thepower outlet is at least equal to the current listedin the product specifications.

3. Power the machine directly from a dedicatedpower outlet. (Do not use an extension cord.)

4. Do not plug or unplug the power cord with wet ordirty hands, otherwise you may get an electricshock.

5. Avoid a hot and humid environment, or a placeexposed to direct sunlight.

6. Avoid a dusty location, or a place near volatileand flammable substances.

7. Avoid a poorly ventilated place.

IV. Accessory parts

* Varies depending on the applicable marketingarea.

Note:Keep the label (Super G3 label) at hand. It is nec-essary for mounting the FAX Kit.A00JIXC222DA

958(37-11/16)

806(31-11/16)

387(15-3/16)

391(15-3/8)

1130(44-7/16)

50(2)

1155

(4

5-7/

16)

494

(19-

7/16

)No. Name Q’ty

1. Imaging unit (IU): Y,M,C,K 42. User’s guide holder 13. User’s guide

(Enlarge display operations) 1

4. Quick guide (Printer controller) 15. Quick guide

(Copy/Fax/Scan/Box operations) * 1

6. Installation manual 1 set7. CD-ROM * 48. Tray label 19. Paper size label 1

10. Label (Legal restrictions on copying) * 111. Label (Super G3 label) 112. Cap A (round-head) 213. Cap B (square-head) 214. Power cord * 115. Connector cover 116. Cover 417. Spacer A 118. Spacer B 119. Power cord instruction * 1

After unpacking, be sure to get rid of thepackaging materials and keep them out ofthe reach of children.Putting the head in the plastic baginvolves danger of suffocation.

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V. Unpacking the machine1. Open the shipping box and take out the IU ship-

ping box and packaging material.Note: • Save the slope and cushion removed here for

later use. • When storing or moving the IU, be sure to face

the TOP side up.

2. Separate the cushion into two and install them tothe pallet (at two places).

3. Take out the slope and protective tape andremove nails from the plastic bag.

4. Position the slope as illustrated and drive nails into fix the slope in position.

5. Remove the mounting brackets (two each on theright and left side) from the machine.

Note:To remove the mounting brackets, use the allenwrench on the machine side and a spanner on thepallet side.

6. Holding onto the front cover and the back panelof the machine, slide the machine down along theslope.

Note:Machine mass: 190 kg (418-3/4 lb)

• Perform this step on a level, stable site andassign an adequate number of persons.

• When sliding the machine down, do not holdonto the IR portion.

• Do not insert your leg under the slope.

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Cushion

IU

Slope

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VI. Removing protective tape, packing andother shipping materials1. Remove protective tape from different parts of the

machine.Note:

After removing protective tape B, be sure to lockthe lever.

2. Remove the packing bracket.

3. Remove the protective sheet.

4. Pull the tray 1 out and remove the protective tapefrom the tray.

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<Viewed from point A>

A

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B

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5. Pull the tray 2 out and remove the protective tapefrom the tray.

6. Pull the tray 3 and 4 out and remove the protec-tive tape from the tray.

VII. Installing the IU1. Open the lower front door.

2. Remove the waste toner box fixing lever and thewaste toner box.

3. Tilt the IU to the right and, in that condition, shakeit over a small stroke twice. Then, tilt the IU to theleft and, in that condition, shake it over a smallstroke twice.

Note: • Perform this step only for the color IU (Y, M,

and C). • Shake the IU adequately. Otherwise, it may

cause trouble.

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4. Remove protective tape of the IU.

5. Remove the protective sheet.

6. Unlock the IU fixing lever.

7. Keeping the IU in the level position, insert it allthe way as far as it will go.

Note:Make sure that the color is same between insert-ing port and the IU.

8. Push the IU all the way in.Note:

Make sure that the IU is pushed all the way in.

9. Fix the IU in position using the IU fixing lever.

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Protective sheet

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10. Using the same procedure, install all IUs.Note: • Only for the IU (K), remove caps from the front

and rear ends. • Do not shake the IU (K) at installation.

11. Reinstall the waste toner box which has beenremoved in step 2.

12. Close the lower front door.

VIII. Installing the toner cartridgeNote:

Since cartridge is not furnished with the machine,purchase toner cartridge (of different colors) sepa-rately.

1. Open the upper front door.

2. Shake the toner cartridge up and down five to tentimes.

Note:Shake the cartridge adequately. Otherwise, it maycause trouble.

3. Remove protective tape of the toner cartridge.

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4. Insert the toner cartridge into the machine.Note:

Make sure that the color is same between insert-ing port and the toner cartridge.

5. Push the toner cartridge all the way in.Note:

Make sure that the toner cartridge is pushed all theway in.

6. Using the same procedure, install the toner car-tridges for other colors of toner.

7. Close the upper front door.

IX. Connecting the power cord and mounting the accessory parts1. Connect the power cord.

2. Plug the power cord into the power outlet.

3. To remove moisture from the paper in the tray,turn ON the switch shown in the illustration.

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Switch

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4. Attach the cap A and B furnished with themachine.

5. Attach the connector cover furnished with themachine.

6. Install the cover furnished with the machine (twoeach on the right and left side).

7. Install the spacer A furnished with the machine.

8. Install the spacer B furnished with the machine.

X. Installing the user’s guide holderInstall the user’s guide holder.

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XI. Adjusting touch panel1. Turn ON the Main Power Switch and then Sub

Power Switch.2. Press the accessibility key.3. Touch “Touch Panel Adjustment.”

4. Using a ballpoint or similar device, lightly touchthe center of the + markers at four places on thetouch panel.(Any specific marker can be the first one.)

Note:Pressing the touch panel hard may cause dam-age.

* When all the markers at four places have beentouched, the start key turns blue and lights upsteadily blue.

5. Press the start key.6. Touch “Close.”

XII. Setting gradation adjust1. Set that A3 or Ledger paper is loaded in

the tray.2. Display the Service Mode screen.

(For details of how to display the Service Modescreen, see the service manual.)

3. Touch “Imaging Process Adjustment.”4. Touch “Gradation Adjust.”

5. Touch “Stabilizer” and press the start key.* When the start key lights up blue, go to step 6.Note:

When a maintenance call occurs, see the servicemanual.

6. Touch “High Compression Mode” and press thestart key.A test pattern will then be produced on the A3or Ledger paper.

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7. Place the test pattern face down on the originalglass.

8. Place about ten sheets of A3 or Ledgerpaper on the test pattern placed on the originalglass.Lower the cover.

9. Press the start key.The machine will start reading the test pattern.

10. When the machine completes reading the testpattern, the “Gradation Adjust” screen will reap-pear.

11. Repeat steps from 6 through 9 to let themachine read the test pattern two times.

12. Touch “Gradation Mode” and press the start key.A test pattern will then be produced on theA3 or Ledger paper.

13. Place the test pattern face down on the originalglass.

14. Place about ten sheets of A3 or Ledgerpaper on the test pattern placed on the originalglass.Lower the cover.

15. Press the start key.The machine will start reading the test pattern.

16. When the machine completes reading the testpattern, the “Gradation Adjust” screen will reap-pear.

17. Repeat steps from 12 through 15 to let themachine read the test pattern two times.

18. Touch “Resolution Mode” and press the startkey.A test pattern will then be produced on theA3 or Ledger paper.

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19. Place the test pattern face down on the originalglass.

20. Place about ten sheets of A3 or Ledgerpaper on the test pattern placed on the originalglass.Lower the cover.

21. Press the start key.The machine will start reading the test pattern.

22. When the machine completes reading the testpattern, the “Gradation Adjust” screen will reap-pear.

23. Repeat steps from 18 through 21 to let themachine read the test pattern two times.

24. Touch “END.”

XIII. Date/Time setting1. Make sure that the Service Mode screen is dis-

played.2. Display the Date & Time Setting screen.

(To display the Date & Time Setting screen, pressStop → 1 → 1 → 4 → 4 → Clear on the control panel.)

3. Press the clear key.4. Enter the data for the year, month, day, and time-

of-day from the 10-key pad.5. Touch “Entry.”Note:

Touching the Entry key returns the figures in theDate & Time Setting screen to 0 and Date & TimeSetting has been completed.

6. Touch “END.”7. Touch “Exit” on the Service Mode screen.

8. Select the Date/Time Setting function as follows:Utility/Counter → Administrator Setting → Enter theAdministrator Password (Default setting:12345678) → System Setting → Date/Time Set-ting.

9. Select the item you want to set and press theclear key.

10. Enter the data for the year, month, day, andtime-of-day from the 10-key pad.

11. Touch “OK.”12. Touch “Close” three times.

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XIV. Install date1. Display the Service Mode screen.

(For details of how to display the Service Modescreen, see the service manual.)

2. Select the Install Date function as follows:System 1 → Install Date.

3. Press the clear key.4. Enter the data for the year, month, and day from

the 10-key pad.5. Touch “Entry.”Note:

Touching the Entry key returns the figures in theInstall Date screen to 0 and Install Date has beencompleted.

6. Touch “END.”

XV. Serial number inputNote:

Serial number input is needed only for optionaldevices that will be installed later.

1. Select the Serial Number Input function as fol-lows: System 1 → Serial Number.

2. Touch the item you want to enter and input theserial number.

3. Touch “END.”

4. For other devices, enter their serial number in thesame way.

5. Touch “END.”

XVI. Unit changeNote:

This function allows the user to select the type ofmessage that will appear when the replacementtime arrives for each of the different units.

1. Select the Unit Change function as follows:System 2 → Unit Change.

2. Select the appropriate message type for eachunit.

3. Touch “END.”

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XVII. List output1. Load the tray 1 with A4 or Letter paper.2. Touch “List Output.”3. Touch the “Machine Management List” and press

the start key.The list will be output.

4. Output “Adjustments List”, “Service Parameter”,and “Fax Setting List” also by pressing therespective display and pressing the start key.

5. Touch “END.”6. Touch “Exit” on the Service Mode screen.7. Turn OFF and ON the Main Power Switch.Note:

When displayed the Service Mode screen, be sureto turn off the main power after exiting the ServiceMode screen and wait for 10 seconds or morebefore turning on.

XVIII. Changing paper size (Tray 3 and 4)1. Turn OFF the Main Power Switch.2. Pull out the tray 3.3. Remove the front and rear paper guide plates

(four screws each).

4. Remove the end guide plate (two screws).

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Paper guide plate (front)

Paper guide plate (rear)

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5. Align the paper guide plate (rear) with the linemarked in the bottom of the tray. Secure thepaper guide plate (four screws).

Note:Depending on paper size, the positioning methodof the paper guide plate (rear) is different.

< B5/8.5"/16K >Insert the paper guide plate (rear) into the holeand press it towards the rear end of the hole until itstops. Secure the plate with screws.

< A5/POST >Insert the paper guide plate (rear) into the holeand press it towards the front end of the hole untilit stops. Secure the plate with screws.

6. Place a sheet of paper as large as the paper sizeyou are setting in the bottom of the tray. Align thepaper guide plate (front) with the end of thesheet.Gap between the sheet and the paper guide plate(front): 1mm or less

7. Tighten the two front screws. Remove the sheetand tighten the two rear screws.

8. Align the end guide plate with the line marked inthe bottom of the tray and secure it (two screws).

9. Close the tray 3.

10. Turn ON the Main Power Switch.11. Display the Service Mode screen.

(For details of how to display the Service Modescreen, see the service manual.)

12. Select the LCC size setting function as follows:System 2 → LCC size setting.

13. Touch “Tray 3” and select the paper size thatwas set for the tray 3.

14. Touch “END.”15. Touch “Exit” on the Service Mode screen.16. Turn OFF and ON the Main Power Switch.Note:

When displayed the Service Mode screen, be sureto turn off the main power after exiting the ServiceMode screen and wait for 10 seconds or morebefore turning on.

17. Perform the same procedure for the tray 4.

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XIX. Affixing the tray labelsAffix the tray label or paper size label at the locationshown in the illustration.Note:

If both are to be affixed, the tray label should be onthe upper side and the paper size label on thelower side.

* For loading the paper as well as setting the papertype, refer to the user’s guide.

XX. Affixing the label (Legal restrictionson copying)Affix the label (Legal restrictions on copying) to theposition shown below.Note:

This step may not be performed depending on theapplicable marketing area.

XXI. Check through test printMake operation checks using “Setting InformationPrint.”1. Select the function to be used as follows:

Utility/Counter → User Setting → Printer Setting →Print Reports.The types of the test prints that can be printed willbe displayed.

2. Touch “Configuration Page.”3. Touch A4 size and press the start key.

Check that the machine produces the corre-sponding printed page.

4. Touch “Cancel” and then touch “Close” fourtimes.

XXII. Connecting cables1. Connect the networking equipment (HUB) using

the network cable.Note:

The following shows the recommended networkcables that correspond to each communicationspeed.

• 10BaseT/100BaseTX: Category 5 • 1000BaseT: Category 5E, Category 6

2. Check LEDs for lighting conditions.LED1: Should light up steadily if the link network con-nection has been made.LED2: Should blink according to the communicationsstatus of the ACT network.

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Label

LED1

LED2

Networkport

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XXIII. Network settingMake the TCP/IP address setting for the network.Note:

Consult the network administrator for the settingvalue to be entered and make settings asrequired.

1. Select the function to be used as follows:Utility/Counter → Administrator Setting → Enter theAdministrator Password → Network Setting →TCP/IP Setting → IP Setting.

2. Touch “Manual Input” of IP Address SettingMethod and make the following settings.IP Address: IP address of the controllerSubnet Mask: Subnet mask of the network, towhich the machine is connectedDefault Gateway: IP address of the default gate-way

3. Turn OFF and ON the Main Power Switch.4. Select the function to be used as follows:

Utility/Counter → Administrator Setting → Enter theAdministrator Password → Network Settings →Fwd. → Detail Setting → PING Confirmation, andmake the operation check of TCP/IP.

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WT-502 Working Table

INSTALLATION MANUAL

I. Accessory parts

Note:Keep the cord clamp properly for use when mount-ing the authentication unit.

II. Installing the working table1. Using nippers, pull out the knockouts (at two

places) from the right side surface of themachine.

2. Insert tabs (at two places) on the working tableinto the holes in the machine and slide the work-ing table in the direction of the arrow.

3. Secure the working table (three screws furnishedwith the working table).

No. Name Shape Q’ty

1. Working table

1

2. Screw(4 × 16 mm)

3

3. Cord clamp

1

After unpacking, be sure to get rid of thepackaging materials and keep them out ofthe reach of children.Putting the head in the plastic baginvolves danger of suffocation.

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