KOC Punchlist Civil

Sr.No. Punch Description Area/System Action By

1 Earthing for all cable tray shall be provided. Cable tray SPETCO/HOT

2 Cable tray covers at many places are missing. Cable Tray SPETCO/HOT

3 All cable step ups shall be appropriately sealed. Field SPETCO/HOT

4 As built drawings shall be kept inside the JBs. Drawings are not available in JBs Junction Boxes SPETCO/HOT

5 Cable route markers not installed Field SPETCO/HOT

6 Edge guard shall be provided in the cable tray. Field SPETCO/HOT

7 Field tag plates for all instruments including SDVs and control valves shall be provided Field SPETCO/HOT

8 The label provided for Partial stroke shall be replaced with ‘Emergency Close PB” for the SDV SDV-3009 SPETCO/HOT

9 Cable tag for PSL-3005 is missing SDV-3005 SPETCO/HOT

10 LT-3006 is not showing the level properly. To be rectified/replaced LT-3006 SPETCO/HOT

11 Primary Cable tag for JBS(D)-3001 is not installed. Bolts shall be tightened properly. JBS(D)-3001 SPETCO/HOT

12FT-3001, FT-3017, TE-3035, LT-3060, LI-3011, LI-3061, PI-3065, PI-3066 are not installed. Missing instruments

SPETCO/HOT

13 ZSO/ZSC cables not terminated. To be terminated and tested MOV-2050 SPETCO/HOT

14 Cable tag for PY-3020 missing. Earthing for PCV instruments is missing PCV-3020 SPETCO/HOT

15 Cable tags for TE-3020/3024 missing TE-3020/3024 SPETCO/HOT

16 PT-3020 is not reading properly. To be rectified/replaced. PT-3020 SPETCO/HOT

17 Tray cover clamp is missing for JBPA-3003 JBPA-3003 SPETCO/HOT

18 Cable Tag for GD-3006 is not legible and need to be replaced. Earthing cable from the instrument stand shall be laid underground. GD-3006 SPETCO/HOT

19 TE-3039 Cable to be routed and secured properly TE-3039 SPETCO/HOT

20 Cable tray for FT-3050 is not fixed properly FT-3050 SPETCO/HOT

21 Spare cable entry shall be plugged LT-3050 SPETCO/HOT

22 All the bolts shall be tightened properly. JBP(D)-3001 SPETCO/HOT

23 Earthing cable shall be connected properly and to be laid underground GDT-3001 SPETCO/HOT

24IRP cabinet inside need to be cleaned. Cable entry shall be sealed properly. Cable ferrules are missing at terminals 4 & 5 of TB: IRP-01-04 IRP-01 Cabinet

SPETCO/HOT

25Safety Earth cable kept loose. Cable entry shall be sealed properly. Instrument earth bars are not connected each other. DCS cabinet DCS-SC/ MR01(F/R)

SPETCO/HOT

26 The terminals of the following signals are kept open: UL-3012A/B, UL-3015A/B, UA-3006A/B, UA-3020. Functional checks of these signals shall be carried out. DCS cabinet DCS-SC/ MR01(R) SPETCO/HOT

27

IRP-01-03 Terminals 1/2/3/4 and MOV-2050 terminals are kept open(UA-3001AA, UL-3001 AC) Signals need to be tested. DCS cabinet DCS-SC/ MR01(R)

SPETCO/HOT

28

Gland plates shall be sealed properly. Main safety earth cables to the plant safety earth bar are connected together in the same terminal inside the cabinet. ESD/FGS Cabinet ESD/FGS-01(F)

SPETCO/HOT

29FO internal cables are not connected. Gland plates shall be sealed properly. ESD/FGS Cabinet ESD/FGS-01(R)

SPETCO/Emerson

30 Terminals are kept open for LT-3060 & BF-3001(without fuse) ESD/FGS Cabinet ESD/FGS-01(R) SPETCO/HOT

31 Cable duct cover is not secured properly ESD/FGS Cabinet ESD/FGS-01(R) SPETCO/HOT

TV Compressor area - Punch list

Instrument Punch items

32

UPS fail signal from Enerflex UPS is not terminated. Signal need to be tested. ESD/FGS Cabinet ESD/FGS-01(R)

SPETCO/HOT

33 Panel keys are missing. DCS/ESD panels SPETCO/HOT

34Emerson could not establish Serial communication for GEG/ Synchronizing panel and I/A Compressor panel Delta V DCS

SPETCO/Emerson

35 Printer not configured. Delta V DCS SPETCO/Emerson

36 DCS Report not configured. Error messages are displayed while accessing graphics. Delta V DCS SPETCO/Emerson

37 ALL the FQ points shall be configured with auto reset. Delta V DCS SPETCO/Emerson

38Proper power supply sockets shall be fixed for operator workstations. Cable duct behind the workstation shall be covered. DCS furniture supplied are not approved. Delta V DCS

SPETCO

39 Modbus list for the Enerflex PLC, GEG and synchronizing panel shall be submitted to KOC PLCs SPETCO

40 Enerflex PLC program back up and program printout shall be handed over to KOC Enerflex PLC SPETCO

41

Field/ cabinet wiring was modified for the following: XZ-3003/3013/3006A/3006B/3005A/ 3005B/3005C, HT-3001(H/F/T), HT-3002(H/F/T), Compressor trip signal to

MCC XZ-3023, UPS fail signal from Enerflex UPS, FD-3001/3002/3003/3004/3005/3006. As built documents like Cable schedule, JB wiring diagram and Loop wiring

diagram shall be submitted to KOC for approval

Site changes

SPETCO

42 GDT-3004 and GDH-3001 could not calibrate as their buttons are defective. To be replaced F&G SPETCO

43 Smoke detector and Heat detector wiring is faulty at Substation F&G SPETCO/HOT

44 chiller by-pass line instruments to be provided (TG and PG) Field SPETCO/HOT

45

Battery room lighting work is pending Control Room

SPETCO/HOT

46 Battery room exhaust fan installation is not done Control Room SPETCO/HOT

47 Toilet exhaust fan installation and lighting work not done Control Room SPETCO/HOT

48 Safety mats for UPS panels needs to be provided. Control Room SPETCO/HOT

49 Safety mats needs to be provided in substation substation SPETCO/HOT

50 Substation civil works needs to be completed such as floor finishing, battery room works etc. substation SPETCO/HOT

51 Cable entry holes needs to be sealed. substation SPETCO/HOT

52 Panel bottom holes, gaps needs to sealed. Switchboard cable entries needs to sealed. substation SPETCO/HOT

53 Battery room exhaust fan and window works needs to be completed. substation SPETCO/HOT

54 Substation and Control room illumination level is very low. Additional light fixtures needs to be installed. substation/Control room SPETCO/HOT

55 Substation cutouts needs to be closed with chequred plates. substation SPETCO/HOT

56GEG shed needs to be provided. All the electrical works such as lighting, earthing, LDB installation for the GEG shed needs to be completed. Outside area and General works

SPETCO

57 Plant power sockets ( 3 phase and single phase) needs to be installed as per drawings with associated cabling works. Outside area and General works SPETCO

58 Fence gates lighting pole installation work needs to be completed along with associated cabling work etc. Outside area and General works SPETCO

59 Canopy cover for GEG cooling fans distribution board, shall be provided. Outside area and General works SPETCO

60 DG set battery isolator to be replaced. Outside area and General works SPETCO

61 Fire Wall work between the transformers needs to be carried out as per drawing. Outside area and General works SPETCO

62 Lighting in GEG area, air-cooler area is not adequate Outside area and General works SPETCO

63 GEG temporary battery and battery chargers (hired by SPETCO) are installed, permanent battery & battery charger to be ordered and installed. substation SPETCO/HOT

Electrical Punch items

Civil Punch items

64 Entry gates are still pending. TV area Fence SPETCO

65 Control room toilet / bath room works and soak-pit for sewage disposal is pending Control Room and outside SPETCO

66Platform grating to be completed near TV compressor area. TC Compressor skid

SPETCO

67 Platform and ladder to be provided for PA receiver and N2 receiver. Platform grating to be completed for IA receiver. Air and nitrogen receiver area SPETCO

68 Egg barrel sump : Ladder and grating or railing is pending Egg barrel sump SPETCO

69 Platform ladders : Foot rests to be provided. Outside area and General works SPETCO

70 Access road need to be properly leveled and marked Outside area and General works SPETCO

71 Support at the base for all stairs and crossovers are not completed Outside area and General works SPETCO

72 foundation for seal pot is missing Outside area and General works SPETCO

73piping trench cover is missing in GEG area Outside area and General works

SPETCO

74 Pits for corrosion coupon and probes are not provided Outside area and General works SPETCO

75Water offloading pumps piping works needs to be completed. Water offloading pump with motor testing and commissioning works needs to be completed. Outside area and General works

SPETCO

76 Proper pipe supports for small bore lines at several locations. Outside area and piping works SPETCO

77 PSV header between TV compressor and air coolers in sagging position. To be properly supported. Outside area and piping works SPETCO

78fire hydrants isolation valves are missing Outside area and piping works

SPETCO

79 Transformer area shed and gate is pending Outside area and piping works SPETCO

80 IA/PA receiver drain line support is missing Outside area and piping works SPETCO

81 Stud bolts are not as per the standard. Some places long bolts are used. Some places short bolts. Need to be replaces with proper bolts Outside area and piping works SPETCO

82 XV-3001 bypass line is missing Outside area and piping works SPETCO

83 piping joints touchup painting is pending Outside area and piping works SPETCO

84 Chiller bypass line piping work is pending Outside area and piping works SPETCO

85 Lube oil line need proper support Outside area and piping works SPETCO

86 Insulation work for TV compressor discharge lines Outside area and piping works SPETCO

87 Utility water system (for wash room use etc.): Tank, pumps (2 Nos.) to be installed and piping work to be started. Utility water system SPETCO

88 Installation of corrosion coupons Outside area and piping works SPETCO

89 Line markers for identification Outside area and piping works SPETCO

90 Identification, removal and Internal coating of carbon steel spools (~ 20 Nos.) for Q-class drain lines – shut down job. Outside area and piping works SPETCO

91

Drain lines (required for TV compressor) yet to be erected: 3”-PC-3036-Q15B and 4”-PC-3012-Q15B. At least one is required, at present condensate is routed to GO burn

pit and GO is not willing for continued operation of their burn pit.Outside area and piping works

SPETCO

92 Fuel gas purge - flow transmitters (2 Nos.) are yet to be installed. FG area SPETCO

93 GEG serial communication with DCS - yet not established. DCS SPETCO

94 Sampling system in feed line should be provided as per contract clause # 5.7.1.11 General SPETCO

95 Chemical injection Skid for TV Compressor package is not available General SPETCO

96Documentation submission ( Design drawings, Manufacturer Record books, Construction records, As built drawings, Operation & Maintenance manual of equipment etc.) General

SPETCO

97 Color coding of piping is pending Outside area and piping works SPETCO

Process Punch items

Mechanical Punch items

98 list of spare parts of all the equipment for 3 years General SPETCO

99 list of all special tools, jigs, templates General SPETCO

100 Purge connection with valve on tie-in points are not provided Outside area and piping works SPETCO

101 Emergency access doors are missing General SPETCO

102 sign boards are missing General SPETCO

103 Air chiller package is missing IA system SPETCO

104 All tie-in valves need to be replaced with proper class and rating as per the drawings General SPETCO

SPETCO comments (TA) on Jan 4 2014

Done

Done

Done

Done

Done

Done

SPETCO to complete asap


Done

Done

Done

These instruments are relating to equipment not yet installed and will be completed when

the equipment is installed (see mech points)

Done

Done

Done

Done

Done

Done

Done

Done

Done

Done

Done

Done

Done

Done

This is part of Emerson Punchlist. Commercial issues with Emerson are preventing the

completion of this. To be done once AO-5 is completed and funds paid to Emerson

Done

Will be completed during GCP Commissioning

repeat from point #12 above

done

TV Compressor area - Punch list

Instrument Punch items

This is part of Emerson Punchlist. Commercial issues with Emerson are preventing the

completion of this. To be done once AO-5 is completed and funds paid to Emerson

done

SPETCO requires Emerson, Waukesha, and Ingersoll Rand vendors to complete this. To

be done ASAP

done

Emerson Punch list (see explanation above)

Emerson Punch list (see explanation above)

SPETCO to complete first two points. For the third one, have requested KOC to clarify the

point on approved furniture, awaiting reply



SPETCO is reviewing this point and will respond shortly

done

done

SPETCO is reviewing this point and will respond shortly

Awaiting completion of the building by civil subcontractor. The current subcontractor is

not responding to our requests. SPETCO is searching for another subcontractor to

complete the works, after which the electrical points will be closed

same

same



same as point 45 above

done

will utilize the fabrication shop to do this, shall be completed asap

same as point 45 above

as per our design, lighting is completed




to be completed once the gates are completed


Awaiting reply from our DG vendor for this as it should be under warranty


lighting completed as per design

awaiting approval for offer submitted to KOC for approval

Electrical Punch items


to be completed with new building subcontractor.

This was not part of our design but will be completed by our fabrication shop




SPETCO will do this shortly using gatch

repeat point from 69 above

done

will utilize the fabrication shop to do this, shall be completed using chequered plate asap

1 pit is available, will be completed asap



under review by SPETCO and to be advised shortly

awaiting valves from UK, to be delivered after funds from Ao-5 are received





done and painting reports signed off by KOC

bypass is done


will be completed with remaining insulation works

repeat from civil and mechanical points



to be done in a planned shutdown shortly

pipeline scope, not TV


repeat from instrumentation point above


to be delivered after Ao-5 is completed and funds received

under preparation by SPETCO, awaiting completion of pending construction items


Process Punch items

Mechanical Punch items





done

chiller came damaged from the manufacturer, to be sent back for repair


Civil Punch items Area

64

Entry gates are still pending. TV area Fence

65

Control room toilet / bath room works and soak-

pit for sewage disposal is pendingControl Room and outside

66

Platform grating to be completed near TV

compressor area.TC Compressor skid

67

Platform and ladder to be provided for PA

receiver and N2 receiver. Platform grating to be

completed for IA receiver.

Air and nitrogen receiver area

68

Egg barrel sump : Ladder and grating or railing is

pendingEgg barrel sump

69

Platform ladders : Foot rests to be provided.Outside area and General

works

70

Access road need to be properly leveled and

marked

Outside area and General

works

71

Support at the base for all stairs and crossovers

are not completed


works

72

foundation for seal pot is missingOutside area and General

works

73

piping trench cover is missing in GEG areaOutside area and General

works

74

Pits for corrosion coupon and probes are not

provided


works

Action by Material

SPETCO

will utilize the fabrication shop to do this,

shall be completed asap

Gate Material should

provided by

fabrication shop /

before civil take over

the foundation

SPETCO

to be completed with new building

subcontractor. _

SPETCO

This was not part of our design but will be

completed by our fabrication shop_

SPETCO


shall be completed asap_

SPETCO


shall be completed asap_

SPETCO


Concrete 4 meter

cubic, Plywood,

woods, nails, Rebars

SPETCO

SPETCO will do this shortly using gatchGrader, Gatch, Roller

Compactor

SPETCO

repeat point from 69 above _

SPETCO

done _

SPETCO


shall be completed using chequered plate

asap

_

SPETCO

1 pit is available, will be completed asap _

Quantities Manpower Duration Remarks

3 Main gate and 2

pedestrian

gate/Concrete k-350

apprx. 4 m3

Carpenter 1 , mason 1,

labour 2.1 week

_ _ _

see attach excel

sheet/ check with new

subcontructor

_ _ _To be provided by

mechanical / fabshop





4 meter cubicMason 1 , Carpenter 1, Steel

Fixer5 days

lumpsum for gatch Heavy Duty driver, labours 2 4 days

_ _ _repeat point from 69

above

_ _ _ Done



_ _ _

Drawing for corrosion

coupon is not

available

KOC Punchlist Civil

Documents

Transcript of KOC Punchlist Civil