Kölbl N Certification Ankara Nov 2015

(c) CIS Gmbh ‐ Ankara Conference November 2015

08-13

Hoş Geldiniz!

ASME N-Certificates How to become N-type

certified by ASME

TÜV Thüringen ASME Certificate

TÜV Thüringen Group


Experts in ASME Code

CIS GmbH Consulting Inspection Services

Consulting

Training

Design

Audits

3rd Party Inspection

CIS GmbH

ASME Certificate Holders BPV & N‐Type & QSC

0

500

1000

1500

2000

2500

3000

3500

4000

4500

1974 1979 1984 1989 1994 1999 2004 2009 2014

USA

International


ASME Certificate Holders BPV & N‐Type & QSC

TURKEY(118)50

01-15

ASME certified companies

4544

4812

5137

5500

5748

5956 6038

6290

6683 6841

173180

196

221

270

331

374

395

380

340

150

200

250

300

350

400

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

ASME Certificate Holders

BPV N Type & QSC


Dangerous Machines!

Gif:www.nrc.gov

Power Plant

Boiling Water ReactorBWR

Pressurized Water ReactorPWR


component: a vessel, concrete containment, pump,pressure relief valve, line valve, storage tank, piping system,or core support structure that is designed, constructed, andstamped in accordance with the rules of this Section.

part: an item that is attached to or becomes a portion of acomponent or support before completion and stamping ofthe component or support. Parts have work performed onthem requiring verification by an Inspector.

item: a product constructed under a Certificate ofAuthorization or NS Certificate of Authorization (supports)(NCA‐3120), or material (NCA‐1220).

material: for Section III, Division 1, metallic materialsmanufactured to an SA, SB, SFA, or any other materialspecification permitted in Section III and that aremanufactured, identified, and certified in accordance withthe requirements of Section III.

NCA-9000 Glossary

Components /Parts / Material

ComponentN‐Certificate Holder

Design SpecificationDesign Report

PartNPT‐Certificate Holder

Becomes Part of ComponentNo Design Report

MaterialMaterial OrganisationCMTR or COC

N

NPT


ASME Nuclear Application

ASME Nuclear Application


ASME Certification

Piping Systems

Valves & Pumps

Material(Plate, Pipe, Forgings, WFM, etc.)

Services(Design, NDE, testing, machining, PWHT, etc.)

Manufacturers of:

NO ASME Certification(Except: Section I => BEP)

ASME Certificationrequired!

NO ASME Certification(Except: Pressure Relief Valves)

ASME Certificationrequired!

ASME Certification orQualification required!

Qualification required!

NO ASME Certification

NO ASME Certification

Boiler & PV NUCLEAR


Contract with an AIA (Inspection Service Agreement)

Establish the Scope and Locations

‐ Application to ASME, https://caconnect.asme.org/

‐ Purchase Code Books

‐ Develop QA Manual and Procedures

‐ Implement the QA Program entirely

‐ Qualify Personnel & procedures (Welding, NDE, LA, ITP)

‐ Run a Demo Order (design, purchasing, fabrication, etc)

‐ Demonstration of Material Supply, USM, drop shiment

‐ ANI shall perform inspections

Pre Survey with AIA

Final preparation

Survey with ASME and AIA (3 Teams, 3‐5 days )

ASME Nuclear Certification

1 Organization2 Quality Assurance Program3 Design Control4 Procurement Document Control5 Instructions, Procedures, and Drawings6 Document Control7 Control of Purchased Items and Services8 Identification and Control of Items9 Control of Processes10 Inspection11 Test Control12 Control of Measuring and Test Equipment13 Handling, Storage, and Shipping14 Inspection, Test, and Operating Status15 Control of Nonconforming Items16 Corrective Action17 Quality Assurance Records18 Audits

NQA-1 Part 1 Requirements


Contract with an AIA (Inspection Service Agreement)

Establish the Scope and Locations

‐ Application to ASME, https://caconnect.asme.org/

‐ Purchase Code Books

‐ Develop QA Manual and Procedures

‐ Implement the QA Program entirely & audit

‐ Qualify Personnel & procedures (Welding, NDE, LA, ITP)

‐ Run a Demo Order (design, purchasing, fabrication, etc)

‐ Demonstration of Material Supply, USM, drop shiment, QMO

‐ ANI shall perform inspections

Pre Survey with AIA

Final preparation

Survey with ASME and AIA (3 Teams, 3‐5 days )

ASME Nuclear Certification

8 – 12mo

12 – 18mo

1 – 1,5mo

3 – 6mo

12 – 18mo

12 – 18mo

3 – 6mo

3 – 6mo

8 – 12mo

timeline

80d

1d

20d

20d++

60d

0‐50d

20d+

Labour estd.

20d

40d

250‐350 days

1 year

ASME Typical Nuclear Survey

ASME: 1 TL & 2‐3 TM, AIA: ANIS & ANIMonday: QA Manual reading

Team 1 QA 2 Software 3 Hardware

TL & ANIS TM 1 TM 2 & ANI

Tuesday Opening, Shop TourQAM

Opening, Shop Tour,Design

Opening, Shop Tour,Welding demo andrecords

Wednesday QAM Procurement, Vendorqualification, NCR, CAR, I&T Personnel, Audit Personnel,

NDE, PWHT, Traveler, procedures, Material Receiving andmarking, CMTR, Material Supply

Thursday ApplicationScope

Training, Audits, Records

Calibration, Testing, USM

Friday Team meetingExit Meeting

Team meetingExit Meeting

Team meetingExit Meeting


A Successful Survey Team

• Manufacturer Certification• Quality System• Material, testing and certification• Design• Fabrication• Examination• Inspection• Testing• Certification• Assembly and Erection• Records• Pressure Relief

Not adressed:

In-Service Inspection, Repairs, Alterations.

Construction Codes ?

N


Nuclear ASME Certificates

ASME Code Section III

N Nuclear ComponentsPressure Vessels, Containment, Piping Systems, Tanks, Valves, Pumps.

N3 Storage and Transport Containments

NPT Nuclear PartsWelded Parts / Appurtenances

NV Nuclear Safety Valves

NA Nuclear InstallerShop and Field Assembly

NS Nuclear Supports, No STAMP!

QSC Quality System CertificateMaterial Organisations

ASME Product Certification Mark

+ Designator: NA, …

Any Questions?

We Have Answers!

Dr. Dirk Kölbl, CIS GmbH Consulting Inspection ServicesKarolingerstr. 9645141 Essen, Germany

Tel.: +49 201 747275‐0Fax: +49 201 747275‐29

www.cis‐inspector.com

Kölbl N Certification Ankara Nov 2015

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