Klapper aussen Facts & Figures AURUBIS SHAPES · Klapper aussen Klapper aussen ... for further...

Klapper aussen

Klapper aussen

Our Copper for your Life

www.aurubis.com

Copper in Top Shape

• isthenumberofdecadesAurubishasbeenproducingcontinuouscastshapes,earningitselfanoutstandingreputation.

• isthemaximumweightofindividualshapesproduced bycasting.

• isthediameterofoursmallestshapes.

• isthelengthofcopper foilthatcanbeproducedfrom asinglecake.

• isthenumberofdifferent productsthataremanufactured inourcontinuouscastingplants.

30,000 kg

89 mm

300,000 m

6

500

Facts & Figures AURUBIS SHAPES

31N_Cover_Klap_Aus_Shapes_2_de_Effekt.indd 1 14.03.14 15:58

Klapper innen

Klapper innen

Shape production

Contact for AURUBIS SHAPES

Marketing&SalesTel.: +49 40 7883-2292Fax: +49 40 7883-2215

E-mail: [email protected]

Technical MarketingTel.: +49 40 7883-3082Fax: +49 40 7883-3602


Imprint

Published byAurubis AG

Hovestrasse 5020539 Hamburg

GermanyTel.: +49 40 7883-0

Fax: +49 40 7883-2255www.aurubis.com

Concept/realizationG+J Corporate Editors GmbH,

claim GmbH,Hamburg

Status: February 2014 3rd edition

Photos:Sebastian Vollmert:

cover, p. 13, p. 16,Wieland Werke AG: p. 5,

KME Group: p. 5,Udo Bojahr: p. 15,

all others: PR Aurubis AG

CathodesProducts

The copper is pro cessed into products. Some products are already the result of copper production.

Raw materials

Concentrates and recycling materials are the raw materials from which copper is produced.

Concentrates Recycling material

Wire rod

Specialty rod/profi les, shaped wire

Continuous cast shapes

Iron silicate Sulfuric acid

Precious metals

Strip/foil

Other metals

Service Centers Service Centerslocated nearour customerscut strip tothe desired dimensions.

Sales and distribution

An internationalsales anddistributionnetworkmarkets ourproducts.

Trade

Trading sitesserve to supplyour plants withrecycling rawmaterials.

Istanbul (Turkey)

Finspång (Sweden)

Dubai (UAE)

Taipei (Taiwan)

Pirdop (Bulgaria)

Dolný Kubín (Slovakia)

Röthenbach (Germany)

Fehrbellin (Germany)

Hamburg (Germany) Group headquarters

Lünen (Germany)

Olen (Belgium)

Birmingham (United Kingdom)Stolberg (Germany)

Strass (Germany)

Avellino (Italy)

Prague (Czech Republic)

St. Petersburg (Russia)

Barcelona (Spain)

Singapore (Singapore)

Bangkok (Thailand)

Ho Chi Minh City (Vietnam)

Chicago (USA)

Buff alo (USA)

Emmerich (Germany)

Mortara (Italy)

Zutphen (Netherlands)

Brussels (Belgium)

Lyon (France)

Västerås (Sweden)

Seoul (Korea)

Shanghai (China)

Tokyo (Japan)

Pori (Finland)

Hong Kong (China)

Yverdon-les-Bains (Switzerland)

32N_Klap_In_Shapes_4_de.indd 1 11.03.14 18:44

Klapper innen

Klapper innen

Shape production






Imprint



GermanyTel.: +49 40 7883-0



claim GmbH,Hamburg






CathodesProducts


Raw materials



Wire rod




Precious metals

Strip/foil

Other metals




Trade


Istanbul (Turkey)

Finspång (Sweden)

Dubai (UAE)

Taipei (Taiwan)

Pirdop (Bulgaria)





Lünen (Germany)

Olen (Belgium)


Strass (Germany)

Avellino (Italy)



Barcelona (Spain)


Bangkok (Thailand)


Chicago (USA)

Buff alo (USA)

Emmerich (Germany)

Mortara (Italy)


Brussels (Belgium)

Lyon (France)

Västerås (Sweden)

Seoul (Korea)

Shanghai (China)

Tokyo (Japan)

Pori (Finland)

Hong Kong (China)



Klapper aussen

Klapper aussen


www.aurubis.com

Copper in Top Shape






30,000 kg

89 mm

300,000 m

6

500


31N_Cover_Klap_Aus_Shapes_2_de.indd 1 11.03.14 18:36

Its distinctive properties have made copper indispensable as a modern-day material, not only for traditional applica-tions but also as a significant component of state-of-the-art technologies. Whenever very high electrical and thermal conductivity are required, along with the best possible forming properties, copper is the material of choice. At the same time, this “red gold” also offers excellent resistance to corrosion and can be recycled particularly well. The “red

We shape the world of copper

gold” has come a long way from its historical origins as a raw material used to produce everyday items – even if it is hardly visible to observers in most cases.

Aurubis combines copper pro-duction with copper process-ing to create copper products and custom-made special solu-tions. The company was incor-porated as a stock corporation back in 1866 and has managed to position itself successfully since then. With some 6,500 employees at sites in Europe,

the USA and China as well as sales offices worldwide, the Aurubis Group is one of the leading integrated copper groups. In the field of copper recycling, Aurubis is a world-wide leader. Aurubis stands for innovation, a competitive technological edge and exem-plary environmental conser-vation, as well as customer benefits and high returns.

Aurubis shApes 3

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AURUBIS SHAPESprovide a sound basis for manufacturing strip, sheet and foil for all applications. At Aurubis you will also find the right starting material for sophisticated industrial tube, complex profiles and large forgings. Our products are manufactured in grades and diameters that are perfectly tuned to specific applications and manufacturing techniques.

The right shapes for decades

Aurubis shApes 54 ApplicAtions

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and quality assurance pro-cess.Our production facilities are specially designed to allow us to produce continuous cast shapes weighing up to 30 t each, which maximizes the efficiency of the subsequent processing steps carried out by our customers. Our goal when developing materials is to find tailored solutions that are ideally adjusted to the material and processing re-quirements at hand.

PRODUCTIONAfter pyrometallurgical smelting followed by an elec-trolytic refining process, the copper is ready for further use in its purest form, as a so-called cathode. These cath-odes, which have a copper content of more than 99.99 %, are first molten down in a

carefully monitored process and then cast continuously as an endless bar. Depending on the requirements, alloying elements are added to adjust the desired chemical compo-sition. Once it has reached the desired length, the shape is cut off by a flying saw and moves on to the inspection

Aurubis shApes 5

PRODUCTION PROCESS FOR AURUBIS SHAPES

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Aurubis shApes 76 shApes

APPLICATIONSAURUBIS SHAPES are the ideal starting point for manufac-turing high-quality forgings, strip, foil, sheet, tube and profiles made of copper. Their uniformly high quality and precisely adjusted chemical composition mean that our shapes are much sought after for demanding applications in particular. The range of grades reaches from application- oriented 5N copper with a high purity of 99.999 % Cu to high-performance alloys with a pre-cisely tuned set of properties.

Typical end uses for the fur-ther processing of our shapes include cable strip with high demands regarding welding

A variety of applications

suitability and surface, casting molds, leadframes and indus-trial pipes for HVAC systems. Customer requirements and specifications are particularly important to us, so as to fa-cilitate further processing and ensure the best possible func-tionality.

Whether in telecommunica-tions engineering, mechanical engineering, automotive en-gineering or aviation: Aurubis’ shapes have acquired an ex-cellent reputation in virtually every field over the past six decades.

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Aurubis shApes 7

A variety of applications

For numerous applications, copper is initially processed into specific shapes once it has been refined. Our continuous cast shapes, referred to as AURUBIS SHAPES, are the ideal starting material for further processing by rolling, extruding, forging and other techniques, which in itself reflects some of copper’s unique properties.

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OXYGEN-BEARING COPPER

Aurubis name

Standard Chemical analysis Physical properties

DIN EN 1976:2013Code Number UNS No.

ASTMNorm

Copper in % min.

Oxygen in % min. max.

Silver in %min. max.

Phosphorus in % min. max.

Conductivityin MS/m in % IACS

Recrystallization temperature in °C

Hydrogen -resistant

NO58 Cu-ETP CR004A C11000 B 5 99.90 (Cu+Ag) - 0.04 - - - - ≥58.0 ≥100 ca. 180 no

NORG Cu-ETP1 CR003A C11000 B 5 99.99 (inkl. O2) - 0.04 - 0.003 - - ≥58.6 ≥101 ca. 180 no

NORV Cu-ETP1 CR003A C11000 B 5 99.99 (inkl. O2) - 0.04 - 0.003 - - ≥58.6 ≥101 ca. 170 no

NOSV Cu-ETP1 CR003A C11000 B 5 99.99 (inkl. O2) - 0.04 - 0.003 - - ≥58.6 ≥101 (RRR*≥400) no

NG35 (NO58 + Ag) CuAg0.04 CR011A C11400 B 152 REST - 0.04 0.03 0.05 - - ≥58.0 ≥100 - no

NG10 (NO58 + Ag) CuAg0.1 CR013A C11600 B 152 REST - 0.04 0.08 0.12 - - ≥58.0 ≥100 ca. 320 no

OXYGEN-FREE COPPER

UNS No. NormCopper in % min.


Hydrogen -resistantCode Number





OF01 Cu-OFE CR009A C10100 B 170 99.99 - ≤0.0003 - 0.003 - 0.0003 ≥58.6 ≥101 ca. 200 yes

OF02 Cu-OF CR008A C10200 B 170 99.95 - 0.001 - - - - ≥58.0 ≥100 ca. 210 yes

OS35 (OF02 + Ag) CuAg0.04 (OF) CR017A C10400 B 152 99.95 - 0.001 0.03 0.05 - - ≥58.0 ≥100 - yes


PHOSPHORUS DEOXIDIZED COPPER








BEEL Cu-PHCE CR022A C10300** B 379 99.99 - - - 0.003 0.001 0.006 ≥58.0 ≥100 ca. 230 yes

BEAL Cu-HCP CR021A C10300** B 379 99.95 (Cu+Ag+P) - - - - 0.002 0.007 57.0 – 57.9 98.3 – 99.8 ca. 260 yes

BE57 Cu-HCP CR021A C10300** B 379 99.95 (Cu+Ag+P) - - - - 0.002 0.007 ≥57.0 ≥98.3 ca. 260 yes

BE58 Cu-PHC CR020A C10300** B 379 99.95 (Cu+Ag+P) - - - - 0.001 0.006 ≥58.0 ≥100 ca. 230 yes

BG35 (BE57 + Ag) CuAg0.04P CR014A C10400** B 152 99.90 - - 0.03 0.05 0.001 0.007 ≥57.0 ≥98.3 ca. 290 yes


PHOSPHORUS-BEARING COPPER







Conductivity***in MS/m in % IACS

DLP Cu-DLP CR023A C12000** B 379 99.90 - - - - 0.005 0.013 (54.0 – 57.0) (93.1 – 98.3) ca. 280 yes

DHP Cu-DHP CR024A C12200 B 379 99.90 - - - - 0.015 0.04 (44.4 – 52.7) (76.6 – 90.9) ca. 290 yes

P3-6 Cu-DXP - - - 99.90 - - - - 0.03 0.06 (40.0 – 47.6) (70.0 – 82.1) - yes

P4-6 Cu-DXP CR025A C12220 - 99.90 - - - - 0.04 0.06 (40.0 – 44.4) (70.0 – 76.6) ca. 300 yes

A variety of ...

SUPPLY SECURITY WITH THE HIGHEST QUALITY AURUBIS SHAPES benefit from the advantages of an integrated copper group with its own cath-ode production. A secure supply of high-quality Grade A cathodes guarantees you as a customer the highest product quality and supply security for a variety of materials.

Aurubis shApes 98 GrAdes

* RRR: residual resistivity ratio, ratio of electrical resistivity at 293 K to electrical resistivity at 4.2 K

** deviates from standard *** reference value

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OXYGEN-BEARING COPPER

Aurubis name

Standard Chemical analysis Physical properties

DIN EN 1976:2013Code Number UNS No.

ASTMNorm

Copper in % min.






Hydrogen -resistant

NO58 Cu-ETP CR004A C11000 B 5 99.90 (Cu+Ag) - 0.04 - - - - ≥58.0 ≥100 ca. 180 no

NORG Cu-ETP1 CR003A C11000 B 5 99.99 (inkl. O2) - 0.04 - 0.003 - - ≥58.6 ≥101 ca. 180 no

NORV Cu-ETP1 CR003A C11000 B 5 99.99 (inkl. O2) - 0.04 - 0.003 - - ≥58.6 ≥101 ca. 170 no

NOSV Cu-ETP1 CR003A C11000 B 5 99.99 (inkl. O2) - 0.04 - 0.003 - - ≥58.6 ≥101 (RRR*≥400) no

NG35 (NO58 + Ag) CuAg0.04 CR011A C11400 B 152 REST - 0.04 0.03 0.05 - - ≥58.0 ≥100 - no

NG10 (NO58 + Ag) CuAg0.1 CR013A C11600 B 152 REST - 0.04 0.08 0.12 - - ≥58.0 ≥100 ca. 320 no

OXYGEN-FREE COPPER








OF01 Cu-OFE CR009A C10100 B 170 99.99 - ≤0.0003 - 0.003 - 0.0003 ≥58.6 ≥101 ca. 200 yes

OF02 Cu-OF CR008A C10200 B 170 99.95 - 0.001 - - - - ≥58.0 ≥100 ca. 210 yes



PHOSPHORUS DEOXIDIZED COPPER








BEEL Cu-PHCE CR022A C10300** B 379 99.99 - - - 0.003 0.001 0.006 ≥58.0 ≥100 ca. 230 yes

BEAL Cu-HCP CR021A C10300** B 379 99.95 (Cu+Ag+P) - - - - 0.002 0.007 57.0 – 57.9 98.3 – 99.8 ca. 260 yes

BE57 Cu-HCP CR021A C10300** B 379 99.95 (Cu+Ag+P) - - - - 0.002 0.007 ≥57.0 ≥98.3 ca. 260 yes

BE58 Cu-PHC CR020A C10300** B 379 99.95 (Cu+Ag+P) - - - - 0.001 0.006 ≥58.0 ≥100 ca. 230 yes



PHOSPHORUS-BEARING COPPER







Conductivity***in MS/m in % IACS

DLP Cu-DLP CR023A C12000** B 379 99.90 - - - - 0.005 0.013 (54.0 – 57.0) (93.1 – 98.3) ca. 280 yes

DHP Cu-DHP CR024A C12200 B 379 99.90 - - - - 0.015 0.04 (44.4 – 52.7) (76.6 – 90.9) ca. 290 yes

P3-6 Cu-DXP - - - 99.90 - - - - 0.03 0.06 (40.0 – 47.6) (70.0 – 82.1) - yes

P4-6 Cu-DXP CR025A C12220 - 99.90 - - - - 0.04 0.06 (40.0 – 44.4) (70.0 – 76.6) ca. 300 yes

A variety of ...

Aurubis shApes 9

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Aurubis shApes 1110 GrAdes

OXYGEN-BEARING GRADES (Cu-ETP)These copper grades display a very high conductivity of more than 100 % IACS. Their forming and recrystallization properties are very good. However, because of the typi-cal oxygen content of 100 to 300 ppm, Cu-ETP is not resis-tant to hydrogen embrittle-ment. Oxygen-bearing copper is primarily used in electronics and electrical and mechanical engineering:» Cable strip, leadframes, industrial strip, transfor- mer strip» Busbars» Commutator segments, matrix material for super- conductors

Materials ...

OXYGEN-FREE GRADES(Cu-OFE)Oxygen-free copper grades are cast in a special process. Apart from their good con-ductivity, they are also hydrogen-resistant and display good forming properties. Typical applications include:» Conductors for electronic and electrical applications» Waveguides» Cavity resonators» Switches, contacts, base and terminal pins» Cable strip for underwater

cable» Vacuum seals and anodes for vacuum tubes» Matrix materials for super- conductors» Components for radar equipment

PHOSPHORUS DEOXIDIZED GRADES(Cu-PHC, Cu-HCP)These copper grades are deoxi-dized by means of careful dop-ing using phosphorus, making them hydrogen-resistant while at the same time having very high electrical and thermal conductivity. In addition, they have good welding proper-ties and robust processing properties. The preferred areas of use are in electrical, electronic and mechanical engineering as strip, sheets or forgings:» Conductors for electronic and electrical applications» Switches, contacts, base and terminal pins» Commutators» Molds for continuous casting» Pressure vessels» Current, bus and conductor bars

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Aurubis shApes 11

HIGH PERFORMANCE ALLOYS (HPA)Aurubis’ low-alloyed copper materials feature special me-chanical and physical proper-ties with good electrical and thermal conductivity.

These materials, which are doped with Cr and/or Zr, are precipitation hardening alloys. Compared to unalloyed cop-per materials, they have higher strengths and an increased wear resistance, even at higher input temperatures. Applica- tions using these materials can be found in electrical engineer-ing and metallurgy:» Short-circuit rings» Staves» Molds» Heat exchangers

The low-alloyed material CuFe0.1P has good cold form-ing properties with high elec-trical conductivity and a low propensity to soften. Familiar applications of CuFe0.1P in-clude: » Connectors in the electrical and automotive industry

» Power transistor components» Tubes for air conditioners and heat exchangers in industrial plants

The high-strength, nickel- bearing material CuNi1Si can be hardened and is wear-resistant and durable. It is used in electrical engineering, welding technology, overhead power lines and apparatus en-gineering.» Connecting elements (screws/nuts)» Slide bearings

CuSn0.15 is highly conductive with very good forming proper-ties. This copper alloy is used in the semiconductor industry and the automotive industry: » Leadframes» Central automotive electrics

Additional copper materials can be requested at any time.

* deviates from standard

HIGH PERFORMANCE ALLOYS (HPA)

Aurubis name

Standards Chemical analysis

Symbol Standard Number UNS No.Copper in %

Alloying element in % min. max.

LCR1 CuCr1 EN 12167 CW105C C18200* Residual Cr 0.5 1.2

LCZ1 CuCr1Zr EN 12420 CW106C C18150* ResidualCr

Zr

0.5

0.03

1.2

0.3LZR1 CuZr DIN 17666 2,1580 C15100* Residual Zr 0.1 0,3

LNSP CuNi1Si EN 12167 CW109CC19010*

ResidualNi

Si

1.0

0.4

1.6

0.7C70260*

LFE1 CuFe0.1P* – – C19210 ResidualFe 0.05 0.15

P 0.025 0.04

LS15 CuSn0.15 EN 1758 CW117C C14410 Residual Sn 0.1 0.15

PHOSPHORUS-BEARING GRADES(Cu-DLP, Cu-DHP, Cu-DXP)These copper grades contain residual phosphorus, which makes the material hydrogen-resistant even during anneal-ing. They have excellent formability and are therefore preferred in the following areas:» Industrial tubes for HVAC applications» Conduits» Facades and roofing in con- struction and architecture» Surface technologies» Electrodes, solder

The silver-alloyed materials in groups Cu-ETP, -PHC, -HCP and OF have both a higher recrystallization temperature and an improved creep resis-tance.

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Aurubis shApes 1312 shApes

Lengths: 490 – 8900 mmDiameter tolerances:≤ 150 mm ± 1 mm150 mm – 280 mm ± 2 mm> 280 mm ± 3 mmLength tolerance: ± 20 mm

Lengths: 600 – 8900 mmWidth and thickness tolerances:≤ 200mm ± 6 mm> 200mm ± 3 %Length tolerance: ± 20 mm

... and geometries

* Reference value at a density of 8.91 g/cm³

Additional dimensions can be delivered upon request.

BILLETS

Format Diameter

in mm

Specific weight*

in kg/m

B089 89 55

B150 150 157

B172 172 207

B175 175 214

B199 199 277

B200 200 280

B203 203 288

B217 217 330

B229 229 367

B248 248 430

B250 250 437

B254 254 451

B273 273 522

B298 298 621

B305 305 651

B312 312 681

B332 332 771

B347 347 843

B356 356 887

B410 410 1,176

B500 500 1,749SQUARE BARS

E100 103 103 95

CAkES

Format Width

in mm

Thick-ness

in mm

Specific weight*

in kg/m

C402 415 213 788

C502 520 213 987

C602 635 210 1,188

C698 690 180 1,107

C635 690 335 2,060

C726 750 260 1,736

C732 720 320 2,053

C775 750 175 1,169

C826 835 260 1,934

C830 835 300 2,232

C978 953 178 1,511

C902 953 210 1,783

C929 953 290 2,462

C020 1,030 205 1,881

C029 1,030 260 2,386

C129 1,230 290 3,178

C132 1,230 320 3,507

C232 1,280 320 3,650

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Aurubis shApes 13

Certified quality

QUALITYEach of the shapes manufactured undergoes intensive testing by the independent Quality Control Shapes department. All the relevant parameters of the production process are monitored with the help of computers, documented and used for the detailed assessment of the products’ quality. Inde-pendently of this, smelting samples are taken and sample sections are cut from the shapes, which are then used for destructive testing: properties such as electrical conductivity, surface, quality of the microstructure, tensile strength, chemical composition and recrystallization behavior are determined and compared with fixed target values. Beyond this, the cast surface is carefully inspected. Only if the shape meets the defined criteria in every respect is it released for dispatch. Our integrated QM system is certified in accordance with DIN ISO 9001ff and is being further optimized all the time.

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COMMERCIAL SERVICES» Provision of the latest copper market information» Advice for and support with hedging» Always available for you during the metal exchange’s opening hours» Experienced contacts in our offices in Hamburg and Brussels» Routine visits and customer events

TECHNICAL SERVICES» Support from our experienced engineers» Joint projects with our customers to optimize the overall production chain» Joint training programs with our customers’ employees» Laboratory with facilities for extensive physical and chemical analyses » State-of-the-art assaying methods, such as scanning electron microscopy

LOGISTICS» Maximum reliability of supply and flexibility thanks to integrated copper supply » Individually arranged dispatch by road, rail or ship» We will be happy to arrange for our products to be transported right to your production facilities

Outstanding service

Before, during and of course also after purchase, Aurubis offers its customers comprehensive commercial and technical services, geared entirely to the needs of our customers.

14 service

33_Shapes_8_de.indd 14 13.03.14 11:00

Klapper innen

Klapper innen

Shape production






Imprint



GermanyTel.: +49 40 7883-0



claim GmbH,Hamburg






CathodesProducts


Raw materials



Wire rod




Precious metals

Strip/foil

Other metals




Trade


Istanbul (Turkey)

Finspång (Sweden)

Dubai (UAE)

Taipei (Taiwan)

Pirdop (Bulgaria)





Lünen (Germany)

Olen (Belgium)


Strass (Germany)

Avellino (Italy)



Barcelona (Spain)


Bangkok (Thailand)


Chicago (USA)

Buff alo (USA)

Emmerich (Germany)

Mortara (Italy)


Brussels (Belgium)

Lyon (France)

Västerås (Sweden)

Seoul (Korea)

Shanghai (China)

Tokyo (Japan)

Pori (Finland)

Hong Kong (China)



Klapper aussen

Klapper aussen


www.aurubis.com

Copper in Top Shape






30,000 kg

89 mm

300,000 m

6

500


31N_Cover_Klap_Aus_Shapes_2_de_Effekt.indd 1 14.03.14 15:58

Klapper aussen Facts & Figures AURUBIS SHAPES · Klapper aussen Klapper aussen ... for further...

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