Kit, Welder Cable Carrier TRLRMP/MPXF...Mltii ad te M l are reitered tradear Mltii ad a t be ed,...
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KIT, WELDER CABLE CARRIER TRLRMP/MPXF — INSTALLATION INSTRUCTIONS P/N 59066 — REV. #1 (11/5/15) — PAGE 1 Kit, Welder Cable Carrier TRLRMP/MPXF Welder Cable Carrier Installation Instructions The following instructions are intended to assist the user in the installation of the TRLRMP/MPXF welder cable carriers to the trailer frame. Please read all assembly instructions before installing the kit. REQUIRED TOOLS 3/8" ratchet w/ 9/16" socket extension 9/16 open end wrench 25/64"Drill Bit Tape Measure PARTS Verify that all parts are accounted for. See Figure 1 and Table 1. Figure 1. Welder Cable Carrier Installation Kit 1 6 2 DLW400 SERIES WELDER- GENERATOR CABLE CARRIER INSTALLATION INSTRUCTIONS 3 4 7 5 To prevent uncoupling from the tow vehicle perfom the following: 1. defective parts. 2. CHECK that BALL load rating is the same as or greater than the COUPLER load rating . 3. CHECK that the BALL and COUPLER are the same size. 4. Open COUPLER CLAMP and place onto BALL . 5. Close COUPLER CLAMP . 6. Lift COUPLER upwards to test that it will not separate from BALL . 7. LOCK coupler clamp with pin or lock. CHECK BALL and COUPLER for worn or ALWAYS use safety chains. Safety chains keep unit attached to tow vehicle in the event of coupler malfunction. Perfom the following when attaching safety chains: 1. CROSS chains underneath coupler. 2. ALLOW for slack for trailer to turn. 3. ATTACH safety chain hooks securely to tow vehicle frame. Lights can prevent trailer from being hit by other vehicles. Perfom the following when connecting the trailer lights: CONNECTED DISCONNECTED LIGHT PLUG 1. CONNECT trailer and tow vehicle light plugs. 2. CHECK all lights: tail, turn, signal and brake. Make sure all lights are working properly. 3. DO NOT TOW if lights are not working correctly. LUG NUTS TIGHT? TIRE AND WHEEL OK? Tire, wheel or lug nut failure can cause loss of control. Perform the following before towing: 1. CHECK tire pressure and thread. 2. CHECK tires and wheels for damage. 3. CHECK lug nuts for tightness. 4. For new and remounted wheels re-tighten lug nuts at first 10, 25 and 50 miles of driving. 5. CHECK and test brakes on both vehicles. 6. INSPECT and grease trailer bearings every 1000 miles or once a year. 7. Trailer to be level when towing. Maximum towing speed not to exceed 55 MPH (88 KM/H). P/N 34627 CLAMP CLOSED LIFT COUPLER UPWARD TO TEST. SECURE CLAMP WITH PIN OR PADLOCK CLAMP OPEN BALL TOW VEHICLE FRAME HOOK SLACK CROSS CHAINS WARNING WARNING WARNING WARNING WORK SAFELY! Only a qualified service technician with proper training should perform this installation. Follow all shop safety rules when performing this installation. PREPARATION 1. Place the trailer in an area free of dirt and debris. Make sure it is on secure level ground with chock blocks underneath each wheel to prevent the trailer from rolling. Table 1. Welder Cable Carrier Installation Kit Item No. Part No. Description QTY. Remarks 1 59068 Kit, Welder Cable Carrier TRLRMP/MPXF 1 Includes items 2-7 2 59057 Welder Cable Carrier 2 3 21781 Nut, Flanged 3/8-16 Serrated PLTD 8 4 32379 Screw, HHFS, 3/8-16 x 1" ZN 8 5 44052 Cap, Tube 2 6 34627 Decal, Towing Warning 1 7 59066 Instructions, TRLRMPCC Kit Installation 1
Transcript of Kit, Welder Cable Carrier TRLRMP/MPXF...Mltii ad te M l are reitered tradear Mltii ad a t be ed,...
KIT, WELDER CABLE CARRIER TRLRMP/MPXF — INSTALLATION INSTRUCTIONS P/N 59066 — REV. #1 (11/5/15) — PAGE 1
Kit, Welder Cable Carrier TRLRMP/MPXF Welder Cable Carrier Installation Instructions
The following instructions are intended to assist the user in the installation of the TRLRMP/MPXF welder cable carriers to the trailer frame. Please read all assembly instructions before installing the kit.
REQUIRED TOOLS
� 3/8" ratchet w/ 9/16" socket extension
� 9/16 open end wrench
� 25/64"Drill Bit
� Tape Measure
PARTS
Verify that all parts are accounted for. See Figure 1 and Table 1.
Figure 1. Welder Cable Carrier Installation Kit
1
6
2
DLW400 SERIES
WELDER-
GENERATOR
CABLE CARRIER
INSTALLATION
INSTRUCTIONS
3
4
7
5
To prevent uncoupling from the towvehicle perfom the following:1. defective parts.2. CHECK that BALL load rating is the same as or greater than the COUPLER load rating . 3. CHECK that the BALL and COUPLER are the same size.4. Open COUPLER CLAMP and place onto BALL . 5. Close COUPLER CLAMP .6. Lift COUPLER upwards to test that it will not separate from BALL .7. LOCK coupler clamp with pin or lock.
CHECK BALL and COUPLER for worn or
ALWAYS use safety chains. Safety chains keep unit attached to tow vehicle in the eventof coupler malfunction.Perfom the following when attaching safety chains:
1. CROSS chains underneath coupler.2. ALLOW for slack for trailer to turn.3. ATTACH safety chain hooks securely to tow vehicle frame.
Lights can prevent trailer from being hit by other vehicles.Perfom the following when connecting the trailer lights:
CONNECTED
DISCONNECTED
LIGHT PLUG1. CONNECT trailer and tow vehicle light plugs.2. CHECK all lights: tail, turn, signal and brake. Make sure all lights are working properly. 3. DO NOT TOW if lights are not working correctly.
LUG NUTSTIGHT?
TIRE AND WHEEL OK?
Tire, wheel or lug nut failure can cause loss of control. Perform the following before towing:
1. CHECK tire pressure and thread.2. CHECK tires and wheels for damage.3. CHECK lug nuts for tightness.4. For new and remounted wheels re-tighten lug nuts at first 10, 25 and 50 miles of driving. 5. CHECK and test brakes on both vehicles.6. INSPECT and grease trailer bearings every 1000 miles or once a year.7. Trailer to be level when towing. Maximum towing speed not to exceed 55 MPH (88 KM/H).
P/N 34627
CLAMPCLOSED
LIFT COUPLERUPWARD TO TEST.
SECURE CLAMPWITH PIN OR
PADLOCK
CLAMPOPEN
BALL
TOW VEHICLEFRAME
HOOK SLACKCROSSCHAINS
WARNING WARNINGWARNING WARNING
WORK SAFELY!Only a qualified service technician with proper training should perform this installation. Follow all shop safety rules when performing this installation.
PREPARATION
1. Place the trailer in an area free of dirt and debris. Make sure it is on secure level ground with chock blocks underneath each wheel to prevent the trailer from rolling.
Table 1. Welder Cable Carrier Installation Kit
Item No.
Part No. Description QTY. Remarks
1 59068Kit, Welder Cable Carrier
TRLRMP/MPXF1
Includes items 2-7
2 59057 Welder Cable Carrier 2
3 21781Nut, Flanged 3/8-16 Serrated
PLTD8
4 32379 Screw, HHFS, 3/8-16 x 1" ZN 8
5 44052 Cap, Tube 2
6 34627 Decal, Towing Warning 1
7 59066Instructions, TRLRMPCC Kit
Installation1
KIT, WELDER CABLE CARRIER TRLRMP/MPXF — INSTALLATION INSTRUCTIONS P/N 59066 — REV. #1 (11/5/15) — PAGE 2
MOUNTING WELDER CABLE CARRIER
1. Using a 9/16" socket and open ended wrench, secure the welder cable carrier to the trailer frame (Figure 2) using four 3/8-16 x 1" HHFS screws and 3/8-16 flanged nuts.
2. Torque the screws and nuts to 26 ft-lbs (35.3 N•m).
3. Mount and secure the welder cabler carrier cap as shown in Figure 2.
4. Repeat for the installation of the second welder cable carrier.
NOTICE
Newer TRLRMP/MPXF trailers built after October 2015 will have welder cable carrier mounting holes already pre-drilled. If trailer is not pre-drilled, refer to the Measuring Mounting Locations section.
MEASURING MOUNTING LOCATIONS
1. Using a tape measure, make a mark toward the front of the trailer frame (Figure 2) 53.75 inches from the inside edge of the bumper.
2. Locate the welder cable carrier (P/N 59057) in the kit.
3. Align the welder cable carrier mounting bracket with the marking made in Step 1.
4. Before marking and drilling the mounting bracket holes, a Multiquip towing decal (P/N 34627) may need to be removed. Multiquip has provided a replacement decal
5. Once positioned, mark the screw hole (4) locations as shown in Figure 2.
6. Using a 25/64" drill bit (Figure 2), drill out the four holes.
NOTICE
Depending on drill bit quality, pre-drilling the welding cable carrier mounting bracket hole with a smaller drill bit may be necessary.
53.75”
WELDERCABLE
CARRIER
3/8-16NUT
(4 PLACES)DRILL
25/64” DIA. HOLE(4 PLACES)
3/8-16 x 1”SCREW
(4 PLACES)
WELDERCABLE
CARRIERMOUNTINGBRACKET
WELDERCABLE
CARRIERCAP
Figure 2. Welder Cable Carrier Installation
Your Local Dealer is:
HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave.Carson, CA 90746 Contact : [email protected]
Tel. (800) 421-1244Fax (310) 537-3927
800-427-1244310-537-3700
Fax: 800-672-7877Fax: 310-637-3284
Service Department Warranty Department
800-421-1244310-537-3700
Fax: 310-537-4259 800-421-1244310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA UNITED KINGDOM
Multiquip Multiquip (UK) Limited Head Offi ce
4110 Industriel Boul.Laval, Quebec, Canada H7L 6V3 Contact : [email protected]
Tel: (450) 625-2244Tel: (877) 963-4411Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Globe Lane,Dukinfi eld, Cheshire SK16 4UJ Contact : [email protected]
Tel: 0161 339 2223Fax: 0161 339 3226
© COPYRIGHT 2015, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this document are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
Kit, Welder Cable Carrier TRLRMP/MPXF Welder Cable Carrier Installation Instructions
