WUXI KIPOR POWER CO., LTD. Beside Jingyi Rd, Third-stage Development Section of Wangzhuang Industry Area, Wuxi High & New Technology Industry Development Zone. TEL: 0086-510-85200888 FAX: 0086-510-85200999

O-Ring Sealer

G

H

I

J

K

L

M

N

KG670-01027

GB/T3452.1-1992

GB/T3452.1-1992

GB/T3452.1-1992

GB/T3452.1-1992

KG670-13201

KG670-13401

KD2V78F-03004

O-ring

O-ring Sealer 10X1.8

O-ring Sealer 5X1.8

O-ring Sealer 28X1.8

O-ring Sealer 18X1.8

O-ring

O-ring

O-ring Sealer

(01)Cylinder Block Assembly(11)Speed Regulator Assembly(11)Speed Regulator Assembly(11)Speed Regulator Assembly(11)Speed Regulator Assembly(09)Lubricating System(09)Lubricating System(03)Cylinder Cover Assembly

1

1

1

1

2

2

2

2

Easy Wearing Parts

A

B

C

D

E

F

KM178F-04001

KM178F-04002

KM178F-04100

KD2V78F-01009

KD2V78F-01011

KM2V80-07300

The 1st Air Ring

The 2nd Air Ring

Oil Ring Part

Oil Seal of Crankshaft Output

Air Filter Element Part

2

2

2

1

1

1

Tighted Torque of Main Bolt and Nut

28 2

25-28

42-46

17-23

8-10

8-10

20-24

55-65

160-180

8-10Oil Seal of Crankshaft Flywheel

(04)Piston Connection Rod Assembly(04)Piston Connection Rod Assembly(04)Piston Connection Rod Assembly(01)Cylinder Block Assembly(01)Cylinder Block Assembly(07)Inlet System

Ref.No Part.No Description Qty. Mounted to

(Unit:N.m)

Part.No Description Qty. Mounted toRef.No

Ref.No Description Qty.

KD2V78F

ASSEMBLY AND PARTS DRAWING

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KD2V78F-07102KD2V78F-07103KD2V78F-07110KD2V78F-07001QC/T619-1999KM2V80-07206KM2V80-07203KM2V80-07201GB/T6177.1-2000GB/T97.1-2002KM2V80-07204KM2V80-07210KM2V80-07202KM2V80-07205KM2V80-07300KD2V78F-07400GB/T5789-1986GB/T6177.1-2000KD2V78F-07111GB/T900-1988

Inlet Pipe( )Inlet Pipe GasketInlet Pipe and Potentiostat Part Rubber Connection PipeHoop 60Nylon ScrewActive Connection PipeAir Filter Nut M8Washer 8Mounting Bracket Locking Hook Part Air Filter CoverDust Exhaust MouthAir Filter Element PartWelding Part of Air Filter BracketBolt M6X25Nut M6Inlet Pipe( )Screw AM6X60

Inlet SystemKD2V78F-07000

12112111221111116414

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1011121314151617181920212223242526

KM2V80-09104GB/T5789-1986KD2V78F-09106KM2V80-09003KM2V80-09101GB/T308-2002KM2V80-09102KD2V78F-09103KM2V80-09105

KG670-13212KD2V78F-09211KG670-13201GB/T5789-1986GB/T5789-1986KG670-13001GB/T5789-1986KG670-13430KD2V78F-09430KG670-13401KD2V78F-09410KG670-13002KG670-13003KD2V78F-09420KD2V78F-09310KD2V78F-09301

Driving Gear of Oil PumpBolt M6X16Oil Pump CoverPressure Limiting Valve SpringInner RotorSteel Ball 13/32"Outer RotorRotor Pump AxleAxle PinElement Assembly of Oil FilterTurnbuckleOil Filter SeatO-RingBolt M6X25Bolt M6X75Oil Pipe ClipBolt M6X20Oil Pipe Assembly of CoolerOil Outlet Pipe Assembly of CoolerO-RingWelding Part of CoolerShock Pad of CoolerShock Pad BushingProtection Net Rack Welding Part of CoolerCoarse Filtering Net AssemblyCoarse Oil Filter Cover

14111111211123119112122111

Lubricating SystemKD2V78F-09000

KM376QC-1012100

1333111

Flywheel Generator Assembly (KD2V78F-16000)1234567

KM168F-16200GB/T97.1-2002GB/T5783-2000GB/T819.1-2000KM168F-16100GB/T5783-2000KD2V78F-16001

Stator PartWasher 6Bolt M6X20Screw M6X14Rotor PartBolt M6X12Tension Disc

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KG670-15600GB/T5789-1986KM168F-16400GB/T93-1987GB/T6170-2000GB/T5789-1986GB/T5789-1986KD2V78F-15201KD2V78F-15210KD2V78F-15220GB/T6177.1-2000GB/T97.1-2002GB/T900-1988KD2V78F-15100

Starting Switch AssemblyBolt M6X16Voltage Regulator PartWasher 10Nut M6Bolt M6X25Bolt M10X20Rubber GasketWelding Part of Supporting PlateWelding Part of Supporting PlateNut M10Washer 10Screw AM10X35Starting Motor Assembly

14121121113221

Starting Electric System KD2V78F-15000

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GB/T5789-1986KM2V80-05003KD2V78F-05002GB/T1096-2003KD2V78F-05001GB/T308-2002GB/T1096-2003KD2V78F-05100KM186FAGi-05105KD2V78F-05005GB/T5789-1986KM186F-05003KM186F-05002

Bolt M10X1.25X50 Output Terminal WasherTiming Gear of CrankshaftKey 4X18CrankshaftSteel Ball 1/4"Key 5X14Flywheel PartImpellerPressure Plate of ImpellerBolt M6X16Flywheel Nut WasherFlywheel Nut

1111111111311

Crankshaft Flywheel Assembly (KD2V78F-05000)

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Cylinder Cover Nut(Thin)Cylinder Cover Nut WasherDouble-ended Screw of Cylinder CoverPin 4X10Cylinder Cover GasketBolt M8X16

Machining Part of Cylinder BlockOil Draining Screw GasketOil Draining ScrewPin 8X18Needle Bearing Shock Insulation WasherBushing Shock Insulation GasketWelding Part of Air Conduct Plate( )Bolt M6X20Crankcase Cover GasketBolt M6X70

4884221122212221217

Cylinder Block Assembly(KD2V78F-01000)20212223242526272829303132333435363738

GB/T308-2002KD2V78F-01400KD2V78F-01007KD2V78F-01008GB/T5789-1986KD2V78F-01009GB/T5789-1986KD2V78F-01003KD2V78F-01210KG670-01027KM168F-01021KM178FG-01300KD2V78F-01012KD2V78F-01011GB/5789-1986GB/T5789-1986GB/T119.2-2000KM178F-01005KM168F-01017

Steel Ball(S 9)Machining Part of Crankcase Cover Oil RuleSealing Ring of Oil RuleBolt M8X45Oil Seal of Crankshaft Output Bolt M8X70Thrust Sheet of CrankshaftWelding Part of Air Conduct Plate( )O-RingPlug Oil AlarmOil Alarm SeatOil Seal of Crankshaft Flywheel Bolt M6X25Bolt M6X85Pin 6X12Cylinder Cover Nut(Thick)Inner Hexagon Screw

1111617211611141241

KM178F-01003KM178F-01006KM178F-01004GB/T11.2-2000KD2V78F-01004GB/T5789-1986KD2V78F-01500KD2V78F-01100KG670-01008KG670-01007GB/T119.2-2000GB/T290-1998KD2V78F-01203KM178F-01202KM178F-01201KD2V78F-01310GB/T5789-1986KD2V78F-01005GB/T5789-1986

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10

GB/T5789-1986KM168F-03005KD2V78F-03002KM168F-03008KM168F-03006KD2V78F-03004KD2V78F-03003KM168F-03007KM168F-01021KD2V78F-03001

Bolt M6X55Bolt M6X55Cylinder Cover( )Pin BallO-Ring SealerCylinder Cover WasherInspirator SeatPlugCylinder Cover( )

6212222221

Cylinder Cover AssemblyKD2V78F-03000

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KM178F-04001KM178F-04002KM178F-04100KD2V78F-04004KM178F-04004GB/T893.1-1986KM178FA-04201KD2V78F-04202KD2V78F-04005KD2V78F-04203KM2V80-04203KM178FA-04003

The 1st Air Ring The 2nd Air Ring Oil Ring PartThe 2nd Cylinder PistonPiston PinRetainer Ring 21Connection Rod BushingConnection RodConnection Rod Bearing BushConnection Rod CoverConnection Rod BoltPiston

222124224241

Piston Connection Rod Assembly (KD2V78F-04000)

1 KM170FA-13000 Fuel Injector Assembly 2

Fuel Injector AssemblyKM170FA-13000

1 KD2V78F-080100 Exhaust Pipe Part 1

Muffler AssemblyKD2V78F-08000

123456

KD2V78F-06100KD2V78F-06200KD2V78F-06001GB/T1096-2003KD2V78F-06002KD2V78F-06003

Valve Pushing Rod PartHydraulic Tappet PartCamshaftKey 5X20Timing Gear of CamshaftAdjusting Gasket of Camshaft

441111

Camshaft Assembly (KD2V78F-06000)

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty. No. Part. No Part name Qty.

Welding Part of Switch Mounting Bracket

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty.

No. Part. No Part name Qty.

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222222221112222

Fuel Injection Pump (KD2V78F-12000)

GB/T5789-1986KM2V80-12002KM2V80-12001GB/T3452.1-1992KM170F-12002KM170F-12003KM170F-12008KM178F-12100KM2V80-12003KM2V80-12004KM2V80-12005GB/T879.2-2000KD2V78F-12200KM2V80-12006GB/T848-1985

No. Qty.Part namePart. NoBolt M5X10Tighted Seat TemplateTighted Seat of Fuel Outlet ValveO-Ring Sealer 15X2.65Volume Reducer Fuel Outlet Valve SpringHigh-pressure Sealing GasketMatching Parts of Fuel Outlet ValveFuel Inlet PipeO-Ring Sealer of Fuel Inlet PipeFuel Injection PumpPin 2.5X6Matching Parts of Plunger Piston Fuel Quantity Controlling SleeveWasher 4

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101112131415161718

1111102311112111111

Fuel System (KD2V78F-1000)KD2V78F-10500KM2V80-10308KM2V80-10307KM2V80-10305KM168F-10013KD2V78F-10301KM168F-10011KD2V78F-10002KM2V80-10100KD2V78F-10001KD2V78F-10303KM2V80-10306KD2V78F-10302KD2V78F-10400GB/T5783-1986GB/T93-1987KD2V78F-10200KD2V78F-10003

No. Qty.Part namePart. NoHigh-pressure Fuel Pipe PartSleeev PipePipe ConnectorFuel Return PipeFuel Return Pipe Clip( 9)Fuel Return Pipe of Cylinder, CylinderClip( 13)Fuel Outlet Pipe of Fuel FilterFuel Filter PartFuel Inlet Pipe of Fuel FilterFuel Return PipeThree Way UnionFuel Return Pipe of Oil PumpHigh-pressure Fuel Pipe PartBolt M8X16Washer 8Riveting Part of Fuel Filter BracketFuel Outlet Pipe Sheath of Fuel Burner

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1011121314151617

Cylinder Cover Assembly (KD2V78F-02000)

18192021222324252627282930313233

KM170FA-02017KM170FA-02019KD2V78F-02013GB/T894.1-1986KM178F-02014aKM178F-02001KM178F-02015KM168F-02007GB/T119.2-2000GB/T900-1988KM168F-02009KM170FA-02011KD2V78F-02200KM168F-02015GB/T899-1988GB/T6170-2000KM178F-02017a

42144444242212442

KM178F-02016aKD2V78F-02003KD2V78F-02021GB/T93-1987GB/T5783-1986KM178F-02013KM168F-02008KD2V78F-02015KM168F-02019KD2V78F-02012KD2V78F-02014GB/T97.1-2002KM178F-02002aGB/T6177.1-2000KD2V78F-02100GB/T5789-1986

22210244141188414

Tighted Bolt of Rocker Shaft SeatRocker Shaft SeatExhaust Valve RockerRetaining Ring 12Valve Spring SeatValve SpringOil SealValve Spring WasherPin 4X8Screw AM6X55Pressing Plate of Fuel Injector

Machine Work Part of Cylinder Cover( )Muffler GasketScrew AM8X20Nut M8Exhaust Valve

Heat Insulation Sleeve Assembly of Fuel Injection Nozzle

Intake Valve Intake Pipe GasketHoisting RingWasher 8Bolt M8X18Valve Adjusting GasketValve Clearance Adjusting ScrewIntake Valve RockerValve Clearance Adjusting Retaining NutExhaust Valve RockerIntake Valve RockerWasher 8Valve LockerNut M6Machine Work Part of Cylinder Cover( )Bolt M6X20

No. Qty.Part namePart. No

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101112

KD2V78F-17001KD2V78F-17005KG670-12002KD2V78F-17004KD2V78F-17007KD2V78F-17006KD2V78F-17003KD2V78F-17009KD2V78F-17011KD2V78F-17008GB/T6177.1-2000GB/T6177.1-2000

114113111114

Wind Scooper Assembly(KD2V78F-17000) No. Qty.Part namePart. No

Wind ScooperShock PadBushing Shock PadWind Scooper ScrewWind Scooper ScrewBushingGasketGasketWind Scooper ScrewNut M8Nut M6

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KM2V80-11001GB/T6177.1-2000GB/T5789-1986KM2V80-11018KM2V80-11700GB/T3452.1-1992KM2V80-11009KM2V80-11022GB/T3452.1-1992KM2V80-11012GB/T72-1988KM2V80-11300GB/T6187.1-2000KM2V80-11013KM2V80-11008GB/T6170-2000GB/T5783-2000KM2V80-11014GB/T3452.1-1992KM2V80-11015GB/T896-1986GB/T72-1988KM2V80-11007GB/T3452.1-1992KM2V80-11021

1431311111111111111121121

Speed Adjustor Assembly (KD2V78F-11000)

262728293031323334353637383940414243444546474849

GB/T16674.1-2004KM2V80-11019KD2V78F-11006KD2V78F-11005GB/T879.1-2000GB/T899-1988KM2V80-11011KM2V80-11400KM2V80-11501KD2V78F-11600KD2V78F-11100KM2V80-11002GB/T896-1986GB/T848-1985KM2V80-11004KM2V80-11200VE3-08-003KD2V78F-11003KD2V78F-11510KM2V80-11502KM2V80-11503KM2V80-11520KM2V80-11540KM2V80-11530

3111141141112212111111211

No. Qty.Part namePart. NoAdjusting Gasket of Advance AngleNut M6Bolt M5X10Retainer PlateCut Electromagnetic Valve O-Ring Sealer 28X1.8Rubber Plug of FrameworkHigh-speed BulkheadO-Ring Sealer 10X1.8Retaining NutScrew M6X30Operating Handle AssemblyNut M8WasherNumber Plate of Speed AdjustorNut M6Bolt M6X60TemplateO-Ring Sealer 5X1.8Speed Adjusting AxleRetaining Ring 6Screw M10X40Retaining NutO-Ring Sealer 18X1.8Oil Quantity Bulkhead

No. Qty.Part namePart. NoBolt M6X8Protecting Plate of Mandrel Gear MandrelOuter Shell of Speed AdjustorPin 4X8ScrewAM6X20Speed Adjusting SpringOperating Axle AssemblyShock PadPulling Rod AssemblyRiveting Part of BracketStarting SpringRetaining Ring 3Washer 4Wearing Washer of GearSpeed Adjusting Gear AssemblyFlyball Seat GasketSliding SleeveSpeed Adjusting Rod AssemblyIdle Spring Return Spring of LeverLever AssemblyLever Bushing AssemblyLever Assembly

1617181920212223242526272829

KM2V80-12007KM2V80-12012KM2V80-12009KM2V80-12008KM2V80-12500aGB/T5783-2000KM2V80-12011aKM2V80-12600QC/T638-2000GB/T119.1-2000GB/T896-1986GB/T848-1985KM2V80-12300KM2V80-12100

Adjusting ScrewUpper Seat of SpringPlunger Piston SpringLower Seat of SpringTappet AssemblyBolt M6X12Joint Screw of Fuel Return PipeJoint Welding Part of Fuel Return PipeSealing Washer 6Pin 2.5X12Retainer Ring 2Washer 3Connection Rod AssemblyAdjusting Plate Assembly

22222111322211

No. Qty.Part namePart. No

1 2 3 4