KingZip Brochure

I nsu la ted Pane ls

KingZip™

INSULATED STANDING SEAM ROOF PANEL SYSTEM

2 www.kingspanpanels.us / www.kingspanpanels.ca

I N S U L AT E D P A N E L S

Kingspan KingZip™

Kingspan is a global leader in the innovative design andmanufacturing of sustainable high performance insulatedmetal roof and wall panel systems. Kingspan’s fast trackbuilding envelope systems are key to achieving affordable,low energy, low carbon, and net-zero energy buildings.

KingZip™ insulated metal roof systems provide high levelsof thermal (R-value) and airtightness performancethroughout the service life of the building, contributingtowards achieving net-zero energy building* targets andLEED® project certification.

KingZip’s one step installation method can reduce on-siteinstallation time by up to 50% compared to traditionalmulti-part roof systems, and is suitable for new and retrofitapplications across commercial, industrial and coldstorage market sectors.

Where do you start? With the EnvelopeFirst™.

*U.S. Department of Energy’s Commercial Building Initiative. www.eere.energy.gov

Follow Kingspan on:

www.kingspanpanels.us / www.kingspanpanels.ca 3

ContentsPerformance Benefits 4

KingZip™ Finish Options 8

KingZip™ Powerpanel 9

Market Sectors 10

Product Data 12

Construction Details 16

Project Portfolio 22

The easiest and most cost-effective route toreducing building energy demand and costs isto utilize the high thermal performance andsuperior airtightness benefits of KingZip™

standing seam roof systems.


P E R F O R M A N C E B E N E F I T S

Path to Net-Zero™

Path to NetZero™ is a unique tool for thebuilding industry that will simulate theprocess of achieving high performanceand net-zero energy buildings. Expertsreport on modeling results that evaluateenergy savings and the impact of usinginsulated metal panels (IMPs). This toolis accessible through interactive mobileapplications available on the web as wellas via free apps for the iPad, iPhone,iPod Touch and Android mobile devices.

To evaluate the impact of highperformance IMP wall and roofsystems on building efficiency,Kingspan commissioned a studyby the Architectural EnergyCorporation that simulated threebuildings – school, office andwarehouse – in four locations.

Energy Cost SavingsKingZip’s thermal performance of highR-value, superior airtightness and lowthermal bridging can result in energysavings of as much as 30% overstandard cavity-based insulationsystems.

Performance Benefits

The IMP buildings were comparedagainst EIFS, split-faced block, tilt-upand single skin with batt insulation.Results indicated that continuousinsulation with high effective R-valueand superior airtightness achievedsignificant energy savings, followed byrenewables, such as PV systems andenergy conservation measures.This demonstrates the importance ofEnvelopeFirst™, a high performancebuilding envelope design strategy.

Visit www.pathtonetzero.com todownload the appropriate version.


Contributes to LEED®

Credits� Energy and Atmosphere

• Optimize Energy Performance(requires building modeling todetermine actual quantity)

� Energy Star® and Cool Roof®

specifications

� Materials and Resources• Recycled Content• Regional Materials

� Innovation in Design Process

Superior Airtightnessand WeathertightnessOne of the biggest sources of buildingheat loss (or heat gain) is due to airleakage i.e. – ‘leaky buildings’.KingZip™ panels are rigorously testedto ensure that they remain both airand weathertight over the life of thebuilding.

The standing seam design along withthe hidden fastener clip assemblyallows KingZip™ to be utilized on lowslope applications (as low as ¼:12).

The standing seam joint ismechanically seamed using theKingZip™ Power Seamer

Kingspan offers an optionalManufacturers Weathertight Warrantyprogram for KingZip™. ContactKingspan for more details.

High R-ValueKingZip’s insulating core providessuperior thermal performancewith tested R-values of up to 48.In addition, the panel assemblyfeatures a unique thermally brokenhidden clip system that helps preventheat loss and condensation.

Most importantly, the insulation isexterior of the building structure.This feature provides the bestpossible thermal envelope byreducing thermal bridging typical ofcavity insulation systems. In addition,the panels feature excellent foam-to-foam contact, which provides anunbroken thermal shield against heattransfer.

KingZip™ is tested to ASTM C1363,and the tested configuration is typicalof actual in-place construction andperformance.

Carbon EmissionReduction KingZip™ is a superior thermal andairtight system that reduces a building’soperational energy demands (primarilyheating and cooling), and as a result, it’scarbon footprint.


Performance Benefits

Faster BuildKingZip’s one step installation canreduce on-site installation time byup to 50% compared to traditionalmulti-part roof systems. KingZip™

insulated panels provide the exteriorweather barrier, high efficiency insulationcore and an integral vapor barrier.This reduces multiple labor stepsrequired with other roof systems downto a single operation.

KingZip™ is available in 42” cover widthand lengths of up to 48’ making it easierto handle and position, while increasinginstallation productivity. KingZip™ panelsare mechanically seamed using a PowerSeamer.

Kingspan’s singlecomponent systems

can increasespeed of build by

up to 50%

KingZip™ insulated standing seam roof system offers design flexibilityand aesthetics combined with high R-values and unparalleled service lifethermal performance – all ‘built-in’ to a single off-site, factory assembledinsulated panel. KingZip™ is also available with integrated solar PV options.


AccessoriesTo complete the KingZip™ system afull range of integrated accessoriesincluding rooflights*, curb units*,fastening clips, gutters, architecturalfeature trims, and flashings are available.

KingZip™ is easily adaptable toaccommodate safety and fallarrest systems.

* These solutions are project specific.Please contact Kingspan.

Hand CrimperThis tool incorporates an over-bendfeature to roll the top standing seam to aperpendicular orientation. The hand toolis also used to seam the panels at theend of the run for a distance ofapproximately 12” in order to be able tostart the electric seaming tool.

Electric SeamerThe Power Seamer mechanicallyroll forms the seam of each KingZip™

panel to the adjacent panel. The toolfeatures a lightened shaved gear train,hollowed shafts, and dual directionseaming capability. The seamer isavailable for rent or purchase.


KingZip’s vertical side seam and integralbatten provide an attractive linear accentto any roofing application. In addition,the strong one piece flat pan design ofthe panel is ideal for complicated roofgeometries such as hips and valleys,does not require the use ofunderlayments, and may be applieddirectly over open purlins or decking.

A wide range of color and finish optionsare available to enhance the aestheticappeal of the roof. Energy Star® andCool Roof® (CRRC) ratings are availablefor many Kingspan standard colors –contact Kingspan for more information.

A full range of accessories are availableto complete the KingZip™ system.The standing seam concept allows thesystem to be utilized on low roof slopeswith cover widths of 42”.

Design Flexibility, Aesthetic Appeal


KingZip™ Finish Options

KingZip™ is available with high-performance, sustainable rooffinishes, including solar reflective Cool Roof® rated options that canreduce peak cooling energy demand by up to 15%. Cool Roof®

rated solutions comply with codes and green building programs.When applied these finishes can contribute to several LEED® credits.

These Cool Roof® coatings are intended to reduce heat islands(thermal gradient differences between developed and undeveloped areas)to minimize impact on microclimates and human and wildlife habitat.

As required by LEED® credit 7.2, Sustainable Sites – Heat Island Effect –Roof, the cool color palette for KingZip™ is Energy Star® compliant,specifying highly reflective and high-emissivity roofing (emissivity of atleast 0.9 when tested in accordance with ASTM E408) for a minimum of75% of the roof surface.

Energy Star® qualified roof systems can reduce the amount of airconditioning required in buildings and can reduce energy bills by up to50%, translating into dollar savings and reducing impact on theenvironment.



Insulate & GenerateKingspan’s Solar PV options include Thin Film LaminateBIPV, for a building integrated roof, Poly orMonocrystalline Tilt and Direct Mount systems.

KingZip™ Powerpanel

Powerpanel is a leading productfor the sustainability challenges weface today. It combines the thermalperformance benefits of KingZip™

with the power of the sun to offera roofing system that insulatesand generates renewable energyon-site from the comfortof a single sourcetrusted provider.

KingZip™ insulated roofing panelwith flexible, factory applied

thin-film Laminate PV.

Complete roof and PV systemwith the Kingspan 25 yeartotal system warranty.

Laminate BIPV

KingZip™ insulated roofing panel withrigid poly or monocrystalline

PV modules fixed directly tothe standing seam joints.

Direct Mount

KingZip™ insulated roofing panel withrigid poly or monocrystalline PV

Modules, mounted on a steelstrut tilting system, fixed tothe standing seam joints.

Tilt Mount


Market Sectors

M A R K E T S E C T O R S

Commercial

Education

Public Service


Industrial

Recreational

Retail

Cold Storage

P R O D U C T D ATA


Product Data

Description: KingZip™ Standing Seam Roof Panel

Dimensions: Panel Width – 42” / Panel Length – Minimum 10’-0”; Maximum 48’-0”

Joint Configuration: Mechanically seamed 2” nominal sidelap

Insulation Core: Foamed-in-place polyisocyanurate (PIR)

Slope: For applications as low as ¼:12

Material: Exterior – 24 gauge stucco embossed steel, AZ50 Galvalume® / Zincalume®.22 gauge steel is also available.Interior – 26 gauge stucco embossed steel, AZ50 Galvalume® / Zincalume® or G90 galvanized.24 and 22 gauge steel or stainless steel are also available.

Finish Options: A wide range of color and finish options are available to enhance the aesthetic appeal of the roof.Energy Star® and Cool Roof® (CRRC) ratings are available for many Kingspan standard colors– contact Kingspan for more information.

DimensionsKingZip™

Specifications


are available ina wide range offinish options

42” Coverage (1,067mm)

Shown before seaming

2” EXTERIOR FACE

INTERIOR FACE 31/2” 1/8”60°

2”-6

”

Test Procedure Results

Surface Burning Factory Mutual ASTM E84 Flame Spread: 25 or LessSmoke Developed: 450 or Less

Toxicity Test State of New York, Article 15, Part 1120 of the Kingspan panels are in complianceNew York State Uniform Fire Prevention Code

Wind Uplift Factory Mutual 4471 1-105 @ 5’0” spans with minimum 14gauge roof purlins1-60 @ 6’ spans with minimum 14gauge roof purlins

UL 580 Class 90 uplift rating 5’0” spans with minimum 14 gauge purlins

UL 580 Class 90 uplift rating Panels attached to 20 gauge decking with3’ o.c. fastening

Strength ASTM E72 Chamber Method Panel load / span and deflectiontables are available

Thermal ASTM C1363 Guarded Hot Box 2” R = 15 U = 0.0667Transmission 3” R = 24 U = 0.0417

4” R = 33 U = 0.03035” R = 41 U = 0.02446” R = 48 U = 0.0208

Air Infiltration ASTM E283 and ASTM E1680 0.003 CFM/ft² of Panel Area at 6.24 psf

Water Penetration ASTM E331 and ASTM E1646 No Water Penetration at 20.0 psf

Fatigue Test Subjected to 2 million alternate cycles of 20 PSF No metal / foam delamination or metal fatiguepositive and negative wind loading

Humidity Test Sample subjected to 100% relative humidity No evidence of metal primer corrosionat 140 °F for 1000 hours

Autoclave Test Sample placed in an autoclave device and No evidence of delaminationpressurized to 2 PSI at 212 °F for 21/2 hours

Skin Delamination No skin delamination with direct pull off pressureup to 1188 psf


Testing & Approvals

P R O D U C T D ATA


Product Data

DeliveryAll deliveries (unless indicated otherwise) are by road transportto project site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available fromKingspan Technical Services. Kingspan KingZip™

Installation Guides are available for download at:

US - www.kingspanpanels.us/resourcelibraryCanada - www.kingspanpanels.ca/resourcelibrary


ensure long-termreliability and

service life

Insulation CoreFoamed-in-place Polyisocyanurate (PIR): with an OzoneDepletion Potential of zero (Zero ODP).

KingZip™ panels have been thoroughly evaluated by FactoryMutual and comply with FM-4471 Approval Standard for ClassI roofs. Findings show that the panels in and of themselveswould not create a need for automatic sprinklers.

Quality & DurabilityKingspan insulated panels are manufactured from the highestquality materials, using state of the art production equipmentto rigorous quality control standards, ensuring long-termreliability and service life.

WarrantiesKingspan insulated metal roof and wall panels have beenused on every continent in the world under extremeclimatic conditions.

Contact Kingspan for more information regarding our optionalextended warranty programs of up to 20 years.


Kingspan Service

Technical ServiceKingspan provides a comprehensive technical advisory serviceto assist architects, specifiers and installation contractors withbuilding design, product application and site work installationtraining and challenges.

Customer ServiceOur dedicated team provides focused customer service for all preand post-order administration, delivery scheduling, and installersupport, ensuring a seamless coordinated customer experience.

Marketing SupportOur marketing team aims to provide a fast turnaround on standardsample and literature requests, eliminating delays with planning andclient approval of material, so that your project begins on time.

Additional marketing support is provided through the use of project case studies.

Field Service SupportKingspan’s Field Service Engineering Team offer customers free contractortraining on the installation of new and existing products, site inspection servicesas well as advice on mechanical handling solutions.

Sales TeamOur regionally based sales team can provide assistance on any projectfrom the design stage through to site installation.

Find your local sales rep on our website. US - www.kingspanpanels.us/findasalesrepCanada - www.kingspanpanels.ca/findasalesrep

Email us:

Technical Services:[email protected]

Installation:[email protected]

Marketing:[email protected]

Samples:[email protected]

Follow Kingspan on:

C O N S T R U C T I O N D E TA I L S


Side Lap Details

42” Coverage (1,067mm)

2” EXTERIOR FACE

INTERIOR FACE 31/2” 1/8”60º

2”-6

”

1/4” – 14 hex head fasteners

1/8” x 1/2” butyl tape over clip toextend 1” on each side

1/8” x 1/2” butyl tapecontinuous over panel

and under clip

Neoprene thermalbreak adhered to clip

Butyl sealant, field applied for vapor barrier

14 Ga. galvanizedbase clip

20 Ga. stainless steel topclip with thermal break

(shown before seaming)

Side lap detail


1/8” x 1/2” butyl tape over clipto extend 1” on each side

20 Ga. stainless steel topclip with thermal break

1/8” x 1/2” butyl tape continuous overpanel and under clip

2 each of 1/4” – 14 through fasteners with stainless steel two piece clip required for each panel at each support

Butyl sealant, fieldapplied for vapor barrier

Neoprene thermal breakadhered to clip


14 Ga. galvanized base clip

(shown after seaming)

Side lap detail



Joint to be centered onstructural support

Continuous butyl sealant withmarriage bead to panel joint

Max. 1/8” allowable “Gap”between panels

Neoprenethermal breakadhered to clip

3” x 4” continuous angle, gauge tomatch purlins (not by Kingspan)

1/4” – 14 through fasteners

Note: Min. 5” wide support at each endlap for proper panel attachment.

1/4” – 14 x 7/8” low profiletek screws fasten between

every minor rib (use vibrationresistant/anti-back out type)

2 1/2” wide butyl tapecontinuous along endlap

Factory swage overlap panel end

6” endlap

1”

Two piece clip with thermalbreak required for each panel

Continuous butyl sealant

1/4” – 14 x 7/8” low profiletek screws fasten betweenevery minor rib (use vibrationresistant/anti-back out type)

Endlap detail

Endlap Details


Endlaps must be staggered

Upper panel

6”

See male leg endlap detail

See continuousmale leg detail

Fasten at everyminor rib valley

Field remove 6”of the down leg on

the bottom panel

2 1/2” wide butyltape (continue up

vertical leg)

See female leg endlap details

Two piece clipwith thermal break

Field remove 6” liner andfoam cutback at lap

Staggered endlap assembly

Male leg endlap Female leg endlap

Field remove 6”of the top leg onthe bottom panel

2 1/2” wide butyltape (continue upvertical leg)

Lower panel

Continuous butyl tape

Continuousbutyl sealant with

marriage bead

Continuousbutyl sealant withmarriage bead


6” Continuousbutyl sealant



Ridge Detail

Inside ridge trim(set in continuousbutyl sealant)

1/4” – 14 hex headfasteners (as requiredfor wind loads)

Ridge closure trim

Outside ridge trim (set in butyl tape)

1/4” – 14 x 7/8” lowprofile tek screws

KingZip foam closure set inbutyl tape top and bottom

Field fill with compressibleinsulation or field foam with 2-part

urethane (not by Kingspan)

Neoprenethermal break

adhered to clip

Two piece clip withthermal break

Sealant marriagebead to panel joint


Do not locate fastener at clip location

Two piece clip with thermal break


Neoprene thermalbreak adhered to clip



Gutter hanger

Butyl sealant marriagebead at standing rib

Sealant marriagebead to panel joint

Continuous butyl tape

Gutter trim

Eave closure trim (pre-assembled to gutter)

Pop rivets

1/4” – 14 x 7/8” lowprofile tek screws

12”

Varies1/2”

Eaves Detail

P R O J E C T P O R T F O L I O


Project Portfolio

Pratt Paper MillShreveport, Louisiana


Churchill HouseSudbury, Massachusetts

ProvidencialesPower CompanyTurks and Caicos Islands

Kingspan USA Deland, FL; 386-626-6789 Modesto, CA; 209-531-9091Kingspan Canada Caledon, ON; 905-951-5600 Langley, BC; 604-607-1101

Email: [email protected] / www.kingspanpanels.ca

Follow Kingspan on:

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading.Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

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