KINGSPAN COLD STORE PANELS 9 - … · of supporting structures – steel, concrete, ... Kingspan...

ºCInsulated Panels

ColdZoneInsulated Panels for Controlled Environments in the temperature range of −40°C to 0°C

AgriZone+20°C to +80°C 30–95% RH

FireZone+20°C to +80°C 30–95% RH

CleanZone+10°C to +24°C 40–60% RH

FoodZone+10°C to +18°C

LeisureZone−2°C to +14°C

ChillZone0°C to +5°C

ModularZone−40°C to +60°C

ColdZone−40°C to 0°C

COLD STORE PRODUCTS 2

3 COLD STORE PRODUCTS

Off-site factory pre-engineered,

single component & single

fix site installation

(λ=0,0202)

Insurer Approved System

About Us 4

System Features 6

General 6

System Benefi ts 7

Thermal Insulation 8

Fire Performance 10

Applications 14

Refrigerated Storage 14

Fruit and Vegetable Processing 16

Ice-Cream and Dairy Plants 18

Slaughter Houses and Meat Processing 20

Poultry Processing Plants 22

Sea Food Facilities 24

CA Rooms 26

Various Food Facilities 28

Product Range 30

Cold Store Panels 30

Accessories 46

Cold Store/Freezer Chambers 50

Cold Store Doors 54

Freezer Doors 56

Construction 58

Selection Guidelines 60

Panel Joint Details 62

Construction Details 64

Handling Instructions 92


Kingspan Insulated Panels, part of the Kingspan Group Plc, has established a leading global po-

sition in design and manufacture of high quality and FIBRE free IPN Insulated Roof, Wall

and Façade Systems for the construction industry.

Kingspan’s range of insulated panels have been successfully used across the globe on retail, dis-

tribution, coldstore, commercial, industrial, leisure, hospital and education projects. The perform-

ance advantages of Kingspan Insulated Panel Systems are well recognised by property investors,

building owners, designers and contractors.

As a business, Kingspan is committed to delivering industry leading levels of responsible practice

in all of the areas in which we operate.


We are prepared to make the changes necessary to deliver on our promises in terms of: corporate

responsibility, environmental sustainability, end of life management and health & safety.

We invest heavily in Research and Development and our Product Development Team are constantly

assessing market needs and designing solution tat meet our customers’ requirements. Our dedicated

R&D facility allows us to fully test and develop products, ensuring optimum quality and performance.

We are always looking to improve the services offered to make life easier before, during and after the

construction process.

This guide, drawing on Kingspan’s 40 years’ experience in manufacturing state of the art solutions

for the construction industry, intends to provide designers, investors and constructors active

on the coldstore market with a choice of technical, design, product and material solutions to enable

a time and cost effi cient construction process, as well as trouble free maintenance and reduced opera-

tional costs throughout the life of the building.

About Us


GeneralKingspan Insulated Panels manufactures , hygienic and FIBRE free IPN insulated pan-

el solutions for internal and external walls, roofs and ceilings.

KS1150 TF, TC and TL panel systems are suitable for use within temperature controlled and

hygiene safe environments including:

Food ProcessingControlling food processing areas is easy with KS1150 TF, TC and TL insulated panel sys-

tems. Temperatures within the building can be managed and most importantly the surfaces

are equipped with hygiene safe coatings, which resist moisture ingress and eliminate any risk

of toxic mould or bacterial growth.

Cold & Chill StoreKS1150 TL insulated panel systems offer temperature environments from -40ºC to +60 ºC.

The panels are available in a variety of thicknesses to allow for a range of temperatures to be

maintained.

Clean Room

KS1150 TF, TC and TL panel systems are FIBRE free and therefore provide a controlled sterile

environment minimizing airborne particles and micro-organisms.

Kingspan have considerable and proven knowledge in these sectors which is supported

by successfully completed projects for some of the largest brand names who operate in the

retail, food supply chain, confectionery, distribution, logistic and food processing sectors.

Kingspan technical and construction design support is available to investors, design teams

and contractors in any phase of project design and execution.


Chill and Cold Store System Benefi tsKS1150 TL, TF and TC insulated panels systems:

Ensure high quality, reliable thermal,

structural, fi re safe and hygiene solutions

Are tested to most recent authorized standards

Conform to regulations, laws and standards

Are suitable for applications with a variety

of supporting structures – steel, concrete,

and refurbishment of existing buildings

Are easy and safe to install

Are available with a range of accessories

to facilitate and accelerate construction process

Are available in a range of coatings and

insulation core thicknesses to meet project

specifi c demands

Incorporate panel joints that achieve excellent

thermal performance and can accommodate

vapor and hygiene safe seals

Are characterized by heat transmission

coeffi cient λ=0,0202*

Are airtight – Kingspan temperature controlled

systems can achieve airtightness below 0,5m3/

hr/m2 @ 50 Pa when installed to Kingspan rec-

ommendations

Are hygiene safe, resisting moisture ingress

and any risk of toxic mould and bacterial growth

Have an ECO safe environmentally sustainable

IPN insulation core

Are FIBRE free – closed-cell core with bonded

metal facings guarantees no threat of loose

fi bers into the internal environment

Have a long cycle durability

– up to 30 years until fi rst maintenance

and up to 40 years overall life

Can be fully recycled at the end of their

useful life through shredder plants

Are recognized by insurance companies

as ensuring non combustible building

performance

Are equipped with insurers’ certifi cates

(LPCB, FM Global)

Achieve up to EI60 fi re resistance

Built around IPN insulation core, achieve

the fi re performance of B-s1,d0

IPN core available - next genera-

tion insulation nano-technology

System Features

0,0202*

* This value applies to Kingspan THERMALsafe foam. Contact Kingspan for more details.


Thermal propertiesKingspan insulated sandwich panels with rigid IPN foam core show proven, excellent and almost

constant thermal insulation properties throughout their life cycle. The reason they are so effective is

that high performance insulation is an integral part of the panel system, so excellent U-values are

guaranteed.

Correctly installed, Kingspan insulated panels guarantee complete gas and vapor tight seal,

thus qualifying the system to be used in controlled atmosphere environments

Integral IPN core of tightly packed cells eliminates the appearance of air gaps within the in-

sulation

The tongue and groove joint interfi t to achieve excellent thermal performance. There are no

air gaps (and thermal bridges) along the joint

Reduced thermal loss (gain) results in considerable energy and cost savings

Kingspan insulated panels’ thermal and structural properties, as well as the wide range of available

panel thicknesses, uniquely qualify KS1150 TL, TF and TC panels for use in all types of applications

– chilled store, deep freeze, food processing – which require a controlled temperature environment

(“box in box” assembly)


Temperature gradient within the panel structure. In buildings

with external roof and wall envelope, the exterior face of the panels

is exposed to direct sunlight, especially during the summer season.

Therefore the temperature of the panel surface may rise up to 55ºC

- 80ºC depending on the exterior color of the panel. This causes a

large heat gradient between the exterior and interior surface of the

panel, which must be taken into account in the thermal design of the

building. Such a large heat gradient also implies signifi cant stress

within the panel, which must be accounted for when designing the

load-bearing structure of the building. It is recommended that de-

signers consult Kingspan Technical Services when designing such

buildings.

Air pressure considerations. The process of cooling or thawing of large quantities of food stored in air-

tight spaces causes considerable alterations in air pressure due to the contraction/expansion of theinterior

atmosphere. Rapid pressure changes may result in damages of the insulated box system, and in extreme

cases (eg. self contained boxes) in collapse of the structure. Therefore, especially in case of panel enve-

lopes operating in negative temperatures, compensatory pressure valves need to be installed into walls or

ceilings. The dimensions and the number of the valves shall be determined by a specialist.

Panel Thickness in [mm] 40 50 60 70 80 100 120 150 170 180 200

U value [W/m2K] 0.606 0.450 0.372 0.319 0.279 0.223 0.186 0.149 0.132 0.125 0.112

Temperature difference [°C]

10 5.60 4.48 3.73 3.20 2.80 2.24 1.87 1.49 1.32 1.24 1.12

15 8.40 6.72 5.60 4.80 4.20 3.36 2.80 2.24 1.98 1.87 1.68

20 11.20 8.96 7.47 6.40 5.60 4.48 3.73 2.99 2.64 2.49 2.24

25 14.00 11.20 9.33 8.00 7.00 5.60 4.67 3.73 3.29 3.11 2.80

30 16.80 13.44 11.20 9.60 8.40 6.72 5.60 4.48 3.95 3.73 3.36

35 19.60 15.68 13.07 11.20 9.80 7.84 6.53 5.23 4.61 4.36 3.92

40 22.40 17.92 14.93 12.80 11.20 8.96 7.47 5.97 5.27 4.98 4.48

45 25.20 20.16 16.80 14.40 12.60 10.08 8.40 6.72 5.93 5.60 5.04

50 28.00 22.40 18.67 16.00 14.00 11.20 9.33 7.47 6.59 6.22 5.60

55 30.80 24.64 20.53 17.60 15.40 12.32 10.27 8.21 7.25 6.84 6.16

60 33.60 26.88 22.40 19.20 16.80 13.44 11.20 8.96 7.91 7.47 6.72

65 36.40 29.12 24.27 20.80 18.20 14.56 12.13 9.71 8.56 8.09 7.28

70 39.20 31.36 26.13 22.40 19.60 15.68 13.07 10.45 9.22 8.71 7.84

75 42.00 33.60 28.00 24.00 21.00 16.80 14.00 11.20 9.88 9.33 8.40

80 44.80 35.84 29.87 25.60 22.40 17.92 14.93 11.95 10.54 9.96 8.96

85 47.60 38.08 31.73 27.20 23.80 19.04 15.87 12.69 11.20 10.58 9.52

90 50.40 40.32 33.60 28.80 25.20 20.16 16.80 13.44 11.86 11.20 10.08

95 53.20 42.56 35.47 30.40 26.60 21.28 17.73 14.19 12.52 11.82 10.64

100 56.00 44.80 37.33 32.00 28.00 22.40 18.67 14.93 13.18 12.44 11.20

The recommended maximum heat loss for insulation of cold store envelopes is 10W/m2.

(See IACSC Code of Practice for the Design of Coldstore Envelopes).

Cold store panels thermal performance.Matrix for assessment of minimum required insulation of coldstore panels in relation to temperature conditions Lambda value [W/mK] 0.022

System Features


Fire performance

Insulated panels – fi re resistance classifi cation

Fire resistance of non-loadbearing exterior walls is tested in accordance with European Norm

EN 1364-1. The purpose of the test is to assess the material’s performance as a barrier to fi re pen-

etration through the sampled building material.

Fire resistance criteria

Fire classifi cation of a product is a result of fi re resis-

tance tests carried out in accordance with pertaining

tests standards (EN). Classifi cation of the fi re resis-

tance is defi ned in EN 13501-2 “Fire classifi cation of

construction products and building elements – Part 2:

Classifi cation using data from fi re resistance tests, ex-

cluding ventilation services”, and is expressed in spe-

cifi c characteristics:

A product must achieve required fi re resistance characteristics in order to be classifi ed

as applicable for specifi c types of building construction.

1. Non-loadbearing walls – internal and external – are classifi ed according to E or E + I crite-

ria (integrity and insulation); additionally this classifi cation may include W and M (mechanical

resistance) criteria

2. Ceilings are classifi ed according to E criteria

3. Roofs are classifi ed according to the R + E + I criteria (loadbearing capacity, integrity and

insulation). For roof panel installations criteria R + E are suffi cient.

Fire resistance characteristics

R Loadbearing capacity

E Integrity

I Insulation

W Radiation


European Fire Performance Classifi cation

The reaction to fi re classifi cation is outlined in the European Norm EN-13501-1 “Fire classifi cation of

construction products and building elements – Part 1: Classifi cation using test data from reaction to fi re

tests”. Six primary classes are defi ned, where class A1 denotes the highest level of performance associ-

ated primarily with inorganic materials, whereas class F indicates a material with essentially no resistance

to ignition from a small fl ame.

Supplementary classifi cation is defi ned for smoke emission and fl aming droplets performance.

Based on these criteria Kingspan insulated panels achieve B-s1,d0 rating.

Insurers assessment

Kingspan insulated panels have been declared “fi re safe” by property insurers.

Kingspan panel systems have been tested and approved to European and country specifi c standards and

comply with all building regulations. Furthermore, they comply with the property insurance risk require-

ments of LPCB (Loss Prevention Council Board in the UK) and the FM Global insurance company as fol-

lows:

To comply with specifi c fi re test standards, no fl ash over or fi re propagation occurs.

No fl ame spread occurs within the panel core.

Kingspan Firesafe® roof and wall systems are secured to the main/secondary frame members of the

structure to protect fi re fi ghters.

System Features


Fire regulations concentrate primarily on human life and health safety. However, a fi re that poses no

threat to human life or health may still result in severe fi nancial losses. The use of building

solutions dramatically reduces costs and damages resulting from fi res:

• Reduces inventory losses

• Contains direct damages to building structure

• Prevents revenue loss

• Prevents destruction of archives and documentation

• Contains production losses

• Helps eliminate the threat of losing market position

• Offers a possibility to reduce insurance premiums

Fire performance characteristics

B According to EN ISO 11925 – 2:

30 sec fl ame impingement

Vertical propagation to the sample edges after 60 seconds <= 150 mm

According to EN 13828:

No lateral propagation to the sample edges

Smoke emission requirements

S1 According to EN 13823:

SMOGRA =< 30 m2/s2

TSP600s

=< 200 m2

Flaming droplets requirements

D0 According to EN 13823:

No burning droplets within 600 seconds


Char forming on the IPN core surface creates

a barrier to fi re penetration

No fi re spread within the IPN panel core

Fire Performance

Panel type Core thickness Fire resistance

KS1150 TF

wall panel

40-

50

60

EI 1570

80

100EI 20

120

KS1150 TC

coldstore wall panel

40-

50

60

EI 1570

80

100

EI 20

120

150

170

200

KS1150 TL


(labyrinth joint)

100

EI 30

120

150

170

180

200 EI 60

System Features


Refrigerated Storage

Energy costs incurred in the operation of deep freeze storage

rooms account for a signifi cant portion of the total overhead costs.

Kingspan cold store panels, with their high insulation performance

and outstanding energy effi ciency parameters, dramatically reduce

energy consumption and minimise building operating costs.


Applications


Fruit and Vegetable Processing

Fruit and vegetable processing plants demand high effi ciency parameters.

Humidity and temperature control standards, or even air tightness requirements,

are easily met with Kingspan cold store panels.


Applications


Ice-Cream and Dairy Plants

In the case of dairy plants, great importance should be given

to the selection of metal facings of walls and ceilings.

This is vitally essential to ensure product quality and hygienic safety.

Kingspan cold store panels, with stainless steel sheet facings

are recommended as the best choice of material to resist aggressive

effects of milk acid.


Applications


Slaughter Houses and Meat Procesing

Slaughter houses are places where aggressive conditions dominate.

Kingspan cold store panels, available with special fi nishes (Stainless Stell,

Plastisol, PVDF), are the perfect choice to meet the demands of such

diffi cult conditions, and ensure long lasting high quality standards.


Applications


Poultry Processing Plants

Currently, the building material of choice for the construction

of poultry slaughter houses and processing facilities is sandwich panels.

Kingspan cold store panels offer perfect solutions to fulfi ll the hygienic

requirements of such facilities.


Applications


Seafood Facilities

Fishery and seafood processing facilities are usually constructed

in rural areas.

Thanks to its speedy and easy installation, Kingspan cold store

panels provide modern hygienic facilities and “lean construction“

benefi ts for investors.


Applications


CA Rooms Where thermal and airtightness performance is required, Kingspan CA chambers

provide an ideal solution. Both the camlock modular boxes and the chambers

built with KS1150 TL panels meet the tightest performance criteria and effectively

control temperature fl ows as well as vapour and humidity levels.

• Suitable for low and high temperature controlled applications

• Assure high thermal performance

• Maintain the temperature of the internal environment

• Prevent air leakage

• Resist moisture ingress

• Minimise the risk of interstitial condensation within the panel

• Provide a fi ber free environment


Applications


Beverage production facilities

Cold store and food processing facilities

Various Food Facilities

An acknowledged leader in the insulated panel production technologies,

Kingspan closely follows new trends and developments in food process-

ing and storing industry, and is devoted to providing top solutions for any

industry requirements.


Canned Foods and Preserves

Eco-friendly food production Mushroom growing facilities

Fruit sorting

Applications


Cold Store Panels

Cold Store Accessories

KS1000 RW

KS1150 TF/TC

KS1150 TL

KS1000 Top-Dek


Product Range

Cold Store/Freezer Chmabers

Cold Store/Freezer Doors

hinged sliding

0°C 10°C 0°C -25°C

1

1

2

2

3

3


Chill Store, Food Processing and Hygiene Applications

Temperature Range 0 °C to +12 °C

Product Reference Profi le Application

KS1000 Top-Dek Roof slope ≥ 0.5°

Roof & Wall Systems


KS1150 TF/TC/TLVertical or Horizontal

Installed

Wall & Ceiling Systems


KS1000 RW Roof slope ≥ 4°

Roof Systems

0°C 10°C

Cold Store Panels


Cold Store Applications

Temperature Range 0 °C to −40 °C


KS1150 TLVertical or Horizontal

Wall & Ceiling

Wall & Ceiling Systems

Existing Buildings Refurbishment Applications

Temperature Range 0 °C to +12 °C, and 0 °C to −40 °C


KS1150 TFVertical or Horizontal

Wall & Ceiling

KS1150 TCVertical or Horizontal

Wall & Ceiling

KS1150 TLVertical or Horizontal

Wall & Ceiling

Walls & Ceilings

0°C -25°C

0°C -25°C

0°C 10°C

Product Range


Panel Specifi cation

Wall and Ceiling Application

Product reference Panel and Side Lap Details

Exterior Roof Systems

KS1000 RW

KS1000 Top-Dek

External Profi le

Internal Profi le

External Profi les

Internal Profi le

* F(fl at) profi le is not recommended.

KS1150 TF/TC

External Profi les

Internal Profi les

KS1150 TL

External Profi les

Internal Profi les

E (euro)

I (minibox)W (wave) Q (minibox)

M (micro) B (box)

133,33 33,33 33,33

146

50

146

1.3

22 223

1.3

442 50

1.3

50

3

20

0.8

E (euro)


M (micro) B (box)

1

33,33 33,33 33,33

146

50

146

1.3

22 223

1.3

442 50

1.3

50

3

20

0.8

133,33 33,33 33,33

B (box)146

50

146

1.3

Q (minibox)I (minibox) F (flat)*22 223

1.3

133,33 33,33 33,33

B (box)146

50

146

1.3

Q (minibox)I (minibox) F (flat)*22 223

1.3

133,33 33,33 33,33

I (minibox)

F(flat) PVC membrane

5025

30

50

Z(trapezoidal - 5 ribs)

T (trapezoidal - 3 ribs)

50,5 565

3016

35

16

1 150 mm

1 150 mm

1000 mm333

D d

333

1000 mm

200

Dd

200 200

Cold Store Panels

35 COLD STORE PRODUCTS* U and R values apply to IPN insulation core with thermal conductivity λ =0,0224 [W/(mK)].

ATTENTION: better values available with THERMALsafe core λ =0,0202 [W/(mK)] ! Contact Kingspan for more details.

Product Range

Roof Slope

7% (4°)

Poliester

Plastisol

Spectrum

PVDF

IPN

THREMALsafe

PUR

Poliester

„PVC

Foodsafe“

0,51

0,41

0,35

0,30

0,27

0,21

0,18

0,14

1,96

2,44

2,86

3,33

3,70

4,76

5,56

7,14

40

50

60

70

80

100

120

160

9,94

10,34

10,74

11,14

11,54

12,34

13,14

14,74

Roof Slope

1% (0,5°)PVC

membraneIPN

Poliester

Spectrum

„PVC

Foodsafe“

PVDF

Plastisol

0,35

0,27

0,22

2,86

3,70

4,55

60

80

100

10,26

11,06

11,86

ApplicationExternal

CoatingInsulation Core

Internal

Coating

Thermal Performance D

Thickness

(mm)

Weight

kg/m2

U(W/m2K)* R(m2K/W)*

Verical or

Horizontal

Application

Poliester

Plastisol

Spectrum

PVDF

„PVC

Foodsafe“

INOX

IPN

THREMALsafe

PUR

Poliester

INOX

„PVC

Foodsafe“

0,60

0,45

0,37

0,32

0,28

0,22

0,19

0,15

0,13

0,11

1,67

2,22

2,70

3,13

3,57

4,55

5,26

6,67

7,69

9,09

40

50

60

70

80

100

120

150

170

200

10,24

10,64

11,04

11,44

11,84

12,64

13,44

14,64

15,44

16,64

Vertical or

Horizontal

Application

Poliester

Plastisol

Spectrum

PVDF

INOX

„PVC

Foodsafe“

IPN

THREMALsafe

PUR

Poliester

INOX

„PVC

Foodsafe“

0,22

0,18

0,15

0,13

0,12

0,11

4,55

5,56

6,67

7,69

8,33

9,09

100

120

150

170

180

200

12,64

13,44

14,64

15,44

15,84

16,64

333

200 200


Product Data

ApplicationThe KS1150 TF/TC/TL wall systems is through fi xed solution

which can be laid vertically or horizontally and is suitable

for wall cladding on all buildings.

Dimensions & WeightExternal Facing Profi les

Internal Facing Profi les

Product TolerancesAll materials intended for production of composite panels

are in compliance with national regulations and standards.

Dimensional tolerances of Kingspan insulated panels cor-

respond to EN 14509 annex D.

Available LengthsThe standard panel length is between 2 and 14.5 meters.

It is possible to deliver panels shorter than 2 m and longer

than 14.5 m, but this should be discussed with Kingspan

fi rst.

Certifi cation ReferenceKingspan possesses a wide range of insulated panel ap-

provals (building, technical, thermal, static, fi re, acoustic).

In case you require further information, please contact

Kingspan Technical department.

Panel length

For panel length under 6 m ±4 mm

Panel length is equal or over 6 m and under 12 m ±6 mm

Panel length is equal or over 12 m ±8 mm

Panel width ±3 mm

Thickness

Panel thickness d ≤ 50 mm ±2 mm

Panel thickness 50 mm < d < 100 mm +3 mm −2 mm

Panel thickness d ≥ 100 mm +3 mm −3 mm

Squarness of the cut end ≤ 0.5% of the panel width.

Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

Panel thickness (mm) 40 50 60 70 80 100 120 150 170 180 200

Weight (kg/m2) sheet 0,5/0,5 mm 10.24 10.64 11.04 11.44 11.84 12.64 13.44 14.64 15.44 15,84 16.64

* F(fl at) profi le is not recommended.

E (euro)


M (micro) B (box)1

33,33 33,33 33,33

14

6

50

14

6

1.3

22 223

1.3

442 501.3

50

3

20

0.8

133,33 33,33 33,33

B (box)14

6

50

14

6

1.3

Q (minibox)I (minibox) F (flat)*

22 223

1.3

501150 mm - cover width

Wall System KS1150 TF/TC/TL


Product Data

SteelGalvanic protection options

1. Hot-dip zinc coated steel with a total of 275 g / m2

of zinc, according to EN 10346:2011. This can be

fi nished with a number of coatings – Polyester,

Spectrum™, PVDF, Plastisol and Foodsafe fi nishes.

2. Galvalloy (hot-dip coated with eutectic alloy

of approx. 95% Zn, 5% Al and other elements)

in accordance with EN 10214 for 200 μm Plastisol

coated steel.

Substrate thicknesses

Standard external sheet thickness 0.50 mm.

Standard internal sheet thickness 0.50 mm.

Other thicknesses are available by arrangement

with Kingspan.

External Coating Options

1. Standard Polyester – PES

Polyester is a universal, economic coating system suitable

for exterior and interior applications. The nominal coating

thickness is 25 μm.

2. PVDF

PVDF offers unequalled colour and gloss retention and

good corrosion resistance. The nominal coating thickness

is 25 μm. It can be used in climates with extremely high UV

radiation combined with extreme temperatures and relative

humidity. The standard colour range includes metallic silver.

3. Spectrum™

Kingspan Spectrum™ is a 60μm Polyurethane coated

semi gloss fi nish with a slight granular effect.

It offers an outstanding durability- and weather resistance

performance, excellent corrosion and UV-resistance as well

as high color & gloss retention characterstics.

Its superior fl exibility enables high resistance against me-

chanical damages. Kingspan Spectrum is available in a

wide range of solid and metallic colours.

Furthermore it is free of clorine, phtalates and plasticizers

and 100% recyclable.

4. Plastisol 200 µm

Plastisol is a high performance coating system with a grain

fi nish and a nominal thickness of 200 μm. Typical proper-

ties of Plastisol are excellent abrasion, high corrosion resis-

tance, excellent fl exibility and therefore very good scratch

resistance.

Internal Coating Options1. Polyester

Polyester coating with a nominal thickness of 15 μm.

The standard colour is grey white, (similar RAL 9002).

2. Foodsafe

The surface of this 150 μm thick polymer coating

is non-toxic and resistant to mould, durable and easy

to clean. It is chemically inert and safe for continuous

contact with unpacked food. The standard colour is white.

Consult Kingspan about the availability of other colours.

Other coating systems are available by discussion

with Kingspan.

Plain and coloured aluminium is available on a project

specifi c basis. Contact Kingspan Technical Services.

Insulation CoreRigid PUR or Firesafe IPN closed-cell foam is the standard

insulating core used. It is made to a non-deleterious specifi

cation with Zero Ozone Depletion Potential ODP

and is CFC / HCFC free.

Available also THERMALsafe IPN insulation core,

on request, with enhanced insulation performance

(nanotechnology)!

SealsFactory Applied Side Joint Tape

All KS1150 TF/TC panel side joints have factory applied

anti-condensation seal fi tted into the groove

to automatically seal the joint between panels.

Product Range


Product Data

PerformanceThermal Insulation according to EN ISO 10211-2

Panel Thickness (mm)

IPN λ = 0.0224

U (W / m2K) R (m2K / W)

40 0.606 1.48

50 0.450 2.05

60 0.372 2.52

70 0.319 2.97

80 0.279 3.41

100 0.223 4.32

120 0.186 5.20

150 0.149 6.55

170 0.131 7.46

180 0.125 8.00

200 0.112 8.79

U – Thermal transmittance W/m2K

R – Thermal resistance m2K/W

λ – Long-term Thermal conductivity W/mK

Biological

Kingspan insulated sandwich panels are immune to attack

from mould, fungi, mildew and vermin. No urea formalde-

hyde is used in the construction, and the panels are non-

deleterious.

Fire

KS1150 TF/TC/TL insulated sandwich panels have been

tested and approved and comply with National Building

Regulations and standards.

Panel type Core thickness Fire resistance

KS1150 TF

wall panel

40-

50

60

EI 1570

80

100EI 20

120

KS1150 TC


40-

50

60

EI 1570

80

100

EI 20

120

150

170

200

KS1150 TL


(labyrinth joint)

100

EI 30

120

150

170

180

200 EI 60

Acoustic

Panel Thickness (mm)

single fi gure weighted sound reduction R

w (dB)

40

27

50

60

70

80

10028

120

150

29170

180

200

Building RegulationsKingspan KS1150 TF/TC/TL insulated sandwich panels

apply to the european standard EN 14509: Self-supporting

double skin metal faced insulating panels and conform to

additional National Building Regulations and standards.

QualityKingspan insulated sandwich panels are manufactured

from the highest quality materials, using state of the art

production equipment to rigorous quality control standards,

complying with ISO9001:2000 standards, ensuring long

term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating, product guaranties

on an indiviual project basis.

PackingStandard packing – road transportation

KS1150 TF/TC/TL panels are stacked weather side

to internal side. The top, bottom, sides and ends are

protected with foam and timber packing and the entire

palette is wrapped in plastic.

The number of panels in each pack depends on panel

thickness and length. The table below is shown as a guide.

Quantities are reduced for exceptionally long panels.

Typical palette height is 1,100 mm.

Maximum palette weight is 4,200 kg.

Panel core thickness (mm)

40 50 60 70 80 100 120 150 170 180 200

Number of panels in package

26 21 17 15 13 10 8 7 6 6 5

DeliveryAll deliveries (unless indicated otherwise) are by road

transport to project site. Off loading is the responsibility

of the client.

Site InstallationSite assembly instructions are available from Kingspan.

Kingspan will arrange training of the site fi tters and

supervisors if requested.



FM Approved Wall & Ceiling System

Food Safe & Hygiene SafeStructural Integrity

Thermal Barrier

Vapour & Airtight Barrier

The wall and ceiling system must effectively perform the following functions

over the lifecycle of the building.

• Food and hygiene safe

• property protection

• Provides a thermal barrier

• Provides a vapour and airtight barrier

• Resists moisture ingress

• Suitable for “wash and clean” down

• Walk-on ceilings

• Light weight contruction

• Low energy operating costs

Product Range


Load span table for KS1150 TF - ceiling

Maximum uniform distributed load (kN/m2)

Span L

linear meters

[m]

Panel thickness (mm)

40 50 60 70 80 100 120

2.000 1.22 1.80 2.42 3.07 3.73 4.04 4.05

2.500 0.68 1.07 1.50 1.95 2.43 3.21 3.22

3.000 0.39 0.65 0.95 1.27 1.62 2.28 2.66

3.500 0.22 0.40 0.61 0.84 1.10 1.66 2.03

4.000 0.11 0.24 0.39 0.57 0.76 1.18 1.57

4.500 - 0.14 0.25 0.38 0.52 0.85 1.21

5.000 - 0.07 0.15 0.25 0.36 0.61 0.90

5.500 - - 0.09 0.16 0.25 0.44 0.67

6.000 - - 0.04 0.10 0.16 0.32 0.50

6.500 - - - 0.05 0.10 0.23 0.37

7.000 - - - - 0.06 0.16 0.27

7.500 - - - - - 0.10 0.20

8.000 - - - - - 0.06 0.14

Load span table for KS1150 TC - ceilingMaximum uniform distributed load (kN/m2)

Span L

linear meters [m]


40 50 60 70 80 100

2.000 1.25 1.84 2.47 3.12 3.73 4.04

2.500 0.71 1.10 1.53 1.99 2.48 3.21

3.000 0.40 0.67 0.98 1.31 1.66 2.41

3.500 0.23 0.42 0.63 0.87 1.13 1.70

4.000 0.12 0.25 0.41 0.59 0.78 1.22

4.500 0.05 0.15 0.26 0.40 0.54 0.88

5.000 - 0.08 0.16 0.26 0.38 0.64

5.500 - 0.03 0.10 0.17 0.26 0.46

6.000 - 0.05 0.11 0.17 0.33

6.500 - - 0.06 0.11 0.24

7.000 - - - - 0.06 0.17

7.500 - - - - - 0.11

8.000 - - - - - 0.07

Comments:

- maximum span takes into account panel dead weight;

other constant and variable loads must be considered

separately

- maximum defl ection for short term and long term load

is L/200

- table values are valid for temperature gradient over panel

of 0°C up to the value shown in the table header

- temperature is treated as permanent load (ie. including

creep effect if adverse)

- table values were calculated for panels with Box/Box

profi les

- all values and calculations shown in the tables are

consistent with EN 14509:2006

Comments:

- maximum span takes into account panel dead weight; other

constant and variable loads must be considered separately

- maximum defl ection for short term and long term load is

L/200

- table values are valid for temperature gradient over panel of

0°C up to the value shown in the table header

- temperature is treated as permanent load (ie. including creep

effect if adverse)

- table values were calculated for panels with Box/Box profi les

- all values and calculations shown in the tables are consistent

with EN 14509:2006

Maximum defl ection L/200

Temperature gradient 20°C

Exterior coating thickness tn(mm) 0.5

Interior coating thickness. tn(mm) 0.5





Static diagram

Static diagram



Static diagram

Span L

linear meters [m]


100 120 150 170 180 200

2.000 4.03 4.05 4.04 4.03 4.03 4.02

2.500 2.65 3.22 3.21 3.20 3.19 3.19

3.000 1.72 2.50 2.65 2.64 2.64 2.63

3.500 1.14 1.73 2.26 2.25 2.24 2.24

4.000 0.76 1.21 1.96 1.95 1.95 1.94

4.500 0.52 0.86 1.47 1.72 1.72 1.71

5.000 0.35 0.62 1.10 1.47 1.53 1.52

5.500 0.24 0.45 0.84 1.13 1.29 1.37

6.000 0.17 0.33 0.64 0.89 1.02 1.25

6.500 0.12 0.25 0.50 0.70 0.81 1.04

7.000 0.09 0.19 0.40 0.56 0.65 0.85

7.500 0.06 0.15 0.32 0.45 0.53 0.69

8.000 0.05 0.12 0.26 0.37 0.44 0.58

Load span table for KS 1150 TL - ceilingMaximum uniform distributed load (kN/m2)

Comments:

- maximum span takes into account panel dead weight; other

constant and variable loads must be considered separately

- maximum defl ection for short term and long term load is

L/200

- table values are valid for temperature gradient over panel of

0°C up to the value shown in the table header

- temperature is treated as permanent load (ie. including creep

effect if adverse)

- table values were calculated for panels with Box/Box profi les

- all values and calculations shown in the tables are consistent

with EN 14509:2006





Product Range


Load span table for KS1150 TF - wallMaximum uniform distributed load (kN/m2)

Span L Panel thickness (mm)

linear meters [m] 40 50 60 70 80 100 120

2.000 1.12 1.70 2.33 2.99 3.68 4.14 4.16

2.500 0.62 1.01 1.44 1.90 2.39 3.17 3.33

3.000 0.36 0.62 0.92 1.25 1.60 2.20 2.65

3.500 0.21 0.39 0.60 0.84 1.11 1.62 1.95

4.000 0.13 0.25 0.41 0.58 0.78 1.22 1.49

4.500 0.07 0.16 0.28 0.41 0.56 0.90 1.18

5.000 0.04 0.11 0.19 0.29 0.41 0.67 0.95

5.500 - 0.07 0.13 0.21 0.30 0.51 0.76

6.000 - 0.05 0.09 0.15 0.22 0.39 0.60

6.500 - - 0.07 0.11 0.17 0.31 0.47

7.000 - - 0.05 0.08 0.13 0.24 0.37

7.500 - - - 0.06 0.10 0.19 0.30

8.000 - - - - 0.07 0.15 0.24

Load span table for KS1150 TF - wallMaximum uniform distributed load (kN/m2)


linear meters [m] 40 50 60 70 80 100 120

2.000 1.78 2.02 2.14 2.25 2.37 2.60 2.63

2.500 1.22 1.57 1.68 1.76 1.85 2.03 2.05

3.000 0.86 1.09 1.32 1.45 1.52 1.66 1.68

3.500 0.63 0.80 0.97 1.13 1.29 1.41 1.42

4.000 0.54 0.70 0.84 0.98 1.13 1.31 1.32

4.500 0.35 0.49 0.58 0.68 0.78 0.98 1.09

5.000 0.27 0.39 0.47 0.55 0.63 0.79 0.95

5.500 0.21 0.33 0.39 0.46 0.52 0.66 0.79

6.000 0.16 0.26 0.33 0.38 0.44 0.55 0.66

6.500 0.13 0.21 0.28 0.33 0.37 0.47 0.56

7.000 0.11 0.17 0.24 0.28 0.32 0.40 0.49

7.500 0.09 0.14 0.21 0.25 0.28 0.35 0.42

8.000 0.07 0.12 0.17 0.22 0.25 0.31 0.37

Comments:

- maximum span takes into account panel dead weight; other constant and

variable loads must be considered separately

- maximum defl ection for short term and long term load is L/200

- table values are valid for temperature gradient over panel of 0°C up to the value

shown in the table header

- temperature is treated as permanent load (ie. including creep effect if adverse)

- table values were calculated for panels with Minibox/Minibox profi les

- all values and calculations shown in the tables are consistent with EN

14509:2006

Comments:

- maximum span takes into account panel dead weight; other constant and

variable loads must be considered separately






- all values and calculations shown in the tables are consistent with EN

14509:2006









Static diagram

Static diagram











Load span table for KS1150 TC - wallMaximum uniform distributed load (kN/m2)


linear meters [m] 40 50 60 70 80 100

2.000 1.14 1.73 2.37 3.04 3.73 4.14

2.500 0.64 1.04 1.47 1.94 2.44 3.31

3.000 0.37 0.64 0.94 1.28 1.64 2.43

3.500 0.22 0.41 0.62 0.87 1.14 1.73

4.000 0.13 0.26 0.42 0.60 0.80 1.26

4.500 0.08 0.17 0.29 0.42 0.58 0.93

5.000 0.04 0.11 0.20 0.30 0.42 0.70

5.500 - 0.07 0.14 0.22 0.31 0.53

6.000 - 0.05 0.10 0.16 0.23 0.41

6.500 - 0.07 0.12 0.18 0.32

7.000 - - 0.05 0.09 0.13 0.25

7.500 - - - 0.06 0.10 0.20

8.000 - - - - 0.08 0.16


linear meters [m] 40 50 60 70 80 100

2.000 1.76 2.02 2.13 2.25 2.37 2.60

2.500 1.20 1.59 1.67 1.76 1.85 2.03

3.000 0.86 1.22 1.38 1.45 1.52 1.66

3.500 0.62 0.91 1.17 1.23 1.29 1.41

4.000 0.54 0.79 1.05 1.14 1.20 1.31

4.500 0.35 0.53 0.73 0.85 0.98 1.08

5.000 0.27 0.42 0.58 0.69 0.79 0.96

5.500 0.21 0.33 0.46 0.57 0.65 0.82

6.000 0.16 0.26 0.38 0.48 0.55 0.69

6.500 0.13 0.21 0.31 0.41 0.47 0.59

7.000 0.11 0.17 0.25 0.34 0.40 0.51

7.500 0.09 0.14 0.21 0.29 0.35 0.44

8.000 0.07 0.12 0.18 0.24 0.31 0.39

Comments:

- maximum span takes into account panel dead weight; other constant and variable

loads must be considered separately






- all values and calculations shown in the tables are consistent with EN 14509:2006

Comments:









Load span table for KS1150 TC - wallMaximum uniform distributed load (kN/m2)

Static diagram

Static diagram

Product Range



linear meters [m] 100 120 150 170 180 200

2.000 4.09 4.16 4.16 4.16 4.16 4.16

2.500 2.55 3.33 3.33 3.33 3.33 3.33

3.000 1.62 2.39 2.77 2.77 2.77 2.77

3.500 1.03 1.61 2.38 2.38 2.38 2.38

4.000 0.65 1.10 1.85 2.08 2.08 2.08

4.500 0.41 0.74 1.34 1.78 1.85 1.85

5.000 0.24 0.50 0.97 1.33 1.52 1.66

5.500 0.13 0.33 0.71 0.99 1.15 1.47

6.000 0.06 0.21 0.51 0.75 0.87 1.14

6.500 - 0.13 0.37 0.56 0.66 0.89

7.000 - 0.07 0.26 0.42 0.51 0.69

7.500 - 0.18 0.31 0.38 0.54

8.000 - - 0.12 0.23 0.29 0.42

Load span table for KS1150 TC / KS1150 TL - wallMaximum uniform distributed load (kN/m2)

Comments:













Load span table for KS1150 TC / KS1150 TL - wallMaximum uniform distributed load (kN/m2)


linear meters [m] 100 120 150 170 180 200

2.000 2.60 2.64 2.67 2.69 2.70 2.71

2.500 2.03 2.06 2.08 2.10 2.11 2.12

3.000 1.66 1.68 1.70 1.71 1.72 1.73

3.500 1.08 1.42 1.44 1.45 1.45 1.46

4.000 0.84 1.18 1.33 1.34 1.35 1.35

4.500 0.44 0.61 0.92 1.10 1.10 1.11

5.000 0.31 0.42 0.63 0.79 0.87 0.99

5.500 0.22 0.31 0.45 0.56 0.62 0.75

6.000 0.17 0.23 0.33 0.41 0.46 0.55

6.500 0.13 0.18 0.25 0.31 0.35 0.42

7.000 0.10 0.14 0.20 0.25 0.27 0.32

7.500 0.08 0.11 0.16 0.20 0.21 0.26

8.000 0.07 0.09 0.13 0.16 0.17 0.21

Comments:













Static diagram

Static diagram



Kingspan cold store panel systems

provide high performance environments

where precise temperature control

and strict hygiene are required.

Product Range


Code Drawing DescriptionProduction

possibilities

EX.15 Plinth profi le (PVC)Max. length

- 4 lm

INJ.21Plinth stop end

(left +right)MOQ – 10 pcs

INJ.31Internal corner cap

(PVC)MOQ - 4 pcs

INJ.88External corner cap

(PVC)MOQ – 4 pcs

EX14 + EX28Rounded corner profi -

le (PVC)

Max. length

- 4 lm

INJ.352A

Rounded corner stop

end

(left +right)

MOQ – 10 pcs

KS1150TL Accessories


Code Drawing DescriptionProduction

possibilities

INJ.59 Internal corner

cap (PVC)MOQ – 4 pcs

INJ.297External corner

cap (PVC)MOQ – 4 pcs

PUL.11Omega poliester

ceiling profi le

Max. length

- 4 lm

A95Square M10 dis-

tancing nut

MOQ – 10 pcs

P08W Self-drilling stitch-

ing screwMOQ – 500 pcs

P02

or

P04Self –tapping or

self-drilling screwMOQ – 100 pcs

Product Range


KS1150TL Accessories

Code Drawing DescriptionProduction possibilities

K151 Drip fl ashingMax. length

- 6 lm

K187External corner

fl ashing

Max. length

- 6 lm

K106Internal corner

fl ashing

Max. length

- 6 lm

K170 Vertical junction

fl ashing

Max. length

- 6 lm

Z04 U - profi leMax. length

- 6 lm


Code Drawing DescriptionProduction possibilities

Z04.T U - Thermaprofi leMax. length

- 6 lm

P04Self –tapping or

self-drilling screwMOQ – 100 pcs

P04Self-drilling screw

for Z03MOQ – 250 pcs

P17PE sealing tape

20x5mmMOQ – 20lm

P29Butyl rubber se-

alant Ø4mmMOQ – 9 lm

Product Range


Production details

Wall and ceiling panel

Cold rooms – 80 mm thick

Freezer rooms – 100 mm thick

Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil

Foamed-in-place polyurethane insulation of 40 kg/m3 density

Camlock assembly

Floor panel

Exterior - galvanized steel covered with 25 μm PES coating in RAL 9002

Interior – waterproof plywood, to be covered with corrugated aluminum sheets

during assembly (included)


Camlock assembly

Door

Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil


Rising hinges

Frame built into the wall panel

Freezer rooms door – equipped with heating wire

Door dimensions: 800 x 2000 mm or 900 x 2000 mm

Dimensions

Width: multiples of 275 mm module

Depth: multiples of 275 mm module (max 3500 mm)

Height: 2100 mm up to max 3300 mm

Cold Store/Freezer Chambers camlock


Options:

Other colours from the RAL collection

Foodsafe – a 150 μm thick, chemically inert coating

for interior and food processing applications

Stainless steel, smooth

Stainless steel, grained

Non-standard coating on one or both sides

Cold store chamber without fl oor

Camlock assembly

Product Range


11

00

1100

1,03 m2

16

50

1100

1,55 m2

22

00

1100

2,06 m2

27

50

1650

4,1 m2

33

00

1650

4,9 m2

1650

1,64 m2

1650

2,46 m2

1650

3,28 m2

2200

5,6 m2

2200

6,73 m2

Width

Dep

th

Assembly

Cold Store/Freezer Chambers camlock


2200

2,25 m2

2200

3,37 m2

2200

4,49 m2

2750

7,12 m2

2750

8,55 m2

2750

2,85 m2

2750

4,28 m2

2750

5,7 m2

3300

8,63 m2

3300

10,36 m2

Depth (outside dimension): cold store room + 160 mm freezer room + 200 mm

Product Range


Production details:

Door leaf

80 mm thick

Galvanized steel covered with 25 μm PES

coating in RAL 9002; protection foil

Foamed-in-place polyurethane insulation

of 40 kg/m3 density

Rouding gasket to seal the contact point

between the door leaf and the frame

and the space between the door leaves

Bottom gasket to seal the space between

the door leaf and the threshold

Possible unequal door leaf dimensions

Door frame

Fitted onto the opening




of 40 kg/m3 density

Double frame adapted to installation

requirements (traditional / insulated panel walls)

Hinges and lock

Hinges provided by Fermod, French leader

in hardware for refrigeration industry

Rising hinges

Locks provided by STUV, German leader

in cold store door hardware

Safety lock with key

Door adjustment without disassembly

Standard dimensions range

Min 1200 x 2000 mm

Max 2400 x 2800 mm

0°C 10°C

0°C 10°C

Cold Store Doors

HINGED


0°C 10°C

Production details

Door leaf

80 mm thick




of 40 kg/m3 density



Bottom gasket to seal the contact point

between the door leaf and the fl oor or

the threshold

Door frame





of 40 kg/m3 density

One-sided or double frame depending

on the door size

Adapted to assembly requirements

Hardware

Provided by Fermod, French leader


The door drops and seals to the frame

Sealing clamps fi xed to the fl oor



Min 1000 x 2000 mm

Max 3000 x 3300 mm

Product Range

SLIDING


Production details:

Door leaf:

100 mm thick




of 40 kg/m3 density



Bottom gasket to seal the space between

the door leaf and the threshold

Door frame





of 40 kg/m3 density

Double sided (interior/exterior) for installation

in insulated panel walls

One-sided for traditional assembly

Hardware

Provided by Fermod, leader in hardware

for refrigeration industry

Rising hinges

Safe lock provided with key



Min 800 x 2000 mm

Max 1500 x 2500 mm

Freezer Doors

HINGED


Production details:

Door leaf

100 mm thick




of 40 kg/m3 density



Bottom gasket to seal the contact point

between the door leaf and the fl oor or the

threshold

Door frame





of 40 kg/m3 density

One-sided or double frame depending

on the door size

Adapted to assembly requirements

Equipped with heating wire to prevent

steam condensation

Hardware

Provided by Fermod, French leader


The door drops and seals to the frame

Sealing clamps fi xed to the fl oor



Min 1000 x 2000 mm

Max 3000 x 3300 mm

Product Range

SLIDING


Kingspan has a dedicated Technical Services team to support property owners, designers and contractors with

industry leading experience, knowledge and expertise in providing best practice solutions input and advice on any

project.

• Solutions for construction performance and building physics issues

• Working construction details

• Model specifi cations

• Site works and building method information


Construction


+30COOKING/BAKINGFRYING PROCESS AREAS+25

+20

+15

+10

+5

0

- 5

- 10

- 15

- 20

- 25

- 30

- 35

- 40

- 45

- 50

- 55

- 60

FOOD PROCESSING AREAS

BLAST FREEZING

ENVIRONMENTAL TEST CHAMBERAPPLICATION (TYPICAL)

FR IT VEGETABLES SHORT TERM C TO 12 CCHILLED PROVISIONS 0 C TO 5 CCHILL DISTRIB TION DEPODS 0 C TO 5 C

FROZEN MEAT SHORT TERM -1 CFROZEN FOODS SHORT TERM -1 C

MORTUARYFRUIT & VEGETABLES LONG TERMFRESH MEATMEAT CHILLING

FROZEN MEAT LONG TERMFROZEN FOODS LONG TERMFROZEN FISH LONG TERMFROZEN VEGETABLESICE CREAM

IACSC Guidelines for the Design, Specifi cation,

Construction, Maintenance and Fire Management

of Insulated Envelopes for Temperature Controlled

Environments

Selection Guidelines


Comments:The load data, the following assumptions apply:

Wall

KS1150 TF panels 60, 70, 80 and 100 mm thick

- Temperature difference between the two side of panels 20°C

- Permissible defl ection L/150

- Internal distributed load (internal pressure) - 0,30 kN/m2

KS11500 TC panels 120, 150, 170 and 200 mm thick

- Temperature difference between the two side of panels 50ºC


- Internal distributed load (internal pressure) - 0,30 kN/m2

Ceiling

KS1150 TF panels 60, 70, 80 and 100 mm thick



- Loads: weight of the panel, 0.90 kN load is centered in the middle

of the span, UDL 0,25 kN/m2

KS1150 TC panels 120, 150, 170 and 200 mm thick



- Loads: weight of the panel, 0,90 kN load is centered in the middle

of the span, UDL 0,25 kN /m2

KS1150 TF and TC panel side joints have factory applied anti-condensation seal fi tted into the groove to automatically seal

the joint between panels.

KS1150 TL panels are available with thickness 100-200 mm, and their joints are not fi tted with seals.

KS1150 TC/TL - 200 mmMax. ceiling span - 7500 mm

KS1150 TC/TL - 170 mmMax. ceiling span - 6500 mm

Max. ceiling span - 6000 mm

KS1150 TF/TC/TL - 120 mmMax. ceiling span - 5000 mm

KS1150 TF/TC/TL - 100 mm

KS1150 TF/TC - 80 mm

KS1150 TF/TC - 70 mm

KS1150 TF/TC - 60 mmMax. ceiling span - 2500 mm



Wall

heig

ht

- 9500 m

m

Wall

heig

ht

- 8000 m

m

Wall

heig

ht

- 7500 m

m

Wall

heig

ht

- 6500 m

m

Wall

heig

ht

- 6000 m

m

Wall

heig

ht

- 5500 m

m

Wall

heig

ht

- 5000 m

m

Wall

heig

ht

- 4500 m

m


KS1150 TC/TL - 150 mm

KS1150 TF/TC/TL - Recommended spans

Construction


Side joints – wall and ceiling panels

Fire safe sealant(if required)

Fire safe sealant(if required)

Site applied sealing bead

(if required)

Site applied sealing bead

(if required)

INTERIOR

INTERIOR

INTERIOR

Side joint - KS1150 TC

Side joint - KS1150 TL

Side joint - KS1150 TF

Vapour-resistant sealant (site applied)

Vapour-resistant sealant (site applied)

EXTERIOR

EXTERIOR

EXTERIOR

Site applied adhesive on the PUR base

Site applied adhesive on the PUR base

D

D

Mo

dule

Mo

dule

Mo

dule

Mo

dule

Vapour-resistant sealan (site applied)

Site applied dhesive on the PUR baseFire safe sealant

(if required)

Site applied sealing bead (if required)

Panel Joint Details


Side joints – roof and wall panels

Side lap – KS1000 RW

Module

Anti-condensation tape(factory applied)

Side lap stitching fastener(at 500 mm)

PVC sealing tape (factory applied) or Butyl sealing tape (site applied)

Roof purlin

6 mm dia. vapour seal whenrequired (site applied)

Note: Self-adhesive sealant tape PE 20 × 5 to be continuously applied between liner and steel support only at ridge/eaves/end lap locationswhere the internal junction requires sealing.

Module

Side lap – KS1000 Top-Dek

KS1150 TC AIR

Fill the drilled hole with the drilled core or site applied PUR foam after fastening panel

Membrane side lap cover strip hot air welded

Roof framework/purlin

Fastener

Site applied anti-condensation tape

Butyl sealing tape (site applied) or PVC sealing tape (factory

applied)

Module Module

Silicone air-tight sealant 8 mm*

Silicone air-tight sealant 8 mm*

* This air-tight sealant ensures a uniform tightness at 0,04 m3/mh at pressure difference of 50 Pa.

Construction


Concrete Column Wall Panel

Roof Panel

Purlin

Concrete Beam

Reinforced Concrete

Floor Heat Insulation

Floor Water Insulation

Lean Concrete

Ceiling

Construction Details

Kingspan KS1150 TL for coldstore applicationsConstruction Details

Concrete Structures


Purlin

Hanger Tiege

Wall Panel

Wall Panel

Steel Column

Reinforced Concrete

Floor Heat Insulation

Floor Water Insulation Lean Concrete

Wall Panel

Ceiling

Construction


Concrete Structures


beam clamp

MQT-21-41

cap

MQZ-E41

M10 threaded rod

end detail for freezer applications:

- M10 threaded rod

- M10 nut

- cover cap

turnbuckle

threaded rod support

MQA-M10B

M10 nut

M10 nut

rail nut

MQZ-L11

mounting rail

MQT-41


Suspended Ceiling Details

Coldstore Application:

Intermediate Ceiling Support - HILTI system solution

0°C -25°C

0°C 10°C



beam clamp

MQT-21-41 mounting rail

MQT-41

cap

MQZ-E41threaded rod support

MQA-M10B

M10 threaded rod

M10 nut

rail nut

MQZ-L11

turnbuckle mounting rail

MQT-41


- M10 threaded rod

- M10 nut

- cover cap




Intermediate Ceiling Support - HILTI system solution with additional mounting rail

0°C -25°C

0°C 10°C

Construction


beam clamp

MQT-21-41

mounting rail

MQT-41cap

MQZ-E41

threaded rod support

MQA-M10BM10 threaded rod

sleeve connector M10 nut

M10 nut

rail nut

MQZ-L11


- M10 threaded rod

- M10 nut

- cover cap




Ceiling Edge Support - HILTI system solution

0°C -25°C

0°C 10°C



Watertight rivet type

SFS Bulb-Tite with cover cap

Sealing compound

Flexible sealing compound

Canister applied insulation



Sealing compound

Threaded metal rod of 10mm

or 12mm diameter

Clamp (hanger)

Canister

applied insulation

Flexible sealant



Sealant

T profile

Turnbuckle

Threaded metal rod of 10mm

or 12mm diameter

K124 flat profile

M10 or M12 nut

OMEGA profile

Spacer washer




Suspended Ceiling Detail - OMEGA Profi le


Suspened Ceiling Detail - T Profi le

0°C -25°C

0°C 10°C

Construction



Vertically Laid Panels - Base & Floor Details

KS 1150 TL Flexible sealing compound

Self-drilling

stainless steel

screw with washer,

seal and plastic cap

KS 1000 AWP


L 50x50x4

Watertight rivet type SFS

Bulb-Tite with cover cap

C11 starter profile



C12 starter profile

floor layers as in the building specification

metal facing removed along

the depth of the insulation layer

Coldstore Application (ti<ºC):

Base and Floor Detail - Exterior Wall

option 1



KS 1150 TL

KS 1000 AWP

Flexible sealing

compound

Watertight rivet

type SFS Bulb-Tite

with cover cap

Watertight rivet

type SFS Bulb-Tite

with cover cap




C12 starter profile

C11 starter profile

Plinth profile

Self-drilling stainless

steel screw with

washer and seal

Self-drilling stainless

steel screw with

washer,

seal and plastic cap

L 50x50x4




Base and Floor Detail - Exterior Wall

0°C -25°C

option 2

Construction




Flexible sealing

compound

Flexible sealing

compound

metal facing removed along the depth

of the insulation layer


0°C -25°C


Base and Partition Wall Detail

option 1



Plinth profile

Self-drilling

stainless steel

screw with washer

and seal




Self-drilling

stainless steel

screw with washer

and seal

Plinth profile




Base and Partition Wall Detail

0°C -25°C

option 2

Construction



Vertically Laid Panels - Wall Joint Details

metal facing removed and panel core

cut out at α=0,5xD-10[mm] depth





Sealing compound

K142 ext. corner profile



Sealing compound



C2 int. corner profile


Corner - Wall to Wall

option 1





Sealing compound


metal facing removed

along α=D-10[mm] width





Sealing compound



α=D-10[mm] width



Watertight rivet type SFS Bulb-Tite

with cover cap

metal facing removed and insulation

layer cut out at α=0,5xD-10[mm] depth




with cover cap

Sealing compound


with cover cap

K106 int. corner profile

K142 ext. corner profileWatertight rivet type


Sealing compound

Sealing compound






Sealing compound




Kingspan KS1150 TL

for coldstore applications





0°C -25°C

option 2

option 3

option 4

Construction










Sealing compound

metal facing removed and insulation



α=D-10[mm] width





Sealing compound

Watertight rivet

type SFS Bulb-Tite

with cover cap

Watertight rivet

type SFS Bulb-Tite

with cover cap

Sealing compound


with cover cap

PVC rounded profile

Sealing compound



PVC rounded profile

Cool Storage Application (ti>0ºC):


option 1

option 2

0°C 10°C



metal facing removed*


Sealing compound


with cover cap


Canister applied insulationFlexible sealing compound



Sealing compound


with cover cap


Sealing compound


with cover cap


Sealing compound


with cover cap


Flexible sealing compoundCanister applied insulation

Kingspan KS1150 TL for Coldstore ApplicationsConstruction Details



Partition Wall & Envelope Wall Joint Detail

* for partition wall and envelope wall joints, the metal facing

is removed only if the envelope panels are vertically mounted

0°C -25°C

option 1

option 2

Construction





Sealing compound


with cover cap

PVC rounded profile


Sealing compound


with cover cap

PVC rounded profile



* for partition wall and envelpe wall joints the metal facing is removed only

if the envelope panels are vertically mounted

Cool Storage Application (ti>ºC):

Partition Wall & Envelope Wall Joint Detail

option 1

0°C 10°C



Sealing compound

PVC rounded profile





Sealing compound

PVC rounded profile




Flexible sealing compoundK124

flat profile

cool storage ti>ºC

freezer area ti<ºC

K124

flat profile

exterior side

exterior side

Sealing compound





α=D1-(D

2+10)[mm] width

Sealing compound









α=D1-(D

2+10)[mm] width

freezer area ti<ºC

cool storage ti>ºC



Coldstore Application (ti>ºC):

Partition Wall Between Cool Storage and Freezer Areas

* for partition wall and envelope wall joints, the metal facing

is removed only if the envelope panels are vertically mounted

0°C -25°C

0°C -25°C

option 1

option 2

0°C 10°C

0°C 10°C

Construction





Sealing compound




Flexible sealing compoundCanister applied insulation



Bitumin-backed foil




Sealing compound



Sealing compound







Bitumin-backed foil




Sealing compound


Vertically Laid Panels - Wall & Ceiling Joint Details

0°C -25°C

Coldstore Application (ti<0ºC):

Corner - Wall to Ceiling

option 1

option 2

0°C 10°C






Bitumin-backed foil




Sealing compound



Sealing compound



PVC rounded profile




Sealing compound



PVC rounded profile



Sealing compound



PVC rounded profile



Cool Storage Application (ti>0ºC):

Corner - Wall to Ceiling

Cool Storage Application (ti>ºC):

Corner - Partition Wall to Ceiling

* for partition wall and ceiling joints the metal facing is removed

only if the partition wall is parallel to the ceiling panels’ arrangement

0°C 10°C

Construction





Sealing compound







Sealing compound





Sealing compound





Sealing compound






0°C -25°C


Partition Wall & Ceiling

option 1

option 2

* for partition wall and ceiling joints, the metal facing is removed only

if the partition wall is parallel to the ceiling panels’ arrangement



PVC threaded rod

of 10mm or 12mm diameter

PVC threaded rod

of 10mm or 12mm diameter

To be applied

only after consultation with

Kingspan Technical Services

Spacer washer

Spacer washer

cap

nut

cap

nut

nut

nut

cap

cap


Vertically Laid Panels - Wall Details


Wall & Purlin Detail for Freezer Areas

option 1

option 2

0°C -25°C

Construction


Self-drilling stainless steel screw

with washer, seal and plastic cap

Self-drilling stainless steel screw

with washer, seal and plastic cap



Coldstore Application (ti>ºC):

Wall & Purlin Detail

option 1

option 2



Canister applied insulationCanister applied insulation

Window frame

Insulating double/triple

layered window pane

Heating wire






Window Mounting Detail

option 1

option 2

0°C 10°C

Construction



Door Assembly

Coldstore Application (ti>0ºC):

Door assembly - hinged, one leaf

Cle

ar

insta

llation o

penin

g (H

+ 1

)

Cle

ar

op

enin

g (H

)

Maxim

um

assem

bly

dim

ensio

n (H

+ 1

00)

Assembly to insulated wall panel – single frame

Assembly to insulated wall panel – double frame, vertical section

Maximum assembly dimension (S + 200)

Clear opening (S)

Clear installation opening (S + 2)




Door Assembly

47

5

1

36

2

1 – Insulated wall panel

2 – External frame

3 – Door leaf

4 – Castel bolt

5 – M10 metal rod

6 – Plug

7 – Internal frame

Assembly to insulated wall panel – double frame


2 – Frame

3 – Door leaf

4 – Plug

5 – Castel bolt

6 – Bottom gasket

7 – M10 metal rod

8 – “0” level

17

5

2

3

4

6

8

Assembly to insulated wall panel - threshold

Construction



Door Assembly


Door assembly - hinged, two leaf

Assembly to insulated wall panel - threshold


2 – Frame

3 – Door leaf

4 – Plug

5 – Castel bolt

6 – Bottom gasket

7 – M10 metal rod

8 – “0” level

1 2

3

4

6

8

5

7



2 – External frame

3 – Door leaf

4 – Washer

5 – M10 metal rod

6 – Plug

7 – Internal frame3

1

5

74

2

6




Door Assembly


Door assembly - hinged, one leaf

Assembly to insulated wall panel – one-sided frame, vertical section

Cle

ar

insta

llation o

penin

g (H

+ 1

)

Cle

ar

op

enin

g (H

)

Maxim

um

assem

bly

dim

ensio

n (H

+ 1

00)

Assembly to insulated wall panel – double frame, vertical section

Maximum assembly dimension (S + 240)


Clear opening (S)


2 – Frame

3 – Door leaf

4 – Plug

5 – Castel bolt

6 – Threshold at h=floor level inside, eg. 100 mm

7 – M10 ertalone rod

8 – “0” level

9 – Floor level within the chamber

1 2

3

4

6

8

9

5

7



2 – Frame

3 – Door leaf

4 – Plug

5 – M10 ertalone rod

6 – Plug


8 – Heating wire

2

68 3

1

5

74

Assembly to insulated wall panel – steel threshold

Construction



Door Assembly


Door assembly - sliding


Clear installation opening ( S + 2)

Clear opening (S)

Panel Panel80

Frame

Frame

Frame

Frame Frame

Maximum assembly dimension (2S + 540)




2 – Frame

3 – Door leaf

4 – M10 metal rod

5 – Plug


Panel

1

6

4

2

5

3


2 – Frame

3 – Door leaf

4 – M10 bolt with plug

5 – Plug

6 – M10 metal rod


8 – Rail

7

4

5

6

1

2

8

3




Door Assembly


Door assembly - sliding

Assembly to insulated wall panel – one-sided frame

Cle

ar

insta

llation o

penin

g (H

+ 1

)

Cle

ar

op

enin

g (H

)

Maxim

um

assem

bly

dim

ensio

n (H

+ 2

40)

100


2 – Frame

3 – Door leaf

4 – Heating wire in the threshold

5 – Heating wire in the frame

6 – Embedded threshold

7 – Rail


9 – Ertalone rod

10 – Plug

1

8

10 9

5

4 6

2

7

3


Panel Panel

10

0 Frame Frame

Frame

Frame

Frame Clear opening (S)

Maximum assembly dimension (2S + 540)

Assembly to insulated wall panel, rail – double frame


Construction


During loading and unloading by forklift, panels should

not be damaged by fork impacts and also there

should be enough span between fork supports in

order to avoid unacceptable defl ection of panels.

The pallets should be unloaded on site by a suitable

crane, using strapping, not cables. A load distribution

apparatus ( as shown ) should be used for long panels

and care should be taken for lifters not to crash the

sides of panels. Touching edges need to be protected

The panels must be carried edge-wise to avoid bend-

ing and the female part of the male-female joint should

not be used as a hand-grip.


Panels should be cut to size by using a suitable

compass saw or circular hand saw.The sawing blade

should cut the metarial cold, so that the panel surface

is not damaged.

Panels should be kept sloppy if there is no closed

storage so that the rainwater should not accumulate.

Stacked storage for long periods ( more than 4 weeks

) must be avoided.

The protective fi lm put on the panels at the factory

should be removed immediately after installation and

certainly not later than two weeks.

Warning: Long term storage of the panels with protec-

tive fi lm may damage the coating.

Warning: It is customer’s responsibility to protect the

panels against fi re risks both during storage at site and

installation stage.

Handling Instructions


The calculation regarding the loading capacity of cold

store panels are made by taking its own weight and

temporary service load during the assembly, into con-

sideration. Air conditioning equipment or such devices

should not be installed in Wall and Roof Panels.

In addittion, personnel shouldn’t be allowed to walk

on panels and materials shouldn’t be moved by using

panels.

Warning: Do not forget to use Pressure

Compensation Valve in your cold stores.

The bottom support span should not be wider than

150 cm when packs are to be stacked on top of each

other. A maximum of two packs are recommended

in a pile. The panel’s surface should be kept clear of

dust and direct sunlight. They should be stored on

fl at, clean and hard surface and preferably in covered

places, at job site. Condensation should be avoided

with suffi cent aeration, leaving the cover open a little

at the top but ensuring that the wind cannot blow it

off. Water must not be allowed to condense or enter

between the panels, since it can cause corrosion.

Handling Instructions


KINGSPAN reserves the right to make modifi cations to the technical specifi cations

of the products presented in this catalog, without prior warning. All drawings,

photographs and text content in this catalog are copyrighted material of KINGSPAN.

It is forbidden to quote the text or use the drawings and photographs partially

or as a whole; to duplicate by means of photocopying, scanning or any other

duplication methods; to distribute and use.

AustriaKingspan GmbH

Offi ce Park 1, Top B02

A-1300 Wien-Flughafen

Telephone: +43 (0)1 - 227 87 184

Fax: +43 (0)1 - 227 87 200

www.kingspan.at

BelgiumBouwelven 17 Industriepark Klein Gent, 2280 Grobbendonk,

Belgium

Business Name: Insulated Panels

Solution Type: Panels & Controlled Environments

Telephone: +32 (0) 1423 25 35

Fax: +32 (0) 14 23 25 39

www.kingspanpanels.be

BosniaKingspan d.o.o. Knjaza Milosa bb 78000 Banjaluka BiH



Telephone: +387 51 325 340, +387 65 716 921

Fax. +387 51 325 341

www.kingspan.ba

BulgariaКингспан ЕООД ул. Григор Пърличев 2 СОФИЯ 1000 БългарияBusiness Name: Insulated Panels


Telephone: +359 888 328 188

www.kingspan.bg

CroatiaKingspan d.o.o. Gorjanovićeva 22 Zagreb 10000



Telephone: +385 (0) 1 464 8051

Fax: +385 (0) 1 464 8052

www.kingspan.hr

Czech RepublicVazni 465, 500 03 Hradec Kralove 3, Ceska Republika



Telephone: + 420 495 866 111

Fax: + 420 495 866 100

www.kingspan.cz

DenmarkKINGSPAN Denmark A/S

4300 Holbæk, Denmark

Lillevang 9A

Telephone: +454 580 01 01

Fax: +454 580 02 04

e-mail: [email protected]

www.kingspan.dk

EstoniaKingspan OÜ Mustamäe tee 55, 10621 Tallinn, Eesti



Telephone: +372 (0) 6516661

www.kingspan.ee

FinlandLinnoitustie 4 B Espoo Suomi 02600



Telephone: +358 9 878 6080

Fax: +358 9 878 6081

www.kingspan.fi

France3 rue Claude Chappe - Bât. 3 Parc d’affaires de Crécy 69370 Saint

Didier au Mont d’Or

Business Name: Kingspan France


Telephone: +33 (0) 4 72 17 90 40

Fax: +33 (0) 4 72 17 81 86

www.kingspan.fr

GermanyKingspan GmbH Am Schornacker 2 46485 Wesel Bundesrepublik

Deutschland

Business Name: Kingspan Insulated Panels


Telephone: +49 (0)281 952500

Fax: +49 (0)281 952505

www.kingspan.de

HungaryKingspan Kft. 2367, Újhartyán Horka dűlő 1. Hungary



Telephone: +36 29 573 400

Fax: +36 29 573 410

www.kingspan.hu

IrelandAddress: Carrickmacross Road, Kingscourt, Co Cavan, Ireland



Telephone: +353 (0) 42 96 98500

Fax: +353 (0) 42 96 98572

www.kingspanpanels.ie

LithuaniaUAB “Kingspan“ Neries kr. 16 , LT-48402 Kaunas, Lietuva



Telephone: +370 (0) 37 451 883

Fax: +370 (0) 37 451 885

www.kingspan.lt

LuxembourgBouwelven 17 Industriepark Klein Gent, 2280 Grobbendonk,

Belgium



Telephone: +32 (0) 14 23 25 35

Fax: +32 (0) 14 23 25 39

www.kingspanpanels.lu

NetherlandsP.O. Box 6565, 4000 HN, Tiel, The Netherlands



Telephone: +31 (0) 344 675 250

Fax: +31 (0) 344 675 251

www.kingspanpanels.nl

NorwayGjerdrumsvei 10 D, 0484 Oslo, Norge

Business Name: Kingspan Norway


Telephone: +47 (0) 94 52 10 48

Fax: +47 (0) 22 02 19 21

www.kingspanpanels.no

PolandKingspan Sp. z o.o., ul. Grunwaldzka 19, 64-980 Trzcianka



Telephone: +48 (0) 67 216 7050

Fax: +48 (0) 67 216 7050

www.kingspan.pl

PolandKingspan Sp. z o.o., ul. Przemyslowa 20 , 27-300 Lipsko, Polska



Telephone: +48 (0) 48 378 3100

Fax: +48 (0) 48 378 1330

www.kingspan.pl

RomaniaKingspan S.R.L. Str. Gheorghe Moceanu nr. 8 - et. 1, ap. 2

Bucuresti, sector 1 ZIP code 011925



Telephone: +4021 2315089

Fax: +4021 2221555

www.kingspan.ro

RussiaООО “Кингспан” 192281 Санкт-Петербург Балканская площадь 5, лит. АД, офисы 10 – 18, РоссияBusiness Name: Insulated PanelsSolution Type: Panels & Controlled EnvironmentsTelephone: +7(812) 676 39 65 www.kingspan.ru

SerbiaKingspan d.o.o. Beograd Partizanske avijacije 18/stan 13 11070

Novi Beograd–Bezanijska kosa



Telephone: 011 2129 837

Fax: 011 2129 838

www.kingspan.rs

SlovakiaStara Vajnorska 27, Bratislava 831 04



Telephone: + 421 244 63 53 26

Fax: + 421 244 63 53 25

www.kingspan.sk

SloveniaBusiness Name: Insulated Panels


Telephone: +38641630099

www.kingspan.si

SwedenBox 184 401 23 Göteborg Sverige

Business Name: Kingspan Sweden


Telephone: +46 (0) 76 627 7300

Fax:

www.kingspanpanels.se

SwitzerlandKingspan GmbH

Teufenerstrasse 25

9000 St.Gallen

Tel. +41 (0)71 440 21 91

Fax +41 (0)71 440 21 92

www.kingspan.ch

TurkeyÇiragan Caddesi No.97 Ortaköy 34347 Istanbul-Turkiye.



Telephone: +90 (0) 212 236 60 32

Fax: +90 (0) 212 236 05 41

www.izopoli.com

UKGreenfi eld Business Park No. 2 Greenfi eld Holywell Flintshire CH8 7GJ



Telephone: +44 (0) 1352 716100

Fax: +44 (0) 1352 716161

www.kingspanpanels.com/home.aspx

UkraineООО “Кингспан-Украина”Пр. Воссоединения, 19, оф.320, 02160 КиевBusiness Name: Insulated Panels


Telephone: +380 (0) 44 583 02 33

Fax: +380 (0) 44 583 02 34

www.kingspan.ua

August 2012

KINGSPAN COLD STORE PANELS 9 - … · of supporting structures – steel, concrete, ... Kingspan...

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