Kimray Valve

5/20/2018 Kimray Valve

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Caballo de

Batalla


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Kimray General

Experience: Kimray is the USA Oil & Gas

Production Standard.

Quality: ISO 9001 / Raw Materials from USA

Service: 12 month guarantee / Local

International Distributors.

Environment Friendly:

Non Vent Regulators

Intermitent Bleed Pneumatic Pilots

0.4 scfd Snap

0.6 scfdThrottle

Updated Technology: Special Coatings /

Electric & Electro Hydraulic Control


3/88

Oil & Gas Kimray Market

Separation

Compression

Filtration

Natural Gas Dehydration

Gas Sweetening

Regulation Stations

Measurement Stations

Secondary recovery

Gas processing plants

Heaters

Storage Tanks

Vapor Recovery Heavy Oil Production

Coalbed Methane

Refinery


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Instrumentation for Dehy Units

Scrubber Contactor Reboiler Flash

Tank

BTEX After

Scrubber

Marca

PSV X X X

TSH X Kimray

TI X X X X

TIC X Kimray

TCV X Kimray

TSH X Kimray

BSL X Kimray

PI X X X

PCV X X X Kimray

SDV X

LCV X X X X Kimray

LC X X X X Kimray

LSLL X Kimray

LSHH X X Kimray


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Kimray Control Valves

Valve

Globe

Gate

Diaphragm

Through

Angle

Three Way

Multiple Orifice

Knife

Linear

Motion

* Kimray Market


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Positioner

-

Actuator

Positioner

Actuator

Pneumatic

Electric

Hydraulic

Diaphragm

Piston

Vane

BellowsAir Motor Train

Electro-Mechanical

Electro-Hydraulic

Electro-Pneumatic

* Kimray Market


7/88Control Valves

Valve Bodies

Body Material Size

Operating

Pressure

Cast Iron(Section E2)

1 a 6 125 lbs. Max.

Ductil Iron

(Section E2)1 a 6 300 lbs. Max

Cast Steel & SS

316

(Section E1)

1 y 2 4000 lbs. Max.

2,3, 4, 6, 8,

101500 lbs. Max


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Leakage Classes

Leakage Class Allowable Leakage Valve Types

Class IV

(Section E1 & E2)

0.01% of rated valve

capacity

Intended for single

port valves with

Metal to Metal seats

Class VI

(Section E1 & E2)

The test fluid is air ornitrogen. Pressure is

the lesser of 50 psig

or operating

pressure. The

leakage limit

depends on valve

size and ranges from

0.15 to 4.00 ml per

minute for valve

sizes 1 through 6

inches

Leakage Class


9/88Leakage Class


10/88ANSI Leakage Class

Class IV

Class VIClass VI


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Standard seat material provides bubble tight shut off class IV

Class IV Seal

CLOSED OPEN

SEAL

RING


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HPMV Cv

1 HPMV w/ Inner Valves 0.34 - 12

2 HPMV w /Inner Valves 2.10 19.90

2 HPMV PB w /Inner Valves 28.6 57

3 HPMV PB w/ Inner Valves 52.6 - 107

4 HPMV PB w/ Inner Valves 115 222

6 HPMV PB w/ Inner Valves 222 - 431

8 HPMV PB w/ Inner Valves 453 810

10 HPMV PB w/ Inner Valves810 -1091


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Valve Cv (Iqual Percentage)

1 13

1 Reduced 5.6 - 8.7

2 52

2 Reduced 24 - 47

3 117

3 Reduced 34.2

4 210

4 Reduced 55

6 480

6 Reduced 120


14/88Reduced Flow Plugs

RATIO PLUGS

Available in 2 thru10 piston balancedvalves.

Changes a valveorifice to next lowersize.

Fast and easy tochange.

Cheaper thanbuying a new valve.


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010

20

30

40

5060

70

80

90

100

Percentageo

fFlow

Percentage of Stem Travel

SNAP NOMINAL =%AGE


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17/88High Pressure Motor Valve

Motor: One that imparts motion

High Pressure:

1 & 2 Screwed Connection.

Rated to 4000 psi standard.

Can be rated up to 6000 psi.


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TOPWORKS

Field Reversible

Diaphragm pressure is

completely isulated fromthe body pressure

POSITION INDICATOR

BALL & CONE SEAT

OPEN YOKE

STUFFING BOX

No adjustment

No Lubrication

Teflon low friction

One Sub assembly

Constant pressure on

packing

High Pressure Motor Valve

SRING (10, 15, 20, 30 lb)


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Sizes available: 2 , 3, 4 , 6 , 8 & 10

Full line size port

Balanced plug

Soft seat with metal to metal backup

Field reversible Topworks

Equal Percentage Trim

Bubble tight shut-off

HPMV Piston Balanced


20/88Field Reversible Topworks


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Maximum Working Pressure:

Connection W. P.

2 Screwed 4000 psi.

2 Flanged ANSI 15003 Flanged ANSI 600 / 300 / 150

4 Flanged ANSI 600 / 300 / 150

6 Flanged ANSI 600 / 300 / 150

8 Flanged ANSI 600 / 300 / 150

10 Flanged ANSI 600 / 300 /

* For working pressure vs. workingtemperature of these flanges see ANSI B16.2.

HPMV Piston Balanced


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Assembly Video
http://localhost/Users/carlos/Documentos%202/Rescate%20mac/Documents/Houston/Cameron/exploded_comp3.avihttp://localhost/Users/carlos/Documentos%202/Rescate%20mac/Documents/Houston/Cameron/exploded_comp3.avihttp://localhost/Users/carlos/Documentos%202/Rescate%20mac/Documents/Houston/Cameron/exploded_comp3.avihttp://localhost/Users/carlos/Documentos%202/Rescate%20mac/Documents/Houston/Cameron/exploded_comp3.avi


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Stuffing Box Detail

Snap RingRetainer

Wiper

Stuffing Box

O-Ring

Packing Sleeve

Packing Rings

Follower

Spring


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High Temp

VEE PackingMax. Temp.

500OF

Glass FilledTeflon

Virgin Teflon

Carbon Filled

Teflon

Glass Filled

Teflon

Max. Temp. 650OF

Grafoil

Carbon Filled

Teflon

Grafoil


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Co-polymer of polybutadiene and

acrylonitrile Buna-N Workhorse elastomer in the

oilfield

Good resistance to oil swell

Service temperature:-40

F to+250F in standard service

Nitrile/NBR/BUNA-N Elastomers


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Co-polymer of polybutadiene and acrylonitrile

Better H2S resistance than standard NBR

Higher temperature resistance than standard

NBR

More expensive than NBR

Service temperature: -20

F to:

Sulfur-cured material: +300F

Peroxide-cured material: +325F

HNBR/HSN Elastomers


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Suitable for use in:

Crude oil Brines

Methane

Water injection

CO2 Injection

Ethylene glycol fluids

Sour service (H2S < 5%)

HNBR/HSN Elastomers


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Not Suitable for use in:

Sour service (H2S less than 5%)

Oil-based amine corrosion inhibitors

Aromatic solvents

Sour service (H2S > 5%)

Ethers

HNBR/HSN Elastomers


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Vinylidene Fluoride (VF2) Polymer Viton

Very high fluorine-to-hydrogen ratio

Very strong carbon-fluorine bond

Specialty monomers Excellent oil and fluids resistance

Excellent high temperature

resistance (+400

F) Low temperature flexibility (-20

F)

FKM/VITON Fluoroelastomers


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Acids

Hydrocarbon oils

Aromatic solvents

Service temperature: -15

F to 350

F

FKM / VITON Fluoroelastomers


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Steam Methanol injection

Amine-based corrosion inhibitors

Bases (high pH fluids)

FKM / VITON Fluoroelastomers


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Co-polymer of TFE & Propylene (Aflas)

Broader Chemical resistance than Viton

Poorer low temperature properties than Viton

Difficult to process

Temperature range: 25F to + 450F

FEPM/AFLAS Fluoroelastomers


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SteamSour service (H2S)

Amine corrosion inhibitors

Bases (high pH fluids)

Organic acids

Aromatic Solvents

Service temperature: 25F to 450F

FEPM / AFLAS Fluoroelastomers


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Low temperature applications (< 25

F) Aromatic fuels

Ketones

Toluene

FEPM / AFLAS Fluoroelastomers


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Options 316 SS6

316SS6 Stainless Options

1. Stuffing box

2. Follower

3. Cage

4. Seat

5. HAC Spring

Recommended forcorrosive service and high

temperatures.

Snap Ring

Retainer

Wiper Felt

Stuffing Box SS6

Vee Packing

Follower SS6

Spring HAC

Cage SS6


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*Additional Materials: Carbide TC Grade 0109 / HC Alloy ANSI 52100 / 440C SS / Zirconia


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Carbide

Zirconia

0

2

4

6

8

10

12

14

16

18

WearResis

tance

Ceramic Trim


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Materials

0

10

20

30

40

50

60

70

80

90

5

4555

90

RockwellS

cale

*440C SS Rc 60


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High temperature resistant

Can be used for sour gas applications

(NACE Certi fied)

Impact resistant

Used for high pressure drops

Longer lasting if sized well.

Valve Size

1 1/4

1 1/2

2 7/16

2 5/8

2 7/8

ZIRCONIA


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What is it?A thermoplastic bond that will allow ductile andcarbon steel part last longer in corrosive

environments than stainless steel.

PPS Features:

Prevents corrosion by H2S, CO2, Oxygen Works in high temperature applications

(450F)

Will not chip; Impact resistant

Passives metal surface

Provides superior salt spray protection

Coating thickness of 12 mils

Properties:

Hardness 120 RC


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VALVE TRIM STANDARD NACE MR-0175HIGH ABRASIVE

SERVICE

Ball High Chrome Alloy SS316 Carbide

Stem 303SS SS316 303SS

Over Sized Stem (opt ional) 440C 17-4PH 440C

Stuffing Box 12L-14/Zinc Plated SS316 12L-14/Zinc Plated

Seat D2 SS316 Zirconia

ElastomersBuna Viton, Aflas Buna, Viton, Aflas

Spring 465HAC/509HAC 465HAC/509HAC 465HAC/509HAC

Spring Plate 12L-14/Zinc Plated 12L-14/Zinc Plated 12L-14/Zinc Plated

Body ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB

Bonnet ASTM A-395 ASTM A-395 ASTM A-395

ANSI Leakage Class IV IV IV


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VALVE TRIM NACE RP-047598MODERATE ABRASIVE

SERVICE

HIGH ABRASIVE

SERVICE MARINE

Ball 316 SS Carbide Carbide

Stem 316 SS 303SS 303SS

Over Sized Stem (opt ional) 17-4PH 440C 440C

Stuffing Box 316 SS 12L-14/Zinc Plated 12L-14/Zinc Plated

Seat 17-4PH D2 Zirconia

ElastomersAflas Buna, Viton, Aflas Buna, Viton, Aflas

Spring 465HAC/509HAC 465HAC/509HAC 465HAC / 509HAC

Spring Plate 12L-14/Zinc Plated 12L-14/Zinc Plated 12L-14/Zinc Plated

BodyASTM A216 WCB

/ Endurobond or Inox. 316ASTM A216 WCB

ASTM A216 WCB /

Endurobond or Inox. 316

Bonnet ASTM A-395 ASTM A-395 ASTM A-395

ANSI Leakage Class IV IV IV


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VALVE TRIM NACE MR-0175 MARINE OTHER

Ball SS316 17-4PH

Stem SS316 17-4PH

Over Sized Stem (op tional) 17-4PH N/A

Stuffing Box SS316 N/A

Seat SS316 17-4PH

ElastomersViton, Aflas Buna, Viton, Aflas

Spring 465HAC/509HAC N/A

Spring Plate 12L-14/Zinc Plated N/A

Body ASTM A216 WCB /Endurobond or Inox. 316

ASTM A216 WCB

Bonnet ASTM A-395 ASTM A-395

ANSI Leakage Class IV


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Abrasion Control

1. Avoid High velocity Zones

2. Use hard Materials

3. Special Coatings

4. Use the right Valve Geometry

5. Invert the flow direction

Abrasion Solutions

High Veloci ty Zone

Low Velocity Zone


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65 sq. in. diaphragm

P. O. service

Extends 1 HPMV with inner

valve to 4000# W.P.

Extends SMS valve to 4000# W.P.

Available for 1 , 2 and non-freeze

HPMV

Wide spring adjustment range

65 Topworks


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Used as a limit for valve stem travel

Used to manually open the valve on

unit start-up

Each revolution of the handle

moves the stem 1/16

max. stem travel

Manual Valve Positioner


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Maintains stem position

through

changes in force on stem

Provides repeatable stem

placement

Pneumatic Valve Positioner


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Calibrated in 1/64

equivalent orif ice diameter

Available in 1& 2

standard HPMV

Also available in 2 & 3

piston balanced HPMV

Metering Valve


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Three Way Valve Section E4

InletTo Production

To Test


50/88

Low Pressure Motor Valves Section E2

Available in cast i ron, ductile

iron, or steel

Available in sizes 1 through 6

Tight shut-off

Full line size opening

Adjustable shut-off pressure


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Balanced Low Pressure Motor Valves Section E3

Pressure Opening Pressure Closing


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Low Pressure Control


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Low Pressure Control

Regulador de Presion Aguas Arriba

Ounces Back Pressure Regulator Liquid Back Pressure Regulator Back Pressure Regulator Non-Vent

Pressure Differential Regulator Pressure Reducing Non-Vent


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High Pressure Control

PRESSURE REDUCING

REGULATORBACK PRESSURE

REGULATOR


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High Pressure Control

GAP CONTROLHI- LO PRESSURE CONTROLBREAK LINE SHUTH DOWN


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Redundant Regulator


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Signal Pilots

Throttle Snap Manual Reset

BiestableRelay

Enhance a pneumatic or

mechanical input signal

Provide

Reversed Output

Multiplied Output Volume Boosted Output

On / Off Snap Output


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Pressure Pilots

Pressure Ranges: Ounce 20 psig (OPR)

5 300 psig (30 HPG)

5 500 psig (50 PG)

5 750 psig (75 PG)

5 1500 psig (150 PG)5 2500 psig (250 PG)

Indirect or Direct Output


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Displacer Level Controlers

One Adjustable Pilot(Snap/Throttle)

NPT tapped external vent

Fold-Down Hinged Cover, Easy

Access to Internal Parts & Pilot

NACE Wetted Parts Powder Coated Cover/Case for

Saltwater Protection

Large Pilot Plug, (More Tolerant of

Supply Gas Condition)

Flexible Piping Connections ( Side

or Back of Case) Built-in supply filter

Minimum Specific Gravity = .33


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External Float Chamber


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External Float Chamber


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Pneumatic Level Switch

Snap Control

Maximum Operating Pressure 1,500 psi


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Electric Level Switch

316 SS Wetted Parts

FACTORYSealed Hermetic Reed Switch

SPDT Reed Switch (50 Vdc, 2 A / 120Vac, .83A)

CSA Certificate #1662451, USA & Canada

Expl. Proof Class I, Groups A,B,C,D

Class II, Groups E,F,G, Class III

Class I, Zone 1, AExdIIC, ExdIICSeal Not Required

NEMA 4X

Avail. w/ Manual Override for testing

Max. Working Pressures:

5,000 psig Polypropylene Float

2,000 psig Stainless Steel Float

2,000 psig Manual OverrideTemp: - 40F to 400F

Sp. Gr. to 0.4


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Floatless Liquid Level Controller

No displacer needed Used for turbulance

Used for foaming

Used for high density liquids

Does not need a large connection tovessel

Used when not enough room for a

displacer

Throttle and semi-snap mode

Snigle adjustment

Can control High an Low Pressure

Control Valves


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Temperature Control

T12, T18: -30F a 400F;HT12, HT18: : -30F a 750F

With Separable Sockets presures can reach:

500, 4000, y 7000 psig

High Temperature Shut - Down

Can send throttle or sanp pneumatic signals to

a control valve

Sense pilot flame

Used in: Dehydrators, Oil & Gas Heaters,Heater Treaters


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Energy Exchange Glycol Pump

No auxiliary power required

Eliminates need for level control anddump valve at absorber

Low gas consumption

Completely sealed system prevents

glycol loss Only two moving assemblies

Hydraulic cushionedcheck valveswith

removable seats of hardenedstainless steel

Circulation Rates:SC Series 8 - 200 gphPV Series 3 - 450 gph


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Electric Glycol Pump

Principal: Ther e is no gas trapped in the

glycol

No risk of mixing wet glycol with dry glycol

The process can be automated

Less and low maintenance

Electric energy cost is just a fraction of thegas savyings.

Can pump contaminated glycol with CO2,

H2S and abrasives

Capable of pumping in dry with out damage

Extended life

There is no communication between theprocess fluid and the hydraulic fluid.


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Electric Level Control

ELECTRIC GEN II

Same Mechanical Linkage as Current

GENII Back Mount

Two (2) NAMUR Explosion Proof

Sensors

Adjustable Snap Operation Top Level Set with Spring Adjustment

Knob

Snap Spread Set with Sensor

Adjustment Knob

No Throttle Mode

Power Specifications 10-30 VDC, 903

psig818 psig

The the valve opens to releif upstream

pressure

3903 psig

If

downstreampressure is > 880

psig

The valve tends to open and

upstreampressure tends to climb up to

910 psig.

Noto: This condition occurs when the gas

pipeline ovepressures and it is neccesary

for the valve to remain open.

4Upstream

Pressure < 903818 psig

The valve will colse to build pressure

again up to 903 psig.


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Abrasive Regulation / Veracruz, Mexico

KIMRAY SOLUTIONS

Upstream 150 pisg 1,100 psig

Downstream 110 psig

S.G. 0.97

Fluid Abrasive Condensate


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Abrasive Level Control Veracruz / Reynosa Mexico

KIMRAY SOLUTIONS

Upstream 850 psig

Downstream 250 psig

S.G. 0.97

Fluid Condensate with Sand


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Dehydration Project, Ecuador

KIMRAY SOLUTIONS


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Velocity Reduction / Reynosa, Mexico

KIMRAY SOLUTIONS

Upstream 850 psig

Downstream Atm

S.G. 0.97

Fluid Condensate


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High Capacity Control Valve Reynosa, Mexico

KIMRAY SOLUTIONS


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Suction Controllers Veracruz, Mexico

KIMRAY SOLUTIONS


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High capacity Abrasive Control / Venezuela

Zirconia Ring


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Gap Control / Veracruz Mexico


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Back Pressure Shut Down Control / Colombia

Upstream 50 psig 1440 psig

Downstream AtmFluid Gas / Condensate


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Questions on Training Contact :

Sharon Harrison

KIMRAY, Inc

52 Northwest 42nd Street

Oklahoma City, OK 73118

Phone:

+1 405 525 6601 ext.1146

Email:

[email protected]

Kimray Valve

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