Khyati Tor Presnetation - Copy

WelcomeWelcometo to

The Honorable Chairman & Members ofThe Honorable Chairman & Members ofState Level Expert Appraisal Committee, State Level Expert Appraisal Committee,

Karnataka.Karnataka.

Presentation Presentation ForFor

Industrial expansion Project(Manufacture of TMT Bars & Steel Ingots)

ByBy

M/s. Khayati Steel Industries Pvt. Ltd

12-P-II & 12 P-III Thandya Industrial Area, Nanjangud Taluk,

Mysore District

28.06.2013

File No: SEIAA 14 IND 2013

COMPANY PROFILE

Khayati Steel Industries P. Ltd. is promoted by Mr. Navin Kumar Gupta and his mother Mrs. Anita Gupta who are already in the field of steel industry & metal scrap business etc. Khayati Steel is now proposed for expansion of rolling mill by another 49,000/- MTPA and steel melt shop (induction furnace of 20 MT) increasing its Billets manufacturing capacity by another 70,000/- MTPA. at Thandya Industrial Area Thandavapura ,Nanjangud Taluk Mysore District.

Khayati Steel Industries P. Ltd.

Name of the Project Khayati Steel Industries P. Ltd.

Type of Project •Expansion of Steel ingots from 50,000 TPA to 1,20,000 TPA.•Expansion of TMT bars from 49,000 TPA to 1,00,000 TPA.

Proposed location 12-P-II, Thandya Industrial Area, Nanjangud Taluk,

Mysore District

Investment for Expansion

50.61 crores

Extent of land 32494 sq.m

Man Power Existing =145Additional =40Total = 185

Water requirement Existing: 31.55KLD Additional: 20KLDTotal: 51.55 KLD

Power requirement Existing = 8,000 KVA , Additional = 12,000 KVA Total = 20,000 KVA

Project Category 3(a), c,ii

Raw Materials Scraps, sponge Iron & Ferro Silicon

SALIENT FEATURES OF THE PROJECT

3Khayati Steel Industries P. Ltd.

Nearest Human settlement

Thandavapura – 2 kms

Nearest water body Kabini River -2 kms

Road connectivity Mysore – Ooty Highway.

Annual rainfall 585 mm

Latitude Longitude

12009’23.84”N76041’22.66”E

Type of soil sandy loam and sandy clay loams

Present land use KIADB Area

Nearest town Nanjangud – 6 Km

4

SALIENT FEATURES OF THE PROJECT


TOPOMAP (1:50,000) with 10 km radius

Project

Site


GOOGLE IMAGE


LOCATION PLAN


LAND UTILIZATION

LAND USE AREA (sq.m)

EXISTING ADDITIONAL

*

TOTAL

Area 16188 sq.m 16306 sq.m 32494 sq.m

Built up Area 6000 sq.m 3000 sq.m 9000 sq.m

Vacant Area 4188 sq.m 7306 sq.m 11494 sq.m

Greenbelt

area

6000 sq.m 6000 sq.m 12000 sq.m

•Note: The company has acquired 16306sq.m of Land at 12P-II which is adjoining and next to the existing•.


DETAILS OF THE PROPOSED PRODUCT

Sl. No.

Products PRODUCTION CAPACITYEXISTING ADDITIONAL TOTAL

1. 1. TMT Bars

51,000 TPA 49000 TPA 1,00,000 TPA

2. 2. Steel Ingots

50,000 TPA 70,000 TPA 1,20,000 TPA


RAW MATERIAL REQUIREMENT PER MONTH

Sl. No.

Description (MTPM)Existing

Additional Total Source

1. M.S Scrap & Sponge Iron.

4940 6405 11345

2. Coal 336 0 336

3. Ferro Silicon 34 15 49


PROPOSED FLOW CHART AND MATERIAL BALANCE

SOLID WASTE Sr. No

Description of Waste

Quantity(MTPA)

Mode of storage & disposal

1. Non HazardousExisting Additional Total

A. Mill Scale 400 400 800 Stored in scrap yard and sent to authorized reprocessor

B Furnace Slag 1000 1400 2400 Treated in pulveriser plant and then sold to RMC Unit.

C Ash 282 nil 282 Stored in ash pond and sent for brick manufacturing

2. HazardousA. 5.1 Spent Oil 0.3 KLPA Nil 0.3 KLPA Stored in leak proof

containers and sold to KSPCB authorized reprocessor

B. 33.3 Discarded chemical containers

20 Nos Nil 20 Nos Stored on leak proof platform and sold to KSPCB authorized reprocessor


Existing Nos

Source of Air Pollution

Type of Fuel

SulphurContent

Consumption Chimney height (in mts) & air

pollution system

provided/proposed

Chimney height (in mts) & air

pollution control system required as per previous

consent

Kgs/hr in case of

liquid fuel

T/hour in case agro based fuel

1DG Set

500 KVAHSD 1.1 % 70lts/hr - 6.0 m ARL 6mts

2 Re-heating furnace – 12 TPH

Coal <0.05% 800 kg/hr -40 m AGL (with

cyclone dust collector)

40mts

3Induction furnace – (7 TPH)

Electricity NA NA -40 m AGL (with

cyclone scrubber)

40mts

Additional

4Induction furnace – (12 TPH)

Electricity NA NA -40 m AGL (with

Venturi scrubber)

-

SOURCES OF AIR POLLUTION


POWER REQUIREMENT

Power Existing = 8,000 KVA Additional = 12,000 KVA Total = 20,000 KVA

Power is sourced from KPTCL.


• Under EIA notification 2006 Environmental Clearance has been obtained for the

existing unit from SEIAA, Karnataka, EC dated 9th October 2009.

• EIA was prepared for the steel plant.

• Project site is located in the notified KIADB industrial area.

• Existing reheating furnace which is used for the bar making will be

stopped and it will reduce the pollution load. Existing coal consumption of

336 TPM will be nil after expansion.

REQUEST TO EXEMPT EIA AND CONSIDER AS B2 CATEGORY

Terms of Reference (TOR) for Environmental Impact

Assessment

-As per the guidelines/requirements of MoEF & KSPCB- Study Area 10 km

Environmental Impact Assessment

Chapter – 1 Introduction •Project Background• Project Area Description• Approach & Methodology of EIA

Chapter – 2 Project Description

• Manufacturing Process• Sources of Pollution• Proposed Control Measures

Chapter – 3 Baseline Data • Primary data collection of various environmental components•Secondary data collection from published sources and Governmental agencies.

Environmental Impact Assessment (contd…)

Chapter – 4 Impact Assessment Construction & Operational Phase Impacts

Impacts on air quality - AERMOD model

Impact on water use & quality Impacts on Noise, soil, ecology,

socio-economic aspects

Chapter – 5 Management Plan •Air pollution Management•Water Pollution Management•Noise Pollution Management•Solid Waste Management•Greenbelt Development•Environmental Monitoring Plan•Cost Estimates

Environmental Impact Assessment (contd…)

Chapter - 6 Risk Assessment & DMP

• Potential hazard identification• Risk associated with manufacturing activity• Off-site and on-site DMP• Occupational Health & Safety

Khyati Tor Presnetation - Copy

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