KHAN Electric driven main spindle CNC system
Transcript of KHAN Electric driven main spindle CNC system
www.khanchuck.com
KHAN Electric driven mainspindle CNC system
Eco-friendly smart machine deletedhydraulic equipment
Certified machine of energy userationalization for financial support
Electric driven mainspindle system
Aluminum specialalloy chuck
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Electric driven main spindleCNC lathe system
KHAN Electric driven main spindle CNC system
Hydraulic main spindle system
Hydraulic main spindle system Electric Driven main spindle System
Electric driven main spindle System
Part name Hydraulic tank Hydraulic motor Hydraulic cylinder Spindle motor Main spindle ChuckHydraulic main spindle system O O O O O O
Electric driven main spindle System X X X O O O
/ Removal of hydraulic tank, hydraulic motor and cylinder
/ Developed the world's first aluminum chuck
Space utilization, clean technology
Weight lightening realization technology
Performance improvement technology
*The contents may change without prior notice according to the usage environment. Experimental data of Korea Institute of Machinery & Materials
Smart machine tool capable of compactization, eco-friendly and ICT convergence by removing hydraulic devicesPossible precise clamping force adjustment by precise control of electric powerMechanical mechanism application without energy consumption by clamping locking device during machining(rotating)Energy-saving electric driven main spindle system integrated with clamping system and rotating system
Productivity increase
Hyd. Tank + Hyd. Motor + Hyd.cylinder+ Draw bar + Chuck
Max. gripping force : 56 kN /Max. rpm : 6,000 rpm
Hydraulic valve manual adjustment(Resolution 3kN more)
Hydraulic pulsation occurs(Hydraulic cylinder vibration)
Oil leakage, Vibration and noise generation
Reduction of chuck cycle time Improved surface roughness due to reduced vibration
Vibration reduction and Bearing life increase by lightening the chuck
Quality improvement Machine tool life increase
Hydraulictank
Hydraulicmotor
Hydraulic cylinder
Structuresimplification
Equivalent specification
Grippingforce control
Improvement ofsurface roughness
Environmentfriendly
Clutch device + Draw bar + Chuck
Max. gripping force : 56 kN /Max. rpm : 6,000 rpm
Fine adjustment possible by NC adjustment(Resolution 1kN level)
Surface roughness improved by more than 3 times compared to hydraulic pressure(no cylinder)
Removal of hydraulic unit - realization of clean environment(Removal of hydraulic tank, hydraulic motor and cylinder)
Electric driven main spindle CNC lathe system
/ Possible for all type of chuck
/ By removing the hydraulic cylinder, no vibration effect due to hydraulic pulsation during machining, so the surface roughness is improved by 71.3% compared to the hydraulic pressure.
Energy saving technology Maintenance cost reduction technology
Applied technology
Quality improvement technology
Analysis result
Power consumption analysis of hydraulic /electric systems
Period of use
Cost
Hydraulic CNC lathe system
Electric driven main spindleCNC system
43% saving
Surface roughness improvement
Electric drive 0.28%
0.96%HydraulicMore than 70%improvement
Inspection items Dimension(Tolerance)[mm]
Electric driven main spindle
Hydraulic driven main spindle
B YOKE
Roundness-(1) 24.6 (+0.02) 0.004 0.005
Roundness-(2) 10.5 (+0.02) 0.004 0.005
Flatness 0.01 0.006 0.007
Surface roughness Ra(㎛) 0.28 0.96
Division Cutting conditionApplied
component 6speed YOKE (SWRCH10A)
rpm 2,500 rpm
Cutting depth 0.1 ~ 0.5 mm
Feed 0.1 ~ 0.3 mm/rev
Test Method
KHAN WORKHOLDING
Aluminum chuck Coolant cuttingOPA Gripping force testVBL
Measure the hydraulic system and power consumed underthe same conditions.
The average power consumption of the electric driven system measured over 10 minutes(20 cycles) is 0.101 kW, and the hydraulic system is 1.06 Kw, reducing 90.5% level.
① Measured power consumption after applying 23kN of draw bar thrust (based on 6-inch Lathe)
② Measured hydraulic system with power consumption of the hydraulic drive motor (20 cycles)
*Five-year cost comparison of hydraulic CNC lathe system and electricdriven spindle CNC lathe system
Powerconsump-tion ofhydraulicsystem
Powerconsumptionof electric drivenmain spindle system
Pow
er[k
W]
Time[s]
0.00 5 10 15 20 25 30
0.5
1.0
1.52.0
Pow
er[k
W]
Time[s]
0.00 5 10 15 20 25 30
0.20.40.60.81.0
Spindle system operation period
Applied to Hyundai Wia KIT-4500 and on sale/ Mounted machines with the electric driven main spindle system
Application case of eco-friendly smart machine
KIT-4500
Electric driven mainspindle system
Electric driven main spindle CNC lathe systemKHAN WORKHOLDING
칸워크홀딩(주)
www.khanchuck.com
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4F STANDARD FACTORY BUILDING #2, 193 JAYUMUYEOK 3-GIL, MASAN HOEWON-GU, CHANG-WON CITY,GYEONG SANG NAM-DO, 51338, SOUTH KOREA
Gomjeol-Gil 17th street 3, SEONG-SAN GU, CHANG-WON CITY, GYEONG SANG-NAMDO
E-co friendly, energy savingsmart system technology is our FUTURE !!