KHAN Electric driven main spindle CNC system

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www.khanchuck.com KHAN Electric driven main spindle CNC system Eco-friendly smart machine deleted hydraulic equipment Certified machine of energy use rationalization for financial support

Transcript of KHAN Electric driven main spindle CNC system

Page 1: KHAN Electric driven main spindle CNC system

www.khanchuck.com

KHAN Electric driven mainspindle CNC system

Eco-friendly smart machine deletedhydraulic equipment

Certified machine of energy userationalization for financial support

Page 2: KHAN Electric driven main spindle CNC system

Electric driven mainspindle system

Aluminum specialalloy chuck

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Electric driven main spindleCNC lathe system

KHAN Electric driven main spindle CNC system

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Hydraulic main spindle system

Hydraulic main spindle system Electric Driven main spindle System

Electric driven main spindle System

Part name Hydraulic tank Hydraulic motor Hydraulic cylinder Spindle motor Main spindle ChuckHydraulic main spindle system O O O O O O

Electric driven main spindle System X X X O O O

/ Removal of hydraulic tank, hydraulic motor and cylinder

/ Developed the world's first aluminum chuck

Space utilization, clean technology

Weight lightening realization technology

Performance improvement technology

*The contents may change without prior notice according to the usage environment. Experimental data of Korea Institute of Machinery & Materials

Smart machine tool capable of compactization, eco-friendly and ICT convergence by removing hydraulic devicesPossible precise clamping force adjustment by precise control of electric powerMechanical mechanism application without energy consumption by clamping locking device during machining(rotating)Energy-saving electric driven main spindle system integrated with clamping system and rotating system

Productivity increase

Hyd. Tank + Hyd. Motor + Hyd.cylinder+ Draw bar + Chuck

Max. gripping force : 56 kN /Max. rpm : 6,000 rpm

Hydraulic valve manual adjustment(Resolution 3kN more)

Hydraulic pulsation occurs(Hydraulic cylinder vibration)

Oil leakage, Vibration and noise generation

Reduction of chuck cycle time Improved surface roughness due to reduced vibration

Vibration reduction and Bearing life increase by lightening the chuck

Quality improvement Machine tool life increase

Hydraulictank

Hydraulicmotor

Hydraulic cylinder

Structuresimplification

Equivalent specification

Grippingforce control

Improvement ofsurface roughness

Environmentfriendly

Clutch device + Draw bar + Chuck

Max. gripping force : 56 kN /Max. rpm : 6,000 rpm

Fine adjustment possible by NC adjustment(Resolution 1kN level)

Surface roughness improved by more than 3 times compared to hydraulic pressure(no cylinder)

Removal of hydraulic unit - realization of clean environment(Removal of hydraulic tank, hydraulic motor and cylinder)

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Electric driven main spindle CNC lathe system

/ Possible for all type of chuck

/ By removing the hydraulic cylinder, no vibration effect due to hydraulic pulsation during machining, so the surface roughness is improved by 71.3% compared to the hydraulic pressure.

Energy saving technology Maintenance cost reduction technology

Applied technology

Quality improvement technology

Analysis result

Power consumption analysis of hydraulic /electric systems

Period of use

Cost

Hydraulic CNC lathe system

Electric driven main spindleCNC system

43% saving

Surface roughness improvement

Electric drive 0.28%

0.96%HydraulicMore than 70%improvement

Inspection items Dimension(Tolerance)[mm]

Electric driven main spindle

Hydraulic driven main spindle

B YOKE

Roundness-(1) 24.6 (+0.02) 0.004 0.005

Roundness-(2) 10.5 (+0.02) 0.004 0.005

Flatness 0.01 0.006 0.007

Surface roughness Ra(㎛) 0.28 0.96

Division Cutting conditionApplied

component 6speed YOKE (SWRCH10A)

rpm 2,500 rpm

Cutting depth 0.1 ~ 0.5 mm

Feed 0.1 ~ 0.3 mm/rev

Test Method

KHAN WORKHOLDING

Aluminum chuck Coolant cuttingOPA Gripping force testVBL

Measure the hydraulic system and power consumed underthe same conditions.

The average power consumption of the electric driven system measured over 10 minutes(20 cycles) is 0.101 kW, and the hydraulic system is 1.06 Kw, reducing 90.5% level.

① Measured power consumption after applying 23kN of draw bar thrust (based on 6-inch Lathe)

② Measured hydraulic system with power consumption of the hydraulic drive motor (20 cycles)

*Five-year cost comparison of hydraulic CNC lathe system and electricdriven spindle CNC lathe system

Powerconsump-tion ofhydraulicsystem

Powerconsumptionof electric drivenmain spindle system

Pow

er[k

W]

Time[s]

0.00 5 10 15 20 25 30

0.5

1.0

1.52.0

Pow

er[k

W]

Time[s]

0.00 5 10 15 20 25 30

0.20.40.60.81.0

Spindle system operation period

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Applied to Hyundai Wia KIT-4500 and on sale/ Mounted machines with the electric driven main spindle system

Application case of eco-friendly smart machine

KIT-4500

Electric driven mainspindle system

Electric driven main spindle CNC lathe systemKHAN WORKHOLDING

Page 6: KHAN Electric driven main spindle CNC system

칸워크홀딩(주)

www.khanchuck.com

Head Plant/Office

Overseas sales office T +82) 55-211-8072

2nd Plant/Office

Southernsales office

Domestic sales officeT +82) 55-211-8036Head officeT +82) 52-293-0672Ulsan officeT +82) 55-211-8021Changwon officeT +82) 55-211-8170Daegu office

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T +82) 31-478-3456~1Seoul officeT +82) 42-826-2955~6Daejeon office

Shanghai Branch M +86) 135-0178-8095

+86) 136-8161-6282

M +86) 133-5545-9595Yantai Branch

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India Wilkinson

China sales officeShanghaiDongwooKHAN

T +91) 9840063496 Japan KHAN JAPAN(MITSU) T +81) 568481080

Taiwan Taiwan(CNC TAKANG) T +886) 423596056Fine Product T +91) 4224259666

Aditya T +91) 2066069522

4F STANDARD FACTORY BUILDING #2, 193 JAYUMUYEOK 3-GIL, MASAN HOEWON-GU, CHANG-WON CITY,GYEONG SANG NAM-DO, 51338, SOUTH KOREA

Gomjeol-Gil 17th street 3, SEONG-SAN GU, CHANG-WON CITY, GYEONG SANG-NAMDO

E-co friendly, energy savingsmart system technology is our FUTURE !!