KF Imagebrosch 1.0 en web - Krone Filter · In the event of any conflict or ambiguity between the...

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Company profile a portrait of Krone Filter Solutions GmbH, Germany

Transcript of KF Imagebrosch 1.0 en web - Krone Filter · In the event of any conflict or ambiguity between the...

Company profilea portrait of Krone Filter Solutions GmbH, Germany

Who are we?company

We, Krone Filter Solutions, are a global, leading filter manufacturer from Oyten, Germany.

What can we do and what do we offer?

We are proven specialists in the filtration of all liquids. The heart of our philosophy: all our filters are developed and manufactured by us. We thus ensure that they always meet our own high standards of quality and guarantee best filter solutions.With our filters, you protect your most important system parts effectively from soiling.

Constantly increased quality requirements industrial and process-related soiling make filtration an indispensable process step.

Why is our business important?

Filtration protects the value we create as it protects technical equipment from wear and destruction

Filtration improves the quality of materials and is often necessary to make them

usable. Filtration reduces consumption, thus allowing limited resources to be used economically

Filtration helps maintain the basis of life by ensuring that unwanted contami-nants are kept out of the cycle of nature.

Founded in 1990 as Krone Filter by the mechanical engineer Rainer Krone, the company was constantly growing – and developed 3 industrial divisions:• Industrial filtration• exhaust gas aftertreatment products plus sales and installation of catalytic

conver ters, diesel particulate filters and SCR system• and acted as german dealership of MANN+HUMMEL automotive filtration

History1990 2005

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The principle of filtration is simple and omnipresent in our daily life: a liquid passes through a filter element whose mesh, openings or pores are dimensioned to prevent specific, unwanted particles from getting through. At industrial level, this requires a command of complex processes which are influenced by various material qualities and environmental conditions.

These solutions include quantity, pressure, temperature, density, viscosity, corrosiveness, the level of contamination, particle size and the type of medium being filtered.

Years of systematic research into these influential factors and their interaction enable us to offer a series of filter systems for various applications and fields which are guaranteed to maximise performance, reliability and protection.

As result of the strong international growth and global business in the division Indus trial filtration. Krone Filter Solutions was formed in 2009 and moved to much larger manufacturing facilities in Oyten Germany. The company is in private ownership.Krone Filter Solutions developed to a strong international solution provider in liquid filtration and is present worldwide with it´s trademarks Krone Filter®, Bernoulli®, KSF®, KAF®.

2017

YEARS

2009

KAF® Bernoulli® filter 20" in / out for a power plant in Marocco Haet Exchanger protected by KAF® Bernoulli® filter

www.krone-filter.com

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Quality awarenessquality

We concentrate on what is most important – because our focus is always on the best filter solution for our customer!

We guarantee this by:

developing and manufacturing all our own filters using modern production processes using high-quality materials employing trained, specialist personnel wich we continuously educate and

upgrade

Before being delivered, all our self-developed and manufactured filters are subjected to a detailed function FAT´s and quality check on special test benches and equip-ment.

In addition, we offer short delivery times thanks to a stock of products, spare parts and materials that has been optimised over a period of years. But we also think sustainably. By using high-quality materials and components, we ensure safe and long-lasting use of our products. As example our GRP / FRP products achieve the highest standards of quality through innovative production processes and the world’s only certified filter production according to ASME X RP-stamping. Lloyds Register certified our production range and our products have Lloyds Type Approval and functional design apraisal.

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Our standards and certifications

For years, we have met international quality requirements such as:

• PED 97 / 23 / EC-2014 / 68 / EU, ASME VIII DIV 1, ASME BPVC X, GOST, RTN, GL, Lloyds, DNV, ABS, BV etc.

• Modul G certification, CE labelling, CE conformity evaluation of all products• ATEX• DOSH, MOM, SASO and many different worldwide inspections• we manufacture of high-quality welding filter housing and inserts in many mate-

rial qualities, e.g. 1.4571, SS 316 L / TI Hastelloy C4 or Titanium, super duplex, even surpassing them.

An overview of our certifications for you:

• Krone Filters – DIN EN ISO 9001:2008 quality assurance system• Russian market GOST and RTN, approvals for Krone Filter Solutions since

September 2007 and subsequent newest TR TS EAC Approvals, technical pass-ports and TR 032

• LR TA (type approval) and LR design appraisal• ASME X – World’s only filter manufacturer with certified GRP / FRP production

accor ding to ASME X class 1 and class 2 / including filters with ASME-RP Stamp• ASME VIII – Div. 1 with U-Stamp• OFFSHORE NORSOK standards

certification

TR TF

Type ApprovalCertificate No. 16/20086

This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document,which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.

Certificate No. 16 / 20086 Issue Date 09 September 2016 Expiry Date 08 September 2021 Sheet 1 of 3 Torsten Schröder Hamburg Technical Support Office Lloyd’s Register EMEA Lloyd’s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.

Type Approval Certificate This is to certify that the undernoted product(s) has/have been tested with satisfactory results in accordance with the relevant requirements of the Lloyd’s Register Type Approval System. This certificate is issued to: PRODUCER Krone Filter Solutions GmbH

Industriestrasse 19 28876 Oyten Germany

DESCRIPTION Single, duplex and self-cleaning automatic filter with several housing sizes

and combinations made from standard materials spheroidal iron castings EN-GJS-500-7 (GGG 50)* or EN-GJS-400-15 (GGG 40), carbon steel optional rubber lined or stainless steel.

TYPES KSF, KMF, KDF-K, KDF-V, KAF, KRF APPLICATION Filter depending on type for diesel oil, oil or water piping systems in

ship and offshore installations classed or intended for Classification with Lloyd’s Register.

RATINGS Filter

type: Nominal

pressures: [bar]

Size range: Material:

KSF 6, 10, 25 DN 15 – DN 600 Spheroidal iron casting KMF 6, 10, 25 G ½” – 2 ½” Spheroidal iron casting KDF-K 6, 10, 25 DN 15 – DN 200 Spheroidal iron casting KDF-V 6, 10, 25 DN 100 – DN 600 Spheroidal iron casting,

carbon steel KRF 6, 10 DN 32 – DN 400 Spheroidal iron casting,

carbon steel KAF 6, 10 DN 50 – DN 1000 Spheroidal iron casting,

carbon or stainless steel,

ISO 9001:2008 LR TA EAC TR/TS FAT Foundry LR Approval

www.krone-filter.com

Filter KAF® Bernoulli® size 300 JIS 10k for use in hazardous area zone 1 with ATEX & IECEx certified instrumentation & controlFiltration of seawater on a LNG carrier build by Hyundai in Korea

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What do we stand for?Our values determine our actions!

guide words – values

Qualityawareness

Expertise

Creativity & innovation

Enviromental awareness

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guide words – valuesOur quality awareness applies to product and employee. Our standard of quality is set by the customer, whose opinion is always decisive. We are satisfied with our quality only when our customers are. In order to achieve this, all our staff are tech-nically competent and optimally trained and thus contribute to the company having a customer-orien tated presence. As part of the continuous process of improve-ment, administrative processes, decisions, services and product designs are under permanent review. In this way, optimisation potential is recognised and promptly implemented. Our aim is always to find the optimal solution – with well-founded knowledge, experience and a feel for people and processes, we achieve this goal.

Quality awareness

ISO, LR Type Approval and design appraisal, NORSOK, TR TS EAC as well as approvals and inspections by DNV, ABS, RINA, BV and the collaboration with numerous global inspection companies allow us to cater to specific approval requirements.

Our developed project ITP´s control the whole process from project award, manufactu ring, FAT´s in final inspection are detailed process control tools – up to delivery of project documentation with the product delivery.

Quality system and inspections

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Final documentation

for QAFCO QATAR

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Our references, projects and customersreferences

saarstahl

UreaCasaleTECNICAS REUNIDAS

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All of this is also reflected in a broad customer spectrum. Our customers come from areas including:

• Chemical industry• Power plants / energy generation• Process, air-conditioning and refrigeration technology / HVAC• Automotive and construction machinery industry• Shipping processes, Lub oil filtration, Ballast Water• Petrochemistry• LNG / LPG / FSRU• Industrial food production

HYUNDAIHEAVY INDUSTRIES CO. LTD.

SETE ENERGY SAUDIA

CUMBERLAND

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Expertise

know-howOur aim is always to bring together the highest expertise in our domain and thus to guarantee it for our customers. We foster creative, flexible and hard-working employees and create the suitable environment for innovations in all areas as well as the implementation there of through constant training. We stand out thanks to: certified filter quality a wide product range high delivery capacity fast reaction times and delivery reliability and expertise in consulting, engineering and production

We achieve operational excellence through processes that are orientated towards value creation and that are constantly improved and we fight bureaucracy wherever we consider it to be inhibitive. We are thus quick in the implementation of new ideas on marketable products, in processing customer enquiries and in internal cooperation. Moreover, continuous improvements and changes strengthen our expertise.

CFD computation of fluid dynamics of the

claening sequence of a self cleaning filter

CFD of a wedge wire screen of a self cleaning

filter

Microscopic examination of a laser cut filter

screen

Environmental awareness is also important! We act respon-sibly towards society and the environment. Our quality is based on well-founded training, many years of practical application and experience as well as networks and coopera-tion. QUALITY is A MUST for us. We are conscious of our responsibility – for the quality of our work, the success and the name of our customers, our environment and for the people we work with.

Environmental awareness

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Creativity and innovationWillingness to take on responsibility and to take risks promotes entrepreneurial thinking. It also offers us new perspectives and the chance to generate creative solutions even for un-usual requirements and problems. We thus want to be the preferred partner for our customers, through creative and innovative solutions and maximum quality.

Our innovation management stands for systematic intensi-fication and promotion of idea generation and project work. We are an important development partner of our customers. We develop customer-orientated solutions, make active use of syner gies and let our expertise influence all phases of a project.

We are internationally aligned. In the implementation of our growth strategy we are open to partnerships and alliances. Optimal results can be achieved only in a partnership-based collaboration characterised by team spirit and trust. We invest actively in the improvement of our abilities, knowledge and process techniques and always develop solutions that correspond to the current state of scientific knowledge and that meet the needs of our customers in the best manner.

We believe innovation is essential to resolve clients’ needs today and in the future.

Krone Filter Solutions is constantly working in R&D projects with clients and on it´s on and has published several patents.

Our Patents – research & development

KAF-S Bernoulli® Filters 20" for a power plant on the Suez Canal for

3.000 m3/h at 500 micron

Our development – small footprint KAF® Bernoulli®. The radial move-

ment of a motor is transfered to a axial disc movement.

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We develop and manufacture filters for all liquids.Our main filter lines are:

casted basket filters and casted duplex basket filters for liquids

fabricated customized tailor made welded filters

self-cleaning cooling water filters in different materials

Our strongest field of specialisation is cooling seawater filtration. Our high level of expertise of our staff, professional advice tailored to you, aftersales service as well as the vigorous development of our filter systems, taking the feedback of our customers into account.

Our product rangeinnovation

Self cleaning filter• KAF® Self cleaning Bernoulli®-filter• KRF Backflush-filter

• KSF® Single basket filter (flanged)

• KMF Threaded basket filter• KWF Welded / custom made

basket filter• KWF-Inline Inlet flange and outlet

flange inline

Single filter

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• KDF-K Duplex filter• KDF-V Valve switch duplex filter

Duplex filter

Other filter solutions• KBF Bag filter• KOW Oil and water separator• SEPARATOR Centrifugal separator

Others / accessoires• DeltaP Differential pressure

indicator Contaminant level

indicator• Filterbags

• Basket strainers• Ring strainers• Wedged wire inserts

Strainer inserts

www.krone-filter.com

Type ApprovalCertificate No. 16/20086

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Welding shop

manufacuringKrone Filter Solutions welded filters are manufactured ac-cording to all worldwide requested standards. All approvals according to EN, Modul G, ASME, U-STAMP, LR, DNV, ABS, NORSOK and EAC, TR 032 are at hand.

Type ApprovalCertificate No. 16/20086

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manufacuringFoundryLR and ISO-certified, state-of-the-art automated and appart from that our precise hand mould casting processes, our own flexible pattern shop, in house mechanical processing are our strength. Final product stress test and hydro testing of all products and manufacturing stages are mandatory in our workshop.

Foundry LR Approval for castings

KSF® family DN 15–800

www.krone-filter.com

Type ApprovalCertificate No. 16/20086

KSF® is a Krone Filter Solutions registred trademark 15

GRP productionFlexible and innovative ASME X-certified production processes in contact moulding for small series and standard self cleaning filter range.

GRP / FRP-MONOLITH® is a Krone Filter trademark for the GRP / FRP vessels made with reduced joints.

manufacuring

14" GRP Filter KAF® Bernoulli® for a Urea plant in Qatar

20" KWF-inline for Yanbu industrial complex in

Saudi Arabia

Finite element

stress analysis of a

GRP / FRP filter vessel

GRP contact moulding fabrication

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Filter insert / Filter basket manufacturingA filter is only as good as it basket!

State-of-the-art water-cooled resistance welding machines and the use of state-of-the-art stainless steel filter cloth & high-quality deep-drawn modular moulded parts form the core of our high-quality flexible screen workshop – which also manu-factures special screens in accordance with the customer’s own specifications.

A cooperation of Krone Filter Solutions with the german stainless steel mesh manufacturer Haver & Boeker guarantees not only highest quality mesh performance but also constant development of new geometries.

Krone uses high quality Haver & Boecker MESH for all products with SS mesh inserts like MINIMESH® HIFLO-S 25 micron.

manufacuringWedged wire filter insert manufacturing

www.krone-filter.com

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worldwidefilter-impressions

Some few of our

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worldwidefilter-impressions

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LNG

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Krone Filter Solutions GmbH Industriestrasse 19 | 28876 Oyten / GermanyTel. +49 42 07 9 87 69-0 | Fax +49 42 07 9 87 69-27 [email protected] | www.krone-filter.com www.shop.krone-filter.com K

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