Key Industry Program CemTec - Castolin Eutectic · R&D centers to develop new and innovative wear...

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Key Industry Program CemTec Stronger… with Eutectic

Transcript of Key Industry Program CemTec - Castolin Eutectic · R&D centers to develop new and innovative wear...

Page 1: Key Industry Program CemTec - Castolin Eutectic · R&D centers to develop new and innovative wear The latest in hardfacing technologies Worldwide presence solutions ... • Hardfacing

Key Industry Program

CemTecStronger… with Eutectic

Page 2: Key Industry Program CemTec - Castolin Eutectic · R&D centers to develop new and innovative wear The latest in hardfacing technologies Worldwide presence solutions ... • Hardfacing

The Company

Eutectic Castolin is the leading company worldwide in fighting wear with…

Over 100 years of experience solving industries’ toughest wear problems

A deep understanding of applied metallurgy

The broadest product and process range in the industry

Worldwide manufacturing facilities

The latest in hardfacing technologies Worldwide presenceR&D centers to develop new and innovative wear solutions

CastoLab® Services WorkshopsEutectic has opened service workshops around the world to support the cement industry. Using highly trained technicians, specialized equipment and quality Eutectic consumables, the company is able to offer world-class repair and wear protection services.

We can help you...

Reduce costly repairs and spare parts inventory

Extend the life of your valuable equipment

Increase process efficiency

Page 3: Key Industry Program CemTec - Castolin Eutectic · R&D centers to develop new and innovative wear The latest in hardfacing technologies Worldwide presence solutions ... • Hardfacing

CastoDur® Diamond PlateWear plate for protection against Abrasion, Erosion and Impact...

>>> CastoDur® Diamond Plate (CDP) is welded flatwith special Eutectic flux-cored wire and a controlled“cool” welding process!

<<< Provides a coating with uniform hardness and exceptional wear properties. CDP does not delaminate or “chunk out” during service.

AbraTec® XHD THE Xuper® High Deposition Technology

Specially formulated to combat all types of abrasion and erosion

Microstructure designed to achieve superior wear performance

High carbide and boride content for the best wear resistance

High deposition efficiency reduces downtime and increases

productivity

>>> Unique weld bead geometry to combat fi ne partiabrasion. XuperWave prevents particle tracking on the wbead overlap and in the stress relief cracks (points msusceptible to start wearing). It also ensures that the stress relief cracks and weld beads are never aligned in the direction of the abrasive particle fl ow.

<<< This can result in a reduction in wear by up to 30% over conventional plates!

>>> 30% more effi cient than standard electrodes!

icle weld most

High Efficiency...

Conventional Solution XHD 6710 XHD 6715 XHD 6395NVOLU

ME

LOSS

- m

m3

2724211815129630

ASTM G-65 ABRASION TEST3330 40%

Stronger 50%Stronger

63%Stronger

PRODUCT HARDNESS VOLUME LOSS

XHD 6710 63-65 HRC 20 mm3

XHD 6715 64-66 HRC 16 mm3

XHD 6395N 68-70 HRC 12 mm3

>>> Up to 63% more wear resistant!

High Abrasion Resistance...

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XuperWave® for Enhanced Erosion Resistance...

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BBlades• Abrasion & Impact• CDP 4666 advanced complex carbide wear plates or 4923i titanium plate• Increased service life up to 12X

Buckets• Abrasion & ImpactAb i & I t• Rough and Ready strips or CDP 4666 strips• Increased service life up to 10X

CChutes• Abrasion & ImpactAb i & I t• Fabricated with CDP 4624, CDP 4666, CDP 4923i or combination according to the wear phenomenon• Increased service life up to 16X

Bucket Teeth• Abrasion & ImpactAb i & I t• NanoAlloy 395N or PTA alloy 6503 with tungsten carbide coatings• Increased service life up to 6X

CCrusher Hammers• Abrasion & ImpactAb i & I t• Hardface with XHD 6715 electrode or 4666 wire. Cross hatch weld pattern for enhanced wear resistance• Increased service life up to 2X

Cement Industry Process

Quarry Primary/Secondary Crushers

Screens• Severe abrasion and/or impact• 2 different processes could be used: . BTC coatings for mild abrasion . CDP screens for abrasion & impact• Increased service life up to 12X

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Press Rolls • Loss in dimension because of severeL i di i b f abrasion and compression wear• RTC Technology as a barrier against cracks and for compression / abrasion resistance• Increase life up to 2x

• Heavy abrasion and erosion and temperature• CDP 112 or 4666 and internal PTA-welding• Increased service life up to 4x

Burner Nozzle• Heavy abrasion and erosion and

VRM Rolls and Tables• Abrasion and impactAb i d i t• Hardfacing using RTC Technology• Increased service life up to 2x

Transport Pipe• Abrasion and impactAb i d i t• Fabricate tube from 4666 CastoTube• Increased service life up to 6x

• Fa

Pre-Homogenization

Raw Material Grinders

Pre-Heating Tower

Kilns

Alternative Fu

Augers• Severe abrasion• Hardfacing with NanoAlloy™ 390N and fl ights protected with TeroCote 7888T• Increased service life up to 7x

Press RoSeparator blades • Abrasion and erosionAb i d i• Blades manufactured with CastoCeram• Increase life up to 10x

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Kiln Tires• Deep, long crackingD l ki• Repair welding using our unique Xuper NucleoTec® 2222 and Eutectic weld ®

procedure• No reappearance of cracks

Cooling Plates• Abrasion combined with highAb i bi d ith hi h temperature• Protection with BTC coatings• Increased service life up to 3x

uel Grinders

Cooling Tables

Clinker Grinders Shipping

On-Site Services: The Reliability Experts

of Castolin Eutectic. The division offers a horganized inspection, mobilization, welding and thermal spray service covering a wide range of industrial applications. Every job is covered by a pre- and post-project report that can be used to assess future preventative maintenance requirements and evaluate in-service performance of key component parts. Whertec operates with stringent health and safety standards and has established a reputation for effi ciency and reliability.

The combination of Castolin Eutectic’s product and application expertise with a world-class site mobilization team offerscustomers the best possible solution for on-site projects – test the reliability experts with your demanding repair or material conservation projects.

Whertec is the on-site service division i d i ti bili ti l

f Castolin Eutectic. The division offers ai d th l i i

ighly id

Fans and Housings• High speed fi ne particle abrasionHi h d fi ti l b i• Fabricated with XuperWave wear plate• Increased service life up to 4x

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VRM Applications

ed with CDP Ring protected with CDPwear plate

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Ask for a demonstration from our Application Specialists.

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com

CEM 9-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

CastoLab Services Workshop12300 Carmen AvenueMilwaukee, WI 53225 USAP 800-558-8524 • F 262-255-5542

www.euttecttiicc..ccooommmm

Stronger... with Eutectic

Whertec Technology Center5409 Highway AvenueJacksonville, FL 32254 USAP 866-207-6503 • F 904-213-8126www.whertec.com