KET-3000W1 AC Drive User Manual - KOMAL · PDF fileKET-3000W1 AC Drive ... confirming that the...
Transcript of KET-3000W1 AC Drive User Manual - KOMAL · PDF fileKET-3000W1 AC Drive ... confirming that the...
Preface
Thank you for using this Sensorless Vector Control Variable Speed Drive. This KET-3000W1 achieves high
performance by using a unique control method to achieve high torque, high accuracy and super silent motor control.
The KET-3000W1 is an innovative product with process PI, simple PLC, wobble operation, 16-step speed operation,
flexible input and output terminals, multiple frequency reference sources. Its anti-tripping function and capabilities of
adapting to unstable mains power, high ambient temperature, humidity and dusty environment improves the
product’s reliability noticeably.
This manual provides information on installation, wiring, parameter setting, troubleshooting, and daily maintenance
for the KET-3000W1. Before using the drive, a thorough understanding of this manual is recommended for daily
maintenance, troubleshooting and inspection. Please keep this manual in a secure and convenient place for any
future reference.
The contents in this document are subject to change without notice.
Content
Chapter 1 Unpacking & Inspection ................................................................................... 1
1.1 Items to Check ............................................................................................................................... 1
1.2 Nameplate ...................................................................................................................................... 1
1.3 Model Definition Rules ................................................................................................................... 2
Chapter 2 Safety Precautions ............................................................................................ 3
2.1 Safety ............................................................................................................................................. 3
2.2 Notes for Installation ...................................................................................................................... 3
2.3 Notes for Operation ........................................................................................................................ 4
2.3.1 About Motor and Load ......................................................................................................... 4
2.3.2 About KET-3000W1 ............................................................................................................. 5
2.4 Disposal .......................................................................................................................................... 6
Chapter 3 Installation and Wiring ...................................................................................... 7
3.1 External Dimensions and Mounting Dimensions ........................................................................... 7
3.2 Product Description ........................................................................................................................ 7
3.2.1 KET-3000W1 Specification .................................................................................................. 7
3.2.2 Ratings ................................................................................................................................. 7
3.2.3 Parts of Inverter ................................................................................................................... 8
3.3 Installation Environment ................................................................................................................. 9
3.3.1 Installation Environment Requirement ................................................................................. 9
3.3.2 Ambient Temperature .......................................................................................................... 9
3.3.3 Precautionary Measure ........................................................................................................ 9
3.4 Installation Direction & Space ........................................................................................................ 9
3.5 Wiring ........................................................................................................................................... 10
3.5.1 Wiring Requirement ........................................................................................................... 10
3.5.2 Main Circuit Wiring ............................................................................................................. 13
3.5.3 Main Circuit Terminals Layout and Description ................................................................. 14
3.5.4 Main Circuit Connection ..................................................................................................... 15
3.5.5 Control Terminal Connection ............................................................................................. 19
Chapter 4 Operating Instructions .................................................................................... 29
4.1 Descriptions .................................................................................................................................. 29
4.1.1 KET-3000W1 Run Command Source ............................................................................... 29
4.1.2 KET-3000W1 Frequency Reference Source ..................................................................... 30
4.1.3 KET-3000W1 Running Status............................................................................................ 31
4.1.4 KET-3000W1 Operation mode .......................................................................................... 31
4.2 Operating Instructions .................................................................................................................. 31
4.2.1 Using Keypad ..................................................................................................................... 31
4.2.2 Display of the Keypad ........................................................................................................ 33
4.2.3 Keypad Operation .............................................................................................................. 35
4.3 Start -up. ....................................................................................................................................... 37
4.3.1 Checking Before Start -up. ................................................................................................ 37
4.3.2 Start -up the KET-3000W1 for the first time ...................................................................... 37
Chapter 5 Parameter Introduction ................................................................................... 38
5.1 Protection of Parameters (P0 Group) .......................................................................................... 39
5.2 Basic operating parameters (P1 Group) ...................................................................................... 39
5.3 Frequency reference parameters (P2 Group) .............................................................................. 44
5.4 Motor Parameters (P3 Group) ..................................................................................................... 48
5.5 Vector control parameters (P4 Group) ......................................................................................... 51
5.6 V/F control parameters (P5 Group) .............................................................................................. 53
5.7 START and STOP parameters (P6 Group) .................................................................................. 57
5.8 Acceleration and Deceleration parameters (P7 Group) ............................................................... 61
5.9 PLC Operating parameters (P8 Group) ....................................................................................... 63
5.10 Closed-loop control parameters (P9 Group) .............................................................................. 68
5.11 Wobble operating parameters (PA Group) ................................................................................. 71
5.12 Function of I/O Terminals (Pb Group) ........................................................................................ 73
5.13 Display (PC Group) .................................................................................................................... 86
5.14 Enhanced Function parameters (Pd Group) .............................................................................. 88
5.15 Communication Parameters (PE Group) ................................................................................... 94
5.16 Protective Parameters (PF Group) ............................................................................................ 94
5.17 Manufacturer Parameters .......................................................................................................... 98
Chapter 6 Troubleshooting .............................................................................................. 99
Chapter 7 Maintenance .................................................................................................. 103
7.1 Daily Maintenance ...................................................................................................................... 104
7.2 Periodical Maintenance .............................................................................................................. 104
7.3 Replacing Wearing Parts ........................................................................................................... 105
7.4 Storage ....................................................................................................................................... 106
Chapter 8 Accessories Selection .................................................................................. 107
8.1 Braking Accessories ................................................................................................................... 107
8.1.1 Braking Unit Model No. .................................................................................................... 107
8.1.2 Selection Criteria of Braking Unit and Braking Unit Resistor .......................................... 107
8.1.3 Dimension of Braking Units ............................................................................................. 109
8.1.4 Wiring of External Braking Unit and Function Description .............................................. 110
8.2 AC / DC Reactor. ......................................................................................................................... 110
8.2.1 AC Input Reactor ............................................................................................................. 110
8.2.2 AC Output Reactor ........................................................................................................... 110
8.2.3 DC Reactor ...................................................................................................................... 110
8.3 Host Computer Software ............................................................................................................. 111
8.4 Connecting Cable of Keypad ...................................................................................................... 111
8.5 Pedestal of Keypad ..................................................................................................................... 111
Appendix 1 KET-3000W1 Technical Specification ....................................................... 112
Appendix 2 External Dimensions & Mounting Dimensions ........................................ 114
Appendix 3 Efficiency…………………………………………………………………………. 118
Appendix 3 Parameters .................................................................................................. 118
Appendix 4 Communication Protocol ........................................................................... 153
Chapter 1 Unpacking& Inspection
1
Chapter 1 Unpacking Inspection
1.1 Items to Check
Please check the following items upon delivery:
Item Method
Check whether the Model No. of the
KET-3000W1 you’ve received is the same
to that on your purchasing order
Please refer to the nameplate of the
KET-3000W1
Check whether there is any damage to the
machine
Take a look at the overall appearance and
check whether there is any damage
Check whether any screws or fastening
parts have got loose
Check with the screw driver when
necessary
Check the manual, certificate and other
spare parts
Manual and relative spare parts
1.2 Nameplate
The nameplate is located on the right hand side of the body. A barcode under the keypad also contains information
of the KET-3000W1, as shown in Fig. 1-2.
Fig. 1-1 Sketch of barcode
Fig. 1-2 Nameplate
2
1.3 Model Definition Rules
Item Power Phase Voltage Suffix
Vector Control
General Purpose
KET-3000W1
0.2KW
0.4KW
0.75KW
1.5KW
2.2KW
3.7KW
5.5KW
7.5KW
11KW
15KW
18.5KW
22KW
30KW
37KW
45KW
55KW
75KW
90KW
110KW
132KW
160KW
200KW
220KW
250KW
280KW
315KW
355KW
400KW
0R2
0R4
0R7
1R5
2R2
3R7
5R5
7R5
011
015
018
022
030
037
045
055
075
090
110
132
160
200
220
250
280
315
355
400
S :
Single
phase
T :
Three
phase
2:
220V
4:
400V
None:
standard
A~Z:
customized
E.g.: 7.5KW model:
7R5 T 4
Chapter 2 Safety.Precautions
3
Chapter 2 Safety Precautions
2.1 Safety
In this manual, notes for safe operation are classified as "Dangerous" and "Note".
Indicates a potentially hazardous situation which, if not attended, could possibly result in serious human
injury or even death.
Indicates a potentially hazardous situation which, if not attended, may result in moderate or minor injury and
damage to the KET-3000W1.
2.2 Notes for Installation
Please install the KET-3000W1 on fire-retardant materials.
Keep the KET-3000W1 away from combustible materials.
Keep the KET-3000W1 away from explosive gas.
Only qualified personnel shall be permitted to perform wiring.
Never wire the KET-3000W1 unless the input AC supply is totally disconnected.
The KET-3000W1 must be properly earthed to reduce electrical accident.
Install the cover before switching on the KET-3000W1 to reduce the danger of electric
shock and explosion.
For the KET-3000W1 that has been stored for longer than 2 years, please increase
its input voltage gradually before supplying full rated input voltage to it, in order to
avoid electric shock and explosion.
Don't touch live control terminals with bare hands.
Don't operate the KET-3000W1 with wet hands.
Perform maintenance job after confirming that the charging indicator is off or the DC
Bus voltage is below 36.
Only trained professionals shall be permitted to change the components. It is
prohibited to leave wires or metal parts inside the KET-3000W1 so as to avoid the risk
of fire.
Parameter settings of the control board that has been changed must be revised,
otherwise accidents may occur.
The bare portions of the power cables must be bound with insulation tapes.
4
Don't carry the KET-3000W1 by its cover. The cover cannot support the weight of the
KET-3000W1 and may drop.
Please install the KET-3000W1 on a strong support, failing which the KET-3000W1
may fall off.
Don't install the KET-3000W1 in places where water pipes may leak onto it.
Don't allow screws, washers and other metal foreign matters to fall inside the
KET-3000W1, otherwise there is a danger of fire or damage.
Don't operate the KET-3000W1 if it is incomplete, otherwise there is a danger of a fire
or human injury.
Don't install the KET-3000W1 under direct sunshine, otherwise it may be damaged.
Don't short circuit P1/PB and terminal (-), otherwise there is a danger of fire or the
KET-3000W1 may be damaged.
Cable lugs must be connected to main terminals firmly.
Don't apply supply voltage to control terminals,which is above the permitted voltage.
2.3 Notes for Operation
Please pay attention to the following issues when using the KET-3000W1.
2.3.1 About Motor and Load
In comparison to operation through direct Mains Supply:
This series KET-3000W1 are voltage type KET-3000W1. The output voltage is in PWM wave with some harmonics.
Therefore, temperature rise, noise and oscillation of motor are a little higher.
Low Speed Operation:
If the KET-3000W1 is used to drive a common motor at low speed for a long time, the heat dissipation effect of the
motor will be deteriroted. So it is recommended to adopt a special inverter duty motor if long time operation at low
speed with constant torque is required.
Motor’s Over-Load Protecting Threshold:
The KET-3000W1 can protect the motor from over-load. If the rating of the motor is not in compliance with that of the
KET-3000W1, be sure to adjust the protective threshold to ensure the motor is properly protected.
Operating above Motor Rated Frequency:
When the motor runs above its rated frequency, vibration and noise will increase. Please make sure the motor
bearings and mechanical drive satisfy the operating requirement, and that the motor can still provide sufficient torque
to the load.
Lubrication of Mechanical Drive:
Over time, the lubricants in mechanical devices, such as gear box, geared motor, etc. when running at low speed,
Chapter 2 Safety.Precautions
5
will deteriorate. Frequent maintenance is recommended.
The Mechanical Resonance Point of Load:
The KET-3000W1 system may encounter mechanical resonance with the load when operating within certain band of
output frequency. Set the skip frequencies through P2.31 ~ P2.36 to avoid it.
Insulation of Motor:
Before using the KET-3000W1, the insulation of the motor must be checked, especially, if it is used for the first time
or if it has been stored for a long time. This is to reduce the risk of the KET-3000W1 from being damaged by the poor
insulation of the motor. Wiring diagram is shown as follows. Please use 500V insulation tester to measure the
insulating resistance. It should not be less than 5MΩ.
Frequent On-off:
The KET-3000W1 should be started and stopped via its control terminals. It is prohibited to start and stop the
KET-3000W1 directly through input line contactors, which may damage the KET-3000W1 with frequent operations.
Regenerative Energy to KET-3000W1:
Negative torque always appears in the machine in the situation when motor feeds back energy to the
KET-3000W1,e.g.potential load or sharp deceleration. The KET-3000W1 is prone to trip due to over-current or
over-voltage fault. Therefore, a braking unit with proper parameters settings is required..
2.3.2 About KET-3000W1
Capacitors or Varistors Used to Improve the Power Factor
Don't connect any varistor or capacitor to the output terminals of the KET-3000W1, because the KET-3000W1 output
voltage waveform is pulse wave, otherwise tripping or damaging of components may occur. Please see Fig. 2-1
below.
Fig. 2-1 Capacitors are prohibited at the output side of the KET-3000W1
Contactors or Circuit Breakers Connected to the Output of the KET-3000W1
If circuit breaker or contactor needs to be connected between the KET-3000W1 and the motor, be sure to operate
these circuit breakers or contactor when the KET-3000W1 has no output, so as to avoid any damage to the
KET-3000W1.
6
Using Beyond the Range of Rated Voltage
The KET-3000W1 is prohibited to be used beyond the specified range of operation voltage. If needed, please use
suitable voltage control device.
Change From 3-phase to Single-phase
It is not recommended to change the KET-3000W1 from 3-phase input to 1-phase input. If it is necessary, the
phase-loss protection function should be disabled firstly. The KET-3000W1 must be derated for this operation. The
input phases must be at phase R and phase T, or else the KET-3000W1 will not work.
After the 3-phase input is changed into 1-phase input, bus-voltage and current ripple may increase, which not only
influences the life of electrolytic capacitor but it also deteriorates the performance of the KET-3000W1.The
KET-3000W1 operating current should be derated.
Protection Against Lightning Strike
There are transient surge suppressors inside the KET-3000W1, which protects it against lighting strike.
Derating Due to Altitude
Derating must be considered when the KET-3000W1 is installed at high altitude, greater than 1000m. This is
because the cooling effect of the KET-3000W1 is deteriorated due to the thin air, as shown in Fig. 2-2 that indicates
the relationship between the elevation and rated current of the KET-3000W1.
Fig. 2-2 Derating the KET-3000W1’s output current with altitude
2.4 Disposal
When disposing the KET-3000W1, please pay attention to the following factors:
The capacitors may explode if they are burnt.
Poisonous gas may be generated when the plastic parts like front covers are burnt.
Disposing method: Please dispose of unwanted KET-3000W1 as industrial waste.
Chapter 3 Installation and Wiring
7
Chapter 3 Installation and Wiring
3.1 External Dimensions and Mounting Dimensions (Please refer to Appendix 2)
3.2 Product Description
3.2.1 KET-3000W1 Specification (Please refer to Appendix 1)
3.2.2 Ratings (Please see Table 3-1.)
Table 3-1 KET-3000W1 Ratings
KET-3000W1
Model
Rated
Capacity
KVA
Rated Input
Current (A)
Rated
Output
Current (A)
Adaptable
Motor
Power (KW)
Rated
Input
Voltage(V)
0R2S2 0.6 4.3 1.7 0.25
220~240
0R4S2 1.0 5.8 2.5 0.4
0R7S2 1.5 10.5 4.0 0.75
1R5S2 2.8 18.5 7.5 1.5
2R2S2 3.8 24.1 10.0 2.2
0R4T4 1.0 1.8 1.4 0.4
380~440
0R7T4 1.5 3.4 2.3 0.75
1R5T4 2.5 5.2 3.8 1.5
2R2T4 3.4 7.3 5.1 2.2
3R7T4 5.9 11.9 9.0 3.7
5R5T4 8.5 15 13 5.5
7R5T4 11 19 17 7.5
011T4 16 28 25 11
015T4 21 35 32 15
018T4 24 39 37 18.5
022T4 30 47 45 22
030T4 39 62 60 30
037T4 49 77 75 37
045T4 59 92 90 45
055T4 72 113 110 55
075T4 100 156 152 75
090T4 116 180 176 90
110T4 138 214 210 110
132T4 167 256 253 132
160T4 200 307 304 160
200T4 250 385 380 200
220T4 280 430 426 220
250T4 309 475 470 250
280T4 349 535 530 280
315T4 398 609 600 315
8
KET-3000W1
Model
Rated
Capacity
KVA
Rated Input
Current (A)
Rated
Output
Current (A)
Adaptable
Motor
Power (KW)
Rated
Input
Voltage(V)
355T4 434 664 660 355
400T4 494 754 750 400
3.2.3 Parts of KET-3000W1
Fig. 3-1 is the part description of this KET-3000W1.
Fig. 3-1 (a) 3.7KW and below models
Fig. 3-1 (b) 5.5~15 kW models
Fig. 3-1 (c) 18.5~45kW models
Fig. 3-1 (d) 55KW and above models
Chapter 3 Installation and Wiring
9
3.3 Installation Environment
3.3.1 Installation Environment Requirement
When selecting mounting environment, the following issues should be taken into account:
Ambient temperature should be within the range of -10℃~ +40℃. If the temperature is higher than 40℃, the
KET-3000W1 should be derated and forced ventilation is required.
Humidity should be lower than 95%RH, non-condensing.
Mount in the location free of direct sunlight, dust, metal powder, corrosive gas or combustible gas.
Mount in the location with good ventilation, and in vertical direction.
Mount in the location where vibration is less than 5.9m/s2 (0.6g).
3.3.2 Ambient Temperature
Be sure to maintain the ambient temperature below +40℃ to achieve proper performance and normal operation of the KET-3000W1. If the temperature is between 40℃~50℃, the KET-3000W1 should be derated to 80% and a cooling fan or air conditioner is recommended to be installed.
3.3.3 Precautionary Measure
During Installation, please shield the KET-3000W1 with a dustproof cover, to prevent any metallic powder from dropping into the KET-3000W1. And remove the dustproof cover after the installation.
3.4 Installation Instructions & Space Requirements
To achieve nice cooling cycle efficiency, be sure to install the KET-3000W1 perpendicularly and always provide
the following space to allow normal heat dissipation. The requirements on mounting space and clearance are
shown in Fig. 3-1 and Fig. 3-2.
Fig. 3-2 (a) (45KW or below) Fig. 3-2 (b) (55KW or above)
KET-
3000W1 KET-
3000W1
10
When one KET-3000W1 is mounted on the top of the other, an air flow diverting plate should be fixed in between as
shown in Fig. 3-3.
Fig. 3-3 Installation of several KET-3000W1
3.5 Wiring
3.5.1 Wiring Requirement
In order to avoid interference intercoupling, it is recommended to separate the motor cables from the control cables
and power supply cables, and keep enough distance among cables. Especially when the cables are laid in parallel
and the cable length is big, the signal cables should cross the power supply cables perpendicularly as shown in Fig.
3-4.
Fig. 3-4 System wiring
The KET-3000W1 should be derated if the motor cables are too long or their cross sectional area (CSA) is too
large. The KET-3000W1’s cables should be the cables with specified CSA (See Table 3-2) because the
capacitance of the cable to ground is in proportional to the cable’s CSA. If the cable with big CSA is used, its
current should be reduced. The current should be decreased by 5% when per level of CSA is increased.
Shielded/armoured cable: High frequency low impedance shielded cable should be used. For example: copper net,
aluminum net or iron net.
Normally, the control cables must use the shielded cables and the shielding metal net must be connected to the
metal enclosure of the KET-3000W1 by cable clamps.
KET
3000
W1
KET
3000
W1
Chapter 3 Installation and Wiring
11
Fig. 3-5 (a) Correct earthing method
Fig. 3-5 (b) Incorrect earthing method
The earth terminal PE must be connected to the earth properly and the grounding resistance should be less than
10Ωfor 380V Class KET-3000W1.
Don’t share the earth wire with other devices, such as welding machines or power tools. Always use an earth wire
that complies with the technical standards required by electrical equipment, and minimize the length as short as
possible. When using more than one KET-3000W1, be careful not to loop the earth wire as shown in Fig. 3-6.
Besides, pay attention to the following points:
In order to reduce the earthing resistance, flat cable should be used because the high frequency impedance of flat
cable is smaller than that of round cable with the same CSA.
For 4-core motor cable, the end of one cable should be connected to the PE of the KET-3000W1, and the other
end should be connected to the motor’s enclosure. Hereby, if the motor and the KET-3000W1 each has its own
earthing pole, then the earthing effect is better.
If the earthing poles of different equipment in one system are connected together, then the leakage current will be
a noise source that may disturb the whole system. Therefore, the KET-3000W1’s earthing pole should be
separated from the earthing pole of other equipment such as audio equipment, sensors and PC, etc.
In order to reduce the high frequency impedance, the bolts used for fixing the equipment can be used as the high
frequency terminal. The paint on the bolt should be cleaned.
The earthing cable should be as short as possible, that is, the earthing point should be as close to the
KET-3000W1 as possible.
Earthing cables should be possibly far away from the I/O cables of the equipmentthat is sensitive to noise, and also
should be as short as possible. Please refer to the Fig. 3-6 for earth wire connection.
12
Fig. 3-6 (a) Recommended earthing method
Fig. 3-6 (b) This earthing method should be avoided.
Fig. 3-6 (c) Prohibited earthing method
Please see the Table 3-2 for the recommended wiring specification
MCCB A Contactor A
Input
Cables
Output
Cables
0R2S2 16 10 1.5 1.0 1
0R4S2 16 10 1.5 1.0 1
0R7S2 20 16 2.5 1.0 1
1R5S2 32 20 4 2.5 1
2R2S2 50 40 6 2.5 1
0R4T4 10 10 1.0 1.0 1
0R7T4 10 10 1.0 1.0 1
1R5T4 16 10 1.5 1.5 1
2R2T4 16 10 1.5 1.5 1
3R7T4 25 16 2.5 2.5 1
5R5T4 32 20 4 4 1
7R5T4 40 32 6 6 1
011T4 63 40 6 6 1
015T4 63 40 6 6 1
018T4 100 63 10 10 1
022T4 100 63 16 16 1
030T4 125 100 25 25 1
KET-3000W1 KET-3000W1
KET-3000W1 KET-3000W1
KET-3000W1 KET-3000W1 KET-3000W1 KET-3000W1
Chapter 3 Installation and Wiring
13
3.5.2 Main Circuit Wiring
Wiring can only be done after the KET-3000W1’s AC power is cut off and all the LEDs
on the keypad are off. Wait for at least 10 minutes before removing the keypad.
Wiring can only be done after the charge indicator on the right bottom is off and the
voltage between main circuit power terminals + and - is below 36V DC.
Wire connections can only be done by trained and authorized personnel.
Check the wiring carefully before connecting emergency stopping or safety circuits.
Check the KET-3000W1’s voltage level before supplying power to it, or human
injuries and equipment damage may happen.
Ensure that the KET-3000W1’s rated input voltage is in compliant with the AC supply
voltage before using it.
Dielectric strength test of the KET-3000W1 has been done in factory, so you need not
do it again.
Don’t do withstand voltage tests on the KET-3000W1, to avoid possible KET-3000W1
to be damaged.
It is prohibited to connect the AC supply cables to the KET-3000W1’s output
terminals U, V and W.
Grounding cables should be copper cables with section area bigger than 3.5mm2,
and the grounding resistance should be less than 10Ω. Leakage current exists in the KET-3000W1. The total leakage current is bigger than
3.5mA, depending on the usage conditions. To ensure safety, the KET-3000W1 and
the motor should be grounded, and a leakage current protector (RCD) should be
used. It is recommended to choose B type RCD and set the leakage current at
300mA.
037T4 160 100 25 25 1
045T4 200 125 35 35 1
055T4 200 125 35 35 1
075T4 250 160 70 70 1
090T4 315 160 70 70 1
110T4 400 400 95 95 1
132T4 400 400 150 150 1
160T4 630 600 185 185 1
200T4 630 600 150×2 150×2 1
220T4 800 600 185×2 185×2 1
250T4 800 800 185×2 185×2 1
280T4 800 800 150×3 150×3 1
315T4 800 800 150×3 150×3 1
355T4 1000 1000 150×4 150×4 1
400T4 1000 1000 150×4 150×4 1
14
Don’t connect an electromagnetic switch or contactor in the output circuit. Otherwise,
the KET-3000W1 will enable over current protection.
Don’t connect phase-shifting capacitors and LC/RC filters on the output circuit.
Be sure the KET-3000W1 has stopped output before switching motor or performing
variable frequency/power frequency switches.
3.5.3 Main Circuit Terminals Layout and Description
Please see Fig. 3-7 for the main circuit terminals layout.
Fig. 3-7 (a) 0R2S2 / 0R4S2 Main Circuit Terminals Layout
Fig. 3-7 (b) 220V Class 0.75~2.2KW /380V Class 0.4~3.7KW Main Circuit Terminals Layout
Fig. 3-7 (c) 380V Class 5.5~45KW Main Circuit Terminals Layout
Fig. 3-7 (d) 380V Class 55KW and above Main Circuit Terminals Layout
Please see Table 3-3 for the function description of the KET-3000W1’s main circuit terminals.
Table 3-3 Main Circuit Terminal Function Description
Terminal Function Description
L1, L2 /N Single-phase AC power input terminals
R, S, T 3-phase/ single-phase AC power input terminals
U, V, W Output terminals, connect to 3-phase AC motor
P1, + DC Link reacor connection terminals
+ , - External braking unit connection terminals connect
respectively to the positive pole and negative pole of DC bus.
+ , BR Braking resistor connection terminals
PE Earth terminal, connect to the earth
Chapter 3 Installation and Wiring
15
3.5.4 Main Circuit Connection
220V 0.2~0.4KW main circuit wiring diagram(Fig. 3-8):
Fig. 3-8 Main circuit wiring diagram of 220V 0.2~0.4KW models
220V 0.75~2.2KW main circuit wiring diagram (Fig. 3-9):
Fig. 3-9 Main circuit wiring diagram of 220V 0.75~2.2KW models
Remarks:
0R7S2, 1R5S2 and 2R2S2 are applicable both for single-phase 220V and 3-phase 220V(3-phase 220V
connects to R, S, T terminal).
400V 0.4 ~3.7KW main circuit wiring diagram (Fig. 3-10):
Fig. 3-10 Main circuit wiring diagram of 400V 0.4~3.7KW models
16
400V 5.5~45KW main circuit wiring diagram (Fig. 3-11):
Fig. 3-11 Main circuit wiring diagram of 400V 5.5~45KW models
400V 55KW and above main circuit wiring diagram Fig. 3-12):
Fig. 3-12 Main circuit wiring diagram of 400V 5.5~45KW models
During trial operation, be sure the KET-3000W1 runs forward when the Forward Command is enabled. Switch over
any two of the output terminals to each other or modify the setting of parameter P1.10 to change the direction of the
KET-3000W1.
Never connect the AC power source to the output terminals of the KET-3000W1. Otherwise, damage may occur to
the components inside the KET-3000W1. Never connect the output terminals to the earth. Never connect the output
cables to the chassis, so as to avoid potential damage to the KET-3000W1.
Never Add Phase-shifting Capacitor in the Output Circuit
Don’t connect a phase-shifting capacitor or LC/RC filter on the output circuit of the KET-3000W1. Otherwise, the
KET-3000W1 is prone to be damaged.
Correct EMC Installation
The KET-3000W1 is designed and produced according to the requirements of IEC/61800-3. Please install
KET-3000W1 as per the description below, so as to achieve proper electromagnetic compatibility.
Divide the installation space into different areas:
In a drive system, the KET-3000W1, control equipment and sensors are installed in the same cabinet, the
electromagnetic noise should be suppressed at the main connecting points with the RFI filter and input choke
installed in cabinet to satisfy the EMC requirements.
Chapter 3 Installation and Wiring
17
The most effective but expensive measure to reduce the interference is to isolate the noise source and the noise
receiver, which should be considered in mechanical/system design phase. In driving system, the noise source can
be KET-3000W1, braking unit and contactor. Noise receiver can be automation equipment, encoder and sensor.
The mechanical/system is divided into different EMC areas according to its electrical characteristics.
The recommended installation positions are shown in Fig. 3-13:
Fig. 3-13 System wiring sketch
Remarks:
Area A should be used to install transformers of control power supply, control system and sensor.
Area B should be used for interfaces of signal and control cables, correct immunity level is required.
Area C should be used to install noise sources such as input reactor, the KET-3000W1, braking unit and contactor.
Area D should be used to install power source and cable connecting parts of RFI filter.
Area E should be used to install output noise filter and the wires of filter.
Area F should be used to install motor and motor cables.
All the areas should be isolated in space, so that electromagnetic decoupling effect can be achieved. The minimum
distance between areas should be 20cm, and use earthing bars for decoupling among areas, the cables from
different area should be placed in different tubes.
KET-3000W1
18
The filter should be installed at the interfaces between different areas if necessary.
Bus cable(such as RS485) and signal cable must be shielded.
Each area should be isolated from one another to realise electromagnetic decoupling, with minimum space of 20cm.
It is recommended to use earthing bars for decoupling among areas. The cables from different area should be
placed in different tubes.
The filter should be installed at the interfaces between different areas if necessary.
Bus cable(such as RS485) and signal cable must be shielded
Motor cable should be earthed at the KET-3000W1 side, if possible, the motor and KET-3000W1 should be earthed
separately.
Motor cable and control cable should be shielded or armored. The shield must be earthed and avoidentangling at
cable end to improve high frequency noise immunity.
Assure good conductivity among plates, screw and metal case of the KET-3000W1: use tooth-shape washer and
conductive installation plate.
Generally, if there is some sensitive equipment, it is more cost-effective to install the power filter at sensitive
equipment side.
Installation of Power Line Filter:
Power source filter should be used in the equipment that may generate strong EMI or the equipment that is
sensitive to the external EMI. The power source filter should be a two-way low pass filter through which lower
frequency current can flow while higher frequency current can hardly flow.
Function of Power Line Filter
The power line filter ensures the equipment can satisfy the conducting emission and conducting sensitivity in
EMC standard. It can also suppress the radiation of the equipment.
It can prevent the EMI generated by equipment from entering the power cable, and prevent the EMI generated by
power cable from entering equipment.
Common mistakes in using power cable filter:
1. Too long power cable
The filter inside the cabinet should be located near to the input power source. The length of the power cables should
be as short as possible.
2. The input and output cables of the AC supply filter are too close.
The distance between input and output cables of the filter should be as far apart as possible. Otherwise the high
frequency noise may be coupled between the cables and bypass the filter. Thus, the filter will become ineffective.
3. Bad earthing of filter
The filter’s enclosure must be earthed properly to the metal case of the KET-3000W1. In order to achieve better
earthing effect, make use of a special earthing terminal on the filter’s enclosure. If you use one cable to connect the
filter to the case, the earthing is useless for high frequency interference. When the frequency is high, so is the
impedance of cable, hence there is little bypass effect. The filter should be mounted on the enclosure of equipment.
Ensure to clear away the insulation paint between the filter case and the enclosure for good earthing contact.
EMI of the KET-3000W1
The KET-3000W1’s operating theory decides that some EMI is unavoidable. The KET-3000W1 is usually installed in
a metal cabinet, the instruments outside the metal cabinet is disturbed by the KET-3000W1 lightly. The cables are
Chapter 3 Installation and Wiring
19
the main EMI source, if connecting the cables according to the manual, the EMI can be suppressed effectively. If the
KET-3000W1 and other control equipment are installed in one cabinet, the area rule must be observed. Pay attention
to the isolation between different areas, cable layout and shielding.
Conducted Interference Clearing
Please add a noise filter to suppress conducted interference at the output side.Besides, conducted interference can
be efficiently reduced by threading all the output cables through a grounded metal tube. And conducted interference
can be dramatically decreased when the distance between the output cables and the signal cables is above 300mm.
RF Interference Clearing
The input cables, output cables and the KET-3000W1 produce radio frequency interference. A noise filter can be
installed both at the input side and output side, and shield them with iron utensils to reduce RF interference. The
wiring distance between the KET-3000W1 and the motor should be as short as possible.
Fig. 3-14 RF interference clearing
Wiring Distance between KET-3000W1 and Motor
If the cable between the KET-3000W1 and the motor is long, the high-frequency leakage current will increase,
causing the KET-3000W1 output current to increase as well. This may affect peripheral devices. To prevent this,
adjust the carrier frequency as per the instruction in Table 3-4:
Table 3-4 Carrier frequency and the cable length between KET-3000W1 and motor
Cable length <30m 30m~50m 50m~100m ≥100m
Carrier frequency <15KHz <10KHz <5KHz <2KHz
When the cable between the KET-3000W1 and the motor is longer than 100m, it is recommended to install an output
reactor.
3.5.5 Control Terminal Connection
The length of signal cables should be less than 50m in order to efficiently suppress interference to control signals,
and keep a distance of at least 30cm from the power lines. Please use twisted-pair shielded cables for analog input
and output signals.
Control Terminals Layout and Function Description:
1 Control terminals layout and wiring for KET-3000W1 - 3.7KW or below:
Fig. 3-15 Control terminals layout for KET-3000W1 of 3.7KW or below
KET-
3000W1
20
Please refer to the Table 3-5 for control terminals function description for 3.7KWand below:
Table 3-5 Control terminal function description for 3.7KW and below
Item Terminal Name Function Description
Communication
485 Communication
Interface
The positive pole of 485 differential
signal
485 The negative pole of 485 differential
signal
Analog Input
AI1 Analog input 1 Input voltage signal:0~10V
Input impedance: 30kΩ
AI2 Analog input 2
Input voltage signal:0~10V
Input impedance: 30kΩ
Input current signal:0~20mA
Input impedance: 500Ω
Analog Output
AO1 Analog output 1 Programmable output
Output voltage/current signal:0~
10V/0~20mA:
AO2 Analog output 2
Power Source
10V/GND 10V power
supply
Reference power source for analog input
( 10V), and the max output current is
5mA
P24/COM/SEL 24Vpower
supply
Reference power source for digital input
( 24V), and the max output current is
200mA
Digital Input FWD/REV/
X1~X5 Digital input 1~7
Bipolar optional input signal,
programmable input.
Input voltage range: 9~30VDC
FWD/REV/X1~X3 input impedance:
4.7kΩ
X4~X5 input impedance: 1.6 kΩ:
X4~X5 is for high speed pulse input,
Max. freq.:50KHz.
Frequency
Output DO
Frequency
output 1
Programmable optically-coupled
isolation pulse frequency output
24VDC/50mA
Max. freq.:50KHz.
Digital Output Y1 Digital output 1 Programmable optically-coupled
isolation output,
Chapter 3 Installation and Wiring
21
Item Terminal Name Function Description
24VDC/50mA
CME Digital output
site Digital output site
Relay Output RA/RB/RC Relay contact
output
Programmable output
capacity of contact:250V AC /3A or 30V
DC /1A
RC-RB: normally closed
RC-RA: normally open
Shielding PE Shielding
earthing Shielding layer earthing terminal
Wire Jumper
Please refer to Fig. 3- 15 for the amplified wire jumper.
Fig. 3-16 Wire jumper for 3.7KW and below models
Table 3-6 Wire jumper function description ( 3.7KW and below)
Jumper
Switch Function and Setting Description
Setting at
factory
CN4
AI2 analog input source voltage/current selection. When the
contact V is short-circuited with the middle contact, AI2 source
input is voltage signal: when the contact I is short-circuited with
the middle contact, AI2 source input is current signal.
Voltage signal
CN5
AO1 analog output source voltage/current selection. When the
contact V is short-circuited with the middle contact, AO1 source
input is voltage signal: when the contact I is short-circuited with
the middle contact, AO1 source input is current signal.
Voltage signal
CN6
AO2 analog output source voltage/current selection. When the
contact V is short-circuited with the middle contact, AO2 source
input is voltage signal: when the contact I is short-circuited with
the middle contact, AO2 source input is current signal.
Voltage signal
22
Control signal wiring diagram of 3.7KW and below models:
Fig. 3-17 Control signal wiring diagram for 3.7KW and below models
2 Control terminals layout and wiring for 5.5KW and above models
Fig. 3-18 control terminal layout for 5.5KW and above models
Please refer to the Table 3-7 for terminal function descriptionof 5.5KW and above models:
Table 3-7
Item Terminal Name Function Description
Communication
485 Communication
interface
The positive pole of 485 differential signal
485 The negative pole of 485 differential signal
Analog Input
AI1 Analog input 1 Input voltage signal:0~10V:
Input impedance: 30kΩ
AI2 Analog input 2
Input voltage signal: 0~10V (input impedance:
30kΩ)
Input current signal: 0~20mA(input impedance:
500Ω)
Analog Output
AO1 Analog output 1 Programmable output,
Output voltage/current signal:0~10V/0~20mA: AO2 Analog output 2
KET-3000W1
Chapter 3 Installation and Wiring
23
Item Terminal Name Function Description
Power Source
10V/GND 10V power
supply
Reference power source for analog input ( 10V),
the max output current is 5mA
P24/COM/SEL 24Vpower
supply
Reference power source for digital input ( 24V),
the max output current is 200mA
Digital Input FWD/REV/
X1~X8
Digital input
1~10
Bipolar optional input signal, programmable input.
Input voltage range: 9~30VDC
FWD/REV/X1~X6 input impedance: 4.7 kΩ
X7~X8 input impedance: 1.6 kΩ
X7~X8 is for high speed pulse input,
Max. freq.:50KHz
Frequency
Output DO
Frequency
output 1
Programmable optically-coupled isolation pulse
frequency output 24VDC/50mA
Max. freq.:50KHz
Digital Output
Y1~Y2 Digital output
1~2
Programmable optically-coupled isolation output,
24VDC/50mA
CME Digital output
site Digital output site
Relay Output RA/RB/RC Relay contact
output
Programmable output capacity of contact:250V
AC /3A or 30V DC /1A
RC-RB: normally closed
RC-RA: normallyopen
Shielding PE Shielding
earthing Shielding layer earthing terminal
Wire Jumper
Please refer to Fig. 3-16 for amplified wire jumper for 5.5KW and above models.
Fig. 3-19 Wire jumper for 5.5KW and above models
24
Table 3-8 Wire jumper function description ( 5.5KW and above)
Jumper
Switch Function and Setting Description
Setting at
factory
CN5
AI2 analog input source voltage/current selection. When the contact V
is short-circuited with the middle contact, AI2 source input is voltage
signal: when the contact I is short-circuited with the middle contact, AI2
source input is current signal.
Voltage
signal
CN6
AO1 analog output source voltage/current selection. When the contact
V is short-circuited with the middle contact, AO1 source input is
voltage signal: when the contact I is short-circuited with the middle
contact, AO1 source input is current signal.
Voltage
signal
CN7
AO2 analog output source voltage/current selection. When the contact
V is short-circuited with the middle contact, AO2 source input is
voltage signal: when the contact I is short-circuited with the middle
contact, AO2 source input is current signal.
Voltage
signal
Control signal wiring diagram of 5.5KW and above models:
Fig. 3-20 Control signal wiring diagram for 5.5KW and above models
Wiring of multi-function input terminals, terminal FWD and REV:
KET-3000W1
INVERTER
Chapter 3 Installation and Wiring
25
A) Dry contacts Connection:
If internal 24V power supply is used, the wiring is as shown in Fig. 3-21:
Fig. 3-21 Using internal 24V power supply
If an external power supply is used, the wiring is as shown in Fig. 3-18. (Be sure to disconnect the cable
between P24 and SEL)
Fig. 3-22 Using an external power supply
B) NPN (PNP) connection:
The KET-3000W1’s internal +24V power supply is used and the external controller uses NPN transistors
whose common emitters are connected, as shown in Fig. 3-23:
Fig. 3-23 NPN signal input connetting diagram when using internal 24V power supply
26
The KET-3000W1’s internal +24V power supply is used and the external controller uses PNP transistors
whose common emitters are connected, as shown in Fig. 3-24. ( Be sure to disconnect the cables between
SEL and P24)
Fig. 3-24 PNP signal input connecting diagram when using internal 24V power supply
Use external power supply as shown in Fig. 3-25: (Be sure to disconnect the cables between SEL and P24)
Fig. 3-25 NPN signal input connecting diagram when using external power supply
Use external power supply as shown in Fig. 3-22: (Be sure to disconnect the cables between PLC and P24)
Chapter 3 Installation and Wiring
27
Fig. 3-26 PNP signal input connetting diagram when using external power supply
C ) Wiring of multi-function output terminal:
Multi-function output terminals Y1 and Y2 can use the 24V power supply inside the KET-3000W1 and the wiring
mode is shown as follows:
Fig. 3-27 Multi-functional output terminal connecting diagram when using internal 24V power supply
Multi-function output terminals Y1 and Y2 can use the 24V power supply outside the KET-3000W1 and the
wiring mode is shown as follows:
Fig. 3-28 Multi-functional output terminal connecting diagram when using external power supply
28
Frequency signal output terminal DO can use the 24V power supply inside the KET-3000W1 and the wiring is as
below:
Fig 3-29 DO terminal connection diagram when using internal 24V power supply
Frequency singal output terminal DO can also use the external 24V power supply and the wiring is as below:
Fig.3-30 DO terminal connecting diagram when using external power supply
Chapter 4 Operation Instructions
29
Chapter 4 Operating Instructions
Never supply AC power source before the terminal cover has been assembled. Be sure
the power is off when dismantling the cover. If not attended, electric shock may occur.
Please keep away from the KET-3000W1 if the auto restart at power outage function is
enabled, so as to avoid any potential injury at power on.
On condition of energy-consumption braking resistor has been installed, energy-
consumption braking will cause temperature rise in the braking resistor. Please do not
touch the resistor to avoid electric shock and burns.
Please verify the motor’s allowable scope of application before starting the KET-3000W1.
Do not check signals during operation to prevent the KET-3000W1 from being damaged.
Do not randomly change the parameter setting.
Please do debugging testing before switching the run command source of he
KET-3000W1, to avoid damage to the KET-3000W1 and human hurt.
4.1 Descriptions
In the following sections, you may study section describing the control, running and status of the KET-3000W1 many
times. Please read this section carefully. It will help you to correctly understand and use the functions to be
discussed.
4.1.1 KET-3000W1 Run Command Source Selection
It defines the sources from which the KET-3000W1 receives run commands like START, STOP, FWD, REV, JOG
and others.
Keypad control: The KET-3000W1 is controlled by theRUN, STOP and JOG keys on the keypad.
External Terminal control: The KET-3000W1 is controlled by terminals FWD, REV and COM (2-wire mode), Xi
(3-wire mode), JOGF, JOGR.
Communication control: The operation such as STARTand STOP can be controlled by communication like RS485
Modbus, PC software.
The control modes can be selected by parameter P1.07, and multi-function input terminal (No.24, 25 and 26 can be
selected by Pb.00~Pb.07).
30
4.1.2 KET-3000W1 Frequency Reference Source
The KET-3000W1 has 10 source selection to input reference frequency (P1.04). The reference frequency can be
inputed by:
0 : Keypad( change the value by the and keys):
1:Motor Potentiometer UP/DN through external digital inputs
2:Serial port RS485
3:Analog signal input 1
4:Analog signal input 2
5: Input Pulse terminal
6: Keypad potentiometer
7:Digital input for multi-step speed
8: PI closed-loop control
9: Inbuilt PLC.
The KET-3000W1 has 11 auxiliary source selection to input frequency reference (set by Pd.00). The frequency
reference can be achieved by::
0: No auxiliary frequency
1:Digital frequency reference 1: and keys on the keypad directly given by Pd.02)
2:Digital frequency reference 2: Motor Poetntiometer UP/DN through external digital inputs directly given by
Pd.02)
3:Digital frequency reference 3: serial port RS485
4:Analog signal input 1
5:Analog signal input 2
6:Input Pulse terminal
7:AI1-5
8:AI2-5
9:Input Pulse frequency -0.5×P1.03
10: Keypad potentiometer
Note: The auxililiary source selection is disabled when the master source reference is same as the auxiliary
source reference. 4 ~10 frequency is set by P2.00.
The final frequency reference results from calculating the value from one of the above master
frequency reference sources and one of the above auxiliary frequency reference sources.
Chapter 4 Operation Instructions
31
4.1.3 KET-3000W1 Operation Status
The KET-3000W1 has 3 Operation status: Stop, Run and Motor Parameters Autotuning.
Stop status: After the KET-3000W1 is switched on and initialized, if no run command is given or the stop command
is given, there is no output from U, V, W of the KET-3000W1, and the RUN indicator turns off.
Run status: The KET-3000W1 starts output after it receives the run command. The RUN indicator is on.
Motor parameters auto tuning status: If there is an run command and P3.05 is set as 1 or 2, the KET-3000W1
enters motor parameters autotuning status, and then enters stop status after the autotuning process is over.
4.1.4 KET-3000W1 Operation mode
The KET-3000W1 has 6 types of operating modes: Simple operation, Jog, Multi-step speed operation, Wobble
operation, PI closed-loop control operation and PLC operation.
Jog: When the KET-3000W1 is in stop status, it will operate according to the jog frequency after it receives the Jog
operation command (or after the JOG key is pressed). See explanations of P2.13 P2.14 P7.11 P7.12 for details.
Multi-step speed operation: The multi-step speed operation is enabled when P1.04=7. Select multi-step
frequency 0~15 (P2.15 ~ P2.30) to start multi-step speed operation by logic combination of multi-functional digital
input terminals (No.1, No.2, No.3 and No. 4 function).
Wobble operation: If the wobble operation function is enabled (PA.00=1,P1.04<7), the KET-3000W1 will operate
as per the preset operating parameters (Please see explanations of Parameter PA). Users can disable wobble
operation through a digital multi-functional terminal (No. 32 function).
PI process control operation: If the PI control operation function is enabled (P1.04=8), the KET-3000W1 will
select the PI control operation mode, i.e it will perform PI control according to the reference and feedback values
(See explanations of Parameter P9). This function can be disabled by a multi-function terminal (No.28 function).
PLC operation: If PLC function is enabled (P1.04=9), the KET-3000W1 will select PLC operating mode and will
operate in the pre-defined operating mode (see explanation of Parameter P8). The PLC function can be disabled by
a digital input multi-functional terminal (No. 16 function).
4.2 Operating Instructions
4.2.1 UsingKeypad
The keypad is used to set up the KET-3000W1 and display parameters. The standard KET-3000W1 is installed with
LED keypad. It has two sizes according to the dimension of the KET-3000W1. The smaller size is for 3.7KW and
below KET-3000W1 and the other bigger is for 5.5KW and above KET-3000W1. The operating methods of these
two types of keypads are the same, as shown in Fig.4-1.
32
Fig. 4-1 Illustration of keypad
There are 8 keys on the keypad of the KET-3000W1 and the function of each key is shown in Table 4-1.
Table 4-1 Key functions description
Key Name Color Function
PRG Program/exit Gray Enter or exit programming status
ENTER Enter/confirm Gray Enter lower level menu or confirm data
Shift
Gray
In editing mode, pressing this key to select the bit
to be modified. In other mode, this key is used to
scroll through the parameters.
Decrement Gray Decrease value or parameter
Increment Gray Increase value or parameter
RUN Run key Green Press this key to run the KET-3000W1 in the mode
of keypad control
Stop/reset
Red
Press this key to stop or reset the KET-3000W1
JOG Jog key Gray In keypad control mode, press this key to start jog
operation.
Remarks:
The JOGkey is jog function when P1.09=1, while when P1.09=0, the JOG key is used to change the direction of the
KET-3000W1.
The keypad consists of a 4-digit eight segments LED tube, 3 LED indicators that indicate unit and 1 status indicator.
The LED tube can display the status parameters, function parameters and fault codes of the KET-3000W1. The
three unit indicators have 7 different combinations and each combination corresponds to one type of unit as shown
in Fig. 4-2.
Chapter 4 Operation Instructions
33
Fig. 4-2 Unit represented by combination of the indicators
The Operation status indicator lies above the potentiometer. The function of the indicator is shown as
below:
Indicator Status Current status of the KET-3000W1
Operating
status indicator
Off Stop status
On Running status
4.2.2 Display of the KET-3000W1
The keypad can display the parameters in stop, running, editing, alarming state and special state.
1) Parameters displayed in stop status.
When the KET-3000W1 stops operation, the keypad will display the status parameters in stop status, as shown in
Fig. 4-3(a). The unit indicator on the top right of the keypad indicates the unit of the parameter. Other parameters
can be displayed by pressing the key . (PC.02 determines which stop parameter is prior to be displayed at
power on.)
Fig. 4-3 (a) Fig. 4-3 (b)
2) Parameters displayed in running status
When the KET-3000W1 receives running command, it starts running and its keypad will display the status
parameters in running status, as shown in Fig. 4-3 (b). The unit indicator at right indicates the unit of the parameter.
Other parameters can be displayed by pressing key. The displayed parameters are determined by PC.00 and
PC.01.
34
3) Parameters configuration
When the KET-3000W1 is in stop,run or alarm state, pressing the PRG key can enter configuring mode.
Configuring mode can be displayed in 3-level menu: parameter group→ parameter→ parameter value. You can enter the sub-menus by pressing the ENTER key. In parameter value menu, press ENTERto save the settings,
and press the PRG key to exit the menu.
Fig. 4-4 Configuring status
4) Alarm information
When the KET-3000W1 detects a fault signal, the keypad will display the fault code. The code will flash as shown
in Fig. 4-5 to catch the user’s attention: Fault information can be queried by pressing thePRG key to enter PF group
parameters. The KET-3000W1 can be reset by pressing the STOP key, or sending the reset commands via the
external terminal or serial port. The fault code will not disappear until the fault is cleared.
Fig. 4-5 Fault code display
Chapter 4 Operation Instructions
35
5) Special mode display
The Special mode include the display status at initialization, power on and autotuning, etc. as shown in Fig. 4-6:
Fig. 4-6 Special displays
4.2.3 Keypad Operation
1) View parameters
Fig. 4-7 Status parameters display operation
2) Parameter setup
Let’s look at an example of how to set parameters. Suppose you want to change the setting of P2.30 from
45.00Hz to 1.50Hz, please refer to Fig. 4-8.
36
Fig. 4-8 Parameter setup
In the second-sub menu, the settings of the parameter cannot be changed if none digit of the parameter is flashing.
The possible reasons are:
a) The settings of this parameter cannot be changed, such as the actual detected parameters or recorded
parameters.
b) The settings of this parameter cannot be changed when the KET-3000W1 is running, and can only be changed
when the KET-3000W1 stops.
c) The parameters are protected, that is, if P0.00 is set to be 1or 2, the settings of all the parameters cannot be
changed to avoid wrong operation. If you really want to change the settings, first input the correct password.
3) RUN /STOP operation
Please select the control mode as keypad control. Please see Fig. 4-9.
Fig. 4-9 RUN and STOP operation
4) JOG operation
Please select the control mode as keypad control, and set P1.09 to 1 to enable the JOG key as shown in Fig.
4-10.
Fig. 4-10 Jog operation
5) How to verify the password and unlock the keypad
E.g.: Set the parameter P0.00 to “1234”. See Fig. 4-11.
Fig. 4-11 Password verification and unlocking
Chapter 4 Operation Instructions
37
6) Keypad self-check
The keypad has self-checking function. This function will be enabled by pressing ENTER and STOP simultaneously.
Please see Fig. 4-12.
Fig. 4-12 Keypad self-check
When keypad self-checking finishes, “PASS” will be displayed on the keypad, and disappear in 3-5 seconds. The
KET-3000W1 will display parameters in stopping status.
If the keypad self-checking doesn’t finish within one minute, “FAIL” will be displayed on the keypad, and
disappear in 3-5 seconds. The KET-3000W1 will display parameters in stopping status.
4.3 Initial Power On.
4.3.1 Checking Before Power On.
Please wire the KET-3000W1 according to Chapter 3.5.
4.3.2 Power on the KET-3000W1 for the first time
After checking the wiring and mains supply voltage, switch on the circuit breaker of the KET-3000W1 to supply
mains power to it. The KET-3000W1 keypad will display “8.8.8.8.” at first, then display “-LU-” , and the contactor
closes. If the LED displays the frequency settings, the initialization of the KET-3000W1 is complete.
38
Chapter 5 Parameter Introduction
Note:
The values in“ ”are the factory settings.
The KET-3000W1 has 17 parameter groups. This chapter will provide the users detailed function introduction of each
group.
P0 Group: Protection of parameters
P1 Group: Basic operating parameters
P2 Group: Frequency reference parameters
P3 Group: Motor parameters
P4 Group: Vector control parameters
P5 Group: V/F control parameters
P6 Group: RUN / STOP control parameters
P7 Group: Acceleration/ Deceleration parameters
P8 Group: Simple PLC parameters
P9 Group: Process closed-loop control parameters
PA Group: Wobble operating parameters
Pb Group: I/O terminal function parameters
PC Group: Display control parameters
Pd Group: Function-boost parameters
PE Group: Communication parameters
PF Group: KET-3000W1 and motor protection parameters
Py Group: Manufacturer parameters
Chapter 5 Parameter Introduction
39
5.1 Protection of Parameters (P0 Group)
P0.00 User’s password Range:0~9999 0
XXXX: To set any non-zero number as the password, to enable the password protection function.
0000:To clear the set password, and disable the password protection function.
The factory setting of P0.00 is 0, namely the password protection function is disabled.
Once the password is set, the user must input correct password if he wants to change any parameter. Otherwise,
all the parameters cannot be changed but only viewed.
P0.01 Menu mode selection Range:0 1 2 1
0: Shortcut menu mode:
In this mode, only parameters for quick setup can be viewed. The KET-3000W1 can be setup quickly from the
parameters in the menu.
1: Full menu mode:
All the parameters can be displayed in this mode.
2: Checking menu mode:
Only the P0 group parameters and the parameters in P1~PF groups whose values are different from their
factory settings can be viewed in this mode.
P0.02 Parameter initialization Range:0 1 2 0
0: No operation
1: Clear fault memory
When P0.02 is set as 1, the fault records of PF.23~PF.29 will be cleared.
2: Restore to factory settings
If P0.02 is set as 2, all the parameters except Py group and P3 group are restored to factory settings. The LED
keypad displays “OPFA”.Then the KET-3000W1 displays parameters in stop status.
5.2 Basic operating parameters (P1 Group)
P1.00 Control mode Range:0 1 0
0: V/F control:
The constant voltage/frequency ratio control mode is suitable for speed adjustment of pump and fan applications. It
is also applicable for occasions when one KET-3000W1 drives more than one motors. Please properly set the P5
group parameters, so as to achieve proper efficiency.
1: Sensorless vector control:
The sensorless vector control mode is applicable for application with high requirement on KET-3000W1
performance and torque.
40
When the sensorless vector control mode is selected, to perform motor parameter autotuning is a must at first, and
then adjust the settings of P3.00~P3.04 according to the nameplate of the motor. Start the motor parameter
autotuning function and properly set P4 group parameters, so as to achieve excellent vector control efficiency.
P1.01 Max. output frequency Range: 50.00~400.00Hz 50.00
P1.02 Upper limit of frequency
Range:Lower limit of frequency (P1.03) ~
Max. output frequency (P1.01) 50.00
P1.03 Lower limit of frequency Range:0.0~upper limit of frequency P1.02 0.00
The max.output frequency is the highest frequency that the KET-3000W1 is allowed to output.
The upper limit of frequency is the highest frequency that the KET-3000W1 is allowed to run with.
The lower limit of frequency is the lowest frequency that the KET-3000W1 is allowed to run with.
The relationship of the KET-3000W1 running frequency setting, lower limit of frequency, upper limit of frequency, and
max.output frequency of KET-3000W1 is shown as below:
lowerlimit of frequency≤KET-3000W1’srunning frequency setting≤upper limit of frequency≤max .output
frequency of KET-3000W1
Please properly set the parameters P1.01~P1.03 according to the nameplate of the motor and actual operating
conditions.
The upper /lower limit of frequency has no limitation on the motor parameter autotuning function.
Besides the lower and upper limit of frequency, the KET-3000W1’srunning frequency is also limited by the parameter
settings of starting frequency, DC braking starting frequency, skip frequency, etc.
P1.04 Frequency reference source sellection Range: 0~9 0
0: Keypad, adjust via the and key on the keypad.
The initial value is P1.06, and can be adjusted via the and key on the keypad.
1: Terminal, adjust via the terminals UP/DN.
The initial value is P1.06, and can be adjusted via the terminals UP/DN.
2: Digital communication via serial port:
The initial value is 0, and can be adjusted via serial port command.
3:AI1 analog reference:
The frequency referenceis dependent on the analog voltage of AI1 terminal whose range is 0~10V DC.
The corresponding relationship between the analog value of AI1 and the KET-3000W1’s running frequency
setting is up to the settings of P2.00 and P2.05~P2.12.
Chapter 5 Parameter Introduction
41
4: AI2 analog reference:
The frequencyreference is dependent on the analog voltage/current of AI2 terminal whose range is 0~10VDC
(in voltage input mode), 0~20mADC (in current input mode).
The corresponding relationship between the analog value of AI2 and the KET-3000W1’s running frequency
settingis up to the settings of P2.00, and P2.05~P2.12.
5: Pulse terminal:
The frequency referenceis dependent on the terminal pulse frequency (only via X7 or X8 for 5.5KW or above
models, please see the definition of Pb.06 or Pb.07: while for 3.7KW or below models, it only can bevia X4 or X5,
please see the definition of Pb.03 or Pb.04 ).
Specification of input pulse signal: voltage range:15~30V
frequency range: 0~50.0kHz
The corresponding relationship between the pulse terminal frequency and the KET-3000W1’s running frequency
settingis up to the settings of P2.00and P2.05~P2.12.
6: Keypad potentiometer:
The frequency reference is dependent on the potentiometer on the keypad, with voltage range of 0~5V.
The corresponding relationship between the analog value and the KET-3000W1’s running frequency settingis up
to the settings of P2.00and P2.05~P2.12.
7: Digital input for multi-step speed:
The frequency referenceis dependent on the multi-step speed input terminals and the multi-step frequency
defined by P2.15~P2.30.
The default frequency referenceis the value corresponding to the Step 0when all of the multi-step frequency
terminals are disabled.
See the function description of multi-step speed terminals.
8: Process closed-loop PIoperation:
The frequency referenceis dependent on the PI control output, namely the calculationof target value and
feedback value.
9: PLC operation
The frequency reference is dependent on the P8 group and multi-step frequency defined by P2.16~P2.30.
The frequency reference of PLC Step 1 corresponds to multi-step frequency 1 defined by P2.16, and the
frequency reference of PLC Step 15 corresponds to multi-step frequency 15 defined by P2.30.
P1.05 Digital frequency control Range: 00~11 00
This function is enabled when P1.04=0 or 1.
42
Unit’s place:
0: Frequency reference will be saved to P1.06 upon power outage.
1: Frequency reference will not be saved upon power outage.
Ten’s place:
0: Frequency reference will not be restored to P1.06 at stop.
1: Frequency reference will be restored to P1.06 at stop.
Note: The updated setting of P1.06 is prior to the previous reference frequency.
P1.06 Starting frequency reference
Range: Lower limit frequency ~ upper limit frequency
50.00Hz
P1.06 is starting frequency reference when P1.04 is 0 or 1.
P1.07 Run command source selection Range: 0 1 2 0
0: Keypad control
Start and stop the KET-3000W1 by pressing the key RUN, STOP, JOG on the keypad.
1: Terminal control
Use the terminals FWD,REV, JOGF (when the function of the input terminal is set as 29) and JOGR(when the
function of the input terminal is set as 30) to start or stop the KET-3000W1.
2: Serial port control
Start or stop the KET-3000W1 via serial port.
P1.08 Function of “STOP” Range: 0 1 2 0
0: The STOP key is active only in the keypad control mode. The KET-3000W1 stops as per the setting of P6.01
by pressingthe STOP key.
1: The STOP key is active in the keypad control, terminal control and serial port control mode. The KET-3000W1
stops as perthe setting of P6.01 by pressing the STOP key.
2: In the keypad control mode, the KET-3000W1 will stop as per the setting of P6.01by pressing the STOP
key:while in the terminal control or serial port control mode, the KET-3000W1 will coast to stop and display
terminal fault when pressing the STOP key.
P1.09 “JOG” function selection Range: 0 1 0
0: JOG is defined as the shift key between forward operation and reverse operationin the keypad control mode.
1:JOG is defined as jog operation in the keypad control mode.
P1.10 Operation direction selection Range: 0 1 0
0: Same as the run command
1: Opposite to the run command
Chapter 5 Parameter Introduction
43
P1.11 Anti-reverse operation Range: 0 1 0
0: Reverse operation is permitted
1: Reverse operation is prohibitted
Only forward operation is permitted when P1.11=1.Reverse operation command is disabled if the KET-3000W1
is in stop status: If the KET-3000W1 is in running status, it will decelerate to stop when receiving reverse
operation command:while in PLC operation mode, if the running direction of a certain step is set as reverse
operation and P1.11=1, the KET-3000W1 will stop when it comes to this step.
This function is effective for all of the control modes (includingkeypad control, terminal control and serial port
control).
P1.12 Dead time of direction switch Range: 0.0~3600.0s 0.0
P1.12 defines the dead time of direction switch, namely, the time of zero-frequency output in the process of
direction switch as shown as t1 in Fig. 5-1.
Fig 5-1 Dead time of direction swtich
P1.13 Carrier frequency Range: 1k~16kHz Depends on the KET-3000W1 model
The carrier frequency of PWM output wave can be set as per the below table.
KET-3000W1 Power Setting range of carrier
frequency Factory setting
0.2~22KW 1k~16kHz 8kHz
30KW~45KW 1k~12k 6kHz
55KW~90KW 1k~6k 4kHz
110KW or above 1k~4k 2kHz
The carrier frequency will affect the operating noise of the motor. The higher the carrier frequency, the lower the
noise made by the motor. When the value is higher than the factory setting, the KET-3000W1 should be derated
by 5%when per1KHz is increased compared to the factory setting.
44
5.3 Frequency reference parameters (P2 Group)
P2.00 Frequency reference curve selection Range: 0000~1111 000
Unit’s place:
AI1 frequency curve selection. 0: Curve 1: 1: Curve 2
Ten’s place:
AI2 frequency curve selection. 0: curve 1: 1: Curve 2
Hundred’s place:
Potentiometer frequency curve selection. 0: curve 1: 1: Curve 2
Thousand’s place:
Pulse frequency curve selection: 0: Curve 1: 1: Curve 2
P2.01 Analog reference gain Range: 0.00~9.99 1.00
P2.02 Analog reference bias Range: -50%~50% 0
P2.03 Analog reference filtering constant Range: 0.01~50.00s 0.50s
P2.04 Max. input pulse frequency Range: 0.1~50.0kHz 10 kHz
When open-loop frequency reference source is AI1, AI2, keypad potentiometer or pulse ternimal, the relationship
between frequency reference and analog reference is shown as below.
Fig 5-2 Flow chart of analog reference/pulse reference
P2.05 Minimum reference of Curve 1 Range: 0.0%~P2.07 0.0%
P2.06 Frequency corresponding to “P2.05” Range: 0.00~P1.02 0.0
P2.07 Maximum reference of Curve 1 Range: P2.05~100.0% 100.0%
P2.08 Frequency corresponding to “P2.07” Range: 0.00~P1.02 50.0
P2.09 Minimum reference of Curve 2 Range: 0.0%~P2.11 0.0%
P2.10 Frequency corresponding to “P2.09” Range: 0.00~P1.02 0.0
P2.11 Maximum reference of Curve 2 Range: P2.09~100.0% 100.0%
P2.12 Frequency corresponding to “P2.11” Range: 0.00~P1.02 50.0
Chapter 5 Parameter Introduction
45
Curve 1 is defined by P2.05~P2.08, while Curve 2 by P2.09~P2.12. Both Curve 1 and Curve 2 can achieve
positive and negative characteristics as shown in Fig. 5-3 (a) and 5-3(b).
Fig. 5-3 (a): Positive characteristics Fig. 5-3(b): Negative characteristics
P: Terminal pulsereference A: Analog value
Pmin/Amin: Min. reference Pmax/Amax: Max. reference
Fmin: frequency corresponding to Min. reference
Fmax:frequency corresponding to Max.reference
Analog input value (A) is a percentage without unit, and 100% corresponds to 10V or 20mA 100% corresponds
to 5V in the condition of potentiometer reference
Pulse frequency (P) is also a percentage without unit, and 100% corresponds to the Max. pulse frequency
defined by P2.05.
On condition that P2.05=P2.07 or P2.09=P2.11, the frequency reference is P2.06 or P2.10.
P2.03 defines the filtering constant. It is used to filter the analog reference signal.The bigger the constant, the
higher the immunity level, but the response time is prolonged with the increase of this constant. That is, the
smaller the constant, the shorter the response time, but the lower the immunity level.
P2.13Jog operating frequency
Range: 0.10 ~ Min{50.00Hz P1.02 upper limit
frequency } 5.00Hz
P2.14 Interval of jog operation Range: 0.0~100.0s 0.0s
46
Fig. 5-4 Interval of jog operation
Note:
t1 : Operation acceleration time (P7.11) t3 :Jog deceleration time (P7.12)
t2: Jog constant-speed operation time t4: Interval of jog operation (P2.14)
f1: Jog operating frequency (P2.13)
Interval of Jog operation (P2.14) is the interval from the time when the last Jog operation command is completed to
the time when the next Jog operation command can be executed.
The jog command sent during the interval passage will not be executed. It will not be executed until the end of the
interval.
The function of starting frequency, DC braking, speed tracking is disabled at the jog operation.
P2.15 Multi-step frequency 0 Range: P1.03 (Lower limit)~P1.02 (upper limit) 0.00Hz
P2.16 Multi-step frequency 1 Range: P1.03 (Lower limit)~P1.02 (upper limit) 3.00Hz
P2.17 Multi-step frequency 2 Range: P1.03 (Lower limit)~P1.02 (upper limit) 6.00Hz
P2.18 Multi-step frequency 3 Range: P1.03 (Lower limit)~P1.02 (upper limit) 9.00Hz
P2. 19 Multi-step frequency 4 Range: P1.03 (Lower limit)~P1.02 (upper limit) 12.00Hz
P2. 20 Multi-step frequency 5 Range: P1.03 (Lower limit)~P1.02 (upper limit) 15.00Hz
P2. 21 Multi-step frequency 6 Range: P1.03 (Lower limit)~P1.02 (upper limit) 18.00Hz
P2. 22 Multi-step frequency 7 Range: P1.03 (Lower limit)~P1.02 (upper limit) 21.00Hz
P2. 23 Multi-step frequency 8 Range: P1.03 (Lower limit)~P1.02 (upper limit) 24.00Hz
P2. 24 Multi-step frequency 9 Range: P1.03 (Lower limit)~P1.02 (upper limit) 27.00Hz
P2. 25 Multi-step frequency 10 Range: P1.03 (Lower limit)~P1.02 (upper limit) 30.00Hz
Chapter 5 Parameter Introduction
47
P2. 26 Multi-step frequency 11 Range: P1.03 (Lower limit)~P1.02 (upper limit) 33.00Hz
P2. 27 Multi-step frequency 12 Range: P1.03 (Lower limit)~P1.02 (upper limit) 36.00Hz
P2. 28 Multi-step frequency 13 Range: P1.03 (Lower limit)~P1.02 (upper limit) 39.00Hz
P2. 29 Multi-step frequency 14 Range: P1.03 (Lower limit)~P1.02 (upper limit) 42.00Hz
P2. 30 Multi-step frequency15 Range: P1.03 (Lower limit)~P1.02 (upper limit) 45.00Hz
The above frequency ranges will be used in the simple PLC operation mode and multi-step speed operation.Please
refer to the introductions of Pb.00~Pb.07 and P8 Group.
P2. 31Skip frequency 1 Range: 0.00~400.00Hz 0.00Hz
P2.32 Range of skip frequency 1 Range: 0.00~30.00Hz 0.00Hz
P2.33 Skip frequency 2 Range: 0.00~400.00Hz 0.00Hz
P2.34 Range of skip frequency 2 Range: 0.00~30.00Hz 0.00Hz
P2.35 Skip frequency 3 Range: 0.00~400.00Hz 0.00Hz
P2.36 Range of skip frequency 3 Range: 0.00~30.00Hz 0.00Hz
P2.31~P2.36 define the output frequency that will cause resonant with the load, which should be avoided. Therefore,
the KET-3000W1 will skip the above frequencies as shown in Fig. 5-5. Up to 3 skip frequency ranges can be set.
Fig. 5-5 Skip frequency and its ranges
During the process of acceleration/deceleration, the KET-3000W1 will run with countinous frequency output, ignoring
the skip frequency ranges.But the KET-3000W1 will not run at constant speed in the skip frequency ranges.
Frequency reference is uncontinuous, while frequency output is continuous.
This function is disabled when the skip frequency is set as 0Hz.
48
5.4 Motor Parameters (P3 Group)
P3.00 Motor’s rated power Range: 0.4~999.9KW up to the KET’s model
P3.01 Motor’s rated voltage Range: 0~9999V up to on KET’s model
P3.02 Motor’srated current
Range of 5.5KW and the above: 0.1~4000A up to the KET’s
model
Range of 3.7KW and the below: 0.01~99.99A up to the KET’s
model
P3.03 Motor’srated frequency Range: 10.00~400.00Hz up to the KET’s model
P3.04 Motor’srated speed Range: 1~24000rpm up to the KET’s model
P3.05 Parameter autotuning Range: 0 1 2 0
P3.06 Stator resistance
5.5KW or above model:0.000~9.999Ω up to the KET’s model
3.7KW or below model: 0.00~99.99Ω up to the KET’s model
P3.07 Stator inductance
5.5KW or above model:0.0~999.9mH up to the KET’s model
3.7KW or below model: 0.0~9999mH up to the KET’s model
P3.08 Rotor resistance
5.5KW or above model:0.000~9.999Ω up to the KET’s model
3.7KW or below model: 0.00~99.99Ω up to the KET’s model
P3.09 Rotor inductance
5.5KW or above model: 0.0~999.9mH up to the KET’s model
3.7KW or below model: 0.0~9999mH up to the KET’s model
P3.10 Mutual inductance
5.5KW or above model: 0.0~999.9mH up to the KET’s model
3.7KW or below model: 0.0~9999mH up to the KET’s model
P3.11 Exciting current Io
5.5KW or above model:0.1~4000A up to the KET’s model
3.7KW or below model: 0.01~99.99A up to the KET’s model
Chapter 5 Parameter Introduction
49
Fig. 5-6 Equivalent circuit of asynchronous motor
In Fig.5-6, R1,L1,R2,L2,Lm,Io represent stator resistance, stator inductance, rotor resistance, rotor inductance, mutual
inductance and exciting current.
The exciting current can be worked out by the rated current and power factor, or can be got throughrotating
autotuning.
The relationship between torquecurrent, exciting current and motor’s rated current is below:
(Generally, Motor’s efficiency is about 85%)
P3.05 Parameter autotuning:
0: Autotuning is disabled:
1: Stationary autotuning
Before autotuning, make sure to correctly input the motor parameters as perthe motor’s nameplate (P3.00~
P3.04)
In the process of stationary autotuning, the motor is at rest. The stator resistance, rotor resistance,stator leakage
inductance(L1-Lm) and rotor leakage inductance (L2-Lm) will be measured and written into P3.06 and P3.08
automatically.
2: Rotating autotuning
In process of rotatingautotuning, the motor is at rest at the beginning, and the stator resistance, rotor resistance,
stator leakage inductance (L1-Lm) and rotor leakage inductance (L2-Lm) will be measured. Hinterher the motor
will start rotating, accordingly mutual inductance (Lm) and exciting inductance (Io) will be measured automatically.
All the measured valuesabove will be saved respectively in P3.06, P3.07, P3.08, P3.09, P3.10 and P3.11.
The setting of P3.05 will automatically return to 0 when auto tuning ends.
When the motor is in rotating status, oscillation, even overcurrent, might occur. In this case, please press the
STOP key to stop autotuning and then adjust the oscillation-suppression factor (P5.14) and
oscillation-suppression mode (P5.15) suitably to mitigate the possible oscillation.
Autotuning procedures:
50
1. Input correctly the motor parameters as per its nameplate (P3.00~P3.04):
2. When P3.05 is set as 2, please set properly the acceleration time 1 (P7.03) and deceleration time 1 (P7.04)
and make sure the motor is disconnected with the load for security:
3. Set P3.05 as 1 or 2 firstly, then press theENTER key, and therewith press RUN key to start autotuning. The
LED will display “tUNE ”:
4. When the RUN indicator turns off, it indicates that autotuning has been completed. At this time, the
KET-3000W1 displays the parameters of stop status.
Note: The autotuning is enabled only in the keypad control mode (P1.07=0).
P3.12 Motoroverload protection mode selection Range: 0 1 2 1
0: Disabled
The overload protection is disabled.
1: Standard motor
As the cooling effect of the standard motor deteriorates at low speed, the KET-3000W1 will automatically make
regulation to the motor overload protection time.
2: Variable frequency motor
The cooling effect of the variable frequency motor is not affected by the motor’s speed dueto its forced cooling
potential,the KET-3000W1 will not automatically make regulation to the motor overload protection time, as
efficient motor cooling by an external motor fan is assumed.
P3.13 Motoroverload protection coefficient Range: 20.0%~110.0% 100.0%
The overload protection coefficient can be set as 100% when the KET-3000W1 drives adaptive motors. In this
case,the KET-3000W1’s overload protection is prior to motor’s overload protection as shown in Fig. 5-7.
Fig. 5-7 Overload protection curves of KET-3000W1 and motor
When the power of the KET-3000W1 is higher than that of the motor, please set the motor’s overload protection
coefficient(P3.13)properly for effective overload protection to different kinds of motors, as shown in Fig. 5-8.
Chapter 5 Parameter Introduction
51
Fig. 5-8 Motor overload protection coefficient
The lower the power of motor than that of the KET-3000W1, the lower the value should be set.
Motor overload protection coefficient = Motor’s rated current / KET-3000W1’s rated current X 100%
5.5 Vector control parameters(P4 Group)
P4.00 ASR1-P (Lower frequency range) Range: 0~2000 500
P4.01 ASR1-I (Lower frequency range) Range: 0~2000 500
P4.02 ASR2-P (upper frequency range) Range: 0~2000 500
P4.03 ASR2-I (upper frequency range) Range: 0~2000 500
P4.04 Switching frequency 1 Range: 0.00~50.00Hz 5.00Hz
P4.05 Switching frequency 2 Range: 0.00~50.00Hz 10.00Hz
The parameters of P4.00~P4.05 confirm the PI parameters of automatic speed regulator (ASR). The structure of
ASR is shown in Fig. 5-9 below.
Fig. 5-9 Structure of ASR
52
Fig. 5-10 PI dynamic development of ASR
In Fig. 5-10, P1 corresponds to P4.00: I1corresponds to P4.01: P2 corresponds to P4.02: I2 corresponds to P4.03: f1
corresponds to P4.04: f2 corresponds to P4.05.
When the KET-3000W1 operates with frequency in a range of 0~P4.04, the PI parameters of vector control is P4.00
and P4.01:
When the KET-3000W1 operates with frequency above the value of P4.05, the PI parameters of vector control is
P4.02 and P4.03:
When the KET-3000W1 operates with frequency in a range of P4.04~P4.05, P is the linear interpolation between
P4.00 and P4.02, while I is the linear interpolation between P4.01 and P4.03.
The system’s response can be expedited through increasing the ASR proportional gain P, butoscillationmay occur if
the value of P is too high.
The system’s response can be expedited through increasing the ASR intergration constant I, but oscillation and high
overshoot happen easily if the value of I is too high.If I=0, the integral function isdisabled and the speed loop works
only as a proportional controller.
Generally, the proportional gain “P” should be adjusted firstly to the maximum on condition the system does not
vibrate, and then the integral constant “I” should be adjusted to shorten the response time without overshoot.
Both proportional gain (P) and integralconstant (I) should be enlarged, on condition that shorter dynamic response
time is required during low frequency operation.
P4.06 Torque limitation
Range: 0.0%~ 200.0% (motor’s rated current)
180.0%
Torque limitation is used to limit the torque current output by the ASR.
P4.07 ASR output filter Range: 0~5 2
It is used to filter the torque current output by the ASR.
Chapter 5 Parameter Introduction
53
P4.08 ACR-P Range: 0~2000 500
P4.09 ACR-I Range: 0~2000 500
Set the PI parameters of the ACR.
P4.10 ACR output filter Range: 0~5 2
It is used to filter the output of ACR regulator.
5.6 V/F control parameters(P5 Group)
P5.00 V/F curve selection Range: 0, 1, 2 0
Group P5 parameters define flexible V/F setting modes so as to meet requirements of different load characteristics.
Two preset curves and one user-defined curve can be selected according to the setting of P5.00.
If P5.00 is set as “0”, the /””proportion of V/F should be a straight line.
If P5.00 is set as “1”, the proportion of V/F should be a square curve with lower torque characteristics, as shown in
Fig. 5-11.
Fig. 5-11 Curve of V/F control
If P5.00 is set as 2, the V/F curve depends on the user.
P5.01 V/F frequency value F3 Range: P5.03~P3.03 40.00Hz
P5.02 V/F voltage value V3 Range: P5.04~100.0% 80.0%
P5.03 V/F frequency value F2 Range: P5.05~P5.01 25.00Hz
54
P5.04 V/F voltage value V2 Range: P5.06~P5.02 60%
P5.05 V/F frequency value F1 Range: 0.0~P5.03 10.00Hz
P5.06 V/F voltage value V1 Range: 0~P5.04 20.0%
If P5.00 is set as 2, V/F curve is defined by the user via P5.01~P5.06, as shown in Fig. 5-12. The V/F curve can
be defined by connecting 3 points of (V1, F1), (V2,F2) and (V3,F3), to adapt to special load. Default V/F curve at
the factory is a straight line.
V1~V3: Proportion of V/F at passage 1~3
F1~F3: Frequency of V/F at passage 1~3
Fn: Motor’s rated frequency
100%: Motor’s rated voltage
Fig. 5-12 User-defined V/F curve
P5.07 Torque boost Range: 0.0%~30.0% 2.0%
In order to compensate the torque drop at low frequency, the KET-3000W1 can boost the voltage so as to boost
the torque. If F5.07 is set as 0, auto torque boost is enabled and if it is set as non-zero, manual torque boost is
enabled, as shown in Fig. 5-13.
Chapter 5 Parameter Introduction
55
Vx: Voltage of manual torque boost Vmax: Motor’s rated voltage
Fz: Cut-off frequency for torque boost Fn: Motor’s rated frequency
Fig. 5-13 Introduction of torque boost
P5.08 Cut-off point used for manual torque
boost
Range: 0.1%~50.0% of motor’s rated
frequency 10.0%
P5.08 defines the ratio of the cut-off frequency used for manual torque boost to the motor’s rated frequency
(P3.03), as shown as Fz in Fig. 5-13 above. This cut-off frequency adapts to any V/F curve defined by P5.00.
P5.09 Slip compensation gain Range: 50.0%~150.0% 100.0%
P5.10 Slip compensation limit Range: 0.0%~250.0% 200.0%
P5.11 Compensation constant Range: 0.1~25.0s 2.0s
The motor’s slip changes with the load torque, which results in the variance of motor speed. According to the
load torque, the KET-3000W1 will automatically adjust its output frequency through slip compensation. The
change of speed due to the load change is reduced as shown in Fig. 5-14.
Fig. 5-14 Range of slip compensation
56
In driving status: The slip compensation gain (P5.09) should be increased gradually when the actual speed is
lower than the reference speed.
In generating status: The slip compensation gain (P5.09) should be increased gradually when the actual speed is
higher than the reference speed.
Range of slip compensation = Slip compensation limit (P5.10) X Rated slip
Rated slip can be worked out via motor’s rated frequency and rated speed, as equation below.
Rated slip =Rated frequency – Rated speed X Np / 60
Np is the number of pole pairs of the motor
The value of auto compensation slip depends on the motor’s rated slip,consequentlymake sure the motor’s rated
frequency and rated speedare set correctly.
P5.12 Auto energy-saving function Range: 0 1 0
0: Disabled
1: Enabled
If P5.12 is set as 1, the auto energy-saving function is enabled.This function is suitable for light load variable
torque applications, and allows the microprocessot to regulate the motor flux automatically to provide the most
efficient motor fluxfor the load.
When the torque current < (0.7 × rated torque current),
Slope of V/F curve= normal slope of V/F curve X 0.5 + torque current / 2 × 0.7 × motor’s rated torque
current
When the torque current ≥ (0.7 × rated torque current),
Slope of V/F curve= Normal slope of V/F curve
P5.13 AVR function Range: 0, 1, 2 2
0: Disabled
1: Enabled all the time
2: Disabled in deceleration process
AVR means automatic voltage regulation.
The output voltage can be regulated to maintain constant via AVR. Thus, normallythe AVR function should be
enabled, especially when the input voltage is higher than the rated voltage.
In deceleration process, if AVR function is disabled, the running current will be a little higher: while if the AVR
function is enabled, the motor will decelerate steadily and the current will be smaller.
Chapter 5 Parameter Introduction
57
P5.14 Oscillation-suppression coefficient Range: 0~200 up to the KET-3000W1’s model
Thisfunctionisused to damposcillationwhen output current is continually unstable, and helps keep the motor
running smoothly through correctly adjusting the setting of P5.14.
P5.15 Oscillation-suppression mode Range: 0, 1 0
0: Oscillation suppression is dependent on the motor’s exciting current component.
1: Oscillation suppression is dependent on the motor’s torque current component.
5.7 RUN / STOP control parameters(P6 Group)
P6.00 Start mode Range: 0 1 2 0
0: Start at the starting frequency
The KET-3000W1 starts operation at the preset starting frequency (P6.02) within the retention time of starting
frequency (P6.03). The starting frequency still works during the process of direction switch, as shown in Fig.
5-15.
Fig. 5-15 Start at the starting frequency
1: Brake first and then start
The KET-3000W1 brakes firstly (refer to P6.04 and P6.05), and then starts at starting frequency. Starting DC
braking is enabled only in the process from the stop status to running status. But it is disabled in the process of
direction switch, as shown in the Fig. 5-16.
58
Fig. 5-16 Starting DC braking diagram
2: Start after speed tracking
The KET-3000W1 automatically searches and catches the motor’s running direction and speed, and starts the
rotating motor smoothly without impact, as shown in Fig. 5-17. This mode is enabled only in the process from
stop status to running status. But it is disabled in the process of direction switch.
Fig. 5-17 Start after speed tracking
P6.01 Stop mode Range: 0 1 2 0
0: Decelerate to stop
After the stop command is received, the KET-3000W1 reduces its output frequency according to the
deceleration time and stops when the frequency decreases to 0.
1: Coast to stop
After receiving the stop command, the KET-3000W1 stops output immediately and the motor stops under the
effects of mechanical inertia.
2: Decelerate to stop with DC braking
After receiving the stop command, the KET-3000W1 reduces its output frequency according to the deceleration
time and starts DC braking when its output frequency reaches the initial frequency of braking operation. Please
refer to the introduction of P6.09~P6.12.
Chapter 5 Parameter Introduction
59
P6.02 Starting frequency Range: 0.00~60.00Hz 0.50Hz
P6.03 Retention time of starting frequency Range: 0.0~10.0s 0.0s
P6.02 and P6.03 are enabled only when P6.00 is set as 0 or 1.
Starting frequency refers to the initial frequency at start, and the retention time of starting frequency refers to the
hold time at starting frequency, as shown as fS and t1 in Fig. 5-18.
Fig. 5-18 Function of starting frequency
P6.04 DC braking current at start Range: 0.0~150.0% 0.0%
P6.05 DC braking time at start Range: 0.0~60.0s 0.0s
P6.04 and P6.05 are enabled when P6.00 is set as 1 (brake first and then start), as shown in Fig. P5-19.
DC braking current at start (P6.04) is a percentage of the KET-3000W1’s rated current. If P6.04 is higher than
twice of motor’s rated current, the injection current value is twice of the motor’s rated current.
If P6.05=0.0s, there is no DC braking process at start.
Fig. 5-19 DC braking at start
60
P6.06 Reference current for speed search
Range: 0.0~200.0% of motor’s rated
current 100.0%
P6.07 Frequency decrease rate of speed search Range: 1.0~30.0Hz/s 10.0Hz/s
P6.08 V/F ratio of speed search
Range: 0.0~100.0% of motor’s rated
voltage/frequency 100.0%
For 5.5KW or above model, if P6.00 is set as 2, the KET-3000W1 will inject current to the motor according to the
reference current (P6.06) and start to search the speed, while P6.07 and P6.08 are disabled.
For 3.7KW or below model, if P6.00 is set as 2, the KET-3000W1 will supply a certain voltage to the motor
according to the settings of P6.07 and P6.08 and start to search the speed.
V/F ratio in speed searching = P6.08 X Motor rated voltage / Motor rated frequency
P6.09 DC braking initial frequency while stopping Range: 0.0~60.00Hz 0.00
P6.10 DCbraking waiting time while stopping Range: 0.0~10.0s 0.0s
P6.11 DC braking current while stopping Range: 0.0~150.0% 0.0%
P6.12 DC braking time while stopping Range: 0.0~60.0s 0.0s
P6.09~P6.12 are enabled only when P6.01=2, as shown in the Fig. 5-20.
DC braking waiting time while stopping indicates the duration from the time when running frequency reaches the
DC braking initial frequency (P6.09) to the time when the DC braking is applied during the process of decelerating
to stop.
The KET-3000W1 has no output during the waiting time. By setting the waiting time, the current overshoot in the
initial stage of braking can be reduced when the KET-3000W1 drives a high power motor.
DC braking current while stopping is a percentage of KET-3000W1’s rated current. If the setting of DC braking
current is higher than twice of motor’s rated current, the actual injection current is twice of the motor’s rated
current. And there is no DC braking process when the braking time is 0.0s.
Chapter 5 Parameter Introduction
61
Fig. 5-20 DC braking while stopping
P6.13 Voltage threshold of dynamic braking Range: 220~700V 700
When the voltage of DC bus hits the value defined by P6.13, the dynamic braking function will be enabled.
The recommend range of P6.13 for 220V Class and 380V Class KET-3000W1 is respectively 340~380V and
646~700V.
This function is enabled only for the KET-3000W1 with built-in dynamic braking unit.
5.8 Acceleration/Deceleration parameters(P7 Group)
P7.00 Acceleration/Deceleration mode
selection
Range: 0, 1 0
0: Linear acceleration or deceleration
Output frequency increases or decreases according to constant slope, as shown in Fig. 5-21.
Fig. 5-21 Linear acceleration and deceleration
1: S curve acceleration/ deceleration
Output frequency increases or decreases according to S curve, as shown in Fig. 5-22.
62
Fig. 5-22 S-curve acceleration and deceleration
P7.01 Starting stage time of S curve
Range: 10.0 % ~50.0 % of (Acc./Dec.
time) 20%
P7.02 Rising stage time of S curve
Range: 10.0%~70.0% (Acc./Dec. time)
60%
P7.01 and P7.02 are enabled when P7.00=1, and P7.01+ P7.02≤90%.
Starting stage time of S curve is shown as in Fig. 5-22, where the slope of output frequency increases from 0
Rising stage time of S curve is shown as in Fig. 5-22, where the slope of output frequency is constant:
Ending stage time of S curve is shown as in Fig. 5-22, where the slope of output frequency decreases to 0.
P7.03 Acceleration time 1 Range: 0.1~3600.0s 10.0S
P7.04 Deceleration time 1 Range: 0.1~3600.0s 10.0S
P7.05 Acceleration time 2 Range: 0.1~3600.0s 10.0S
P7.06 Deceleration time 2 Range: 0.1~3600.0s 10.0S
P7.07 Acceleration time 3 Range: 0.1~3600.0s 10.0S
P7.08 Deceleration time 3 Range: 0.1~3600.0s 10.0S
P7.09 Acceleration time 4 Range: 0.1~3600.0s 10.0S
P7.10 Deceleration time 4 Range: 0.1~3600.0s 10.0S
P7.11 Acceleration time of jog operation Range: 0.1~3600.0s 10.0S
P7.12 Deceleration time of jog operation Range: 0.1~3600.0s 10.0S
Chapter 5 Parameter Introduction
63
Acceleration time is the time that the KET-3000W1’s output frequency accelerates from 0 Hz to the maximum
frequency(P1.01), please refer to t1 in Fig. 5-23: Deceleration time is the time that the KET-3000W1’s output
frequency decelerates from maximum frequency (P1.01) to 0 Hz, see in t2 Fig. 5-23.
Fig. 5-23 Acceleration and deceleration time
P7.13 Speed increment via UP terminal Range: 0.01~99.99Hz/s 1.00Hz/s
P7.14Speed decrement via DOWN terminal Range: 0.01~99.99Hz/s 1.00Hz/s
P7.13 and P7.14 respectively define the change rate of reference frequency via the UP/DOWN terminal.
Please refer to Group Pb for the function of the UP/DOWN terminal.
5.9 Simple PLC parameters(P8 Group)
Simple PLC function enables the KET-3000W1 to change its running frequency and direction automatically
according to PLC parameter settings.
If a certain step of PLC operation is not required, please set its time as 0.
P8.00 Simple PLC operation mode selection Range: 000~122 000
Unit’s place: PLC operation mode selection
0: Stop after single cycle operation
As shown in Fig. 5-24, taking the 15-step PLC operation as an example, the KET-3000W1 stops automatically
after one operating cycle. It will start only after receiving the run command next time.
64
Fig. 5-24 Stop after single cycle of PLC operation
1: Maintain the final value after single cycle of PLC operation
As shown in Fig. 5-25, taking the 15-step PLC operation as an example, the KET-3000W1 will maintain the
running frequency and direction of the last step after completing one operating cycle.
Fig. 5-25 Maintaining the final frequency after single cycle of PLC
2: Cycle operation
As shown in Fig. 5-26, taking the 15-step PLC operation as an example, the KET-3000W1 will operate with a
new cycle from Step 1 automatically after completing one operating cycle until receiving the stop command.
Fig. 5-26 Cycle operation of PLC
Ten’s place: PLC operation restart mode selection after pause
0: Start from Step 1
If the KET-3000W1 stops during PLC operation due to the stop command, fault or power failure, the PLC
operation will start from the Step 1 next time.
Chapter 5 Parameter Introduction
65
1: Continue to operate from the step where the KET-3000W1 pauses
If the KET-3000W1 stops during PLC operation due to the stop command or fault, it will record the uptime.
When it restarts, the KET-3000W1 will continue operation from the step where it pauses as shown in Fig.
5-27.
a1: Acceleration time of Step 1 a2: Acceleration time of Step 2
a3: Acceleration time of Step 3 d2: Deceleration time of Step 2
f1: Frequency of Step 1 f2: Frequency of Step 2
f3: Frequency of Step 3
Fig. 5-27 Continue to operate from the step where the KET-3000W1 pauses(Mode 1)
2: Continue to operate at the frequency when the KET-3000W1 pauses.
When the KET-3000W1 stops during PLC operation due to the stop command or fault, it will record not only
the operated time but also the current frequency. It will continue to operate at the recorded frequency upon
restart, as shown in Fig. 5-28.
a1: Acceleration time of Step 1 a2: Acceleration time of Step 2
a3: Acceleration time of Step 3 d2: Deceleration time of Step 2
f1: Frequency of Step 1 f2: Frequency of Step 2
f3: Frequency of Step 3
Fig. 5-28 Continue to operate at the frequency when the KET-3000W1 pauses(Mode 2)
The difference between Mode 1 and Mode 2 is that Mode 2 also memorizes the running frequency when the
KET-3000W1 pauses, and the KET-3000W1 will continue to operate at the frequency upon restart.
66
Hundred’s place: Save the PLC status after power failure.
0: Not save
The PLC running status will not be saved after power failure and start running from Step 1 next time.
1: Save
The operating parameters of PLC operation, including the operating step, operating frequency and operating
time of this step,etc, can be saved. The KET-3000W1 will continue to operatein accordance with the setting of
ten’s place of P8.00.
P8.01 Setting of Step 1 Range: 000~132 000
P8.02 Runtime of Step 1 Range: 0.0~6500.0s 5.0s
P8.03 Setting of Step 2 Range: 000~132 000
P8.04 Runtime of Step 2 Range: 0.0~6500.0s 0s
P8.05 Setting of Step 3 Range: 000~132 000
P8.06 Runtime of Step 3 Range: 0.0~6500.0s 0s
P8.07 Setting of Step 4 Range: 000~132 000
P8.08 Runtime of Step 4 Range: 0.0~6500.0s 0s
P8.09 Setting of Step 5 Range: 000~132 000
P8.10 Runtime of Step 5 Range: 0.0~6500.0s 0s
P8.11 Setting of Step 6 Range: 000~132 000
P8.12 Runtime of Step 6 Range: 0.0~6500.0s 0s
P8.13 Setting of Step 7 Range: 000~132 000
P8.14 Runtime of Step 7 Range: 0.0~6500.0s 0s
P8.15 Setting of Step 8 Range: 000~132 000
P8.16 Runtime of Step 8 Range: 0.0~6500.0s 0s
P8.17 Setting of Step 9 Range: 000~132 000
P8.18 Runtime of Step 9 Range: 0.0~6500.0s 0s
Chapter 5 Parameter Introduction
67
P8.19 Setting of Step 10 Range: 000~132 000
P8.20 Runtime of Step 10 Range: 0.0~6500.0s 0s
P8.21 Setting of Step 11 Range: 000~132 000
P8.22 Runtime of Step 11 Range: 0.0~6500.0s 0s
P8.23 Setting of Step 12 Range: 000~132 000
P8.24 Runtime of Step 12 Range: 0.0~6500.0s 0s
P8.25 Setting of Step 13 Range: 000~132 000
P8.26 Runtime of Step 13 Range: 0.0~6500.0s 0s
P8.27 Setting of Step 14 Range: 000~132 000
P8.28 Runtime of Step 14 Range: 0.0~6500.0s 0s
P8.29 Setting of Step 15 Range: 000~132 000
P8.30 Runtime of Step 15 Range: 0.0~6500.0s 0s
P8.01, P8.03, P8.05, P8.07, P8.09, P8.11, P8.13, P8.15, P8.17, P8.19, P8.21, P8.23, P8.25, P8.27, P8.29 are
used to configure the running frequency, direction, acceleration and deceleration time.
P8.02, P8.04, P8.06, P8.08, P8.10, P8.12, P8.14, P8.16, P8.18, P8.20, P8.22, P8.24, P8.26, P8.28, and P8.30
are used to configure the runtime of different steps.
Function of Unit’s place at different steps is as follows.
PLC operation direction selection:
0: Forward
1: Reverse
2: Depend on the run command
The motor’s operation direction can be alternated via external direction command. If the direction is not set, the
KET-3000W1 will run with the direction in last step.
Function of Ten’s place of different steps is as follows.
Acceleration/deceleration time selection of PLC at different steps.
0: Acceleration/deceleration time 1
1: Acceleration/deceleration time 2
2: Acceleration/deceleration time 3
3: Acceleration/deceleration time 4
The absolute value of each step is the same as the setting of the multi-step frequency displayed in parameter
68
blocks P2.16 to P2.30, for instance, the absolute value of running frequency in Step 15 is the multi-step
frequency value of P2.30.
Function of Hundred’s place at different steps is as follows.
0: The timing unit of PLC operation is second.
1: The timing unit of PLC operation is hour.
The timing will start from 0 if the unit of PLC operating time is changed.
5.10 PI closed-loop control parameters (P9 Group)
The process closed-loop control is shown in Fig. 5-29.
Fig. 5-29 The process closed-loop control chart (Kp:Proportion gain Ki:Integral constant)
Closedloop can be constituted not only by analog reference and feedback but also by pulse reference and
feedback. Generally, the PI closed-loop control mode is used to regulate pressure, liquid level, temperature,etc.
The maximum analog input or maximum pulse input frequency (P2.04) corresponds to the maximum output
frequency (P1.01).
P9.00 Reference source selection Range: 0~3 1
0: Digital reference
It is the value of P9.04 (when P9.01 0~5):
It is the value of P9.05(when P9.01 6).
1: AI1 analog reference
2: AI2 analog reference
3: Potentiometer reference
P9.01 Feedback source selection Range: 0~6 1
0: AI1
1: AI2
2: AI1+AI2
3: AI1-AI2
4: Min{AI1 AI2}
5: Max{AI1 AI2}
6: Pulse(when the input terminal function is set as 40, pulse will be input via PG closed-loop single pulse signal,
Chapter 5 Parameter Introduction
69
when the input terminal function is set as 41 or 42, pulse will be input via PG closed-loop dual pulse signal.
P9.02 Reference filtering time constant Range: 0.01~50.00s 0.50s
P9.03 Feedback filtering time constant Range: 0.01~50.00s 0.50s
The signals can be filtered by setting the filtering time constant (P9.02, P9.03).
P9.04 Setting of digital reference Range: 0.00V~10.00V 0.00V
If P9.00 is set as 0 and P9.01 is set as 0~5, the reference of PI closed-loop regulator is defined by P9.04.
P9.05 Closed-loop speed reference Range: 0~39000rpm 0
If P9.00 is set as 0 and P9.01 is set as 6, the speed reference can be set via keypad or serial port
communication.
P9.06 Number of pulse per revolution of
pulse encoder
Range: 1~9999 1024
The setting of P9.06 is determined by the encoder, the feedback speed can be worked out automatically by the
KET-3000W1 according to the feedback pulse and the setting of P9.06.
P9.07 Minimum reference Range: 0.0%~ P9.09 0.0
P9.08 Feedback value corresponding to
Min. reference
Range: 0.0~100.0% 20.0%
P9.09 Maximum reference Range: (P9.07) ~100.0% 100.0%
P9.10 Feedback value corresponding to
Max. reference
Range: 0.0~100.0% 100.0%
P9.07~P9.10 define the relationship between the analog closed-loop reference and expected feedback value.
The settings are the ratio (percentage value) of actual reference value and actual feedback value to 10V or
20mA, while the settings are the ratio (percentage value) of actual reference voltage value to 5V when the
reference comes from potentiometer, as shown in Fig. 5-30 below.
70
Fig. 5-30 Relationship between closed loop reference and feedback value
P9.11 Proportional gain KP Range: 0.000~9.999 0.050
P9.12 Integral constant Ki Range: 0.000~9.999 0.050
P9.13 Sampling cycle T Range: 0.01~50.00s 0.50s
P9.11and P9.12 define the PI parameters of process closed-loop.
The sampling cycle T (P9.13) refers to the sampling cycle of feedback value. The PI regulator calculates once in
each sampling cycle.
P9.14 Deviation limit Range: 0.0~20.0% 2.0%
P9.14 defines the maximum deviation of the output from the reference closed-loop, as shown in Fig. 5-31. PI
regulator stops operation when the feedback value is within this range. Setting this parameter correctly is
instructiveto improve the system output accuracy and stability.
Fig. 5-31 Regulation of process closed-loop
P9.15 Closed-loop regulation characteristics Range: 0, 1 0
0: Positive
Set P9.15 as 0 if the motor speed is required to increase with the increase of the reference.
Chapter 5 Parameter Introduction
71
1: Negative
Set P9.15 as 1 if the motor speed is required to decrease with the increase of the reference.
P9.16 Integral regulation selection Range: 0, 1 0
0: Stop integral regulation when the frequency reaches the upper or lower limit.
1: Continue the integral regulation when the frequency reaches the upper or lower limit.
It is recommended to disable the integral regulation when the frequency reaches the upper or lower limit on
condition that fast response is needed.
5.11 Wobbleoperatingparameters (PA Group)
Generally, the wobble operation process is as shown as below. First, the KET-3000W1 accelerates to the preset
frequency of wobble operation within the acceleration time and then waits for certain time defined by
PA.03.Hinterher the KET-3000W1 transits to the central frequency of the wobble operation as per the acceleration
time, and ultimately start wobble operation according to the preset wobble amplitude, jump frequency, wobble
cycle and the rise time of wobble operation until it receives a stop command and stops as per the deceleration time.
The process is shown in Fig. 5-32 below.
Fig. 5-32 Function of wobble operation
PA.00 Wobble operation selection Range: 0, 1 0
0: Disabled
1: Enabled
Wobble operation is enabled only when P1.04= 0~6 and PA.00=1. It is disabled when P1.04 is set as 7~9,even if
PA.00 is set as 1.
72
PA.01 Wobble operation mode Range: 0000~1111 0000
Unit’s place: Start mode of wobble operation
0: Auto start
The KET-3000W1 will first operate at the preset frequency of wobble operation (PA.02) for certain time (PA.03),
and then enter wobble mode automatically.
1: Manual start
If the multi-function terminal (set as wobble start function) is enabled, the KET-3000W1 will enter wobble mode.
If the terminal is disabled, the KET-3000W1 will end wobble operation and operate at the preset frequency of
wobble operation(PA.02).
Ten’s place: Wobble operation amplitude
0: Relative to the wobble central frequency
The amplitude FW is determined by the central frequency and PA.04.
1: Relative to the maximum frequency
The amplitude FW is determined by the maximum frequency and PA.04.
Hundred’s place: Restart mode of wobble operation r
0: The KET-3000W1 restarts the wobble operation as per the recorded frequency and direction when it stops
last time.
1: The KET-3000W1 restarts the wobble operation from 0 HZ.
Thousand’s place: Save the wobble operation parameters upon power outage.
0: Saved
1: Not to be saved
Whenthe hundred’s place of PA.01 is set as 0, the wobble operation parameters will be saved when power
outage occurs.
PA.02 Preset wobble frequency Range: 0.00Hz~400.00Hz 0.00Hz
PA.03Hold time of preset wobble frequency Range: 0.0~3600.0s 0.0s
PA.02 defines the KET-3000W1’s running frequency before entering wobble mode.
If auto-start mode is selected (the unit’s place of PA.01 is set as 0), FA.03 defines the time that the KET-3000W1
operates at the preset wobble frequency. If manual start mode is selected, FA.03 is disabled.
PA.04 Wobble amplitude Range: 0.0~50.0% 0.0%
Relative to central frequency: FW= central frequency×PA.04
The central frequency is the frequency from frequency reference source defined by P1.04.
Relative to maximum frequency: FW= maximum frequency (P1.01) ×PA.04
Chapter 5 Parameter Introduction
73
PA.05 Jump frequency Range: 0.0~50.0% 0.0%
As shown in Fig. 5-32, there is no jump frequency if PA. 05 is set as 0.
The setting is the percentage of wobble amplitude.
PA.06 Wobble operation cycle Range: 0.1~999.9s 10.0s
As shown in Fig. 5-32, PA.06 defines a complete cycle of wobble operation including rising and falling
processes.
PA.07 Rising time of triangle wave Range: 0.0~100.0% 50.0%
Rising time of wobble operation PA.06×PA.07(second):
Falling time of wobble operation PA.06×(1-PA.07)(second).Please refer to Fig. 5-32 for details..
5.12 I/O terminal function parameters (Pb Group)
Pb.00 Input terminal X1 function selection Range: 0~42 0
Pb.01 Input terminal X2 function selection Range: 0~42 0
Pb.02 Input terminal X3 function selection Range: 0~42 0
Pb.03 Input terminal X4 function selection Range: 0~42 0
Pb.04 Input terminal X5 function selection Range: 0~42 0
Pb.05Input terminal X6function selection (reserved for
3.7KW or below models) Range: 0~42 0
Pb.06 Input terminal X7 function selection (reserved for
3.7KW or below models)
Range: 0~42 0
Pb.07 Input terminal X8 function selection (reserved for
3.7KW or below models)
Range: 0~42 0
Function 41 and 42 are disabled for 3.7KW or below models.
0: Reserved
It disables the terminal’s function. The KET-3000W1 ignores the signal input via this terminal. The unwanted
terminal is recommended to be set as 0 so as to avoid wrong connection or action.
The effective signal of 1~42 is shown in Table 5-2
Table 5-2 The effective signal of multi-function terminals
Function
No.
Effective
way
Function
No.
Effective
way
Function
No.
Effective way
1 Level 15 Level 29 Level
74
2 Level 16 Level 30 Level
3 Level 17 Level 31 Falling edge
4 Level 18 Level 32 Rising edge
5 Rising edge 19 Level 33 Level
6 Level 20 Level 34 Level
7 Level 21 Level 35 Level
8 Level 22 Level 36 Level
9 Level 23 Level 37 Rising edge
10 Level 24 Level 38 Rising edge
11 Level 25 Level 39 High frequency signal
12 Level 26 Level 40 High frequency signal
13 Level 27 Level 41, 42 High frequency signal
14 Level 28 Level
1~4: Multi-step frequency reference
Up to 16 speed references can be set through different 0/1 combinations of terminals K4, K3, K2 and K1. K1
corresponds to terminal 1, while K2 to terminal 2, K3 to terminal 3 and K4 to terminal 4, as shown inTable 5-3
and Fig. 5-33.
Table 5-3 Truth table of multi-step frequency terminal function
K4 K3 K2 K1 Frequency setting
0 0 0 0 Multi-step frequency 0
0 0 0 1 Multi-step frequency 1
0 0 1 0 Multi-step frequency 2
0 0 1 1 Multi-step frequency 3
0 1 0 0 Multi-step frequency 4
0 1 0 1 Multi-step frequency 5
0 1 1 0 Multi-step frequency 6
0 1 1 1 Multi-step frequency 7
1 0 0 0 Multi-step frequency 8
1 0 0 1 Multi-step frequency 9
1 0 1 0 Multi-step frequency 10
1 0 1 1 Multi-step frequency 11
1 1 0 0 Multi-step frequency 12
1 1 0 1 Multi-step frequency 13
1 1 1 0 Multi-step frequency 14
1 1 1 1 Multi-step frequency 15
Chapter 5 Parameter Introduction
75
Fig. 5-33 Time sequence of multi-step frequency
The frequency references are used in multi-step speed operation. Take terminals X1, X2, X3 and X4 for example:
If setting Pb.00 as 1, Pb.01 as 2, Pb.02 as 3 and Pb.03 as 4, the KET-3000W1 can realise 16-step speedoperation
through the logical combinations of the terminal X1~X4:
If setting Pb.00 as 1, Pb.01 as 2, and Pb.02 as 3, the KET-3000W1 can realise 8-step speed operation through
the logical combinations of the terminal X1~X3:
If setting Pb.00 as 1 and Pb.01 as 2, the KET-3000W1 can realise 4-step speed operation through the logical
combinations of the terminal X1~X2:
If setting Pb.00 as 1, the KET-3000W1 can realise 2-step speed operation through the terminal X1.
5: External reset
If the setting is 5, the KET-3000W1 can be reset via this terminal when it has a fault. Accordingly the terminalhas
the same function as the RESET key on the keypad.
6: Acceleration/deceleration prohibition
If the setting is 6, this terminal can make the motor immune to external signals (except stop command) and
maintain operation at the current speed.
The function is disabled in the process of normal deceleration to stop.
7 and 8: Acceleration/deceleration time selection
Acceleration/deceleration time 1~4 can be selected through combination of the terminals, as shown in Table
5-4.
Table 5-4 Truth table of acceleration and deceleration time
Acc/ Dec terminal 2 Acc/ Dec terminal 1 Acc/ Dec selection
0 0 Acc/ Dec time 1
0 1 Acc/ Dec time 2
1 0 Acc/ Dec time 3
1 1 Acc/ Dec time 4
Take multi-function input terminal X1 and X2 for example,
If setting Fb:00 as 7 and Fb:01 as 8, acceleration/deceleration time 1~4 can be selected by the logic combination
of X1 and X2:
76
If only setting Fb:00 as 7 or 8, acceleration/deceleration time 1~2 can be selected by X1.
9 and 10: External pause signal (normally-open/normally-closed input)
After receiving an external pause command, the KET-3000W1 will decerelate as per the preset deceleration
mode, and maintain operation at zero-frequency. Once the signal is removed, the KET-3000W1 will accelerate
as per the preset acceleration mode to the previous frequency, and keep operation.
11 and 12: Coast to stop(normally-open/normally-closed input)
The KET-3000W1 will coast to stop immediately when a multi-function terminal is set as 11 or 12.
13 and 14: Frequency ramp UP/DOWN
If the setting is 13 or 14, the terminal can be used to increase or decrease frequency, and accordingly enables
remote control (providing a motorised potentiometer function). This terminal is enabled when P1.04=1 or
Pd.00=2. Increase or decrease rate is determined by P7.13 and P7.14, as shown in Table 5-5.
Table 5-5 Function of UP/DOWN terminals
UP terminal DOWN terminal Frequency change trend
0 0 To keep the frequency reference
0 1 frequency reference to decrease
1 0 frequency reference to increase
1 1 To keep the frequency reference
15: Clearing the counter to zero
When the setting is 15, this terminal is used to clear the counter to zero. It is normally used with Function 38.
16: Pausing PLC operation
If the setting is 16, this terminal is used to pause the PLC operation. The KET-3000W1 will operate at the
frequency of the current step when the terminal is enabled, and will not time PLC operation. When Pausing PLC
operation signal is removed, the timing will continue.
17 and 18: External fault signal (normally-open and normally-closed input)
If the setting is 17 or 18, the fault signal of external equipment can be input via the terminal, which is convenient
for the KET-3000W1 to monitor the external equipment. Once the KET-3000W1 receives the fault signal, it will
display external fault. The fault signal has two inputting modes, normally-open and normally-closed input.
19, 20, 21 and 22: Frequency source 1/2/3/4 selection (as shown in the Table 5-6)
Table 5-6 Frequency source switch truth table
Terminal 4 Terminal 3 Terminal 2 Terminal 1 Selection
0 0 0 0 Hold the source defined by P1.04
0 0 0 1 Digital reference via the keypad
0 0 1 0 Digital reference via terminal
0 0 1 1 Digital reference via communication
0 1 0 0 AI1 analog reference
0 1 0 1 AI2 analog reference
0 1 1 0 Terminal pulse reference
0 1 1 1 Potentiometer reference
Chapter 5 Parameter Introduction
77
Terminal 4 Terminal 3 Terminal 2 Terminal 1 Selection
1 0 0 0 Multi-step speed control via terminal
input
1 0 0 1 Closed-loop adjusting operation
1 0 1 0 Simple PLC operation
1 0 1 1 Hold the source defined by P1.04
1 1 0 0 Hold the source defined by P1.04
1 1 0 1 Hold the source defined by P1.04
1 1 1 0 Hold the source defined by P1.04
1 1 1 1 Hold the source defined by P1.04
Up to 10 frequency reference sources can be switched through the 0/1 combination of terminals 1-4. Also take
X1~X4 for example:
If setting Pb.00 as 19, Pb.01 as 20, Pb.02 as 21 and Pb.03 as 22, up to 10 frequency reference sources can be
switched through the logical combination of the terminals X1~X4:
If setting Pb.00 as 19, Pb.01 as 20 and Pb.02 as 21, up to 7 frequency reference sources can be switched
through the logical combination of the terminals X1~X3:
If setting Pb.00 as 19 and Pb.01 as 20, up to 3 frequency reference sources can be switched through the logical
combination of the terminals X1~X2.
23: AI2 to be the frequency source
If the setting is 23, the frequency reference source can be forcibly switched to AI2 analog reference. The
frequency reference source will restore to the previous one once this terminal is disabled.
The priority of frequency sources is shown below.
AI2 frequency source > frequency reference terminal 1, 2, 3 and 4 > frequency source defined by P1.04
The modification of frequency reference is enabled at stop.
24 and 25: Run command source selection
The control modes in Table 5-7 can be selected by the different combinations of terminals 1 and 2.
Table 5-7 Truth table of preset closed-loop reference
Terminal 2 Terminal 1 Preset close loop reference
selection
0 0 Hold the control mode
0 1 Keypad control mode
1 0 Terminal control mode
1 1 Serial port control mode
The KET-3000W1 can accept run command source switch changes while running, but the modification is
enabled only when the KET-3000W1 stops.
26: Terminal control mode to be the run command source
When this terminal function is enabled, the run command source will be forcibly switched to the terminal control
mode. Once this terminal is disenabled, the KET-3000W1 reverts to the previous run control mode.
The priority of frequency selection is below.
Terminal control mode to be the run command source> Run command source selection terminal 1and 2 > Run
78
command source defined by P1.07
The modification of run command source is enabled only at stop.
27: Accelereation/Deceleration mode selection
If the setting is enabled, the linear accelereation/deceleration mode will be selected. While the setting is
disenabled, acceleration/deceleration mode is defined by P7.00.
The modification is enabled only at stop.
28: Closed-loop operation pause
If the setting is enabled, the closed-loop operation is suspended, and the KET-3000W1 runs with the current
frequency.
29 and 30: Forward Jog / Reverse Jog (JOGF/JOGR)
In terminal control mode, if 29 or 30 are enabled, then forward jog or reverse jog operation are enabled. JOGF is
forward jog command and JOGR is reverse jog command. Jog frequency, interval and acceleration/deceleration
time of jog operation are defined by P2.13, P2.14, P7.11, and P7.12 respectively, as shown in Table 5-8.
Table 5-8 Truth table of logical jog
JOGR JOGF Run status
0 0 Stop
0 1 Forward jog
1 0 Reverse jog
1 1 Stop
31: 3-wire operation mode
Please refer to description of Pb.08.
32:Switch to wobble operation
When the start mode of wobble operation is selected as manual start, the KET-3000W1 will switch to wobble
operation if this terminal is enabled.
33: Reset the wobble operating status
If wobble operation is enabled, connecting this terminal can clear all the memorised information about the
wobble operation no matter the KET-3000W1 is in auto start or manual start mode. The KET-3000W1 will
maintain operation at the current frequency. Wobble operation restarts after this terminal is disconnected.
Please refer to Group PA.
34: External stop command
This stop command is active in all control modes. When the setting is 34 and valid, the KET-3000W1 will stop as
per the mode defined by P6.01.
35: Disabling the KET-3000W1’s operation
If the setting is 35, this terminal can enable the KET-3000W1 that is in operating status to coast to a stop. If the
KET-3000W1 is at rest, this terminal can prohibit it from starting. This function is mainly used in applications with
safety protectionrequirements .
36: Clearing auxiliary frequency reference
When the setting is 36, this terminal is used to clear the counter to zero, but it is only valid for digital auxiliary
Chapter 5 Parameter Introduction
79
reference (Pd.00=1, 2 or 3).
37: Reset the stop status of PLC operation
In the stop status of PLC operation, the memorized PLC operating information (operating step, operating time,
operating frequency, etc.) will be cleared when this terminal is enabled.
38: Inputting triggering signal to counter
When the setting is 38, this terminal is used to input pulse signals to the internal counter of the KET-3000W1.
The highest pulse frequency is 200Hz. The present counting value can be saved at power off. See Pb.21 and
Pb.22
The actual count is accumulated up to9999 till the clearing signal is enabled.
39: Pulse frequency input
For 5.5KW and above models, this setting is only valid for terminal X7 and X8, while for 3.7KW and below
models, this setting is only valid for terminal X4 and X5. This terminal is used to input pulse signal as frequency
reference. See Group P2 parameters for the relationship between input pulse frequency and frequency
reference.
This function is used to set frequency or pulse reference of PG closed-loop.
40: Single-pulse speed measuring input
For 5.5KW and above models, this setting is only valid for terminal X7 and X8, while for 3.7KW and below
models, this setting is only valid for terminal X4 and X5. If this terminal is enabled, single-pulse pulse speed
feedback control can be realised in conjunction with PG.
Single-pulse speed input is used as feedback of PG closed-loop.
41 and 42: Speed measuring input SM1 and SM2
For 5.5KW and above models, this setting is only valid for terminal X7 and X8, while 3.7KW and below models
don’t have such function.Speed measuring input is used as feedback of PG closed-loop.
Pb.08 FWD/REV operation mode Range: 0~3 0
This function defines the four control modes via the external terminals.
0: 2-wire operation mode 1
Fig. 5-34 2-wire operation mode 1
80
1: 2-wire operation mode 2
Fig. 5-35 2-wire operation mode 2
2: 3-wire operation mode 1
Fig. 5-36 3-wire operation mode1
SB1: Normally-closed Stop button (effective at the falling edge)
SB2: Normally-open button for forward operation (effective at the rising edge)
SB3: Normally-open button for reverse operation(effective at rising edge
Terminal Xi is the multi-function input terminal of X1~X8. At this time, the function of this terminal should be
defined as Function 31 of “3-wire operation”.
If the shift between SB2 and SB3 is disabled,the KET-3000W1 will hold the control mode.
3: 3-wire operation mod 2
Fig. 5-37 3-wire operation mod 2
SB1: Normally-closed Stop button effective at the falling edge
SB2: Normally-open button for forward operation. effective at the rising edge (If SB2 changes from enabled
into disabled, the KET-3000W1 will keep the same mode).
K: Direction selection button. (level on)
Chapter 5 Parameter Introduction
81
Terminal Xi is the multi-function input terminal of X1~X8. At this time, the function of this terminal should be
defined as Function 31 of “3-wire operation”.
In the terminal control mode, for 2-wire operation mode 1 and 2, even when the effective way of the terminal is
level, the KET-3000W1 will not operate if it stops due to theSTOP command from terminal funcion11,12 and 34
or PLC stop after single cycle. The KET-3000W1 can be restart by triggering the FWD/REV.
Pb.09 Terminal filtering time Range: 2~100ms 10ms
This setting is used to filter the terminal input signal to avoid the wrong action.
Pb.10 Output terminal Y1 function selection Range: 0~22 1
Pb.11 Output terminal Y2 function selection Range: 0~22 2
Pb.12 Output relay function selection Range: 0~22 6
0:Reserved
This setting is used to disable the output terminals.
1: KET-3000W1’s running signal
Signal will be output that indicates the KET-3000W1 is in running status.
2: Frequency arriving signal (FAR)
Pulse signal will be output when the KET-3000W1’s output frequency is within the FAR range (Pb.15).
3: Zero-speed running
The output frequency is 0Hz. Signal will be output when the KET-3000W1 is in running status.
4: Overload signal (OL)
The signal can be output when the KET-3000W1’s output current value is higher than that defined by PF.03 and
the overload time is longer than that defined by PF.04.
5:Undervoltage lock-up signal (LU)
When the DC bus voltage is lower than the undervoltage threshold, the KET-3000W1 will output undervoltage
signal and display –LU-.
6: KET-3000W1 fault
The KET-3000W1 will output fault signal when it has a fault.
7 and 8: Frequency detection threshold (FDT1, FDT2
Pleasse refer to Pb.16~Pb.19.
9: Simple PLC operating status indication
This function is enabled if the KET-3000W1 is at simple PLC operating.
10: PLC cycle completion indication
The indicating signal (single pulse signal, 500ms) will be output if one cycle of PLC operation is finished.
82
11: Completion of simple PLC operation stages
The indicating signal ( single pulse signal, 500ms) will be output if the current step of PLC operation is finished.
12: Completion of simple PLC operation
The indicating signal ( single pulse signal, 500ms) will be output if the PLC operation is finished.
13: PLC pausing indication
The indicating signal will be output if the PLC operation is suspended by external terminals.
14: Preset counting value reach
15: Reference length arriving indication
Refer to Pb.21~Pb.22.
16: KET-3000W1 ready
If this signal is output, it means the KET-3000W1 has no fault, its DC bus voltage is normal and its operation
prohibition terminaln is invalid and it can receive starting command.
17: Stop due to external fault
The KET-3000W1 will output trip signal and alarm (E019) when an external fault occurs.
18: Limitation of upper limit of frequency
The indicating signal will be output if the frequency reference is beyond the upper limit of frequency.
19: Limitation of lower limit of frequency
The indicating signal will be output if the frequency reference is lower than the lower limit of frequency.
20: Limitation of upper/lower limits of wobble frequency
In the process of wobble operation, if the wobble frequency calculated by the central frequency is higher than
upper limit of frequency (P1.02) or lower than the lower limit of frequency (P1.03), signal will beoutput, as shown
in Fig.5-38.
Fig. 5-38 Upper and lower limits of wobble operation
21: Preset operating time out
The indicating signal ( single pulse signal, 500ms) will be output if the KET-3000W1’s operating time (PC.08)
reaches the preset operating time (Pb.20).
22: Output from series port communication.
Chapter 5 Parameter Introduction
83
Output signal of Y1, Y2 or delay is controlled by the series port directly.
Pb.13 Energy Meter 0.0~9999kWh
Pb.14 Energy Meter Extension 1.0~9999
Pb.15 FAR range Range: 0.0~400.00Hz 2.50Hz
The pulse signal will be output if the KET-3000W1’s output frequency is within the FAR range.
Fig. 5-39 Sequence of FAR signal
Pb.16 FDT1 level Range: 0.0~400.00Hz 50.00Hz
Pb.17 FDT1 lag Range: 0.0~400.00Hz 1.00Hz
Pb.18 FDT2 level Range: 0.0~400.00Hz 25.00Hz
Pb.19 FDT2 lag Range: 0.0~400.00Hz 1.00Hz
The indicating signal can be output if the output frequency is higher than certain frequency (FDT1 level), and
becomes disabled when the output frequency is lower than certain frequency (FDT1-FDT1 lag). Please refer to
Fig. 5-40.
Fig. 5-40 Sequence of FDT signal
84
Pb.20 Preset operating time Range: 0~168.0 hours 0
When the total operating time reaches the preset operating time (Pb.20), the KET-3000W1 will output an
indicating signal (500ms).
Pb.21 Preset counting value arriving Range: Pb.22~9999 0
Pb.22 Specified counting value arriving Range: 0~Pb.21 0
Preset counting value indicates that when the number of pulse input by the multi-function input terminals
reaches a certain quantity, the multi-function output terminals or relay will send an indicating signal.
Specified counting value presents that when the number of pulse input by the multi-function input terminals
reaches a specified quantity, the multi-function output terminals or relay will send an indicating signal until the
pulse number hits the preset counting value.
For instance, as shown in Fig. 5-41, if Pb.21 is set as 7, Pb.22 is set as 3, Y1 selects the preset count arriving
function (Pb.10=14), Y2 selects the specified countarriving (Pb.11=15), X1 is counter trigger signal
inout(Pb.00=38), Y2 will output an indicating signal when X1 inputs the third pulse until the reference signal
returns to Y1: Y1 will output anindicating signal when X1 inputs the seventh pulse: output signal of Y1 returns to
low level when X1 inputs the eighth pulse. Sequence of count value arriving is shown in Fig.5-41.
Fig. 5-41 Sequence of count value arriving
Pb.23 Terminal’s positive and negative logic selection Range: 000~0x1FFF 0
Positive logic: enabled when the multi-function terminal, FWD, REV are connected withcorresponding
commonterminals: and disabled when disconnected
Negative logic:disabled when the multi-function terminal, FWD, REV are disconnected with corresponding
common terminals: and enabled when disconnected
The physical path each bit (binary)stands for are in the below table.
Thousand’s
place
Hundred’s place Ten’s place Unit’s place
BIT
12
BIT
11
BIT
10
BIT
9
BIT
8
BIT
7
BIT
6
BIT
5
BIT
4
BIT
3
BIT
2
BIT
1
BIT
0
RA/RB/RC Y2 Y1 REV FWD X8 X7 X6 X5 X4 X3 X2 X1
0 or 1 stands for different logic (0 stands for positive logic while 1 for negative logic)
Chapter 5 Parameter Introduction
85
Pb.24 Output function selection of terminal AO1 Range: 0~10 0
Pb.25 Output function selection of terminal AO2 Range: 0~10 3
Pb.26 Output function selection of terminal DO Range: 0~0 0
0: Output frequency (0~Maximum output frequency)
1: Frequency reference (0~Maximum output frequency)
2: Output current: (0~twice of KET-3000W1’s rated current)
3: Output current (0~twice of motor’s rated current)
4: Output torque (0~twice of motor’s rated torque)
5: Output voltage (0~1.2 times of KET-3000W1’s rated voltage)
6: Bus voltage (0~800V)
7: AI1 (0~10V)
8: AI2 (0~10V/0~20mA)
9: Output power (0~twice of rated power)
10: Potentiometer analog reference (0~5V)
Pb.27 Analog output AO1 bias Range: 0.0~10.0V 0.0V
After Pb.27 is set, the KET-3000W1 will work out automatically output gain ( not Pb. 29), so as to enable analog
output value of AO1 up to 10V at maximum.
Pb.28 Analog output AO2 bias Range: 0.0~10.0V 0.0V
After Pb.28 is set, the KET-3000W1 will work out automatically output gain ( not Pb. 30), so as to enable analog
output value of AO2 up to 10V at maximum.
Pb.29 AO1 output gain Range: 0.0~200.0% 100.0%
Pb.30 AO2 output gain Range: 0.0~200.0% 100.0%
These two parameters are used to realise the proportional relation adjustment of AO1/AO2 analog output.
The format is: Y=kX+b
Y is actual output value, X is output value with ratio and gain not being adjusted, k is output gain of AO1 or AO2
(Pb.29 and Pb.30), b is anaog bias (Pb.27 and Pb.28).
Pb.31 Maximum output pulse frequency of DO Range: 0.1KHz~50.0kHz 10.0kHz
Pb.31 defines the permissible maximum output frequency of DO.
86
5.13 Display control parameters (PC Group)
PC.00 Display parameter selection 1 during operation Range: 0x000~0x3FF 3FF
If all the bits are set as 0, the display parameter is default output frequency.
In binary system, the parameter PC. 00 doesn’t display if bit is 0 while it does display if bit is 1.
Unit’s place:
BIT3 BIT2 BIT1 BIT0
Running speed (r/min,
blinking)
Output current (A) Frequency
reference (Hz)
Output frequency
(Hz)
Ten’s place:
BIT3 BIT2 BIT1 BIT0
Output power Preset linear speed
(m/s)
Running linear speed
(m/s)
Preset speed (r/min)
Hundred’s place:
BIT1 BIT0
Output voltage (V) Output torque (%)
PC.01 Display parameter selection 2 during operation Range: 0x00~0xF 000
In binary system, the parameter PC. 00 doesn’t display if bit is 0 while it does display if bit is 1.
Unit’s place:
BIT3 BIT2 BIT1 BIT0
Potentiometer frequency reference (V) AI2 V AI1 V
DC Bus voltage (V)
Ten’s place:
BIT3 BIT2 BIT1 BIT0
Terminal status
External counting
value
Analog closed-loop reference
(%, blinking)
Analog closed-loop
feedback %
The terminal status display of PC.01and PC.02 is shown below.
BIT 12 11 10 9 8 7 6 5 4 3 2 1 0
Terminal RA/RB/
RC
Y2 Y1 REV FWD X8 X7 X6 X5 X4 X3 X2 X1
That the corresponding bit is 0 means the terminal is disabled while 1 means it is enabled.
For 3.7KW and below models, there is no X6, X7, X8 and Y2terminals andBIT5, BIT6, BIT7 and BIT11 are
reserved.
Chapter 5 Parameter Introduction
87
PC.02 Display parameter selection at stop Range:0x000~0x7F 7F
Multi-step frequency is default display when all the settings are “0”.
In Binary setting, the parameter will not be displayed when the bit is “0”, while displayed when the bit is “1”.
Unit’s place:
BIT3 BIT2 BIT1 BIT0
DC bus voltage Preset linear speed
m/s
Preset rotating speed
r/min
Multi-step frequency
Hz
Ten’s place:
BIT3 BIT2 BIT1 BIT0
Analog closed-loop
feedback %
Keypad displays the voltage from
potentiometer
AI2 V AI1 V
Hundred’s place:
BIT2 BIT1 BIT0
Terminal status no unit External attribute no unit Analog closed-loop setting %
PC.03 Rotating speed display coefficient Range:0.1%~999.9% 100.0%
PC.03 is only used for parameter display calculation of operating and stop status.
Mechanical rotating speed = Actual rotating speed × PC.03 PG
Mechanical rotating speed = 120 × operating frequency/pole-pairs of motor × PC.03 non PG
Setting rotating speed = Closed-loop setting speed×PC.03 PG
Setting rotating speed = 120× setting frequency/ pole-pairs of motor × PC.03 non PG
Note:This parameter has no influence on the actual rotating speed.
PC.04 Linear speed coefficient Range:0.1%~999.9% 100.0%
PC.04 is only used for parameter display calculation at run and stop status.
Operating linear speed = operating frequency × PC.04
Preset linear speed = multi-step frequency × PC.04
Note: This parameter has no influence on actual rotating speed. When the linear speed is a 5-digit number, only
the higher four places will be displayed and the four decimal points will be on.
88
PC.05 Closed-loop analog display coefficient Range:0.1%~999.9% 100.0%
Closed-loop analog reference/feedback display range: 0.1%~999.9%
PC.06 Total operation time Record range:0~65535 hours
PC.07 Total power-on time Record range:0~65535 hours
PC.06 and PC.07 define the KET-3000W1’s total operation time and total power-on time.
PC.08 Total operation time of current operation Record range:0~168.0 hours
PC.09 Total power-on time of current operation Record range:0~168.0 hours
PC.08 and PC.09 define the KET-3000W1’s total operation time and total power-on time of current operation.
The records will be cleared when the KET-3000W1 is switched off.
PC.10 DSP software version Factory setting
PC.11 MCU software version Factory setting
PC.12 configuration no. Factory setting
5.14 Function-boost parameters (Pd Group)
Pd.00 Auxiliary frequency referencesource selection Range:0~10 0
Pd.01 Auxiliary analog reference frequency coefficient Range:0.00~9.99 1.00
Pd.02 Initial auxiliary digital reference frequency Range:0.00~400.00 0.00
Pd.03 Auxiliary digital reference frequency control Range:000~111 000
The multi-step frequency of the KET-3000W1 is the result of both master reference frequency and auxiliary
reference frequency. Pd.00~Pd.03 define auxiliary reference frequency selector. Please refer to Fig. 5-42.
When the auxiliary referencesource is the same as the master frequency referencesource, the auxiliary
referencesource is disabled.
When the master referencesource selects PLC operation, multi-speed operation, closed-loop operation or
wobble operation, auxiliary referencesource is disabled.
Chapter 5 Parameter Introduction
89
Fig. 5-42 (a) Frequency source description
Fig. 5-42 (b) Frequency source description
Table 5-9 Auxiliary frequency reference source selection
Source Source name Description
0 No auxiliary reference frequency
1 Digital reference 1 adjusted by the key and
key on keypad
The initial value is directly
given by Pd.02. To set
Pd.03 can save the
modified frequency to Pd.02
at power loss.
2 Digital reference 2 adjusted by terminal UP
/DOWN
3 Digital reference 3 given by serial port
4 AI1 analog input Decided by the actual
analog input value. Please
see P2.00 for frequency
characteristics curve
selection.
5 AI2 analog input
6 Pulse terminal
7 Keypad potentiometer
8 AI1-5
9 AI2-5
10 Pulse frequency-0.5×P1.01
90
When digital setting 3 is selected, the user can adjust the auxiliary frequency on the host by modifying Pd.03.
When selecting AI1-5 or AI2-5 as auxiliary frequency referencesource, 5V analog input can be regarded as the
central point, then from 0~5V, the reference frequency reduces with the increase of the voltage, and from
5~10V, the reference frequency increase with the voltage.
Pd.01: Auxiliary analog reference frequency coefficient
It is valid only when Pd.00=4~10. Pd.01 is used for gain calculation first, and then for auxiliary reference
frequency calculation according to the frequency characteristics curve defined by P2.00.
Pd.02: Initial auxiliary digital reference frequency
Valid when Pd.00=1~3, to provide the initial auxiliary reference frequency in the three modes mentioned
above.
Pd.03: Auxiliary digital reference frequency control, valid when Pd.00=1~3
Unit’s place: Save selection at power loss
0: Save auxiliary frequency at power loss
The auxiliary frequency will be saved to Pd.02 at power loss.
1: Not save auxiliary frequency at power loss
Ten’s place: Frequency disposal when the KET-3000W1 stops
0: Maintain the auxiliary frequency when the KET-3000W1 stops
1: The auxiliary frequency returns to Pd.02 when the KET-3000W1 stops
Hundred’s place: Frequency polarity
0: Positive polarity. The multi-step frequency is the sum of master frequency and auxiliary frequency.
1: Negative polarity. The multi-step frequency is the difference of master frequency subtracting auxiliary
frequency.
Pd.04 Multi-step frequency adjustment
selection
Range:0 1 2 0
Pd.05 Adjustment coefficient of multi-step
frequency
Range:0.0%~200.0% 100.0%
The function is to fix the multi-step frequency adjustment mode (the compounded frequency by master
reference frequency and auxiliary reference frequency).
0:No function
Multi-step frequency = master reference frequency + auxiliary reference frequency
1:To adjust as per the max. output frequency P1.01
Multi-step frequency = master reference frequency + auxiliary reference frequency + P1.01 × Pd.05-100%
Chapter 5 Parameter Introduction
91
2:To adjust as per the current frequency
Multi-step frequency = master reference frequency + auxiliary reference frequency × Pd.05
Pd.06 Cooling fan control Range:0 1 2 0
0:Auto stop mode
The fan runs all the time when the KET-3000W1 is in operating status. After the KET-3000W1 stops for 3
minutes, the fan stops if the KET-3000W1 is not overheated. The fan will continue running if the overheat
protection is activated.
1:Immediate stop mode
The fan runs all the time when the KET-3000W1 is in operating status and stops when the KET-3000W1 stops.
2:The fan runs continuously when power on
The fan runs continuously after the KET-3000W1 is switched on.
Pd.07 Droop control Range:0.0~10.00Hz 0.00Hz
This function is used in the application that several KET-3000W1 drive one motor. The function can make the
KET-3000W1 share the load equally. When the load of one KET-3000W1 is heavier, this KET-3000W1 will reduce
its output frequency to shed part of the load according to the setting of Pd.07.
Pd.08 Overshoot enabling Range:0 1 1
0:Disabled
1:Enabled
Pd.09 Zero-frequency operation threshold Range:0.00~400.00Hz 0.00Hz
Pd.10 Zero-frequency hysteresis Range:0.00~400.00Hz 0.00Hz
Pd.09 and Pd.10 are used to set the zero-frequency operation hysteresis, please see Fig.5-43:
Take AI2 current reference source for example:
Starting process:
After the running command is sent out, the motor will start and accelerate to the frequency corresponding to
analog current input until analog current input reaches or exceeds the preset value of Ub, or the multi-step
frequency reaches fb.
92
Stop process:
The KET-3000W1 will not stop immediately when the analog current input is reduced to Ub. It will stop its output
when the current drops to Ua and the corresponding frequency is fa.
“fa” is the zero-frequency operation threshold defined by Pd.09. “fb-fa” is the hysteresis of zero-frequency
operation defined by Pd.10.
This function can enable the KET-3000W1 to enter dormant state so as to save energy. Besides, it helps avoid the
KET-3000W1 frequent starting at the threshold of zero-frequency operation by properly setting the hysteresis.
Fig. 5-43 Hysteresis of zero-frequency operation
fa: zero-frequency operation threshold
fb: fa + zero-frequency hysteresis
fc: frequency corresponding to voltage input
Pd.11 Trip-free selection at momentary power loss Range:0 1 0
Pd.12 Freq. decrease rate at voltage
compensation
Range:0.0~99.99Hz/s 10.00Hz/s
Pd.13 Voltage rise diagnosis time of trip-free
operation at momentary power loss
Range:0.00~100.00s 0.50s
Pd.14 Reference voltage of trip-free operation at
momentary power loss
Range:60.0%~100.0% 80.0%
Chapter 5 Parameter Introduction
93
Trip-free operation during momentary power loss enables the KET-3000W1 to automatically perform low-voltage
compensation when the voltage decreases or instantaneous under-voltage occurs. The KET-3000W1 can
continue to operate without tripping by reducing its output frequency and feedback energy via motor. Please see
Fig. 5-44.
If Pd. 11 is set to 0, this function is disabled.
If Pd. 11 is set to 1, this function is enabled and low-voltage compensation is activated. If the bus voltage is lower
than Pd.14 (reference voltage of continuous operation at momentary power loss), the KET-3000W1 will decrease
the operating frequencyaccording to Pd.12 (freq. decrease rate at voltage compensation). If the bus voltage is
higher than Pd.14, and maintains the voltage rise diagnosis time (Pd.13), the KET-3000W1 will operate with the
multi-step frequency. Otherwise, the KET-3000W1 will continue to decrease frequency to “0”, and stop. Please
note, if Pd.12 is set too small, the feedback energy of motor will be too small to achieve voltage compensation
effect. If Pd.12 is set too big, the feedback energy of motor will be too large and over-voltage protection might be
activated.
Fig. 5-44 Trip-free function description
Pd.15 Restart after power failure Range:0 1 0
Pd.16 Delay time for restart after power
failure Range:0.0~10.0s 0.5s
Pd.15 and Pd.16 decide in different control modes whether the KET-3000W1 starts automatically or not and the
delay time for restart when the KET-3000W1 is switched off and then switched on.
If Pd.15 is set as 0, the KET-3000W1 will not run automatically when the KET-3000W1 is powered on after power
failure.
If Pd.15 is set as 1, when the KET-3000W1 is powered on after power failure, it will wait certain time defined by
Pd.16 and then start operation automatically.
94
5.15 Communication Parameters (PE Group)
PE.00 Communication configuration Range:00~55 04
The LED ten’s place:data format The LED unit’s place:baud rate selection
0 1-8-2 format no parity RTU
0 1200bps
1 1-8-1 format even parity RTU
1 2400bps
2 1-8-1 format odd parity RTU
2 4800bps
3 1-7-2 format no parity ASCII
3 9600bps
4 1-7-1 format even parity ASCII
4 19200bps
5 1-7-1 format odd parity ASCII
5 38400bps
PE.01 Local address Range:0~247 5
PE.02 Time threshold for judging
communication status Range:0.0~1000s 0.0s
PE.03 Host PC response delay Range:0~1000ms 5ms
When the local address is set to 0, it means broadcast address.
Please refer to Appendix 4 for more details.
5.16 KET-3000W1 and Motor Protection Parameters (PF Group)
PF.00 Protection of overvoltage at stall Range:0 1 1
PF.01 Overvoltage point at stall Range:120.0%~150.0% 130.0%
0: Disabled (The energy-consumption braking chopper and braking resistor are recommended to be installed if
PF.00 is set to 0.)
1: Enabled
During deceleration, the motor’s decelerate rate may be lower than that of the KET-3000W1’s output frequency
due to the load inertia. At this time, the motor will feed the energy back to the KET-3000W1, resulting in voltage
rise on the KET-3000W1's DC bus. If no measures taken, the KET-3000W1 will trip due to over voltage. During
the deceleration, the KET-3000W1 detects the bus voltage and compares it with the over voltage point at stall
defined by PF.01. If the bus voltage exceeds the stall overvoltage point, the KET-3000W1 will stop reducing its
output frequency. When the bus voltage becomes lower than the point, the deceleration continues.
Chapter 5 Parameter Introduction
95
If overvoltage at stall lasts more than 1 minute, the KET-3000W1 will alarm fault by displaying E027. And at this
time, the KET-3000W1 stops output.
If the overvoltage point at stall is set a little lower, deceleration time should be comparatively longer.
PF.02 Overload detection Range:000~111 000
PF.03Overload pre-alarm detection threshold Range:20.0%~200.0% 130.0%
PF.04 Overload detection time Range:0.0~60.0s 5.0s
PF.02 Overload detection:
The unit’s place:Overload pre-alarm detection
0:Overload pre-alarm function is active all the time when the KET-3000W1 is in operating status
1:Overload pre-alarm function is active only when the motor is operating at constant speed
The ten’s place:Action selection for overload pre-alarm
0:The KET-3000W1 doesn’t alarm and continues operation when detecting an active overload signal
1:The KET-3000W1 alarms and stops operation when detecting an active overload signal
The hundred’s place:Overload threshold selection
0:Ratio of load current to the motor’s rated current display motor overload fault
1:Ratio of load current to the KET-3000W1’s rated current (display KET-3000W1 overload fault
PF.03 defines the current threshold for overload pre-alarm protection. The setting range is a percentage value of
the motor’s or the KET-3000W1’s rated current.
PF.04 defines the time during which the KET-3000W1 output current exceeds PF.03. If the status remains after
this period of time, the KET-3000W1 will output pre-alarm signal.
PF.05 Auto current limiting threshold Range:20.0~200.0% 150.0%
PF.06 Freq. decrease rate at current
limiting
Range:0.00~99.99Hz/s 10.00Hz/s
PF.07 Auto current limiting selection Range:0~2 1
Auto current limiting function is used to limit in real time the load current smaller than the value defined by PF.05.
Therefore the KET-3000W1 will not trip due to surge current. This function is especially suitable for applications
with big load inertia or big change of load.
PF.05 defines the threshold of auto current limiting. It is a percentage of the KET-3000W1’s rated current. It is
default 150%.
96
PF.06 defines the decrease rate of output frequency when the KET-3000W1 is in auto current limiting status. If
PF.06 is set too small, overload fault may occur. If it is set too big, the frequency will change too sharply and
therefore, the KET-3000W1 may be in generating status for long time, which may result in overvoltage protection.
Whether the auto current limiting function is active is decided by PF.07.
PF.07 0, Auto current limiting function is disabled
PF.07 1, Auto current limiting function is enabled in acceleration/deceleration operating process, but disabled
in constant speed operating process.
PF.07 2, Auto current limiting function is enabled both in acceleration/deceleration operating process and in
constant speed operating process.
In auto current limiting process, the KET-3000W1’s output frequency may change: therefore, it is recommended
not to enable this function when stable output frequency is required.
When the auto current limiting function is enabled, the output overload capacity will impaired if PF.05 is set too
low.
PF.08 Auto reset times Range:0~10 0
PF.09 Reset interval Range:2.0~20.0s 5.0s
Auto reset function enables the KET-3000W1 to reset the fault as per the preset times and interval. When PF.08 is
set to 0, it means “auto reset” is disabled and the protective device will be activated in case of fault.
Auto reset function is disabled on condition that the following faults occur:
Fault code Fault name
E006 Autotuning fault
E013 Communication overtime
E014 EEPROM read-write fault
E015 Input phase loss
E016 Output phase loss
E017 Modular fault
E018 Current detection fault
E019 Peripheral device fault
E020 Contactor isn’t closed
E021 CPU fault
E022 Parameter setting fault
E028 Fans fault
During the reset interval, the KET-3000W1 stops output and operates at zero frequency. It will automatically
restarts with speed tracking after reset.
If no other fault is detected within 5 minutes, the auto reset times will be automatically cleared to “0”. On condition
of external fault reset, auto reset time will be cleared.
Chapter 5 Parameter Introduction
97
PF.10 Action selection at communication fault Range:0~2 1
0:The KET-3000W1 will alarm and coast to stop
1:The KET-3000W1 will alarm and continue operation
2:The KET-3000W1 will alarm and decelerate to stop according to Dec. time 1.
PF.11 Faulted replay action selection Range:00~11 0
The units place:In auto reset process
0:Faulted relay doesn’t act
1:Faulted relay acts
The tens place:In the undervoltage process
0:Faulted relay doesn’t act
1:Faulted relay acts
PF.12 Input phase loss detection reference Range:0~100% 7%
PF.13 Input phase loss detection time Range:0~20.0s 2.0s
PF.14 Output phase loss detection reference Range:0~100% 20%
PF.15 Output phase loss detection time Range:0~20.0s 5.0s
PF.12~PF.15 define the input/ output phase loss detection reference and time. When the KET-3000W1 detects
input voltage and output current hit the preset detection level and exceed the preset detection time, the
KET-3000W1 will perform phase loss protection as per PF.11.
Regarding to input phase loss protection, 3.7KW and below models need set PF.12, while there is no need to set
PF.12 for 5.5KW and above models.
When PF.12 or PF.13 is set to 0, the KET-3000W1 will not detect input phase loss fault.
When PF.14 or PF.15 is set to 0, the KET-3000W1 will not detect output phase loss fault.
PF.16 KET-3000W1 output load-loss detection
threshold
Range:0~100% 0%
PF.17 KET-3000W1 output load-loss detection
time
Range:0.0~60.0 1.0s
98
PF.16 defines the current threshold of load loss. It is a percentage of the KET-3000W1’s rated current.
If the KET-3000W1’s output current is smaller the PF.16 beyond the time defined by PF.17, the KET-3000W1 will
display KET-3000W1 load loss fault.
When PF.16 or PF.17 is set to 0, the KET-3000W1 will not detect load loss fault.
PF.18 Closed-loop reference lose detected value Range:0.0~100.0% 0%
PF.19 Closed-loop reference loss detection time Range:0.0~20.0s 1.0s
The max.value of closed-loop reference loss is 100%. If the closed-loop reference value is lower than the detected
value in the detection time, the KET-3000W1 will display closed-loop feedback fault.
If PF.18 or PF.19 is set to 0, the KET-3000W1 will not detect a closed-loop feedback fault.
PF.20 Closed-loop feedback loss detected value Range:0.0~100.0% 0%
PF.21 Closed-loop feedback loss detection time Range:0.0~20.0s 1.0s
The max.value of closed-loop feedback loss is 100%. If the closed-loop feedback value is lower than the detected
value in the detection time defined by PF.21, the KET-3000W1 will display closed-loop feedback circuit-broken
fault.
If PF.20 or PF.21 is set to 0, the KET-3000W1 will not detect closed-loop feedback circuit-broken fault.
PF.22 Fan block detection time Range:0~10min 1
PF.22 is only useful for 3.7KW and below models. When the fan block fault lasts more than a certain time defined
by PF.22, the KET-3000W1 will display fan block fault.
PF.23 Type of the fourth latest fault Actual record 0
PF.24 Type of the third latest fault Actual record 0
PF.25 Type of the second latest fault Actual record 0
PF.26 Type of the latest fault Actual record 0
Please see Chapter 6 for more details.
PF.27 DC Bus Voltage at last fault Actual record 0
PF.28 Output current at last fault Actual record 0
PF.29 Operating frequency at last fault Actual record 0
PF.27, PF.28, PF.29 record the KET-3000W1’s status parameters at last fault.
5.17 Manufacturer Parameters
The Py group is the manufacturer parameters group for debugging at the factory before delivery.
Chapter 6 Troubleshooting
99
Chapter 6 Troubleshooting
The KET-3000W1 has inbuilt protective and warning self-diagnostic functions. If a fault occurs, the fault code will be
displayed on the keypad. At the same time, fault relay acts, accordingly the KET-3000W1 stops output, and the motor
coasts to stop.
When fault or alarm occurs, please record the fault details and take proper actions accoding to the below table.
After the fault is eliminated, please reset the KET-3000W1 by any of the following methods:
1) By keypad.
2) By reset terminal.
3) By communication.
4) By switching on the KET-3000W1 after switching off.
Please find below Table 6-1 for fault and troubleshooting of The KET-3000W1.
Table 6-1 Fault alarm description and counter-measures
Fault
code
Fault name Possible reasons of fault Counter-measures
No fault records / /
LU
DC bus
undervoltage
1) At the begining of powering on,
at the end of powering off
2) Input voltage is too low.
3) Improper wiring leads to
undervoltage of hardware.
1) It is normal status of
powering on and powering
off
2) Please check input power
voltage.
3) Please check wiring and
wire the KET-3000W1
properly.
E001
DC bus over voltage 1) Input voltage is too high.
2) Deceleartion time is too short.
3) Improper wiring leads to
overvoltage of hardware.
1) Please check power input.
2) Please set a proper value for
deceleration time.
3) Please check wiring and
wire the KET-3000W1
properly.
E002
Instant output over
current of
KET-3000W1
(hardware
overcurrent)
1) Improper connection between
KET-3000W1 and motor.
2) Improper motor parameters.
3) The rating of the used
KET-3000W1 is too small.
4) Improper wiring leads to
hardware overcurrent.
5) Acceleration/deceleration is
too short.
6) Instant stop occurs, the
running motor is restarted.
1) Connect the KET-3000W1
and motor properly.
2) Please set correct motor
parameters.
3) Select KET-3000W1 with
higher rating.
4) Please check wiring and
wire the KET-3000W1
properly.
5) Please set proper
acceleration time and
E003
KET-3000W1 output
overcurrent(software
overcurrent)
100
Fault
code
Fault name Possible reasons of fault Counter-measures
deceleration time.
6) Please set start mode to be
speed tracking.
E004 Fault of braking
chopper
Braking circuit fault Please seek technical support.
E005
Motor stallout The motor runs with a speed
which exceeds the motor’s
rated speed.
Please check the motor and
load.
E006
Motor parameters
self-tuning fault
1) Improper setting of motor’s
rated paratmeters
2) Incorrect motor connection.
1) Please set proper value of
motor parameters
2) Please check motor
connection and connect it
correctly.
E007
KET-3000W1 over
load
1) Acceleration time is too
short.
2) Improper setting of V/F curve
or torque boost leads to over
current.
3) Instant power-off occurs, the
running motor is restarted.
4) Mains supply voltage is too
low.
5) Motor load is too high.
1) Adjust acceleration time.
2) Adjust V/F curve or torque
boost.
3) Please set start mode to be
speed tracking.
4) Please check mains supply
voltage.
5) Please use KET-3000W1
with proper power rating.
E008
Heat sink overheat
1) Ambient temperature is too
high.
2) KET-3000W1 exterior
ventilation is not good.
3) Fan fault (except the
KET-3000W1 without fan)
4) Fault occurs to temperature
detection circuit.
1) Please use KET-3000W1
with higher power capacity.
2) Improve the ventilation
around the KET-3000W1.
3) Replace the cooling fan.
4) Please seek technical
support.
E009
Motor overload
1) Improper setting of V/F curve.
2) Mains supply voltage is too
low.
3) Normal motor runs for a long
time with heavy load at low
speed.
4) Motor’s overload protection
factor is not set properly.
5) Motor runs with blocked
torque or load is too heavy.
1) Adjust the setting of V/F
curve.
2) Check the power input.
3) Please use special motor if
the motor needs to operate
for a long time with heavy
load.
4) Please properly set the
overload protection factor
of the motor.
5) Please check the load and
mechanical transmission
device.
Chapter 6 Troubleshooting
101
Fault
code
Fault name Possible reasons of fault Counter-measures
E010
KET-3000W1 is
unloaded
1) Load disappeared or comes
down suddenly.
2) Parameters are not set
properly.
1) Please check load and
mechanical transmission
devices.
2) Please set the parmeters
properly.
E011
Signal wire for
exterior analog
voltage/current input
is not well
connected
1) Analog input signal is less
than voltage lower-limit
2) Fault of analog input circuit.
1) Please check the
connection.
2) Please seek technical
support.
E012
Fault of analog
closed-loop
feedback(wire is not
well connected or
feedback value is
out of the limit)
1) Analog input signal is less
than voltage lower limit.
2) Fault of analog input circuit.
1) Please check the
connection.
2) Please seek technical
support.
E013
Time-out fault of
communication
1) RS485 connection fault.
2) RS485 is disconnected or not
well connected.
Please check the wire.
E014
Access fault of
KET-3000W1
EEPROM
Memory circuit fault of Controller
EEPROM
Please contact the supplier for
repairing.
E015
Fault of input phase For three-phase input
KET-3000W1, input phase loss
fault occurs to power input.
1) Please check the three
phase power input.
2) Please seek technical
support.
E016
Output phase fault
or disconnection.
1) Output phase loss or
disconnection
2) Heavy imbalance of
KET-3000W1 ‘s 3 phase load
1) Please check the
connection between
KET-3000W1 and motor.
2) Please check the quality of
motor.
E017
Fault of power
module
1) Short circuit between phases
2) Short circuit to the ground
3) Output current is too high.
4) Power module is damaged.
1) Please check the
connection and connect
the wire properly
2) Please check the
connection and connect
the wire properly
3) Please check the
connection and
mechanism.
4) Please contact the supplier
for repairing.
E018 Fault of current
detection circuit
Current detection circuit is
damaged.
Please contact the supplier for
repairing.
102
Fault
code
Fault name Possible reasons of fault Counter-measures
E019 Fault of exterior
equipment
Fault terminal of exterior
equipment operates
Please check external
equipment.
E020
Contactor is not
actuated
1) Mains supply voltage is too
low.
2) Contactor fault.
3) Charging resistor is
disconnected.
4) Fault of control circuit.
1) Please check the 3 phase
power input voltage
2) Replace the contactor.
3) Replace the charing
resistor.
4) Please seek technical
support.
E021
CPU fault
1) Double CPU communication
is time out(3.7KW or below)
2) Fault of CPU.
1) Reset the KET-3000W1
2) Please seek technical
support.
E022
Fault setting of
parameters
The power rating between motor
and KET-3000W1 is too
different.
Select KET-3000W1 with
suitable power rating.
E023
Encoder fault
1) Encoder is damaged
2) Encoder is not disconnected
properly.
1) Please check encoder and
replace it when
necessary.
2) Please check the
connection of the encoder.
E024 Reserved
E025 Reserved
E026 Reserved
E027
Stallout overvoltage
1 DC bus voltage is too high.
2 The setting of stallout
overvoltage is too low.
1) Please check power
input or check the
function of brake.
2) Set the value of
stallout overvoltage
properly.
E028 Cooling fan runs
with blocked torque
Something blocks the cooling fan. Clean the cooling fan
Chapter 7 Maintenance
103
Chapter 7 Maintenance
Many factors such as ambient temperature, humidity, dust, oscillation, internal component aging, wear and tear will
give rise to the occurrence of potential faults. Therefore, it is necessary to conduct routine maintenance to the
KET-3000W1.
If the KET-3000W1 has been transported for a long distance, please check whether the components of the
KET-3000W1 are complete or not, and whether the screws are well tightened.
Please periodically clean the dust inside the KET-3000W1 and check whether the screws are loose or not.
For the KET-3000W1 that has been stored for a long time, it should be powered up every half year to stabilize
capacitors and electronic parts in the KET-3000W1. The powering on time shall be more than half an hour.
For the KET-3000W1 stored for more than 2 years,please use voltage regulator to
increase the input voltage gradually, otherwise, electronic shock or explosion
may occur.
High voltage exists when the KET-3000W1 is powered up or running. Improper
operation may lead to serious human injury.
After the KET-3000W1 is powered off, high voltage still exists inside the
KET-3000W1 for some time (possibly minutes in large KET-3000W1), and it is
extremely dangerous.
Only a trained and qualified professional person can maintain the KET-3000W1.
Maintenance personnel should take off all metal jewellery before carrying out
maintenance or internal measurements in the KET-3000W1. Suitable clothes and
tools must be used, otherwise fatal electric shock may occur. A static strap
should be employed when changing components to prevent staic discharge
component damage..
Please do the following before maintenance and repairing, otherwise, electric
shock may occur:
Please do not touch the main circuit terminals or any parts inside the KET-3000W1
either with bare hands, or with metal tools before doing the following..
Make sure the power input is completely disconnected, and wait for 10 minutes at
least before maintenance.
Open the cover,only after all the indication lamps on the keypad go off.
After the charging lamp inside the KET-3000W1 went off, test the voltage between
terminals (+),(-), make sure the DC voltage is below 36V.
104
7.1 Daily Maintenance
The KET-3000W1 must be operated in the environment specified in the Section 2.1. Besides, some unexpected
accidents may occur during operation. You should maintain the KET-3000W1 conditions according to the table below,
record the operation data, and investigate problems immediately.
Table 7-1 Daily checking items
Items Instructions
Criteria Items Cycle Checking
Operating
environment
Temperature
and
humidity
anytime
Thermometer
and
hydrometer
-10℃~+50℃,
derating at 50℃~60℃
Dust and water
dripping
Visual
inspection No water dripping
Gas Visual
inspection No strange smell
KET-3000W1
Oscillation and
heating anytime
Touch the case
Feel the fan air
discharge temp
Stable oscillation and proper
temperature
Noise Listen No abnormal sound
motor Heating
anytime
Touch the
motor No overheating
Noise Listen Low and regular noise
Operating
status
parameters
Output current
anytime
Current meter Within rated range
Output voltage Volt-meter Within rated range
7.2 Periodical Maintenance
Customer should check the KET-3000W1 every 3 months or 6 months according to the actual environment so as to
avoid hidden problems and make sure the KET-3000W1 runs well for long time..
Only trained personnel can dismantle the KET-3000W1 to replace or repair
components
Don't leave metal parts like screws or pads inside the KET-3000W1, otherwise
the equipment may be damaged
Please do not make modification on the inside of KET-3000W1 without instruction
from the supplier, otherwise the KET-3000W1 may be damaged.
Chapter 7 Maintenance
105
There are IC components inside the KET-3000W1, which are sensitive to static
electricity. Direct touch to the components on the PCB board is forbidden,
otherwise, the KET-3000W1 could be damaged.
General Inspection:
1. Check whether the screws of control terminals are loose. If so, tighten them with a screw driver:
2. Check whether the main circuit terminals are properly connected, whether the mains cables are over heated.
3. Check whether the power cables and control cables are damaged, check especially for any wear on the cable
tube:
4. Check whether the insulating tapes around the cable lugs are stripped, and for signs of overheating near
terminations:
5. Clean the dust on PCBs and air ducts with a vacuum cleaner:
6. For KET-3000W1 that have been stored for a long time, they must be powered up every 2 years. When supplying
ACpower to the KET-3000W1, use a voltage regulator to raise the input voltage to rated input voltage gradually.
The KET-3000W1 should be powered for 5 hours prior to loading.
7. Before performing insulation tests, all main circuit input/output terminals should be short-circuited with conductors.
Then proceed with insulation tests to the ground. Insulation test of single main circuit terminals to ground are
forbidden, otherwise the KET-3000W1 might be damaged. Please use a 500V Mega-Ohm-Meter. Please see Fig
7-1 for reference.
Fig. 7-1 KET-3000W1 insulation test diagram.
If insulation test to the motor is necessary, it should be done after the motor’s input terminal U,V,W have been
detached from the KET-3000W1. Otherwise,the KET-3000W1 will be damaged.
Note: Dielectric strength test of the KET-3000W1 has already been conducted in the factory. Do not do the test again,
otherwise, the internal components might be damaged.
7.3 Replacing Damaged Parts
The components that are easily damaged are: cooling fan and electrolytic capacitors of filters. Their lifetime depends
largely on their application environment and preservation. Normally, lifetime is as below:
Life of wearing parts
Name of parts Life
Cooling fan 60,000 hours
Capacitors 50,000 hours
106
The users can decide the time when the components should be replaced according to their service time.
Cooling fan
Possible cause of damages: Wear & Tear of the bearing, aging of the fan vanes
Criteria: After the KET-3000W1 is switched off, check if abnormal conditions such as crack exists on fan vanes and
other parts. When the KET-3000W1 is switched on, check if KET-3000W1 running is normal, and check if there is
any abnormal oscillation.
Electrolytic capacitors
Possible cause of damages: High ambient temperature, aging of electrolyte and large pulse current induced by rapid
changing loads
Criteria: Check if frequent over-current or over-voltage failures occur during KET-3000W1 start-up with load. Check if
there is any leakage of liquids. Check if the safety valve protrudes. Measure static capacitance and insulation
resistance.
7.4 Storage
The following points must be followed for the temporary and long-term storage of KET-3000W1:
Store in locations free of high temperature, humidity, dust, metal powder, and with good ventilation. Please find table
7-3 for reference.
Table 7-3 The conditions of storage
Environment Requirement description
Ambient
temperature
-20℃~60℃
The temperate for long time storage shall be less
than 40 ℃ so that the performance of the
capacitors will not deteriorate
Do not put the KET-3000W1 in the environment
where there is condensation or freeze caused by
temperature shock
Humidity 20~90%
The KET-3000W1 can be packed by plastic film or
store the KET-3000W1 with silica jel.
Storage
environment
No direct sunlight, no dust, no
corrosive or inflammable gas, no
oil, no steam, no water drops, no
big oscillation, no salt.
Long-term storage will cause the deterioration of electrolytic capacitors. Therefore, the KET-3000W1 must be
switched on for a test within half year at least for half hour. The input voltage must be boosted gradually by the
voltage regulator to the rated value. It is enough to run the KET-3000W1 without load.
Chapter 8 Accessories Selection
107
Chapter 8 Accessories Selection
8.1Braking Accessories
For the KET-3000W1, 45KW or below has built-in braking chopper. When brake function is needed, the user only
needs to buy an external brake resistor.
For KET-3000W1 of 55KW or above, external braking chopper and brake resistor are both needed.
8.1.1Model No. of Braking Chopper:
Table 8-1 Model no. of braking unit
Model no. Allowed max. momentary current(A)
RBD-140 140
RBD-280 280
8.1.2SelectionCriteria of Braking Unit and Braking Unit Resistor
The selection of brake resistor is related to the motor, the motor’s load, the system’s inertia and the working
mechanism(such as potential load). Please use the right resistor according to the actual situation.
Please refer to Table 8-2.
Generally speaking, the bigger the inertia of the system is, or the shorter the deceleration time is, or the more times
the system needs braking, the higher the power of the resistor shall be, and the lower the resistance shall be.
During braking operation, the energy created by the system is dissipated by the brake chopper in the brake resistor.
Table 8-2 Recommended selection of braking unit and brake resistor
KET-3000W1
model no.
capacity(KW) Model no. of braking
unit
Specification of resistor
0R2S2 0.25 Inbuilt
100W 200 ohm
0R4S2 0.37 Inbuilt
100W 200 ohm
0R7S2 0.75 Inbuilt
200W 150 ohm
1R5S2 1.5 Inbuilt
400W 100 ohm
2R2S2 2.2 Inbuilt
500W 70 ohm
0R4T4 0.37 Inbuilt
400W 300 ohm
0R7T4 0.75 Inbuilt
400W 300 ohm
108
KET-3000W1
model no.
capacity(KW) Model no. of braking
unit
Specification of resistor
1R5T4 1.5 Inbuilt
400W 300 ohm
2R2T4 2.2 Inbuilt
500W 200 ohm
3R7T4 3.7 Inbuilt
500W 200 ohm
5R5T4 5.5 Inbuilt
1650W 89 ohm
7R5T4 7.5 Inbuilt
2250W 65 ohm
011T4 11 Inbuilt
3300W 43 ohm
015T4 15 Inbuilt
4500W 32 ohm
018T4 18.5 Inbuilt
5550W 26 ohm
022T4 22 Inbuilt
6600W 22 ohm
030T4 30 Inbuilt
9000W 16 ohm
037T4 37 Inbuilt
11100W 13 ohm
045T4 45 Inbuilt
13500W 10 ohm
055T4 55 RBD-140
16500W 9 ohm
075T4 75 RBD-140
22500W 6.5 ohm
090T4 90 RBD-140
4500 W×2 8 ohm×2
110T4 110 RBD-140
5500 W×2 8 ohm×2
132T4 132 RBD-280
6500 W×2 8 ohm×2
160T4 160 RBD-280
16000W 2.5 ohm
200T4 200 RBD-280
20000W 2.5 ohm
220T4 220 RBD-280
22000W 2.5 ohm
250T4 250 RBD-280
2 pcs in parallel
connection
12500W×2 2.5 ohm×2
280T4 280 14000W×2 2.5 ohm×2
Chapter 8 Accessories Selection
109
KET-3000W1
model no.
capacity(KW) Model no. of braking
unit
Specification of resistor
315T4 315 16000W×2 2.5 ohm×2
355T4 355 17000W×2 2.5 ohm×2
400T4 400 14000W×3 2.5 ohm×3
Note: “×2” or “×3” means 2 or 3 braking units connected with resistor work in parallel connection.
8.1.3Dimension of Braking Chopper
Fig.8-1 Dimension of braking chopper
Table 8-3 Table of braking chopper of 400V
Specification W W1 W2 H H1 H2 D d fig
RDB-140T4 340 320 300 220 217 140 220 7 1
RDB-280T4 440 420 394 240 233 180 280 10 2
110
8.1.4 Wiring of External Braking Chopper and Function Description
Fig 8-2 The connection diagram for braking unit and resistor
The connecting wire between braking unit and KET-3000W1 or between braking unit and resistor shall be less than 5
meters, and should be insulated to at least 750 volt DC rating, thermally rated for any expected heat, and screened
for EMC.
Please find details in manual of RDB.
8.2 AC Choke and DC Choke.
8.2.1 AC Input Choke
The purpose of installing an AC Input Choke is to, dramatically reduce the harmonics on the input side at the high
voltage point of common coupling, increase the Input Power Factor and prevent input current unbalance which can
be caused by the phase-to-phase unbalance of the power supply. An AC Line Choke also reduces external line
voltage spikes (from for example lightning) which will help protect the input Rectifiers.
8.2.2 AC Output Choke
Normally KET-3000W1 outputs contain substantial higher order harmonic voltages. When the distance between
KET-3000W1 and motor is great, these harmonics can create resonance and destroy the motor’s insulation (first
turn winding failures). As substantial distributed capacitance exits in the motor’s cable, over time the motor winding
insulation will deteriorate, and high frequency harmonic resonance in the cable can damage the KET-3000W1, and
cause KET-3000W1 trips. Generally speaking, when the length of the cable between KET-3000W1 and motor is
more than 100m, the user should consider installing an AC output choke.
8.2.3 DC Choke
The installation of a DC choke can increase the input power factor, improve the KET-3000W1’s overall efficiency and
thermal stability, substantially eliminate the higher order harnomics influence on the mains, and considerably
Chapter 8 Accessories Selection
111
decrease the conducted and radiated electromagnetic emmissions from the KET-3000W1. For 90KW and above
models, the KET-3000W1 has external DC choke as standard.
8.3 Windows PC Software for monitoring and control
8.4 Keypad connecting cable
8.5 Keypad installation seat
Please refer to Appendix 2.
112
Appendix 1 Technical Specification
Item Specification
Rated voltage and
frequency
Single/ 3 phase 200V~240V 50Hz/60Hz:
3 phase 380V~440V 50Hz/60Hz
Allowed fluctuation
value
Voltage fluctuation is within ±10%:
Voltage imbalance rate<3%:
Frequency fluctuation is within ±5%
Output voltage Three phase: 0~220V; 3 phase: 0~380V
Output frequency 0~400.0Hz
Overload 150% of rated current for 2 minutes 180% of rated current for 10s
Control mode Sensorless vector control: V/F control..
Run command source Keypad:terminal: host PC via serial port, etc
Speed source Keypad:analog reference: serial port, etc
Speed source
precision
Digital source: ±0.01%( 10℃~ 40℃):
Analog source: ±0.05%(25℃±10℃)
Speed source
resolution
Digital source: 0.01Hz:
Analog source: 1/2000 of max. frequency
speed control precision Sensorless vector control: ±0.5%(25℃±10℃)
Speed control range Sensorless vector control:1: 100
Torque control
response Sensorless vector control: < 200ms
Starting torque Sensorless vector control: 180% of rated torque/0.5Hz
Torque control
precision ±5%
Reference voltage
supply output 1 port +10V/5mA
Control voltage supply
output 24V/200mA:
Analog input 2 ports AI1 voltage 0~10V
AI2 voltage/current 0~10V /0~20mA DC
Analog meter output 2 ports 0~10V/0~20mA DC current&voltage for option
Run command input 2 ports FWD: forward operation:REV: reverse operation
Appendix 1 Technical Specification
113
Item Specification
Programmable contact
input
X1~X8 indicate 8 ports of programmable digital signal input
terminals. X7 and X8 can receive high speed pulse signal(3.7KW
or below models only have 5 ports, X1~X5 so X4 and X5 are
high speed input ports)
DO frequency signal
output 1 port high frequency signal output(programmable)
Open-collector output Y1 and Y2, 2 ports totally. (3.7KW or below models only have
one port, Y1)
Programmable relay
output 1 port RA/RB/RC capacity of contact: 250V AC /3A or 30V DC /1A
Serial port RS-485 port, 485+ 485-
4-digit LED display
It displays reference frequency, output frequency, output voltage,
output current,motor speed, output torque, switching value terminal,
fault code, etc.
Indication lamp Unit of parameter, status of RUN/STOP, Chargingindicatior
Ambient temperature
-10℃~+40℃ air temperature fluctuation is less than0.5℃/Min:
An KET-3000W1 with increased capacity shall be used for
environment temperature of 40℃ or above. The derating value of
the output current of the KET-3000W1 shall be 2% for each degree
centigrade above 40℃. Max. allowed temperature is 50℃
Humidity Less than 95%RH, non-condensing
Oscillation Less than 5.9 m/S2(0.6g)
Storage temperature -40℃~+70℃
Enclosure IP20
Cooling mode Forced air cooling (0.4KW or below model is of natural cooling
mode)
Appendix 2 External Dimensions & Installation Dimensions
115
Fig.4 Fig.5
The unit of size in the table is mm and that of weight is kg.
Wall-mounted type:
Model:
W W1 W2 H H1 H2 D D1 D2 D3 d Fig Gross
weight
0R2S2 96 86 / 160 149 / 114.5 123.1 56 / 5 1 1
0R4S2 96 86 / 160 149 / 114.5 123.1 56 / 5 1 1
0R7S2 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
1R5S2 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
2R2S2 115 105 / 220 209 / 154 162.5 81.4 / 5 1 2.2
0R4T4 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
0R7T4 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
1R5T4 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
2R2T4 115 105 / 220 209 / 154 162.5 81.4 / 5 1 2.2
3R7T4 115 105 / 220 209 / 154 162.5 81.4 / 5 1 2.2
5R5T4 215 190 / 320 295 / 155 163 103 / 7 2 5
7R5T4 215 190 / 320 295 / 155 163 103 / 7 2 5
011T4 250 225 / 320 295 / 175 183 123 / 7 2 6.5
015T4 250 225 / 320 295 / 175 183 123 / 7 2 6.5
018T4 310 200 / 500 485 465 230 240 170 / 7.5 3 20
022T4 310 200 / 500 485 465 230 240 170 / 7.5 3 20
030T4 355 240 / 600 580 553 250 260.5 184 / 10 3 29
037T4 355 240 / 600 580 553 250 260.5 184 / 10 3 29
116
Model:
W W1 W2 H H1 H2 D D1 D2 D3 d Fig Gross
weight
045T4 355 240 / 600 580 553 250 260.5 184 / 10 3 29
055T4 430 300 / 680 655 629 290 300.5 233.5 232 12 4 48
075T4 430 300 / 680 655 629 290 300.5 233.5 232 12 4 48
090T4 475 350 / 754 729 703 290 300.5 233.5 232 12 4 66
110T4 475 350 / 754 729 703 290 300.5 233.5 232 12 4 66
132T4 530 350 / 880 850 819 330 340.5 256 276 14 4 91
160T4 530 350 / 880 850 819 330 340.5 256 276 14 4 91
200T4 680 500 / 1000 975 940 350 360.5 258.5 270 14 4 121
220T4 680 500 / 1000 975 940 350 360.5 258.5 270 14 4 121
250T4 680 500 / 1000 975 940 350 360.5 258.5 270 14 4 121
Cabinet type:
Model:
W W1 W2 H H1 H2 D D1 D2 D3 d Fig Gross
weight
132T4 530 420 / 1110 / / 330 340.5 250 / 18 5 98
160T4 530 420 / 1110 / / 330 340.5 250 / 18 5 98
200T4 680 600 / 1230 / / 350 360.5 270 / 18 5 130
220T4 680 600 / 1230 / / 350 360.5 270 / 18 5 130
250T4 680 600 / 1230 / / 350 360.5 270 / 18 5 130
Keypad installation and dimension
Appendix 2 External Dimensions & Installation Dimensions
117
Keypad of 5.5KW or above model
Keypad of 3.7KW or below
118
Appendix 3 Efficiency at nominal Load
Model No. Efficiency %
0R2S2 87.2
0R4S2 91.0
0R7S2 94.1
1R5S2 94.6
2R2S2 95.0
0R4T4 94.8
0R7T4 95.0
1R5T4 95.3
2R2T4 95.5
3R7T4 96.8
5R5T4 96.3
7R5T4 96.9
011T4 97.5
015T4 97.9
018T4 97.4
022T4 97.8
030T4 97.7
037T4 98.1
045T4 98.1
055T4 97.6
075T4 97.8
090T4 98.0
110T4 98.0
132T4 98.1
160T4 98.1
200T4 98.3
220T4 98.3
250T4 98.3
Appendix 3 Parameter
119
Appendix 4 Parameter
Note:
“ ”denotes that the setting of this parameter can be modified when the KET-3000W1 is either in stopor run
status:
“ ”denotes that the setting of this parameter cannot be modified when the KET-3000W1 is in run status:
“*”denotes that the value of this parameter is the actual measured value, and cannot be modified:
“●”denotes that this parameter is a manufacturer parameter. User cannot modify it:
“Q” denotes the shortcut menu.
“P” denotes that full menu.
“×” denotes this parameter cannot be modified in the memu.
“√” denotes this parameter can be modified in the memu.
120
P0 Group: Protection of Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P0.00 User’s
password
0: no password
other: password
0 0
√ √
P0.01
Menu mode
selection
0: Shortcut menu mode:
Only shortcut menu is displayed.
1: Full menu model:
All parameters are displayed
2: Checking menu mode:
Only the parameters which have
different value from factory settings
are displayed.
0
1
√
√
P0.02
Parameters
initialization
0:No operation
1:Clear fault memory (PF.23~PF.29)
2: Restore to factory setting
1
0
×
√
P1 Group: Basic Operating Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P1.00 Control mode 0: V/F control
1: Sensorless vector control
1 0
√ √
P1.01 Max.output
frequency
50.00~400.00Hz 0.01
Hz
50.00H
z
√ √
P1.02 Upper limit of
frequency
Lower limit of frequency P1.03~ Max.
frequency P1.01
0.01
Hz
50.00H
z
√ √
P1.03 Lower limit of
frequency
0.0~upper limit of frequency P1.02 0.01
Hz
0.00Hz
√ √
P1.04
Frequency
reference
source
selection
0: Kepad, adjust the value via ,
1: Terminals, adjust the value via
UP/DN
2: Digital communication input via
serial port
3: AI1 analog reference
4: AI2 analog reference
5: Pulse terminal
6: keypad potentimeter
7: Ditigal input for multi-step speed
8: Process closed-loop PI operation
9: PLC operation
1
0
×
√
Appendix 3 Parameter
121
P1 Group: Basic Operating Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P1.05
Digital
frequenc
y control
Unit’s place:
0: Frequency reference will be saved
upon power outage.
1: Frequency reference will not be
saved upon power outage.
Ten’s place:
0: Frequency reference will not be
restored to P1.06 at stop.
1:Frequency reference will be
restored to P1.06 at stop..
Note :Valid only when F1.06=0,1, 2
1
00
×
√
P1.06
Starting
frequency
reference
Lower limit of frequency(P1.03) ~
upper limit of frequency (P1.02)
Note: valid only when P1.04=0,1,2
0.0
1Hz
50.00H
z
√
√
P1.07 Run
command
source
selection
0: Keypad control:
1: Terminal control:
2: Serial port control.
1
0
√
√
P1.08
Function
ofSTOP
0: TheSTOP key is active only in the
keypad control mode. The
KET-3000W1 stops as per the
setting of P6.01 by pressingthe
STOP key.
1: The STOP key is active in the
keypad control, terminal control and
serial port control mode. The
KET-3000W1 stops as per the
setting of P6.01 by pressing the
STOP key.
2: In the keypad control mode, the
KET-3000W1 will stop as per the
setting of P6.01 by pressing the
STOP key: while in the terminal
control or serial port control mode,
the KET-3000W1 will coast to stop
and display terminal fault when
pressing the STOP key.
1
0
×
√
122
P1.09 JOG
function
selection
0: FWD/REV switch
1: JOG (JOG operation via kepad)
1 1
√ √
P1.10 Operation
direction
selection
0: Same as the run command
1: Opposite to the run command
1 0
√ √
P1 Group: Basic Operating Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P1.11 Anti-reverse
operation
0: Reverse operation is permitted:
1: Reverse operation is prohibited
1 0
× √
P1.12
Dead time of
direction
switch
0.0~3600.0s
0.1s
0.0s
×
√
P1.13
Carrier
frequency
0.2KW~22KW: 1k~16kHz
30KW~45KW: 1k~12kHz
55KW~90KW: 1k~6kHz
110KW~400KW: 1k~4kHz
1kH
z
8kHz
6kHz
4kHz
2Hz
√
√
P2 Group: Frequency Reference Parameters
Paramet
ers Name Setting range Unit
Factory
default
mod
ifica
tion
Menu
mode
Q P
P2.00
Frequency
reference
curve
selection
Unit’s place:
AI1 frequency characteristic curve
selection
0: Curve 1
1: Curve 2
Ten’s place:
AI2 frequency characteristic curve
selection
0: Curve 1
1: Curve 2
Hundred’s place:
Potentiometer frequency reference
characteristics curve selection:
0: Curve 1
1: Curve 2
Thousand’s place:
Pulse frequency characteristics
curve selection:
0: Curve1
1: Curve2
1 0000 √ √
Appendix 3 Parameter
123
0000~1111
P2.01
Analog
reference gain
0.00~9.99
0.01
1.00
√
√
P2.02
Analog
reference bias
-50%~50%
Max. output frequency is100%
1%
0
√
√
P2 Group: Frequency Reference Parameters
Paramet
er Name Setting range Unit
Factory
default
Mod
ifica
tion
Menu
mode
Q P
P2.03 Analog
reference
filtering
constant
0.01~50.00s 0.01
s
0.50s
√ √
P2.04 Max. input
pulse
frequency
0.1k~50.0k
0.1k 10.0k
√ √
P2.05
Minimum
reference of
Curve 1
0.0%~P2.07
(Ratio between Min reference 1 and
base value of 10V/20mA/P1.03)
0.1
%
0.0%
√
√
P2.06 Frequency
corresponding
to “P2.05”
0.00~P1.02 0.01
Hz
0.00Hz
√ √
P2.07
Max. reference
of Curve 1
P2.05~100.0%
(Ratio between Max reference 1 and
base
value of 10V/20mA/P1.03)
0.1
%
100.0%
√
√
P2.08 Frequency
corresponding
to “P2.07”
0.00~P1.02 0.01
Hz
50.00H
z
√ √
P2.09 Min. reference
of Curve 2
0.0%~P2.11
(Ratio between Min reference 2 and
base value of 10V/20mA/P1.03)
0.1
%
0.0%
√ √
P2.10 Frequency
corresponding
to “P2.09”
0.00~P1.02 0.01
Hz
0.00Hz
√ √
P2.11
Max.reference
of Curve 2
P2.09~100.0%
(Ratio between Max reference 2 and
base value of 10V/20mA/P1.03)
0.1
%
100.0%
√
√
P2.12 Frequency
correspondi-ng
to “P2.11”
0.00~P1.02 0.01
Hz
50.00H
z
√ √
P2.13 Jog operating
frequency
0.10~Min{50.00Hz P1.02(upper limit 0.01
Hz
5.00Hz
√ √
124
of frequency)}
P2.14 Interval of jog
operation
0.0~100.0s 0.1s 0.0s
× √
P2 Group: Frequency Reference Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
P2.15 Multi-step
frequency 0
P1.03(the lower limit of
frequency)~P1.02( the upper limit of
frequency)
0.01
Hz
0.00Hz
× √
P2.16 multi-step
frequency 1
0.01
Hz
3.00Hz
× √
P2.17 multi-step
frequency 2
0.01
Hz
6.00Hz
× √
P2.18 multi-step
frequency 3
0.01
Hz
9.00Hz
× √
P2.19 multi-step
frequency 4
0.01
Hz
12.00H
z
× √
P2.20 multi-step
frequency 5
0.01
Hz
15.00H
z
× √
P2.21 multi-step
frequency 6
0.01
Hz
18.00H
z
× √
P2.22 multi-step
frequency 7
0.01
Hz
21.00H
z
× √
P2.23 multi-step
frequency 8
0.01
Hz
24.00H
z
× √
P2.24 multi-step
frequency 9
0.01
Hz
27.00H
z
× √
P2.25 multi-step
frequency 10
0.01
Hz
30.00H
z
× √
P2.26 multi-step
frequency 11
0.01
Hz
33.00H
z
× √
P2.27 multi-step
frequency 12
0.01
Hz
36.00H
z
× √
P2.28 multi-step
frequency 13
0.01
Hz
39.00H
z
× √
P2.29 multi-step
frequency14
0.01
Hz
42.00H
z
× √
P2.30 multi-step
frequency15
0.01
Hz
45.00H
z
× √
P2.31 Skip
frequency1
0.0~400.00Hz 0.01
Hz
0.00Hz
× √
P2.32 Range of skip
frequency 1
0.0~30.00Hz 0.01
Hz
0.00Hz
× √
Appendix 3 Parameter
125
P2.33 Skip
frequency 2
0.0~400.00Hz 0.01
Hz
0.00Hz
× √
P2.34 Range of skip
frequency 2
0.0~30.00Hz 0.01
Hz
0.00Hz
× √
P2 Group: Frequency Reference Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P2.35 Skip
frequency 3
0.0~400.00Hz 0.01
Hz
0.00Hz
× √
P2.36 Rangeof skip
frequency 3
0.0~30.00Hz 0.01
Hz
0.00Hz
× √
P3 Group: Motor Parameters
Parameters Name Setting range Unit Factory
default
mod
ifica
tion
Menu
mode
Q P
P3.00 Motor’s rated
power 0.4~999.9KW
0.1
KW
Depen
dent on
KET-30
00W1
type
√ √
P3.01 Motor’s rated
voltage 0~9999V 1V
Depen
dent on
KET-30
00W1
type
√ √
P3.02 Motor’s rated
current
Above 3.7KW:
0.1~4000A(large power)
0.1
A
Depen
dent on
KET-30
00W1
type
√ √
3.7KW or below:
0.01~99.99A(small power)
0.01
A
Depen
dent on
KET-30
00W1
type
√ √
126
P3.03 Motor’s rated
frequency 10.00~400.00Hz
0.01
Hz
50.00H
z √ √
P3.04 Motor’s rated
speed 1~24000rpm
1rp
m
1440rp
m √ √
P3.05 Parameter
autotuning
0: no action
1: act(when motor is idle)
2: act(when motor is running)
1 0 × √
P3 Group: Motor Parameters
Parameters Name Setting range Unit Factory
default
mod
ifica
tion
Menu
mode
Q P
P3.06 Stator
resistance
Above 3.7KW:
0.000~9.999Ω
0.00
1Ω
Depen
dent on
KET-30
00W1
type
× √
3.7KW or below:
0.00~99.99Ω
0.01
Ω
Depen
dent on
KET-30
00W1
type
× √
P3.07 Stator
inductance
Above 3.7KW:
0.0~999.9mH
0.1
mH
Depen
dent on
KET-30
00W1
type
× √
3.7KW or below:
0~9999 mH
1m
H
Depen
dent on
KET-30
00W1
type
× √
P3.08 Rotor
resistance
Above 3.7KW:
0.000~9.999Ω
0.00
1Ω
Depen
dent on
KET-30
00W1
type
× √
Appendix 3 Parameter
127
3.7KW or below:
0.00~99.99Ω
0.01
Ω
Depen
dent on
KET-30
00W1
type
× √
P3.09 Rotor
inductance
Above 3.7KW:
0.0~999.9mH
0.1
mH
Depen
dent on
KET-30
00W1
type
× √
3.7KW or below:
0~9999 mH
1m
H
Depen
dent on
KET-30
00W1
type
× √
P3 Group: Motor Parameters
Parameters Name Setting range Unit Factory
default
mod
ifica
tion
Menu
mode
Q P
P3.10 Mutual
inductance
Above 3.7KW:
0.0~999.9mH
0.1m
H
Dependent
on
KET-3000
W1 type
× √
3.7KW or below:
0~9999 mH 1mH
Dependent
on
KET-3000
W1 type
× √
P3.11 Exciting
current I0
Above 3.7KW:
0.1~4000A 0.1A
Dependent
on
KET-3000
W1 type
√ √
3.7KW or below:
0.01~99.99A 0.01A
Dependent
on
KET-3000
W1 type
√ √
P3.12
Motor overload
protection
mode selection
0: No action
1: Standard motor(with low
speed compensation)
2: KET-3000W1-fed motor
(without low speed
1
1
×
√
128
compensation)
P3.13 Motor overload
protection
coefficient
20.0~110.0% 0.1% 100.0%
× √
P4 Goup: Vector Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P4.00 ASR1-P 0~2000 1 500
√ √
P4.01 ASR1-I 0~2000 1 500
√ √
P4.02 ASR2-P 0~2000 1 500
√ √
P4.03 ASR2-I 0~2000 1 500
√ √
P4.04 Switching
frequency 1
0.00~50.00Hz 0.01Hz 5.00Hz
√ √
P4.05 Switching
frequency 2
0.00~50.00Hz 0.01Hz 10.00Hz
√ √
P4.06 Torque
limitation
0.0%~200.0%(motor rated
current)
0.1% 180.0%
√ √
P4.07 ASR output
filter
0~5 1 2
× √
P4 Goup: Vector Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P4.08 ACR-P 0~2000 1 500
× √
P4.09 ACR-I 0~2000 1 500
× √
P4.10 ACR output filter 0~5 1 2
× √
P5 Group: V/F Control Parameters
Parameters Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P5.00
V/F curve
0: A straight line
1: A square curve with lower
torque characteristics
1
0
×
√
Appendix 3 Parameter
129
selection 2: V/F curvedepends on the user
(defined by P5.01~P5.06 )
P5.01 V/Ffrequency
value F3
P5.03~P3.03 0.01
Hz
40.00
Hz
× √
P5.02 V/F voltage
value V3
P5.04~100.0% 0.1
%
80.0%
× √
P5.03 V/F frequency
value F2
P5.05~P5.01 0.01
Hz
25.00
Hz
× √
P5.04 V/F voltage
value V2
P5.06~P5.02 0.1
%
60%
× √
P5.05 V/F frequency
value F1
0.0~P5.03 0.01
Hz
10.00
Hz
× √
P5.06 V/F voltage
value V1
0~P5.04 0.1
%
20.0%
× √
P5.07 Torque boost 0.0:(automatic)
0.1%~30.0%
0.1
%
2.0%
× √
P5.08 Cut-off point
used for
manual torque
boost
0.1~50.0%(of the motor’s rated
frequency P3.03)
0.1
%
10.0%
× √
P5.09 Slip
compensation
gain
50.0%~150.0% 0.1
%
100.0
%
× √
P5.10 Slip
compensation
limit
0.0%~250.0% 0.1
%
200.0
%
× √
P5 Group: V/F Control Parameters
Parameters Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P5.11 Compensati-
on constant
0.1~25.0s 0.1s 2.0s
× √
P5.12 Auto
energy-savin
-g function
0: Disabled
1: Enabled
1 0
× √
P5.13 AVR function 0: Disabled
1: Enabled all the time
2: Disabled in deceleration process
1 2
× √
P5.14 Oscillation-
suppression
coefficient
0~200 1 Depen
dent on
KET-30
00W1
type
× √
0: Oscillation-suppression Mode 1
130
P5.15
Oscillation-
suppression
mode
Oscillation suppression is dependent
on the motor’s exciting current
component.
1: Oscillation-suppression Mode 2
Oscillation suppression is
dependent on the motor’s torque
current component.
1
0
×
√
P6 Group: RUN / STOP Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P6.00
Start mode
0: Start at the starting frequency
1: Brake first and then start at the
starting frequency
2: Start after speed tracking(including
direction identification):
Start at the starting frequency when
speed is zero
Note: Starting process includes
switching on the KET-3000W1 for
the first time, AC supply recover after
power failure,reset upon external fault
and restart after coast-to-stop.
1
0
×
√
P6.01
Stop mode
0: Decelerate to stop
1: Coast to stop
2: Decelerate to stopwith DC braking
1
0
×
√
P6.02 Starting
frequency
0.00~60.00Hz 0.01
Hz
0.50Hz
× √
P6.03 Retention
time of
starting
frequency
0.0~10.0s 0.1s 0.0s
× √
P6.04 DC braking
current at
start
0.0~150.0% 0.1
%
0.0%
× √
P6.05 DC braking
time at start
0.0(no DC braking)
0.1~60.0s
0.1s 0.0s
× √
P6.06 Reference
current for
speed
search
0.0~200.0% of motor’s rated current 0.1
%
100.0
%
× √
P6.07 Frequency
decrease
rate of
1.0~30.0Hz/s 0.1
Hz/s
10.0Hz
/s
× √
Appendix 3 Parameter
131
speed
search
P6.08 V/F ratio of
speed
search
0.0~100.0%
Motor’s rated voltage /motor’s rated
frequency
0.1
%
100.0
%
× √
P6.09 DC braking
initial
frequency
while
stopping
0.0~60.00Hz 0.01
Hz
0.00Hz
× √
P6.10 DC braking
waiting time
while
stopping
0.0~10.0s 0.1s 0.0s
× √
P6.11 DC braking
current
while
stopping
0.0~150.0% 0.1
%
0.0%
× √
P6.12 DC braking
time while
stopping
0.0(not act)
0.1~60.0s
0.1s 0.0s
× √
P6.13 Dynamic
braking
selection
0: Dynamic braking is disabled.
1: Dynamic braking is enabled.
1 0
× √
P7 Group: Acceleration/Deceleration Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P7.00 Acc./dec.
mode
selection
0: Linear acceleration/deceleration
1: S curve acceleration/ deceleration
1 0
× √
P7.01 Starting
stage time of
S Curve
10.0%~50.0%(acce/dece time)
P7.01+ P7.02≤90%
0.1
%
20.0%
× √
P7.02 Rising stage
time of S
Curve
10.0%~70.0%(Acc./Dec. time)
P7.01+ P7.02≤90%
0.1
%
60.0%
× √
P7.03 Acceleration
time 1
0.1
10.0s
√ √
P7.04 Deceleration
time 1
√ √
P7.05 Acceleration
time 2
× √
132
P7.06 Deceleration
time 2
0.1~3600.0s
× √
P7.07 Acceleration
time 3
× √
P7.08 Deceleration
time 3
× √
P7.09 Acceleration
time 4
× √
P7.10 Deceleration
time 4
× √
P7.11 Acceleration
time of jog
operation
0.1~3600.0s
0.1 10.0s
× √
P7.12 Deceleration
time of jog
operation
× √
P7.13 Speed
increment
via UP
terminal
0.01~99.99Hz/s
0.01
Hz/s
1.00Hz
/s
√ √
P7.14 Speed
decrement
via DOWN
terminal
0.01~99.99Hz/s
0.01
Hz/s
1.00Hz
/s
√ √
P8 Group: Simple PLC Parameters
Parameters Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P8.00
Simple PLC
operation mode
selection
Unit’s place:
PLC operation mode selection
0:Stop after single cycle
operation:
1: Maintain the final value after
single cycle of PLC
operation:
2: Cycle operation
Ten’s place: PLC operation
restart mode selection after
pause
0: From Sstep 1
1: Continue to operate from the
1
000
×
√
Appendix 3 Parameter
133
step where the KET-3000W1
pauses
2: Continue to operate at the
frequency when the
KET-3000W1 pauses.
Hundred’s place:
Save the PLC status after
power failure 0: not save
0: Not save
1: save
000~122
P8.01 Setting of Step 1 Unit’s place:
0: Forward operation
1: Reverse operation
2: Dependent onrun command
Ten’s place:
0: Acc/Dec time 1
1: Acc/Dec time 2
2: Acc/Dec time 3
3: Acc/Dec time 4
Hundred’s place:
0: The timing unit of PLC
operation is second.
1: The timing unit of PLC
operation is hour.
000~132
1 000
× √
P8.03 Setting of Step 2 1 000
× √
P8.05 Setting of Step 3 1 000
× √
P8.07 Setting of Step 4 1 000
× √
P8.09 Setting of Step 5 1 000
× √
P8.11 Setting of Step 6 1 000
× √
P8.13 Setting of Step 7 1 000
× √
P8.15 Setting of Step 8 1 000
× √
P8.17 Setting of Step 9 1 000
× √
P8.19 Setting of Step 10 1 000
× √
P8.21 Setting of Step 11 1 000
× √
P8.23 Setting of Step 12 1 000
× √
P8.25 Setting of Step 13 1 000
× √
P8.27 Setting of Step 14 1 000
× √
P8.29 Setting of Step 15 1 000
× √
134
P8 Group: Simple PLC Parameters
Parameters Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P8.02 Runtime of Step 1
0.0~6500.0s
0.1s 5.0
× √
P8.04 Runtime of Step 2 0.1s 0.0
× √
P8.06 Runtime of Step 3 0.1s 0.0
× √
P8.08 Runtime of Step 4 0.1s 0.0
× √
P8.10 Runtime of Step 5 0.1s 0.0
× √
P8.12 Runtime of Step 6 0.1s 0.0
× √
P8.14 Runtime of Step 7 0.1s 0.0
× √
P8.16 Runtime of Step 8 0.1s 0.0
× √
P8.18 Runtime of Step 9 0.1s 0.0
× √
P8.20 Runtime of Step 10 0.1s 0.0
× √
P8.22 Runtime of Step 11 0.1s 0.0
× √
P8.24 Runtime of Step 12 0.1s 0.0
× √
P8.26 Runtime of Step 13 0.1s 0.0
× √
P8.28 Runtime of Step 14 0.1s 0.0
× √
P8.30 Runtime of Step 15 0.1s 0.0
× √
P9 Group: Process Closed-loop Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P9.00 Reference source
selection
0:Digital reference
(It is the value of P9.04 when
P9.01 0~5: while it is the
1 1 × √
Appendix 3 Parameter
135
value of P9.05when P9.01 6).
1: AI1 analog reference(0~10V):
2: AI2 analog reference:
3: Potentiometer reference:
Note: For speed closed loop,
analog reference of 10V(keypad
input 5V) or max. input pulse
frequency P2.04 corresponds to
the synchronous speed of the
max.frequency P1.01.
P9.01 Feedback
channelselection
0: AI1 0~10V
1: AI2
2: AI1+AI2
3: AI1-AI2
4: Min{AI1 AI2}
5: Max{AI1 AI2}
6: Pulse
1 1 × √
P9 Group: Process Closed-loop Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P9.02
Reference
filtering time
constant
0.01~50.00s 0.01
s 0.50s × √
P9.03
Feedback
filtering time
constant
0.01~50.00s 0.01
s 0.50s × √
P9.04
Setting of
digital
reference
0.00V~10.00V 0.01 0.00 × √
P9.05
Closed-loop
speed
reference
0~39000rpm 1 0 × √
P9.06
Number of
pulse per
revolution of
pulse
encoder
1~9999 1 1024 × √
136
P9.07 Min.
reference
0.0%~(P9.09) (ratio of min.reference to
the base value 10V or 20mA: while
with the source ofkeypad
potentiometer, it is the ratio of min.
reference to the base value 5V.
0.1
% 0.0 × √
P9.08
Feedback
value
correspondi
ng to Min.
reference
0.0~100.0%(the ratio of feedback
value to base value 10,20mA.)
0.1
% 20.0% × √
P9.09 Max.
reference
(P9.07)~100.0%(ratio of max.
reference to base value 10V,20mA:
while with the source ofkeypad
potentiometer, it is the ratio of max.
reference to base value 5V.
0.1
%
100.0
% × √
P9.10 Feedback
value
correspondi
ng to max.
reference
0.0~100%(the ratio of max. reference
feedback value to vase value
10V,20mA)
0.1
%
100.0
%
× √
P9.11 Proportional
gain KP
0.000~9.999 0.00
1
0.050
× √
P9.12 Integral
constant Ki
0.000~9.999 0.00
1
0.050
× √
P9 Group: Process Closed-loop Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
P9.13 Sampling
cycle T 0.01~50.00s
0.01
s 0.50s × √
P9.14 Deviation
limit
0.0~20.0%(corresponding to
closed-loop reference)
0.1
% 2.0% × √
P9.15
Closed-loop
control
characteristic
0: Positive
1: Negative
Note: It indicates the relationship
between reference and speed.
1 0 × √
P9.16i
Integeral
regulation
selection
0: Stop integral regulation when the
frequency reaches the upper or
lower limit.
1: Continue the integral regulation
when the frequency reaches the
upper or lower limit.
1 0 × √
Appendix 3 Parameter
137
PA Group: Wobble Operating Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PA.00 Wobble operation
selection
0: Disabled
1: Enabled 1 0 × √
PA.01 Wobble operation
mode
Unit’s place: Start mode
0: Auto start(according to
PA.03)
1: Manual start
Ten’s place:
Wobble operation amplitude
0: Relative to the wobble
central frequency
1: Relative to the maximum
frequency
Hundred’s place: Restart mode
0: The KET-3000W1 restarts
the wobble operation as per
the recorded frequency and
direction when it stops last
time.
1: The KET-3000W1 restarts
the wobble operation from
0Hz.
Thousand’s place:
Save the wobble operation
parameters upon power outage.
0: Save
1: Not save
0000~1111
1 0000 × √
PA.02 Preset wobble
frequency
0.00Hz~400.00Hz 0.01
Hz
0.00Hz
× √
PA.03 Hold time of preset
wobble frequency
0.0~3600.0s 0.1s 0.0s
× √
PA.04 Wobble amplitude 0.0~50.0% 0.1
%
0.0%
× √
PA.05 Jump frequency 0.0~50.0%(with reference to
PA.04)
0.1
%
0.0%
× √
PA.06 Wobble operation
cycle
0.1~999.9s 0.1s 10.0s
× √
138
PA.07 Rising time of
triangle wave
0.0~100.0%(with reference to
wobble operation cycle)
0.1
%
50.0%
× √
Group Pb: I/O Terminal Function Parameters
Paramet
er Name Setting range
U
ni
t
Factory
default
Mod
ifica
tion
Menu
mode
Q P
Pb.00
Input
terminal
X1
function
selection
0: Reserved
1: Multi-step frequency terminal 1
2: Multi-step frequency terminal 2
3: Multi-step frequency terminal 3
4: Multi-step frequency terminal 4
5: External reset(RESET)input
6: Acceleration/deceleration prohibition
7: Acceleration/deceleration time 1
8: Acceleration/deceleration time 2
9: External pause signal(normally-open
input)
10: External pause signal(normally-closed
input)
11:Coast- to- stop normally-open input
12: Coast-to-stop normally-closed input
13:Frequency ramp (UP)
14: Frequency ramp (DOWN)
15: Clearing the counter signal
16: Pausing PLC operation.
17: External fault normally-open input
18: External fault normally-closed input.
19: Frequency reference source selection 1
20: Frequency reference sourceselection2
21: Frequency reference source selection 3
22: Frequency reference source selection 4
23: AI2 to be the frequence source
24: Run command sourceselection 1.
25: Run command sourceselection 2.
26: Terminal control mode to be the run
command source
27: Accelereation/Deceleration mode
selection
28: Closed-loop operation pause
29: Forward jog (JOGF)
30: Reverse jog(JOGR)
31: 3-wire operation control
32: Switching to wobble operation
1
0
√
√
Pb.01
Input
terminal X2
function
selection
1
0
√
√
Pb.02
Input
terminal X3
function
selection
1
0
√
√
Pb.03
Input
terminal X4
function
selection
1
0
√
√
Pb.04 Input
terminal X5
function
selection
1 0
√ √
Pb.05
Input
terminal X6
function
selection
(3.7KW or
below has
no this
terminal)
1
0
√
√
Pb.06
Input
terminal X7
function
selection
(3.7KW or
below has
no this
terminal)
1
0
√
√
33: Reset of wobble operation status
Appendix 3 Parameter
139
Pb.07
Input
terminal X8
function
selection
(3.7KW or
below has
no this
terminal)
34: External stop command
35:Disabling the KET-3000W1’s operation
36: Clearing auxiliary frequency reference
37: Reset the stop status of PLC operation
38: Inputting triggering signal to counter
39: Pulse frequency input
40: Single-pulse speed measuring input
41: Speed measuring input SM1(set only X7
for KET-3000W1 with 5.5KW or above
set only X4 for KET-3000W1 with 3.7KW
or below.)
42: Speed measuring input SM2(set only
X7, X8 for KET-3000W1 of 5.5KW or
above., set only X5 for KET-3000W1 of
3.7KW or below.)
1
0
√
√
Pb.08
FWD/REV
operation
mode
0: 2-wire operation mode 1.
1: 2-wire operation mode 2.
2: 3-wire operation mode1 _self-holding
function(any terminal between X1~X8
3: 3-wire operation mode 2 _ self-holding
function(any terminal between X1~X8.
1
0
√
√
Pb.09 Terminal
filtering
time
2~100ms 1 10
× √
Group Pb: I/O Terminal Function Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
Pb.10 Open-coll
ector
output
terminal
Y1
0: Reserved
1: KET-3000W1’s running signal(RUN)
2: Frequency arriving signal(FAR)
3: Zero-speed runing
4: Overload detection signal(OL)
5: Undervoltage lock-up signal (LU)
6: KET-3000W1 fault
7: Frequency detection threshold(FDT1)
8: Frequency detection threshold(FDT2)
9: PLC operating status indication
10: PLC cycle completion indication
11: Completion of PLC operation stages
12: Completion of PLC operation
1 1
√ √
Pb.11 Open-coll
ector
output
terinal Y2
1 2
√ √
140
Pb.12
Relay
output
function
selection
13: PLC pausing indication
14: Preset counting value reach
15: Reference length arriving indication
16: KET-3000W1 ready (RDY)
17: Stop due to external fault (EXT)
18: Limitation of upper limit of frequency
(FHL)
19: Limitation of lower limit of frequency
(FLL)
20: Limitation of upper/lower limits of
wobble frequency 21: preset operating
time arrives
21: Preset operating time out
22: Output from series port
communication
1
6
√
√
Pb.13 Reserved
Pb.14 Reserved
Pb.15 FAR
range
0.0~400.00Hz 0.01
Hz
2.50Hz
× √
Pb.16 FDT1
level
0.00~400.00Hz 0.01
Hz
50.00H
z
× √
Pb.17 FDT1 lag 0.00~400.00Hz 0.01
Hz
1.00Hz
× √
Pb.18 FDT2
level
0.00~400.00Hz 0.01
Hz
25.00H
z
× √
Pb.19 FDT2 lag 0.00~400.00Hz 0.01
Hz
1.00Hz
× √
Group Pb: I/O Terminal Function Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
Pb.20 Preset operating
time
0.0~168.0 hours 0. 1
hours
0
× √
Pb.21 Preset counting
value arriving
Pb.22~9999 1 0
× √
Pb.22 Specified
counting value
arrives to
reference value
0~Pb.21 1 0
× √
Positive logic: enabled when the
multi-function terminal, FWD,
Appendix 3 Parameter
141
Pb.23
Terminal’s
positive and
negative logic
selection
REW are connected
withcorresponding
commonterminals: and disabled
when disconnected:
Negative logic:disabled when
the multi-function terminal, FWD,
REW are disconnected with
corresponding common
terminals: and enabled when
disconnected:
Unit’s place:
BIT0~BIT3: X1~X4
Ten’s place:
BIT4~BIT7: X5~X8
Hundred’s place:
BIT8~BIT9: FWD,REV
BIT10~BIT11: Y1,Y2
Thousand’s place:
BIT12: RA/RB/RC
1
000
×
√
Pb.24 Output function
selection of
terminal AO1
0: Output frequency
(0~Maximum output frequency)
1: Frequency reference
(0~Maximum output frequency)
2: Output current: (0~twice of
KET-3000W1’s rated current)
3: Output current (0~twice of
motor’s rated current)
4: Output torque (0~twice of
motor’s rated torque)
5: Output voltage (0~1.2 times of
KET-3000W1’s rated voltage)
6: Bus voltage (0~800V)
7: AI1 (0~10V)
8: AI2 (0~10V/0~20mA)
9: Output power (0~twice of
rated power)
10: Potentiometer analog
reference (0~5V)
1 0
√ √
142
Group Pb: I/O Terminal Function Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
Pb.25 Output function
selection of
terminal AO2
1 3
√ √
Pb.26
Output function
selection of
terminal DO
1
0
√
√
Pb.27 Analog output
AO1 bias
0~10.0V 0.1V 0V
× √
Pb.28 Analog output
AO2 bias
0~10.0V 0.1V 0V
× √
Pb.29 AO1 output gain 0.0~200.0% 0.1% 100.0%
× √
Pb.30 AO2 output gain 0.0~200.0% 0.1% 100.0%
× √
Pb.31 Maximum output
pulse frequency
of DO
0.1~50.0(max. 50kHz) 0.1kH
z
10.0k
× √
PC Group: Display Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PC.00
Display
parameter
selection 1
during operation
In binary system:
0: No display
1: Display
Unit’s place:
BIT0: output frequency(Hz)
BIT1: frequency setting(Hz
flashes)
BIT2: output current(A)
BIT3: operation speed(r/min)
Ten’s place:
BIT0: speed setting(r/min)
BIT1: operating line-speed(m/s)
BIT2: linear speed setting(m/s)
BIT3: output power supply
1
3FF
√
√
Appendix 3 Parameter
143
Hundred’s place:
BIT0: output torque(%)
BIT1: output voltage(V)
0x000~0x3FF
Note: when all the bits are 0,the
default display is output
frequency
PC.01
Display
parameter
selection 2
during operation
In binary system:
0: not displayed:1: display
LED units:
BIT0: bus voltage
BIT1: AI1(V)
BIT2: AI2(V)
BIT3: input voltage via keypad
potentiometer
LED tens:
BIT0: analog closed-loop
feedback(%)
BIT1: analog closed-loop
setting(%)
BIT2: external counting value(no
unit)
BIT3: terminal status(no unit)
0x00~0xFF
1
00
√
√
PC Group: Display Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PC.02
Display
parameters
selection at stop
In binary system:
0: No display:
1: Display
Unit’s place:
BIT0: frequency setting(Hz)
BIT1: speed setting(r/min)
BIT2: linear speed setting(m/s)
BIT3: DC bus voltage
Ten’s place:
BIT0: AI1(V)
BIT1: AI2(V)
BIT2: input voltage via keypad
potentiometer
BIT3: analog closed-loop
feedback(%)
Hundred’s place:
BIT0: analog closed-loop
1
7FF
√
√
144
setting(%)
BIT1: external counting
value(no unit)
BIT2: terminal status(no unit)
0x000~0x7FF
note: when all bits are 0, the
default display is frequency
setting
PC.03
Rotating speed
display
coefficient
0.1~999.9%
Mechanical rotating speed=
Actual rotating speed×PC.03
(PG)
Mechanical rotating speed = 120
× operating frequency/pole-pairs
of motor × PC.03 non PG
speed reference=closed-loop
speed reference×PC.03(PG)
speed reference=120×frequency
reference/number of motor’s
polarities×PC.03(non PG)
note: no influence on actual
speed.
0.1%
100.0%
√
√
PC Group: Display Control Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PC.04
Linear speed
coefficient
0.1~999.9%
Linear speed=operating
frequency×PC.04(non PG)
Linear speed=spinning
speed×PC.04(PG)
Linear speed
reference=frequency
reference×PC.04(non PG)
Linear speed reference=speed
reference×PC.04(PG)
Note: There’s no influence on
actual speed
0.1%
100.0
%
√
√
PC.05
Closed-loop
analog display
0.1~999.9%
Note:Closed-loop analog
reference/feedback display
0.1%
100.0
%
√
√
Appendix 3 Parameter
145
coefficient
range:0~999.9
PC.06 Total operation
time
0~max. counting time (65535
hours)
1hou
r
0 * √ √
PC.07 Total power-on
time
0~ max. counting time (65535
hours)
1hou
r
0 * √ √
PC.08 Total operation
time of current
operation
0.0~168.0 hour
(The value will automatically
return to 0 upon power outage)
0.1h
our
0 * √ √
PC.09 Total power-on
time of current
operation
0.0~168.0 hour
(The value will automatically
return to 0 upon power outage)
0.1h
our
0 * √ √
PC.10 DSP software
version
0100~9999 1 * × √
PC.11 MCU software
version
0100~9999 1 * × √
PC.12 configuration
code
0000~9999 1 * × √
Pd Group: Function-boost Paramters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
Pd.00
Auxiliary
frequency
reference
source selection
0: No auxiliary reference
frequecnty:
1: Digital reference 1 adjust via
(set by Pd.02:
2: Digital reference 2 adjust via
UP/DN(set by Pd.02):
3: Digital reference 3 via serial
port(by Pd.02):
4: AI1 analog input 1:
5: AI2 analog input 2:
6: Pulse terminal:
1
0
×
√
146
7: Keypadpotentiomenter
8: AI1-5:
9: AI2-5:
10: Pulse frequency-0.5×P1.03
Note:The auxiliary source
reference is disabled when it is
same as the maste source
reference.
Pd.01
Auxiliary analog
reference
frequency
coefficient
0.00~9.99(only for Pd.00=4~10)
0.01
1.00
×
√
Pd.02
Initial auxiliary
digital
reference
frequency
0.00~400.00Hz
0.01
0.00Hz
×
√
Pd Group: Function-boost Paramters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
Pd.03
Auxiliary digital
reference
frequency
control
Unit’s place:
Save selection at power loss(only
effective when Pd.00=1,2,3)
0: Save auxiliary frequency at
power loss
1: Not save auxiliary frequency at
power loss
Ten’s place: Frequency disposal
when the KET-3000W1 stops
0: Maintain the auxiliary frequency
when the KET-3000W1 stops
1: The auxiliary frequency returns
to Pd.02 when the KET-3000W1
stops
Hundred’s place:
Polarity of frequency(effective only
when Pd.00=1,2,3,4,5,6)
0: Positive
1: Negative
1
000
×
√
Appendix 3 Parameter
147
Pd.04
Multi-step
frequency
adjustment
selection
0: No function
1: Percentage of P1.01
2: Percentage of present frequency
1
0
×
√
Pd.05
Adjustment
coefficient of
multi-step
frequency
0.0%~200.0%
0.1
%
100.0%
×
√
Pd.06
Cooling fan
Control
0: Auto operation mode
1: Immediately stop
2: The fan runs continuously when
power on.
1
0
×
√
Pd.07 Droop control 0.0~10.00Hz 0.01
Hz
0.00Hz
× √
Pd.08 Overshoot
enabling
0: Disabled
1: Enabled
1 1
× √
Pd.09
Zero-frequency
operation
threshold
0.00~400.00Hz
0.01
Hz
0.00Hz
×
√
Pd.10
Zero-frequency
Hysteresis
0.00~400.00Hz
0.01
Hz
0.00Hz
×
√
Pd Group: Function-boost Paramters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
Pd.11 Trip-free selection at
momentary power loss
0: Disabled
1: Enabled
1 0
× √
Pd.12 Freq. decrease rate at
voltage compensation
0.0~99.99Hz/s 0.01
Hz/s
10.00H
z/s
× √
Pd.13
Voltage rise diagnosis
time of trip-free operation
at momentary power loss
0.00s~100.00s
0.01
s
0.50s
×
√
Pd.14 Reference voltage of
trip-free operation at
momentary power loss
60.0%~100.0% 0.1
%
80.0%
× √
Pd.15 Restart after power failure 0: Disabled
1: Enabled
1 0
× √
Pd.16 Delay time for restart after
power failure
0.0~10.0s 0.1s 0.5s
× √
148
PE Group: Communication Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PE.00
Communication
configuration
Unit’s place: Baud rate selection
0: 1200bps
1: 2400bps
2: 4800bps
3: 9600bps
4: 19200bps
5: 38400bps
Ten’s place: Data format
0: 1-8-2 format, no parity, RTU
1: 1-8-1format, even parity,
RTU
2: 1-8-1 format, odd parity, RTU
3: 1-7-2 format, no parity, ASCII
4: 1-7-1 format, even parity,
ASCII
5: 1-7-1 format,odd parity,
ASCII
1
04
×
√
PE.01 Local address 0~247:0 is the broadcasting
address
1 5
× √
PE.02 Time threshold
for judging
communication
status
0.0~1000s 0.1 0.0s
× √
PE.03 Host PC
response delay
0~1000ms 1 5ms
× √
PF Group: KET-3000W1 and Motor Protection Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PF.00
Protection of
overvoltage at
stall
0:Disabled (when braking resistor
is mounted)
1: Enabled
1
1
×
√
PF.01 Over voltage
point
at stall
120.0~150.0%Udce
0.1
%
130.0%
×
√
Unit’s place:
0:Detect all the time
Appendix 3 Parameter
149
PF.02
Overload
detection
1:Detect only at constant speed
running
Ten’s place: alarm selection
0: KET-3000W1 will not alarm,
and continue to operate
1: KET-3000W1 alarms and stops
Hundred’s place: selection of
detected value
0: % of rated current of
motor(fault display:motor
overload)
1: % of rated current of
KET-3000W1 (fault display:
KET-3000W1 overload)
000~111
1
000
×
√
PF.03
Overload
pre-alarm
detection
threshold
20.0%~200.0%
0.1
%
130.0%
×
√
PF.04 Overload
detection time
0.0~60.0s 0.1s 5.0s
× √
PF.05 Auto current
limiting threshold
20.0%~200.0% 0.1
%
150.0%
× √
PF.06
Freq. decrease
rate at current
limiting
0.00~99.99Hz/s
0.01
Hz/s
10.00H
z/s
×
√
PF.07
Auto current
limiting selection
0: Invalid
1: Valid during acceleration or
deceleration, invalid at constant
speed
2: Valid during acceleration,
deceleration or constant speed
1
1
×
√
PF Group: KET-3000W1 and Motor Protection Parameters
Parameter Name Setting range Unit Factory
default
Mod
ifica
tion
Menu
mode
Q P
PF.08
Auto reset
times
0~10, 00~10, “0” means no auto
reset function
Note: part of the faults has no reset
function, please see details in
Chapter 5.
1
0
×
√
PF.09 Reset interval 2.0~20.0s/ times 0.1s 5.0s
× √
150
PF.10
Action
selection at
communicati
on fault
0: Alarm and coast to stop
1: Alarm and continue to operate
2: Alarm and stop according to
deceleration time 1
1
1
×
√
PF.11
Faulted
replay action
selection
Bit0: in process of auto reset
0: Fault relay is disabled
1: Fault relay is enabled
Bit1: in process of undervoltage
0: Fault relay is disabled
1: Fault relay is enabled
0~3
1
0
×
√
PF.12
Input phase
loss detection
reference
Voltage reference setting at input
phase loss 100% corresponds to
800V
0~100%
1%
7%
×
√
PF.13
Input phase
loss
detection
time
Detection time setting of input phase
loss
Detection time=1.25s* set value
0~20.0s
0.1s
2.0s
×
√
PF.14
Output phase
loss
detection
reference
Current reference setting of output
phase loss, 100% corresponds to the
rated current of KET-3000W1
0~100%
1%
0
×
√
PF.15
Output phase
loss detection
time
Detection time setting of output
phase loss
0.0~20.0s
0.1s
2.0s
×
√
PF.16
KET-3000W1
output
load-loss
detection
threshold
0~100% of KET-3000W1’s rated
current
1%
0%
×
√
PF.17
KET-3000W1
output
load-loss
detection
time
0.0~60.0s
1
1.0s
×
√
PF Group: KET-3000W1 and Motor Protection Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
PF.18 Closed-loop reference lose
detected value
0.0~100.0% 1% 0%
× √
Appendix 3 Parameter
151
PF.19 Closed-loop reference loss
detection time
0.0~20.0s 0.1s 1.0s
× √
PF.20 Closed-loop feedback loss
detected value
0.0~100.0% 1% 0%
× √
PF.21 Closed-loop feedback loss
detection time
0.0~20.0s 0.1s 1.0s
× √
PF.22 Fan block detection time 0~10Min 1Min 1Min
× √
PF Group: KET-3000W1 and Motor Protection Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
PF.23 Type of the
fourth latest
fault
0: No fault
E001: DC bus overvoltage
E002: Hardware overcurrent
E003: Software overcurrent
E004: Braking unit fault
E005: Motor overspeed
E006: Motor parameter self tuning fault
E007: KET-3000W1 overload
E008: Heat sink overheating
E009: Motor overload
E010: KET-3000W1 load loss
E011:External analog voltage/current
reference (including closed-loop
reference) signal disconnection fault
E012: Fault of analog closed -loop
feecback( beyond the limit or
disconnection)
E013: Communication timed out
E014: EEPROM fault
E015: Input phase loss
E016:Outputphase loss or
disconnection
E017: Power module loss
E018: Current detection circuit fault
E019: External equipment fault
E020: Power-on contactor has not
pulled-in
E021: CPU fault
E022: Parameter setting fault
E023: Encoder fault
E024,E025,E026: Reserved
E027: Stall overvoltage
1 0 * √ √
PF.24 Type of the
third latest
fault
1 0 * √ √
PF.25 Type of the
second
latest fault
1 0 * √ √
PF.26
Type of the
latest fault
1
0
*
√
√
152
E028: Fan is blocked
PF.27 DC bus
voltage at
last fault
0~999V 1V 0V * × √
PF.28 Outputcurre
nt at last
fault
0.0~999.9A 0.1
A
0.0A * × √
PF.29 Running
frequency
at last fault
0.00Hz~400.00Hz 0.01
Hz
0.00Hz * × √
Py Group: Manufacturer Parameters
Parameter Name Setting range Unit Factory
default
Mod
ificat
ion
Menu
mode
Q P
Py.00 Factory password **** ● × √
Appendix 4 Communication Protocol
153
Appendix 5 Communication Protocol
1. Communication Protocol
The KET-3000W1 adopts MODBUS protocol as standard.
2. Scope of Application
This communication protocol is applicable to all the range of the KET-3000W1.
3. Networking Mode
1) Single master and multi-slave:
2) Single master and single slave:
4. Interfaces
RS485 or RS232: asynchronous, semi-duplex
Default: 8-N-2, 19200bps
5. Communication Modes
The KET-3000W1 adopts the MODBUS protocol which is compatible with ordinary read-write registers, and with
added parameter management command.
The KET-3000W1 is a slave in the network. It communicates in ‘point to point’ mode. The KET-3000W1 will not
response to the command sent by the master via broadcast address.
3000W1 3000W1
3000W1
3000W1
3000W1
3000W1 3000W1 3000W1
KET-3000W1 KET-3000W1
154
6. Scaling of KET-3000W1 Transmitting Physical Quantity
1) Scaling of frequency - 1:100
If the frequency of the KET-3000W1 needs to be 40Hz, the host should be set as 0x0FA0 4000 .
2) Scaling of time - 1: 10
If the deceleration time need be set as 60s, the host should be set as 0x0258 600 .
3) Scaling of voltage - 1:1
If the voltage of DC bus is 537V, the display on the host is 0x0219 537 .
4) Scaling of current – 1:10
If the current of the KET-3000W1 is 60A, the display on the host is 0x0258 600 .
5) Scaling of power equals the absolute value of the actual power.
6) For more details, please refer to the KET-3000W1 Instruction Manual.
Note: For P2.02 (reference source bias): the communication range 0~100 corresponds to the function parameter
value -50 ~ +50.
7. Protocol Format
The MODBUS protocol simultaneously supports RTU mode and ASCII mode, with corresponding frame format as
shown below:
MODBUS adopts “Big Endian” encoding mode, higher byte prior to lower byte at sending.
RTU mode: In the RTU mode, the interframe idle time is the bigger one between the functional parameter settings
and internal default of MODBUS.
MODBUS internal default of min. interframe idle time is shown as follows: The idle time of frame head and frame tail
passing bus should be not less than 3.5 bytes, and data checking relies on CRC-16. The whole information need to
be checked. The higher and lower byte of the checksum should interchange before sending. Please refer to the
Appendix 4 Communication Protocol
155
example for more details. Please note, interframe bus idle time should be maintained at least 3.5 bytes, not including
initial idle and terminate idle.
The following is the data frame of reading parameter 002 of No. 1 KET-3000W1:
Address Parameter Register Address Read char no. Checksum
0x01 0x03 0x00 0x02 0x00 0x01 0x25 0xCA
The following is the response frame of the No. 1 KET-3000W1:
Address Parameter Response Byte Content of Register Checksum
0x01 0x03 0x02 0x00 0x00 0Xb8 0x44
In ASCII mode the frame head is “0x3A”, while frame tail default is “0x0D”“0x0A” And frame tail can be set by the
users. In ASCII mode all the data bytes will be sent via ASCII code except frame head and frame tail, higher 4-byte
prior to lower 4-byte at sending. In ASCII mode, data is 7-byte. The data adopts LRC checking, covering the slave
address and data. Checksum is the character of data that is involved in checking and the complement of carry bit.
In ASCII mode, MODBUS data frame is shown as below:
Write 1000 0x3E8 to the internal register 003 of Slave 1, the command frame is shown in the table below:
LRC checking=(0x01+0x06+0x00+0x02+0x0F+0xA0) complement=0x48
Frame
Head Address Parameter Register Address Written Content
LRC
checking
Frame
Tail
character : 0 1 0 6 0 0 0 2 0 F A 0 4 8 CR LF
ASCII 3A 30 31 30 36 30 30 30 32 30 46 41 30 34 38 0D 0A
The users can set different response time delays through parameters to satisfy various application requirements. The
actual response time delay should be not less than 3.5 bytes in RTU mode, and not less than 1ms in ASCII mode.
8. Protocol Function
MODBUS’s main function is to read and write parameters. Different function codes result in different operation
requests as shown below:
Function
Code
Instructions
0x03 To read the KET-3000W1’s function parameters and parameters in operating status
0x06 To rewrite control parameters, and not save at power loss
0x08 Circuit diagnosis
0x41 To rewrite a certain function parameter, and preserve it
0x42 Function parameter management
If the operation command fails, the response is fault code and abnormal code. Fault code is the sum of function
parameter and 0x80. Abnormal code indicates the fault reason. Please refer to the following table for abnormal
codes.
156
Abnormal
Code
Instructions
0x1 Illegal function parameters
0x2 Illegal register address
0x3 Data fault. Data is beyond the upper/lower limit
0x4 Slave operation fails (including fault caused by data invalid)
0x5 Command is valid, in the operation process. It is mainly used to save data to
nonvolatile storages.
0x6 The slave is busy. Try later. It is mainly used to save data tononvolatile storages.
0x18 Incorrect information frame, including incorrect information length and incorrect
checking.
0x20 Parameters cannot be modified.
0x21 Parameters are unchangeable when the KET-3000W1 is in operating status.
0x22 Parameters are protected by password.
The KET-3000W1’s function parameters, control parameters and status parameters are all mapped as MODBUS’s
read-write register. Please refer to the instruction manual for more details on function parameters’ read-write
characteristics and ranges.
The function parameters’ group numbers are mapped as the higher bytes of register address while the intergroup
indexes are mapped as the lower bytes. The control parameters and status parameters are mapped as the function
parameter groups.
Please refer to the details as follows:
P0group : 0x00:P1group : 0x01:P2group : 0x02:P3group : 0x03:P4group : 0x04:P5group : 0x05:P6group :
0x06:P7group:0x07:P8group:0x08:P9group:0x09:PA group:0x0A
Pb group:0x0B:PC group:0x0C:Pd group:0x0D:PE group:0x0E:PF group:0x0F:Py group:0x23 The manufacturer
parameters cannot be read and written :
The control parameters group: 0x32
The status parameters group: 0x33
E.g.: The register address of function parameter P3.02 is 0x302, and that of function parameter PF.01 is 0x0F01.
(The demonstration below of frame format is in RTU mode. PDU length of application layer in ASCII mode should be
doubled. )
1) To read KET-3000W1 parameters
Command format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Appendix 4 Communication Protocol
157
Function code 1 0x03
Starting register address 2 0x0000~0xFFFF
No. of registers 2 0x0001
CRC checking / LRC checking 2/1
Answer format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x03
Read byte no. 1 2* no. of registers
Read content 2* no. of registers
CRC checking / LRC checking 2/1
2 To rewrite a certain function code or control parameter ( but not saved at power loss)
Command format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x06
Register address 2 0x0000~0xFFFF
Register content 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
Answer format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x06
Register address 2 0x0000~0xFFFF
Register content 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
3) Circuit diagnosis
Command format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
158
Function code 1 0x08
Subfunction parameter 2 0x0000~0x0030
Data 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
Answer format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x08
Subfunction parameter 2 0x0000~0x0030
Data 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
Subfunctions of circuit diagnosis:
Subfunction
code Data command Data Answer
Subfunction meanings
0x0001 0x0000 0x0000 Reinitialize communication, disabling
no-answer mode
0xFF00 0xFF00 Reinitialize communication, disabling
no-answer mode
0x0003
“New frame tail
and “00” occupy
higher and lower
bytes respectively
“New frame tail
and “00” occupy
higher and lower
bytes respectively
Set ASCII frame tail, and the new frame tail
will replace the old newline characters, but
it will not be retained at power loss. (Note:
new frame tail cannot be larger than 0x7F,
and shouldn’t be 0x3A.)
0x0004 0x0000 No answer After select no-answer mode, the slaves
then only answer to “reinitialize
communication command”. It can tell and
isolate the faulted slaves.
0x0030 0x0000 0x0000 To set slave no-answer invalid command
and fault command
0x0001 0x0001 To set slave answer invalid command and
fault command
4) To rewrite a certain KET-3000W1 parameter (retained)
Command format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x41
Register address 2 0x0000~0xFFFF
Appendix 4 Communication Protocol
159
Register content 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
Answer format as shown below:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x41
Register address 2 0x0000~0xFFFF
Register content 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
5 Function parameters management
The KET-3000W1 function parameters management includes to read the upper/lower limit of parameters, to read
parameter characteristics, to read the biggest intergroup index of function parameters, to read the previous and next
function parameter group number, to read index of the parameter being displayed and to display next status
parameter. The parameter characteristics include read-write ability, parameter units and scaling. These commands
are used to adjust remotely KET-3000W1 parameters. PDU of application layer is shown below:
Command format:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x42
Subfunction code 2 0x0000~0x0007
Data 2 The range depends on the type no. of the
KET-3000W1.
CRC checking / LRC checking 2/1
Answer format:
Protocol date unit Length of data byte
Range
Address 1 0~247 0 is broadcast address
Function code 1 0x42
Subfunction code 2 0x0000~0x0007
Data 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
On condition that the operation command fails, response is fault code and abnormal code.
Subfunction under function parameter management
160
Subfunction
code Data command Data answer
Instruction
0x0000 The function parameter group
no. and intergroup index
occupy the higher and lower
bytes respectively.
The upper limit of function
parameter
To read the upper
limit of function
parameter
0x0001 The function parameter group
no. and intergroup index
occupy the higher and lower
bytes respectively.
The lower limit of function
parameter
To read the lower
limit of function
parameter
0x0002 The function parameter group
no. and intergroup index
occupy the higher and lower
bytes respectively.
characteristics of function
parameters (See the following
table for more details)
To read the
characteristic of
function parameters
0x0003 The function parameter group
no. occupies the higher byte,
and the lower byte is “00”.
The max. value of index
To read the max
value of intergroup
index
Note: The status parameters group is unchangeable, and incompatible with operation of reading upper/lower limit.
The function parameter characteristics are 2-byte, with definition shown as below:
Characteristics Bit Value Definition
Bit2~Bit0
000B without decimal fraction
001B 1 decimal fraction
010B 2 decimal fraction
011B 3 decimal fraction
other reserved
Bit3 reserved
Bit5~Bit4 00B To modify the step length to 1
other reserved
Bit7~Bit6
01B changeable
10B Unchangeable in operating status
11B Set by the manufacturer. The users are not allowed to
make any modification.
00B Actual parameters, unchangeable
Bit11~Bit8
0000B Without unit
0001B Unit is HZ
0010B Unit is A
0011B Unit is V
0100B Unit is r/min
0101B Unit is linear speed m/s
0110B Unit is percentage %
Appendix 4 Communication Protocol
161
Characteristics Bit Value Definition
other reserved
Bit12 1 To modify the upper limit as per 4-byte restriction
0 To modify the upper limit as per character restriction
Bit15~Bit13 reserved
The users can realize the KET-3000W1’s starting, stopping and running speed setting through the control
parameter, and obtain the KET-3000W1’s running frequency, output current, etc. through indexing the
KET-3000W1’s status parameters.
KET-3000W1 control parameter index
Register address Parameter name Retained or not at power loss
0x3200 Control command character No
0x3201 Running frequency setting Yes, retained to P1.06 at power loss
0x3202 Virtual terminal control setting No
Virtual terminal control setting:
Bit0:=1 Y1 output is enabled:
=0 Y1 output is disabled:
Bit1:=1 Y2 output is enabled:
=0 Y2 output is disabled:
Bit2:=1 Relay output is enabled:
=0 Relay output is disabled:
Other bits:Reserved
Definition of KET-3000W1 control words:
Control
word Bit
value Definition Function Description
bit0 1 Run command enabled To control the KET-3000W1’s starting and stop
0 Run command disabled
bit1 1 Forward Running direction: have the same function as
terminal FWD/ REV 0 Reverse
bit2 1 Stop mode: deceleration to
stop
Deceleration to stop the KET-3000W1
0
bit3 1 Stop mode:
Coast to stop
Coast to stop the KET-3000W1
0
bit4
1 Stop mode: external fault External fault stop control, the KET-3000W1 will
coast to stop, displaying external fault 0
Bit5~6 0 Reserved
Bit7 1 Fault reset enabled Fault reset control
162
0 Fault reset disabled
Bit8 1 Host control enabled The control word sent by the host is valid
0 Host control disabled The control word sent by the host is invalid
Bit9~15 0 Reserved
KET-3000W1 status parameter index
Register address Parameter name
0x3300 Running status character
0x3301 Model no. of Slave
0x3302 Model no. of KET-3000W1
0x3303 Current running frequency
0x3304 Output current
0x3305 Output voltage
0x3306 Output power
0x3307 Running speed
0x3308 Voltage of DC bus
0x3309 External counter
0x330A Output torque
0x330B Status of I/O terminals BIT0~BIT12:X1~X8 FWD REV Y1 Y2 RC
0x330C Running frequency setting
0x330D Running speed setting
0x330E Closed-loop control reference
0x330F Closed-loop control feedback
0x3310 Running linear speed
0x3311 Linear speed setting
0x3312 AI1
0x3313 AI2
0x3314 Voltage reference of keypad potentiometer
0x3315 Command source
0x3316 Frequency referencesource
0x3317 Current fault code: Display “0” when no fault occurs
0x3318 Manufacturer permissions
0x3319 Manufacturer permissions
0x331A Manufacturer permissions
Definition of status words:
Status character
Bit
Value Definition Remarks
bit0 1 Forward Current running direction
0 Reverse
bit1 1 KET-3000W1 is ready to
run
The KET-3000W1 is able to receive run
command after it is ready to run.
Appendix 4 Communication Protocol
163
Status character
Bit
Value Definition Remarks
0 Non run preperation
bit2 1 Running The status of KET-3000W1
0 Stop
bit3 1 KET-3000W1 fault KET-3000W1 is in fault status
0 KET-3000W1 normal KET-3000W1 is normal
bit4 1 Undervoltage
0 Normal
bit5 1 Jog operation
0 Non jog operation
bit6
1 Closed-loop operation
0 Non closed-loop
operation
bit7
1 Simple PLC operation
0 Non simple PLC
operation
Bit8
1 Multi-step operation
0 Non multi-step operation
bit9 1 Wobble operation
0 Non wobble operation
Bit10
1 Common operation Common operation includes keypad
potentiometer reference operation, terminal
pulse reference operation, AI1 analog
reference operation, AI2 analog reference
operation, communication digital reference
operation, terminal digital reference
operation, keypad digital reference operation
0
Non common operation
Bit11~Bit15 0 Reserved
9. Special instruction
1) For the data frame in ASCII mode, if the frame length is an even number, the frame is abandoned.
2) On condition of default parameter renewing and motor parameter autotuning, the KET-3000W1 cannot
realize communication.
3) The Py group cannot be read and modified through communication. Internal parameters
P0.01,P0.02,P3.00~P3.11,PE.00,PE.01,PE.02,PE.03 cannot be set and adjusted through communication.
P0.00 cannot be set and adjusted through communication as well, but the user can verify the user password
by writing P0.00 and get access to adjust KET-3000W1 function parameters on the host. After adjustment,
the user can close the permission by writing invalid password to P0.00.
10. CRC checking
164
In order to satisfy speed increase needs, CRC-16 normally adopts form mode. The following is CRC-16 C language
channel code. Please note the final result has exchanged the higher and lower bytes. That is the right CRC
checksum to be sent.
unsigned short CRC16 ( unsigned char *msg,
unsigned char length)
/* The function returns the CRC as a unsigned
short type */
{
unsigned char uchCRCHi = 0xFF : /* high byte of CRC initialized */
unsigned char uchCRCLo = 0xFF : /* low byte of CRC initialized */
unsigned uIndex : /* index into CRC lookup table */
While (length--) /* pass through message buffer */
{
uIndex = uchCRCLo ^ *msg++ : /* calculate the CRC */
uchCRCLo = uchCRCHi ^
(crcvalue[uIndex] >>8):
uchCRCHi =crcvalue[uIndex]&0xff:
}
return (uchCRCHi | uchCRCLo<<8) :
}
/* Table of CRC values */
const unsigned int crcvalue[ ] = {
0x0000,0xC1C0,0x81C1,0x4001,0x01C3,0xC003,0x8002,0x41C2,0x01C6,0xC006,0x8007,0x41C7,
0x0005,0xC1C5,0x81C4,0x4004,0x01CC,0xC00C,0x800D,0x41CD,0x000F,0xC1CF,0x81CE,0x400
E,
0x000A,0xC1CA,0x81CB,0x400B,0x01C9,0xC009,0x8008,0x41C8,0x01D8,0xC018,0x8019,0x41D9
,
0x001B,0xC1DB,0x81DA,0x401A,0x001E,0xC1DE,0x81DF,0x401F,0x01DD,0xC01D,0x801C,0x41
DC,
0x0014,0xC1D4,0x81D5,0x4015,0x01D7,0xC017,0x8016,0x41D6,0x01D2,0xC012,0x8013,0x41D3,
0x0011,0xC1D1,0x81D0,0x4010,0x01F0,0xC030,0x8031,0x41F1,0x0033,0xC1F3,0x81F2,0x4032,
0x0036,0xC1F6,0x81F7,0x4037,0x01F5,0xC035,0x8034,0x41F4,0x003C,0xC1FC,0x81FD,0x403D,
0x01FF,0xC03F,0x803E,0x41FE,0x01FA,0xC03A,0x803B,0x41FB,0x0039,0xC1F9,0x81F8,0x4038,
0x0028,0xC1E8,0x81E9,0x4029,0x01EB,0xC02B,0x802A,0x41EA,0x01EE,0xC02E,0x802F,0x41EF
,
0x002D,0xC1ED,0x81EC,0x402C,0x01E4,0xC024,0x8025,0x41E5,0x0027,0xC1E7,0x81E6,0x4026
,
0x0022,0xC1E2,0x81E3,0x4023,0x01E1,0xC021,0x8020,0x41E0,0x01A0,0xC060,0x8061,0x41A1,
0x0063,0xC1A3,0x81A2,0x4062,0x0066,0xC1A6,0x81A7,0x4067,0x01A5,0xC065,0x8064,0x41A4,
0x006C,0xC1AC,0x81AD,0x406D,0x01AF,0xC06F,0x806E,0x41AE,0x01AA,0xC06A,0x806B,0x41A
B,
0x0069,0xC1A9,0x81A8,0x4068,0x0078,0xC1B8,0x81B9,0x4079,0x01BB,0xC07B,0x807A,0x41BA,
Appendix 4 Communication Protocol
165
0x01BE,0xC07E,0x807F,0x41BF,0x007D,0xC1BD,0x81BC,0x407C,0x01B4,0xC074,0x8075,0x41B
5,
0x0077,0xC1B7,0x81B6,0x4076,0x0072,0xC1B2,0x81B3,0x4073,0x01B1,0xC071,0x8070,0x41B0,
0x0050,0xC190,0x8191,0x4051,0x0193,0xC053,0x8052,0x4192,0x0196,0xC056,0x8057,0x4197,
0x0055,0xC195,0x8194,0x4054,0x019C,0xC05C,0x805D,0x419D,0x005F,0xC19F,0x819E,0x405E,
0x005A,0xC19A,0x819B,0x405B,0x0199,0xC059,0x8058,0x4198,0x0188,0xC048,0x8049,0x4189,
0x004B,0xC18B,0x818A,0x404A,0x004E,0xC18E,0x818F,0x404F,0x018D,0xC04D,0x804C,0x418C
,
0x0044,0xC184,0x8185,0x4045,0x0187,0xC047,0x8046,0x4186,0x0182,0xC042,0x8043,0x4183,
0x0041,0xC181,0x8180,0x4040}
It takes a comparatively long time to online calculate the CRC checksum of each byte, but it will save program space.
Code of online calculating CRC is shown below:
unsigned int crc_check(unsigned char *data,unsigned char length)
{
int i:
unsigned crc_result=0xffff:
while(length--)
{
crc_result^=*data++:
for(i=0:i<8:i++)
{
if(crc_result&0x01)
crc_result=(crc_result>>1)^0xa001:
else
crc_result=crc_result>>1:
}
}
return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8)):
}
11. Application case
Remarks: Please verify all the hardware equipments are connected well before controlling the KET-3000W1 via
communication. In addition, please preset the communication data format, baud rate and communication address.
(1) To read the max. output frequency of Slave 5 to read the command frame of P1.01)
Address Parameter Register address Word no. of read Checksum
0x05 0x03 0x01 0x01 0x00 0x01 0xD5 0xB2
Corresponding answer frame P1.01=50.00
Address Parameter Answer byte Register content Checksum
166
0x05 0x03 0x02 0x13 0x88 0x44 0xd2
(2) To read the voltage of Slave 5’s DC bus (to read status parameter)
Address Parameter Register address Char no. of read Checksum
0x05 0x03 0x33 0x08 0x00 0x01 0x0B 0x08
Corresponding answer frame (the voltage of DC bus is 307V)
Address Parameter Register address Char no. of read Checksum
0x05 0x03 0x02 0x01 0x33 0x44 0xd2
(3) To write the max. output frequency of Slave 5 set P1.01 to 55.00
Address Parameters Register address Register content Checksum
0x05 0x06 0x01 0x01 0x15 0x7C 0x99 0xA4
Corresponding answer frame
Address Parameters Register address Register content Checksum
0x05 0x06 0x01 0x01 0x15 0x7C 0x99 0xA4
(4) Forward operation of Slave 5
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x03 0xC7 0x67
Corresponding answer frame
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x03 0xC7 0x67
(5) Deceleration to stop command of Slave 5
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x04 0x86 0xA5
Corresponding answer frame
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x04 0x86 0xA5
(6) External fault stop control of Slave 5 via communication (E019 has fault)
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x10 0x86 0xAA
Corresponding answer frame
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x10 0x86 0xAA
(7) Fault reset of Slave 5
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x80 0x86 0xC6
Corresponding answer frame
Address Parameters Register address Register content Checksum
0x05 0x06 0x32 0x00 0x01 0x80 0x86 0x C6
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