KERGY OILFIELD EQUIPMENT...
Transcript of KERGY OILFIELD EQUIPMENT...
KERGY OILFIELD EQUIPMENT CO.,LTD
第 1 页 http://www.kergyoilfield.com
Single Assembled Completed Tubing Solid Block Christmas Tree
单管组装式整体式采油 (气 )井口装置
Our company can supply the wellheads and Christmas trees suitable for petroleum and natural
industries land and offshore to drilling and production. We strictly in accordance with the latest edition of API
6A to design, manufacture, test and quality control and also got a Certificate of Authority to use the API
monogram for API 6A products. The main pressure-containing parts of these products are made from
forgings or specially smelted low alloy steel (stainless steel) casings for high pressure. Wellheads
manufactured by our company are available in pressure rating up to 20,000PSI, load rating up to 500 tons,
material classes from AA to FF, temperature classes from K to Y, product specification levels from 1 to 4 and
PR1 & 2, which also meet NACE Standard MR0175.
The wellheads, Christmas trees and auxiliary equipments supplied by KERGY are available in many
different kinds of configurations, meeting requirements of all kinds of bore frames and casing programs and
providing service in different working conditions. They are also available upon customer request.
Our wellheads and Christmases have won great acclaims from the customers. Most of our products
have been exported in batches to many countries and regions, such as USA, SYRIA, INDIA etc.
我公司可为您提供陆地.海洋用石油勘探开发生产用井口装置及采油树。从设计、生产、制造、试
验、质量控制完全符号API 6A 新版本的要求,并取得美国石油学会API Spec 6A证书及会标使用权,产品
的主要承压件均采用锻造或经特殊冶炼的低合金钢(不锈钢)铸件生产,承压能力强。本公司生产的井口
装置 大工作压力为20,000Psi, 大悬挂负荷500吨,可满足API材料级别AA、BB、CC、DD、EE、FF,
温度级别K、L、P、S、T、U、V、X、Y,产品规范级别PSL1-4,产品性能级别PR1-2,产品性能满足
NACE MR-0175标准的要求。
我公司可生产多种结构形式的井口装置来满足不同工况和套管程序的需要,并配备各类辅助工具供
您选择,还可根据用户的不同要求进行设计制造。
API casing-head and tubing-head flanges(in)
KERGY OILFIELD EQUIPMENT CO.,LTD
第 2 页 http://www.kergyoilfield.com
"SYG" Dual Tubing Solid Block Christmas Tree Assembly
“SYG”双油管整体式采油井口装置
SYG dual tubing wellhead can produce under different sand
pressure in the same time.SYG dual tubing wellhead is made of oil tube,
master valve, combination valve ,Christmas tree and so on. The top of
the oil tube is flanged with tie-down screw and the bottom flange has
been designed double seal structure. It combined with SYG dual tubing
hanger, which can accept 3-1/2" ,2-7/8" tubing etc. and have profile for
back -pressure valve and relief valve connection. It's working pressure is
from 2000PSI to 10000PSI.
SYG 双油管整体式采油井口装置可在同一井眼中对不同的的油层
压力进行分层开采.SYG 双油管采油井口装置由油管头、油管头短节和
总阀、组合阀、采油树帽等组成。油管头上部法兰带有顶丝,下部法兰
设计了两次密封结构,与 SYG 型双油管挂配合可悬挂.3-1/2''、2-7/8''等
油管,SYG 型双油管挂设计了背压阀接口和安全阀接口,SYG 双油管采
油井口装置,由平板阀组成,工作压力为 2000--10000psi.
KERGY OILFIELD EQUIPMENT CO.,LTD
第 3 页 http://www.kergyoilfield.com
"SYT" Three Tubing Solid Block Christmas Tree Assembly
“SYT”三油管整体式采油井口装置
We designed and produced the SYT Type three channel solid block christmas tree assembly, which subjected to kinds of
test successfully indicates that it is appropriate for complex geology. It has accepted consistent favorable comment of here and
overseas customer very much , has won extremely good credit.
The max working pressure of this product is 5000PSI,it can accept 2-7/8”、3-1/2” tubing and prepare for profile for wire of
analytical chemical and ESP wire.
我公司研发了 SYT 三油管整体式采油井口装置,经各项测试使用,证明适用于各类地域、油层复杂的环境,深受广大国外客户的好评。
该井口装置 高工作压力为 5000psi,可悬挂 2-7/8”、3-1/2”油管,并可配备化学品分析线,电缆控制管线等。
KERGY OILFIELD EQUIPMENT CO.,LTD
第 4 页 http://www.kergyoilfield.com
KQ Production Wellhead Equipment
KQ 采油(气)井口装置
KQ production wellhead is designed and manufactured by KERGY,
which combined with flat gate valve. This kind of equipment is widely used
in onshore oil field and desert oil field. KQ production wellhead is made of
Christmas tree and tubing head spool. The highest working pressure is
20,000PSI.
KQ 采油 (气 )井口装置是由本公司自行设计制造的平板闸阀组
成,它广泛使用在陆地上油气的开采作业 (含沙漠油气田 )。KQ 采
油 (气)井口装置由采油树和油管头四通组成, 高工作压力为
20,000PSI
KERGY OILFIELD EQUIPMENT CO.,LTD
第 5 页 http://www.kergyoilfield.com
Casing Hang Equipment
套管头装置
Casing Head Equipment produced by our Works is designed and constructed
in accordance with API 6A standard or customer special needs. The casing Head
Equipment consists of Casing Head. Casing Hanger and by-pass valve and so on.
This product serves to suspend the casing string and seal a secondary casing
string and have resist corrosion ability .
All kinds of tools for Casing Head Equipment, such as Wear Bushing
assembly, Bowl Protector Running and Retrieving Tool and Testers, are also
available in our works.
Excellent law material and reasonable construction, make our products
reliable in sealing and easy for operation.
陕西可尔吉是专业制造套管头装置的厂家。套管头装置由套管头、套管挂、旁
通阀等零部件组成。该产品符合 API6A 标准。套管头装置能满足油(气)井套管挂
与套管之间的环形密封和套管支承要求、能耐各种介质的腐蚀。
我公司还可提供用于套管头装置的各种工具,如防磨衬套及送入、回收工具,
试验塞等。
通过采用适合的原材料以及科学的结构,使我们的产品操作简单,无泄漏。
Casing head Spool Casing head (SureLok)
TYPE-TG
TYPE-C22
Casing head (Threaded) Casing head (Slip on Weld)
TYPE-SB
KERGY OILFIELD EQUIPMENT CO.,LTD
第 6 页 http://www.kergyoilfield.com
Tubing head Spool
油管头四通
1. Tubing head configuration
Tubing head is usually a spool with top and bottom flange ends. It serves to suspend the tubing and to seal the annular space
between tubing and casing, which combined with tubing hanger.
2. Functions
1) Hang the tubing string inside well;
2) Seal the annular space between tubing and casing;
3) As a crossover to connect casing head downwards and x’mas tree upwards;
4) The tubing head spool is provided with both side outlets for injection and well clean-up operations.
3. Tubing hanger
Tubing hanger is an assembly to suspend tubing string by means of a male or female thread and seal the annular space between
tubing and casing, which is connected with tubing and seated into tubing hanger spool by tubing gravity. It is convenient to operate
and replace wellhead so that it is widely used for intermediate depth well and common well.
1. 油管头结构
油管头通常是一个顶部和底部均为法兰连接的四通,它被安装在套管头上法兰用来悬挂油管挂和密封油管柱与油层套管之间
的环形空间,由油管头四通和油管挂组成。
2. 功能
1) 悬挂井内油管柱。
2) 密封油管与套管之间的环形空间。
3) 为套管头和采油树提供过渡连接。
4) 油管头四通上的两个侧口,可以进行注水和洗井作业。
3. 油管挂
油管挂用来持支撑油管柱和密封油套管环形空间的装置,它与油管相连接,通过油管的重力座落在油管挂体内,操作方便,
广泛用于中度深井和普通井。
Item Component
1 Grease Fitting
2 BT Seal Ring
3 Tubing Head Spool
4 Tubing Hanger
5 Lockdown Screw
6 Packing Nut
7 Packing
Item Component
1 Tubing Hanger Body
2 Nut
3 Gasket
4 Seal Ring
5 O-Ring
6 O-Ring
KERGY OILFIELD EQUIPMENT CO.,LTD
第 7 页 http://www.kergyoilfield.com
“DP” Type Tubing Hanger
“DP”型油管挂 The “DP” tubing hanger is a mandrel type hanger with an extended neck that has been
prepared to receive “T” configuration seals. The seal can be energized by injecting the seal
compound through inject port in the adapter and the hanger pack-energized by means of lock
screws in the tubing head.
It has penetrating hole for cabling, which provide the convenience to connect the control line
in the wellhead with console.
These hangers are available in all tubing sizes and are used in “S” or “SL” all purpose heads.
Size: 2-3/8″, 2-7/8″, 3-1/2″
“DP”型油管挂是采用心轴式悬挂油管。颈部设计了“T”型密封圈。达到良好的密封效果,
而且该密封可通过在油管头上法兰上的注塑孔注入塑料密封脂而得到加强。该油管挂的主密
封随时可通过调整油管头上的顶丝而得到进一步加强。
“DP”型油管挂还设计了井下控制管线的通道,使井下控制线与地面控制台的连接成为可
能。因此适用于配有井下和井口安全阀完井的采油井口。
“DP”型油管挂在使用中不需起下油管挂就可更换密封圈,因此极大的方便了井上操作工
艺和降低维修费用。
油管规格: 2-3/8″, 2-7/8″, 3-1/2″
“SYG” Type Double Tubing Hanger
“SYG” 型双管式油管悬挂器 The “SYG” series of tubing hangers have all of the features of the “SLRT” tubing hanger plus
the ability to convert to a slip suspension. If a conventional completion has been planned, and
because of unforeseen difficulties, it becomes necessary to make a slip suspension completion
after tubing has been run; it can be accomplished by replacing the landing coupling with a false
bowl and slips. The slip suspension completion also permits the setting of the tubing in tension.
The pack-off is accomplished by a conversion bushing.
Size: 2-3/8″, 2-7/8″, 3-1/2″
用于双油管完井的 “SYG”型油管挂是一种整体式的油管挂,适用于各种油管尺寸、丝扣
类型。
“SYG” 型油管挂可用我公司生产的背压阀来关闭油井后,就可安全地进行采油树的安
装和试压,并为以后维修采油树主阀等提供来方便。
油管规格: 2-3/8″, 2-7/8″, 3-1/2″
BPV (Back pressure Valve)
背压阀 BPV (Back pressure valve) derive from back pressure valve. It means that Valve have some
functions to obtain some pressure. In fact,the pressure of back pressure valve can be adjusted. It
have many systems. We often use fluid metering dosing system, hydraulic control system etc in
our company.On the other hand,back pressure valve can be divided into two parts which are
adjustment and over current.
Size: 2″, 2-1/2″, 3″, 3-1/2″, 4”, 5”
背压阀的名词来源于回压阀。它代表的意思是说由于阀的功能而形成一定的压力,压力
一般可以调节。特别是在流体计量投加系统、液压控制系统、化学反应条件、物态临界状态
控制等。基本可以分为调节和过流两部分。
规格: 2″, 2-1/2″, 3″, 3-1/2″, 4″, 5″
KERGY OILFIELD EQUIPMENT CO.,LTD
第 8 页 http://www.kergyoilfield.com
Gate Valves (Double metal seal “C”Series)
双金属密封 C 型平板闸阀
Size: 1-13/16″, 2-1/16″, 2-9/16″, 3-1/8″,
3-1/16″, 4-1/16″, 5-1/8″, 7-1/16″, 9″
Working Pressure: 5000psi, 10000psi, 15000psi
Level: DD、EE、FF、HH
Working temperature: P U、LU
PSL: 1-4 PR: 1-2
公称通径:1-13/16″, 2-1/16″, 2-9/16″, 3-1/8″,
3-1/16″, 4-1/16″, 5-1/8″, 7-1/16″, 9″
工作压力: 5000psi, 10000psi, 15000psi
材料类别: DD、EE、FF、HH
工作温度:P U、LU
产品规范级别:PSL1-4 性能要求:PR1-2
Type-manual Type-hydraulic
Item Component
1 Handwheel
2 O-Ring
3 Adjusting Nut
4 O-Ring
5 Locking Screw
6 Nut
7 Set Screw
8 Blinder Cylinder Head
9 Stud
10 Cylinder
11 Centering Pin
12 Set Screw
13 Piston Lock Nut
14 Piston
15 O-Ring
16 O-Ring
17 Gland
18 Stem Packing
19 Lower Cylinder Head
20 Relief Valve
21 Bonnet Nut
22 Bonnet
23 Grease Fitting
24 Valve Check
25 Bonnet Gasket
26 Stem
27 Gate and Seat assy
28 Gate
29 Retainer Plate
30 Seat Ring
31 Seal Ring
32 Pin
33 Lower Stem
34 Bonnet Stud
35 Bonnet Locating Pin
36 Body
37 Name Plate
38 O -Ring
39 Stem Protector
40 Guide
41 Body Bushing
42 O-Ring
43 Oil Cup
44 Tail road seat
Item Component
1 Handwheel
2 Bonnet Cap
3 Grease Cup
4 O-Ring
5 Bearing Race
6 Thrust Bearing
7 O-Ring
8 Stem Adapter
9 Stem Pin
10 Packing Gland
11 Packing
12 Nut
13 Stud
14 Bonnet
15 Check valve
16 Grease Fitting
17 Bonnet Gasket
18 Stem
19 Gate
20 Retainer Plate
21 Seat
22 O-Ring
23 Pin
24 Body
25 O-Ring
26 Body Bushing
27 Guide
28 Handwheel Pin
KERGY OILFIELD EQUIPMENT CO.,LTD
第 9 页 http://www.kergyoilfield.com
Safety Gate Valve
安全阀 Safety gate valve, as executive part of safety system on well,
can classify both parts of preparation valve and driver.
High-pressure oil enters the empty chamber of the driver and
then press the bottom spring to open the valve, if the pressure
exceed the bearing ability of wellhead assembly, by the signal
past through the sensor, the control mechanism unload the
pressure out of the oil cylinder, and the spring pushes the valve
stem to close the valve and wellhead assembly so as to ensure
equipment safe.
安全阀是用在井口采油上的重要组成部分 , 当高压进入到驱
动装置里,底部的弹簧将会打开闸阀。如果压力超过安全阀所能
承受的压力,信号将传到探测设备上,通过控制台的操作,安全
阀上的弹簧将会自动推动阀杆,从而关闭阀门,这样就保证了采
油的安全。
Type-hydraulic Type-pneumatic
Item Component
1 Body
2 Gate
3 Retainer Plate
4 Body Bushing
5 Pin
6 Seat
7 Guide Plate
8 Seat Seal Ring
9 Bonnet
10 Stud
11 Nut
12 Bonnet Gasket
13 Grease Fitting
14 Packing
15 Packing Gland
16 Stem
17 O-Ring
18 Screw
19 Flange
20 Spring Seat
21 Cylinder Backer
22 Screw
23 Retainer Ring
24 Circlip
25 Lock Screw
26 Spring
27 Lock Stud
28 Spring Seat
29 Piston
30 Lock Screw
31 O-Ring
32 O-Ring
33 O-Ring
34 Lock Nut
35 Guide Stem
36 Cylinder
37 Cylinder cover
38 Cylinder Adapter
39 Cylinder Cap
40 Plug
Item Component
1 Body
2 Retainer Plate
3 Bushing Ring
4 Seat Seal Ring
5 Gate
6 Guide Plate
7 Body Bushing
8 Seat
9 Stem
10 Bonnet Gasket
11 Bonnet
12 Grease Fitting
13 Stud
14 Nut
15 Packing
16 Packing Gland
17 Spring
18 Spring Ring
19 Stem Nut
20 Stem Protector
21 O-Ring
22 Bracket
23 Screw
24 Plug
25 O-Ring
26 Bracket Nut
27 O-Ring
28 Cap
KERGY OILFIELD EQUIPMENT CO.,LTD
第 10 页 http://www.kergyoilfield.com
Gate Valves( Ball-Screw operation & “L” & “LS”)
滚珠丝杠平板闸阀 “L” 和 “LS”平板闸阀 The Ball-Screw operation gate valve was developed for large-bore
applications, to provide manual operation at full working pressure with
remarkably low opening torque. The design eliminates the need for
gear-type torque multipliers, and results in quicker, safer operations.
The Ball-Screw operation gate valve shares the basic features of the
“LS” series: a slab gate, patented seat seal, non-elastomeric stem seals,
and metal-to-metal sealing. However, the Ball-Screw operation gate valve
has a lower balancing stem and unique ball Screw mechanism
Size: 3-1/16”, 4-1/16”, 5-1/8”, 7-1/16”
Working Pressure: 10,000psi, 15,000psi
Working Temperature: L U、PU
Mat’s: AA-FF PSL:1-4 PR:1-2
滚珠丝杆操作的阀门适用正在发展的大口径阀
门,这种类型以手轮操作,但是操作扭矩较低。这种
设计增加了齿轮操作,在使用上方便,安全易操作。
滚珠丝杆阀门的结构是属于 "LS"阀门结构系列,
平板闸板;专门的阀座密封,阀杆密封,以及金属与
金属之间密封。然而;这种阀门具有较低的平衡阀杆
和独特的滚珠螺杆结构!
尺寸 : 3-1/16”, 4-1/16”, 5-1/8”, 7-1/16”
工作压力 : 10,000psi, 15,000psi
工作温度 : L U、PU
材料等级 : AA-FF
PSL:1-4 PR:1-2
Type-Ball Screw Type-L
Type-LS
Item Component
1 Base Frame
2 Stem Protector
3 Packing Ring
4 Packing
5 Lower Stem
6 Bonnet
7 Bonnet Gasket
8 Nut
9 Stud
10 Grease Fitting
11 Body
12 Seat
13 Seat Seal Ring inside
14 Seat Seal Ring outside
15 Gate
16 Packing Gland
17 Stem
18 Pin
19 Bearing Seat
20 O-Ring
21 Thrust Bearing
22 Screw Seat
23 Ball Screw
24 Stem Nut
25 Bonnet Cap
26 Lock Screw
27 Grease Cup
28 Ball Bearing
29 Bearing Gland
30 Screw
31 O-Ring
32 Handwheel
33 Washer
34 Screw
Item Component
1 Body
2 Retainer Plate
3 Gate
4 Seat
5 Seat Seal Ring Outside
6 Seat Seal Ring Inside
7 Stem
8 Bonnet Gasket
9 Bonnet
10 Stem Pin
11 Grease Fitting
12 Stud
13 Nut
14 Packing
15 Packing Gland
16 O-Ring
17 Thrust Bearing
18 Stem Adapter
19 Bonnet Cap
20 O-Ring
21 Grease Cup
22 Handwheel
23 Handwheel Pin
KERGY OILFIELD EQUIPMENT CO.,LTD
第 11 页 http://www.kergyoilfield.com
PFFA / PFF GATE VALVE
平板闸阀
The slab-gate gate valves made by KERGY are available in temperature classes L, P, R, S, T, and U specified in API 6A. Gate valves to
be used in the X or Y high temperature can be supplied on request. Gate valves manufactured by our company are available in pressure
ratings up to 2000psi, 3000psi, 5000psi, 10000psi , 15000psi and 20000psi,nomial size is1-13/16” , 2-1/16”, 3-1/16”, 3-1/8”, 4-1/16”, material
classes from AA to HH, product specification levels (PSL) from 1 to 4 and performance requirement (PR)1-2.
我司生产的平板闸阀的温度额定值可为 API Spec 6A 中的 L、P、R、S、T、U 型,根据要求可提供 高为 X 或 Y 级
高温使用环境的闸板阀。我司的闸板阀的工作压力级别为 2000、 3000、 5000、 10000、 15000psi、 20000psi.公称通径为
1-13/16”、 2-1/16”、 3-1/16”、3-1/8”、4-1/16”,材料级别为 API 6A AA-HH,产品规范级别 PSL1-4,性能要求级别为 PR1-2。
Type-non-rising-stem Type-rising-stem
Item Component
1 Body
2 Bonnet Seal Ring
3 Gate
4 Gate T-Nut
5 Bonnet
6 Stem Lip Packing
7 Packing Ring
8 Packing Gland
9 Bonnet Stud
10 Bonnet Nut
11 Bearing
12 Stem
13 Split Bushing
14 Bearing Cap
15 O-Ring
16 Handwheel
17 Washer
18 Screw
19 Oil Cup
20 Grease Fitting
21 O-Ring
22 Seat
23 Wave Spring
24 Lock Screw
Item Component
1 Body
2 Seat
3 O-Ring
4 Gate
5 Stem
6 Bonnet Seal Ring
7 Grease Fitting
8 Bonnet
9 Bonnet Stud
10 Bonnet Nut
11 Packing
12 Packing Gland
13 Stem Nut
14 Bearing
15 Bearing Cap
16 Lock Screw
17 Oil Cup
18 Handwheel
19 Stem Protector
KERGY OILFIELD EQUIPMENT CO.,LTD
第 12 页 http://www.kergyoilfield.com
PFFY /PFFW GATE VALVE
According to the customer's request and the need of oil production ,on
basic of the PFF slab gate valve ,we have a new design in accordance with
the API 6A specification strictly and then manufacture the PFFY hydraulic
gate valve and PFFW gate valve which with a lower indicator.
Size: 2-1/16”, 3-1/8”, 3-1/16”, 4-1/16”, 5-1/8”, 7-1/16”
Working Pressure: 2000~15,000psi
Working Temperature: L U、PU
Mat’s: AA-FF PSL:1-4 PR:1-2
我公司在原有PFF 平板闸阀的基础上,根据客户要求及
油田场所等的需求,严格按照 API 6A 标准规范,设计出液
动PFFY 闸阀和带下导杆型PFFW闸阀。
尺寸 : 2-1/16”, 3-1/8”, 3-1/16”, 4-1/16”, 5-1/8” , 7-1/16”
工作压力 : 2000~15,000psi
工作温度 : L U、PU
材料等级 : AA-FF PSL:1-4 PR:1-2
Type-PFFY Type-PFFW
Item Component
1 Body
2 Retainer Plate
3 O-Ring
4 Wave Spring
5 Seat
6 Gate
7 Stem
8 Bonnet Gasket
9 Bonnet
10 Grease Fitting
11 Stem Lip Packing
12 Bonnet Stud/Nut
13 Packing Gland
14 Lower Gland
15 Piston
16 Lock Nut
17 Cylinder
18 Plug
19 O-Ring
20 Upper Gland
21 Screw
22 Stem Protector
Item Component
1 Stem Protector
2 Handwheel
3 Bearing Cap
4 Bearing
5 Oil Cup
6 Lock Screw
7 Stem Nut
8 Packing Gland
9 Packing Ring
10 Packing
11 Bonnet Nut
12 Bonnet Stud
13 Bonnet
14 Grease Fitting
15 Stem
16 Gate
17 Seat
18 O-Ring
19 Guide
20 Body
21 Packing
22 Packing Ring
23 Packing Gland
24 Down seat
KERGY OILFIELD EQUIPMENT CO.,LTD
第 13 页 http://www.kergyoilfield.com
“DM” MUD GATE VALVE
“DM”泥浆阀
PRODUCT DESCRIPTION
The Mud Gate Valve, with superior design features precision
workmanship and a proven principle are engineered to meet the harsh
drilling requirements in today’s oilfield.
The Valve conforms to the standard flange dimensions and
pressure rating of 3000 and 5000 PSI working pressure, the nominal
size is 2”,3”,4”,4”x5’,and temperature service up to 400℉ .
The Valve standard trim includes 316SS Gates 316SS Stems and
Buna N seats, optional trims are available which include Ni Plated
Carbon Steel, Monel and Aluminum Bronze gates. Seats are offered in
Viton and Hypalon and optional 303SS Stem is available.
CONSTRUCTION
All the Valves conforms to API flange dimensions in all pressure
class ratings. The valves have rising stems that are driven by a double
threaded hub for quick opening and closing with minimum torque. The
permanently lubricated stems and stem screws are fully sealed ,which
get high and low pressure sealing through support ring.
产品描述
卓越的设计,精湛的工艺和经过验证的工作原理使得泥浆闸
阀能满足当今油田上苛刻的钻井要求。
法兰连接的泥浆闸阀符合标准的法兰尺寸,尺寸有 2”、3”、
4”、4”x5’, 工作压力为 3000 和 5000 PSI ,工作温度可达到
400℉。
泥浆闸阀的内件有 316 不锈钢闸板和阀杆以及丁腈橡胶阀
座,可供选择的内件有镀镍碳钢闸板、蒙乃尔铜-镍合金闸板和
铝青铜闸板,阀座有氟橡胶和海帕伦橡胶,阀杆有 303 不锈钢。
结构特点
所有不同压力级别的法兰连接的泥浆闸阀都符合 API 6A 法
兰尺寸。该阀门为明杆设计,扭矩小,启闭容易。阀杆可得到永
久润滑,阀杆和阀杆螺母通过支撑环实现高压和低压密封。
Item Component
1 Body
2 O-Ring
3 Seat
4 Gate
5 Stem
6 Bonnet
7 Stud
8 Nut
9 Packing Assy..
10 Packing Gasket
11 O-Ring
12 Retainer
13 Stem Nut
14 Stem Housing
15 Coupling
16 Stud
17 Nut
18 O-Ring
19 Hub Assy.
20 Lock Handle
21 Lock Handle Pin
22 Lube Fitting
Item Component
1 Body
2 O-Ring
3 Seat
4 Gate
5 Down Stop Ring
6 Stem
7 Bonnet
8 Stud
9 Nut
10 Packing Ring
11 Packing
12 Packing Gasket
13 Retainer
14 O-Ring
15 Stem Nut
16 Key
17 Grease Cup
18 Screw Housing
19 Stud
20 Nut
21 Handle Assy.
22 Stem Protector
KERGY OILFIELD EQUIPMENT CO.,LTD
第 14 页 http://www.kergyoilfield.com
METAL SEAL MUD GATE VALVE
金属密封泥浆闸阀 Metal seal mud gate valves provide easy operation, tight shut offs,
long periods before overhaul. This assures simple, fast, low cost renewal
in the field .
Gate valve features and benefits:
● Standard gate packing are designed for a wide range of fluids.
● Body subs available in butt weld, threaded, flanged, connector seal
union etc. Valve manufactured to customer’s exact specifications.
● The proven interlocking gate packing and wear plate design handles
repeated opening and closing . This protects the valve body and cap.
● Valve body protected by oil and abrasion resistant long life rubber seals.
● Extra large ball bearing and heavy duty stem threads. Minimizes torque
required for operation of the valve.
Working pressure: 2000psi, 3000psi, 5000psi, 10,000psi
Size: 2.0″, 3.0″, 4.0″, 4.0″x5.0″
金属密封泥浆闸阀结构简单,操作方便,更换零件费用低廉。
维修前需关闭阀门。
特点及作用:
● 闸板标准是根据流量等级设计的。
● 多种的联接方式(焊接式、螺纹式、法兰式、由壬式等),以及
生产质量将满足客户的高要求。
● 闸板填料和防磨板的设计可以解决重复开关带来的不利,减少
了闸板和阀座的磨损。
● 重型的球型轴承及阀杆螺纹,将阀门操作扭矩 小化。
工作压力:2000psi, 3000psi, 5000psi, 10,000psi
尺寸:2.0″, 3.0″, 4.0″, 4.0″x5.0″
TYPE- OTE Type-YMF
Item Component
1 Body
2 Body cap
3 Threaded body sub
4 Stem gate assy.
5 Stem nut assy.
6 Bonnet
7 Handwheel
8 Stem Packing
9 Stem Packing Ring
10 Gate Packing
11 Wear plate
12 O-Ring
13 Body Stud
14 Body Nut
15 Bonnet Stud
16 Bonnet Nut
17 Grease Fitting
18 Dust plate
19 Handwheel Spring
20 Handwheel Pin
Item Component
1 Body
2 Gate
3 Seat
4 O-Ring
5 Wave Spring
6 Sealing ring
7 Stem
8 Bonnet Seal Ring
9 Bonnet
10 Bonnet Nut
11 Bonnet Stud
12 Stem Lip Packing
13 Packing Ring
14 Packing Gland
15 Bearing
16 Stem Nut
17 Flat Key
18 Bearing Cap
19 Oil Cup
20 O-Ring
21 Hub Assy.
22 Lock Handle
23 Stem Protector
KERGY OILFIELD EQUIPMENT CO.,LTD
第 15 页 http://www.kergyoilfield.com
EXPANDING GATE VALVE
手动膨胀闸阀 ★ Plastic/chevron packing stays clean and free from
contaminants to reduce maintenance costs.
★ Tight mechanical seal is assured with parallel expanding
gate design.
★ This design provide upstream and downstream sealing
simultaneously which is not affected by pressure fluctuation
and vibration.
★ A double row roller thrust bearing on the stem makes
operation easy, even under full pressure.
Size: 2-1/16″, 2-9/16″, 3-1/8″, 4-1/16″,5-1/8”, 7-1/16”, 9”
Rated pressure: 2000psi, 3000psi, 5000psi
Working temperature: LU-XX, YY
PR: 1-2 PSL: 1-4 MC: AA-EE
★清洁型 V 型塑料填料,不易污染,减低了维修成本。
★平行的膨胀式闸板设计确保了紧密机械密封。
★该设计实现了上下游同时密封,该密封不受压力波动的影响。
★阀杆上的双排滚珠推力轴承便于阀门的操作,即使在全压情况下。
公称通径: 2-1/16”, 2-9/16”, 3-1/8”, 4-1/16”, 5-1/8”, 7-1/16”, 9”
工作压力:2000psi,3000psi,5000psi
工作温度:LU-XX,YY
性能级别: PR1-2
产品规范级别: PSL1-4
材料级别: AA-EE
Item Component
1 Handwheel Nut
2 Handwheel
3 Bearing Retainer Nut
4 Space sleeve
5 Thrust Bearing
6 Retainer Bushing
7 Packing
8 Bonnet Nut
9 Bonnet Stud
10 Bonnet
11 Grease Fitting
12 Packing Fitting
13 Stem
14 Gate Spring
15 Gate
16 Seat Insert
17 Seat
18 O-Ring
19 Gate Segment
20 Gate Guide
21 Bonnet Gasket
22 Body
23 Body Grease Fitting
Item Component
1 Body
2 Plug
3 Gate
4 Plate
5 Gate Spring
6 Gate Pin
7 Seat
8 Seal Ring
9 Stem
10 Bonnet Gasket
11 Bonnet
12 Stud
13 Nut
14 Lifting Lug
15 Packing Assy.
16 Packing Gland
17 Yoker
18 Screw
19 Gear Box
20 Screw
KERGY OILFIELD EQUIPMENT CO.,LTD
第 16 页 http://www.kergyoilfield.com
“H2” CHOKE VALVE
“H2”节流阀 KERGY manufacture both Positive and Adjustable chokes in
pressure rating up to 15,000psi WP. With different style of end
connection .
Following features:
● Interchangeability of parts to construct a positive , adjustable or
combination choke .
● Bonnet nut has rugged integrally forged lugs for hammering nut
loose .
● Built-in safety feature which releases residual pressure in the
choke body before the nut is fully removed . The inside of the choke
body is vented to atmosphere after the bonnet nut is partially
removed .
● Interchangeability of component parts for a particular pressure
range . For example, the same blanking plugs and bonnet assemblies
are used in nominal 2000 through 10,000 psi WP .
我公司生产的 H2 固定式、可调节式截止阀,工作压力可达到
15,000PSI,端口连接方式多样。
以下特点:
● 通过配件的互换形成固定或可调式截止阀。
● 阀盖螺母是为防止螺母松动而不可或缺的重要部件。
● 当移除螺母后,可靠的安全性能来释放阀体内的残余压力
● 用于特定压力表的零件可互换。例如,相同的空旋塞和阀盖装
置在 2000-10000psi 工作环境下使用。
Type-positive
Type-manual
Type-orifice
Item Component
1 Body
2 O-Ring
3 Valve Core
4 Choke Bean
5 Retaining Ring
6 O-Ring
7 Bonnet
8 Lock Nut
9 Grease Fitting
Item Component
1 Hex Bolt or Nut
2 Washer
3 Handwheel
4 Set Screw
5 Thumb Screw
6 Indicator
7 Plug
8 O-Ring
9 Bonnet Nut
10 Needle
11 Ring gasket
12 Sealing ring
13 Packing
14 Seat
15 Ring gasket
16 Body
Item Component
1 Stud
2 Bonnet
3 Sealing ring
4 Stem
5 Upper Seat Bushing
6 Lower Seat Bushing
7 Back Up Ring
8 Body
9 Spacer spool
10 Stud
11 Actuator adapter
KERGY OILFIELD EQUIPMENT CO.,LTD
第 17 页 http://www.kergyoilfield.com
THROTTLE VALVE
节流阀 Structure instruction:
The choke valve, a main component of Christmas trees and
manifolds, is designed to control production rate of the oil well
and it's working pressure rating up to 10000 psi.
产品简介:
节流阀作为采油树和管汇的主要部件,主要用于控制油井口
产量,其工作压力级别可达 10000psi。
Type-manual Type-hydraulic
Item Component
1 Body
2 O-Ring
3 Seat
4 Screw
5 Lower Diversion Bushing
6 Upper Diversion Bushing
7 Valve Core
8 O-Ring
9 Bonnet
10 O-Ring
11 Bonnet Stud
12 Bonnet Nut
13 Stem
14 Packing Assy.
15 Packing Gland
16 Bearing
17 Stem Nut
18 Bearing Gland
19 Bonnet Cap
20 Lock Screw
21 Grease Cup
22 Handwheel
23 Indicator
24 Stem Protector
Item Component
1 Body
2 O-Ring
3 Seat Bushing
4 Screw
5 Lower Diversion Bushing
6 Valve Core
7 O-Ring
8 Upper Diversion Bushing
9 Bonnet
10 O-Ring
11 Bonnet Stud
12 Bonnet Nut
13 Stem
14 Cylinder Adapter
15 Cylinder
16 O-Ring
17 Piston
18 Screw
19 Cylinder Lid
20 Washer
21 Circlip
22 Straight pipe
23 Cylinder Adapter
24 Screw
KERGY OILFIELD EQUIPMENT CO.,LTD
第 18 页 http://www.kergyoilfield.com
CHECK VALVE AND PLUG VALVE
单向阀和旋塞阀 Check valve creates the metal-to-metal seal by the pressure of
the medium, the more the pressure is, the better the sealing effect
is. Anytime the valve chamber can bear the pressure of the
pipeline. The sealing face between valve core and valve body is
welded with hard alloy with good abrasion resistance and
anti-scour; the valve core is made of sulfide-resistance steel and
the others adopt the process of hardness limit so the valve is able
to be used in H2S condition.
The plug valve is a necessary part that is utilized on the high
pressure manifold for the cementing and fracturing operations in oil
field and also suitable to control over the similar high pressure fluid.
Featuring the compact structure, easy maintenance, small torque,
rapid opening and easy operation, the plug valve is ideal for the
cementing and fracturing manifolds.
止回阀它靠介质的压力来实现阀芯和阀体之间的金属对金
属密封,介质压力越大,密封性能越好。阀腔内任何时候都能承
受管线压力。阀芯和阀体密封面堆焊硬质合金,使之具有良好的
耐磨性和抗腐蚀性能,阀芯材料采用防硫钢,其他零件采用限制
硬度的方法,因而该阀可以在含 H2S 的环境中使用。
旋塞阀是石油矿场在固井、压裂作业时连接高压管汇的一
个不可缺少的重要部件,也适用于类似的高压液体控制。该产品
结构紧凑,容易保养,扭矩小,开启迅速,操作省力,是目前固
井、压裂管汇中 理想的阀门。
Check valve Plug valve
Item Component
1 Nut
2 Stud
3 Bonnet
4 Bonnet Gasket
5 Spring
6 Packing box
7 Sealing ring
8 Seat
9 Body
10 Dust sealing ring
11 Lock Screw
12 Bottom cap
13 Screw
Item Component
1 Body
2 Seal Ring
3 Side Segment
4 O-Ring
5 Packing
6 Plug
7 Seal Segment
8 Seal: F/Seal Segment
9 Retainer Ring
10 Retainer Segment
11 Detachable Nut
12 O-Ring
13 Body Cap
14 O-Ring
15 Lock Nut
16 Grease Fitting
17 Plug Cap
18 Locating Pin
KERGY OILFIELD EQUIPMENT CO.,LTD
第 19 页 http://www.kergyoilfield.com
DRILL SERIES VALVE
钻具系列阀门 Suitable for normal drilling conditions. The valve body is made
of AISI 4130 alloy steel, heat-treated to 285-341 Brinell hardness
and a minimum impact strength value of 42J as per ASTM 370
Charpy V notch, at -10° C. Inner surfaces of bodies are treated to
enhance mud corrosion resistance and maintenance operations.
This version has been designed for higher H2S concentration.
Internal parts are made of corrosion-resistant materials matching
the NACE MR0175 standard, fitted in a standard body. Heat-treated
to meet both NACE standard and API Spec 7 (latest editions).
我公司的钻具系列阀门适用于正常的钻井条件。阀体采用 AISI
4130 低合金钢,热处理硬度按 ASTM 370 标准进行,在-10° C 时
不低于 42J。阀体内进行表面处理,提高了阀门的耐腐蚀性和维护操作。
产品设计已适用于高浓度的硫化氢环境。内配件均采用相适应的
抗腐蚀材料制成。热处理完全符合 NACE 0175 和 API Spec 7 的最新
标准。
Kelly Plug valve Drill-tool Check valve Drop-in Check valve
Item Component
1 Body
2 Lower Spring
3 Lower Seat
4 O-Ring
5 Spherical Plug
6 O-Ring
7 Upper Seat
8 Upper Seat
9 Split Retainer Ring
10 Retainer Ring
11 Snap Ring
12 Operating Knob
13 Knob Plate
14 O-Ring
Item Component
1 Body
2 Lock Nut
3 Slip
4 Slip Insert
5 Retainer
6 Screw
7 Seat
8 Valve Core
9 O-Ring
10 Thrust Ring
11 Ball
12 Spring
13 Spring Seat
Item Component
1 Body
2 Spring
3 Plunger
4 Seat
5 O-Ring
6 O-Ring
7 Upper Valve
8 Stem
9 Plug
10 Screw
KERGY OILFIELD EQUIPMENT CO.,LTD
第 20 页 http://www.kergyoilfield.com
CHOKE MANIFOLD
节流管汇
1. Application
Choke manifold is necessary device to control
the well kick successfully and execute the pressure
control technology on oil/gas well in the course of
drilling, as it is, the device is adopted to execute new
drilling-well’s technique of balance pressure, which
can avoid pollution of oil-layer, improve the speed of
drilling and control blowout effectively. One end of
the device connects with the side flange of BOP
spool. When BOP closes, it can control the finite
pressure from casing by adjusting the choke valve’s
opening, so balanced drilling can work under
minimum pressure-difference.
2. Configuration
The choke manifold consists of choke valves,
gate valves, line pipes, fittings, pressure gauges and
other components.
3. Working Principles
When the pressure inside the well rises,
opening/closing the choke valves (including manual
chokes, hydraulic chokes and positive chokes) on
the choke manifold can allow the release of the fluid
inside the well so as to control casing pressure,
which can be directly blown out through the gate
valve if the casing pressure is quite high.
4. Pressure Ratings
The kill manifold is available in pressure ratings
of 2000psi, 3000psi, 5000psi, 10000psi and
15000psi, and also can be available upon customer
request.
1. 用途
节流管汇是控制井涌、实施油气井
压力控制技术的必要设备。在防喷器
关闭条件下,利用节流阀的启闭,控
制一定的套压来维持井底压力始终
略大于地层压力,避免地层流体进一
步流入井内。此外在实施关井时,可
用节流管汇泄压以实现软关井。当井
内压力升高到一定极限时,通过它来
放喷以保护井口。
2. 结构
节流管汇由节流阀、闸阀、管线、
管子配件、压力表等组成,见上图及
闸阀部分及节流阀部分。
3. 工作原理
当井内压力升高时,可通过节流
管汇上的节流阀(有手动可调式、液
动式和固定式三种)的开启与关闭来
释放井内流体以控制套压。套压很高
时可通过闸阀直接放喷。
4. 节流管汇规格
我公司节流管汇的压力级别分为
五级,即 2000psi, 3000psi, 5000psi,
10000psi and 15000psi,也可根据客户
要求设计。
Item Component
1 Skid Base
2 Spacer Spool
3 Gate Valve
4 Spacer Spool
5 Six-way Piece
6 Blind Flange
7 Cross
8 Spacer Spool
9 Hydraulic Choke
10 Pressure Transmitter
11 Companion Flange
12 Pressure Gauge
13 Gate Valve
14 Five-way Piece
15 Manual Choke
KERGY OILFIELD EQUIPMENT CO.,LTD
第 21 页 http://www.kergyoilfield.com
KILL MANIFOLD
压井管汇
1. Application
In case of increase of the well head pressure,
the kill manifold can provide a means of
pumping heavy drilling fluid into the well to
balance bottom hole pressure so that well kick
and blowout can be prevented. In this case, the
increasing well head pressure also can be
released directly through blowdown lines
connected to the kill manifold so as to release
bottom hole pressure, or the water and
extinguishing agent can be injected into the well
using the kill manifold. The check valves on the
kill manifold only allow injection of kill fluid or
other fluids into the well bore through
themselves, but do not allow any backflow so as
to perform the kill operation or other operations.
2. Configuration
The kill manifold consists of check valves,
gate vales, pressure gauges and line pipes.
The one end of the kill manifold is connected to
the drilling spool and the other end is
connected to the pump. The kill manifold and
choke manifold are both designed to API 16C
and can be used together. The kill manifold is
available in pressure ratings of 2000psi,
3000psi, 5000psi and 10000psi.
1. 用途
当井口压力升高时,可通过压井管汇
向井内泵入重钻井液以平衡井底压力,
防止井涌和井喷的发生;可利用它所连
接的放喷管线进行直接放喷,释放井底
压力;也可以用来挤水泥固井作业用向
井口注入清水和灭火剂。通过压井管汇
单流阀,压井液或其他流体只能向井内
注入,而不能回流以达到压井和其他作
业的目的。
2. 结构
主要由单向阀、闸阀、压力表、连接
管线等组成。它一端与防喷器四通相连,
另一端与注入泵相连。压井管汇与节流
管汇均按 API 标准设计并配套使用。目
前 我 公 司 级 别 有 2000psi, 3000psi,
5000psi 和 10000psi 等。
Item Component
1 Skid Base
2 Blind Flange
3 Five-way Cross
4 Gate Valve
5 Pressure T i6 Companion Flange
7 Pressure Gauge
8 Spacer Spool
9 Gate Valve
10 Check Valve
11 Union Flange
KERGY OILFIELD EQUIPMENT CO.,LTD
第 22 页 http://www.kergyoilfield.com
DRILLING MUD MANIFOLD
钻 井 液 管 汇
The drilling mud manifold consists of the mud valve, high
pressure spherical union, high pressure core union, tee, high
pressure hose, elbow, pressure gauge, and pup joint etc.
Ground valve-group adopts gooseneck type tee with
compact structure, little fluid resistance and large power
effectuality. Adapter spool adopted on rigid valve-group can
be directly used as single pipe on site.
The high pressure unions are made from high-strength
alloy steels and heat treated, featuring tight make-up and
easy break-out. The special machine tool is used for the
manufacture of the unions. The fine machined sphere and
core work together with O-rings to provide sealing.
With the walls thickened as applicable and heat treated,
the elbow, reducing pipe, tee and cross are made from high
strength alloy steels and can fully meet the strength and
corrosion requirements.
In order to ensure the product quality, the parts that
require high precision are manufactured using special
technology and all pressure-containing parts are
hydrostatically tested prior to assembly.
钻井液管汇由泥浆闸阀、高压球面油壬、高压锥面由壬、三
通、高压软管、弯头、压力表、短节等组成。
地面阀门组采用鹅形三通结构,具有结构紧凑、流体阻力小、
能充力发挥功率的特点。
钻台阀门组采用异径四通,可实现单管直接使用,便于现场使用。
高压由壬采用高强度合金钢制造,并经过热处理。结构上可
实现快速装卸作业。由壬由专用机具制造。通过精加工的球面、
锥面配合密封圈实现密封。
管汇的弯头、异径管、三通及四通等采用高强度合金钢铸造,
适当加厚了管壁,并经良好的热处理,能充分满足强度和耐腐蚀
要求。
对精度要求高的零件采用专用工艺加工,以保证制造质量;
对受高压零件在装配前均经过静水压强度和密封试验,严格保证
出厂质量。
KERGY OILFIELD EQUIPMENT CO.,LTD
第 23 页 http://www.kergyoilfield.com
Flowhead Assembly
井口测试装置
KERGY manufactures a full range of equipment for well
testing, perforating and wireline operations.
Solid Block Flowhead incorporates a solid block valve
body, an upper swabbing valve, a kill line valve and a
hydraulically actuated flow line valve.
Located below the main valve block is a high axial thrust
tubing swivel that allows tool string rotation during operations
while under pressure. All valves in this system are magnum
gate valve that provide metal-to-metal sealing.
Flowhead includes a hige temperature model to
400℉;additional actuators for other valves. Hand pump or
hydraulic control unit; wireline cutting mechanism in swab
valve and valve trim optins.
Flowhead sizes:1-13/16″ ~ 9″
Pressure Rating: 5000psi~15000psi
Max.Tensile Rating: 435,000 to 1,500,000 lbs at 0PSI
Modular Flowhead is a lightweight surface control head
designed for use in testing, perforating and wireline
operations.
Upper and lower units are coupled with a load bearing
quick union for easy assembly and disassembly. Components
include a handling sub, upper swab gate valve, remote safety
valve, flow line and kill line outlets. Optional equipment
includes hand pump or hydraulic control unit,wireline cutting
mechanism in swab valve, wireline adapter and transportation
basket;
Control head sizes: 2-1/16″~5-1/8″
Pressure Rating: 5000psi~15000psi
Max.Tensile Rating: 300,000 to 405,000 lbs at 0PSI
生产各式测井、钻孔和电缆井口装置。
整体式自喷井口装置由一整体阀门组,一个上抽汲阀,一根压
井管线和一套液动出油阀组成。主阀下方有一轴向推力强的油管活
动接头,在压力控制下也可使用工具旋转。该装置中的所有阀门均
采用金属-金属密封。整体式自喷井口装置的工作温度可达 400℉,
且有驱动器与阀门配套使用;另有手摇泵或液动控制装置;带线切割
驱动装置的抽汲阀和阀门内件供选择。
控制尺寸: 1-13/16″ ~ 9″
压力范围: 5000psi~15000psi
大拉伸力: 435,000 to 1,500,000 lbs (0PSI)
模块式自喷井口装置是一种较轻便的用于测井、钻孔和电缆井口
装置。上下部分由一重型轴承快速接头连接。由手柄、上抽汲阀、
远程安全阀、出油管线和压井管线、轴承式弯头以及下主阀组成。
可选择的装置有手摇泵或液动控制装置;带线切割驱动装置的抽汲阀、
转换接头和输油管。
控制尺寸: 2-1/16″ ~ 5-1/8″
压力范围: 5000psi~15000psi
大拉伸力: 300,000 to 405,000 lbs (0PSI)
KERGY OILFIELD EQUIPMENT CO.,LTD
第 24 页 http://www.kergyoilfield.com
Dual- Pot Sand Filter
过滤网管汇
Dual-port sand filter (sand separator) is used to remove sand
and other solid particles from oil and gas well effluent to prevent
erosion of downstream equipment. Typical application for the unit
include completion cleanups and maximum sand-free rate tests.
Typical applications for the unit include completion cleanups
and maximum sand-free rate tests. This filter is typically located
after the well surface test tree upstream of the choke manifold.
Dual-port sand filter consists of two filter pots and a manifold.
The frame-mounted pots have lifting support for convenient filter
replacement. Both of two pots can be on stream at same time.
Normally, one vessel is in use, another is being cleaned.
Features
Sour Service: Latest NACE MR 0175
Design Codes: API 6A (PSL3, PR2)
Working Pressure: 10,000psi or 5,000psi
Working Temperature:
-20 to 121 deg C [-4 to 250 deg F]
Gas flow capacity: up to 3,000,000 m 3/d
Liquid flow capacity: 15,000bpd
Custom-made is available
双端口过滤管汇是从石油井和气井中分离砂和固定颗粒的一种装置,为了防止下游设备被腐蚀。通常用于相关设备的清理和 大无砂率
试验。
双端口过滤管汇由 2 个过滤孔口和管汇构成,框架式的结构有助于很好的提升和替换相关的过滤桶。2 个过滤桶能同时使用;一般情况
下,一个桶使用,另外一个作为清理之用。
酸性环境: Latest NACE MR 0175
设计标准: API 6A (PSL3, PR2)
工作压力: 10,000psi or 5,000psi
温度等级: -20 to 121℃ [-4 to 250℉]
气体流量: 3,000,000 m 3/d
液体流量: 15,000bpd
这种产品可根据客户的要求进行相关结构的设计。
KERGY OILFIELD EQUIPMENT CO.,LTD
第 25 页 http://www.kergyoilfield.com
High & Low pressure combined manifold 高低压组合管汇
General requirements:
● Be sure that all scraps have been cleaned and all
seal rings are good before connecting the high and low
pipeline.The union shall be assembled properly without any
leakage .
● The length between manifold and fluid container shall
be as short as possible ,and between fracturing blender truck
and manifold shall have a short length as well.
Wellhead connecting requirements:
● Nipple connected appropriate for 35MPA as general .
● Flanged connected appropriate for high pressure
of 70MPa & 105MPa. All connecting joint shall be swivel
joint.
● Flanged connected specification: 70/65、70/78、
105/65、105/78
Connecting requirements for low pressure manifold:
● Provided the quantity of water inlet in the side of
fracturing blender truck is less than the quantity of fluid
container,the manifold shall be used .
● If the operation discharge is above 2.5 M3 /min, 3
pipelines of 4 inch is needed at least .
● If the operation discharge is above 3.5 M3/min, 4
pipelines of 4 inch is needed at least .
● If the operation discharge is above 5 M3 /min, 6
pipelines of 4 inch is needed at least .
Connecting requirement for high pressure manifold:
● when the safe chain or check cable is used in the
manifold,the union near the manifold set shall be excepted
● The connect of the surface high pressure manifold
shall have a short length as far as possible, the impending
height shall less than 0.5 M,the impending length shall less
than 5 M.
● All high pressure connect shall be flexible .
● A check valve or plug valve must be assembled
between the pipelines connected to the wellhead.
通用要求:
● 在连接所有高、低压管线之前必须对管线内的异物进行彻底清
理,检查密封胶圈是否完好,确认后方可进行连接。各种油壬、密
封圈必须清理干净、上紧,不得出现刺、漏、滴液现象。
● 液罐与管汇、混砂车与管汇之间的连接管线应尽量短。
井口连接要求:
● 一般情况 35 MPa 用井口短节进行连接;
● 高压 70MPa、超高压 105MPa 施工时,与井口的连接必须使用井
口阀兰盘连接;连接井口的弯头必须使用活动弯头;
● 井口阀兰盘的规格: 70/65、70/78、105/65、105/78
低压管线的连接要求:
● 液罐数量大于混砂车单侧上水口数量时必须采用管汇连接上
水;
● 施工排量大于 2.5 方/分钟时,上水必须保证三根四英寸以上管
线;
● 施工排量大于 3.5 方/分钟时,上水必须保证四根四英寸以上管
线;
● 施工排量大于5方/分钟时,上水必须保证六根四英寸以上管线。
高压管汇的连接要求
● 高压管线在使用“安全链”或“安全绳”缠绕时,靠近管汇台
近的一个油壬不得缠绕。
● 所有地面高压管线的连接应尽量减少其长度,悬空高度不得超
过 0.5 米,悬空长度不得超过 5米;
● 所使用的高压管线应采用柔性连接方式;
● 通向井口的高压管线中间必须安装单流阀或旋塞阀
KERGY OILFIELD EQUIPMENT CO.,LTD
第 26 页 http://www.kergyoilfield.com
RAM BOP
闸板防喷器
The ram BOP is an integral part of well control equipment,
featuring flexible closings and openings, easy operation, safe service and simple maintenance.
Application The ram BOP is designed to seal off the tubular annulus or the
well. With the ram BOP in the closed position, such operations as circulating drilling fluid, releasing pressure and killing the well can be performed by means of the spool beneath the BOP or pipelines connected to outlet of the BOP body. Under special circumstances, the ram BOP can shear the pipe in the hole to seal off the well. If the ram BOP has variable bore rams, it can seal off the annular space between the casing and the pipes whose sizes are at the mini-mum and maximum of the ram’s range.
Structural Features 1. Body Structure ● Shape. The BOP has a body similar to square shape, having
a vertical bore through which the pipes can pass and ram cavities in which the rams move in the horizontal direction.
● Connection types. The BOP are offered with studded, flanged and hubbed top and bottom connections. The sizes of flanges, bolts, clamps and ring grooves all conform to API 16A.
2. Ram structure ● For dual-face ram, the upper face and lower face of the ram
are exactly symmetrical. Various drilling tools with different sizes is only necessary to replace the semi-annular rubber sealing ring and ram compact, the others can be interchanged;
● Single-face ram is unable to be re-used upside-down; ● Shear ram is bale to cut the drilling tool of the well-head off
and fully pack off the wellhead ;
● Reducing ram is applicable for the seals for various drilling
tools with different sizes and casings in certain range.
闸板防喷器是井口控制的主要组成部分,具有灵活的
开启和关闭的特点;操作简单;安全性能好和保养维修简单
的特征。 应用 闸板防喷器的设计是能密封油管套管之间的环形空
间,也能全密封井口。当闸板防喷器处于关闭状态时,通过
防喷器下部四通或壳体旁侧出口所连接的管线进行钻井液
的循环,释放压力和压 4 井作业等。在特殊的情况下,闸板
防喷器能切断管子来达到封井的目的。如果闸板防喷器有可
变的不同的闸板尺寸,它可封闭一定范围的不同规格的管柱
与套间的环形空间。 结构特点 1. 壳体结构 ● 形状:防喷器的壳体与方形相似,有垂直的通孔可
以让钻具通过和闸板水平运动的闸板室。 ● 连接形式:防喷器的底部和顶部能提供螺栓式连接,
法兰式连接和卡箍式连接。其法兰,螺栓,卡箍和钢圈的尺
寸均按照 API 16A 的标准执行。 2. 闸板结构 ● 双面用闸板,闸板的上下面是对称的。不同尺寸的
钻井工具只需要更换胶密封半环和闸板压块,其余的零件可
以互换; ● 单面用闸板不可以翻转使用; ● 剪切闸板能切断钻具工具并能全封口。
● 可变径闸板适用于一定范围内不同尺寸的钻具和套
管的密封。
KERGY OILFIELD EQUIPMENT CO.,LTD
第 27 页 http://www.kergyoilfield.com
ANNULAR BOP
环形防喷器 1. Application Used in conjunction with hydraulic control system, the annular
BOP seals off the annulus of different sizes when drilling tool is set in the hole. When there is no drilling tool in the hole, it can also seal off the wellhead. If well blowout happens during the coring and measuring operation, it can seal off the annular spaces between the well pressure-relief valve and buffer tank, it can force-execute the running/retrieving drill operation through butt-weld drilling-rod at 18 degree with-out fine thread.
2. Working Principles A hydraulic control system is used to close or open the annular
preventer. When it is closed, high pressure oil is directed to the closing chamber positioned in the lower side of the piston, causing the piston to move upward. The rubber core is compressed by the moving piston. Because the annular BOP has a cap, the packing unit can not move upward and only can move toward the center of the well to pack off a string or seal off the well.
When well open is required, operate the reversal valve to direct high pressure oil from the upper oil-port into the chamber in the upper side of the piston so as to push the piston to move down, and then the closing chamber is relieved, the squeese pressure at the cone of rubber core is removed, the wellhead is opened.
3. Operating Requirements ● The annular BOP can be used to seal off a well where the
drill pipe is in use if the well blowout. However, the annular BOP cannot be closed for a long time, because the packing unit is easy to be damaged and the BOP itself has no locking mechanism.
● It is necessary to use a drilling tool with 18°bevel when running/retrieving drill of operation with BOP, running/retrieving drill should be slow pass through the nipple and all the rubber protecting collar on the drilling tool should be discharged off.
● With the annular BOP in the closed position and shut in pressure kept below 5Mpa, the string can be moved either up or down, but mustn′t be rotated.
● It is forbidden to open the annular BOP to relieve the pressure out of the well to avoid rubber core damage.
● Be sure to check whether the annular BOP is in the full open position or not every time after opened in order to prevent damage to the packing unit.
● Clean the inside of the BOP after well cementing operation is completed in order to keep its closings and openings flexible.
● More attention shall be paid to ring gaskets and gasket grooves during installation of the BOP or its removal from the service.
● After entering the destination layer, running/retrieving drill once should be accompanied with test of well-enclosed with drilling tool once, and inspect the effect of well enclosed with rubber core, if be –yond the requirement, it should be replaced,
● Peridically perform pressure test on the annular BOP in accordance with applicable standards.
1. 运用
在与液压控制系统一起使用下,当井内有钻具时环形
防喷器可以密封不同尺寸的环形空间。当井内无钻具时,它
仍然可以密封井口。当进行取心工具和测量操作时发生井
喷,它可以在井筒和方钻杆,取心工具,电缆,钢绳之间形
成密封。在减压调压阀和缓冲箱的配合使用下,通过在 18
度无细螺纹对焊钻杆,它可以进行送入,收回钻井作业。
2. 工作原理
液压控制系统用于关闭或打开环形防喷器。当关闭时,
高压油直接进入到活塞底部的关闭腔,从而让活塞上移。胶
心被挤压,由于环形防喷器有一个顶盖,密封胶心不能移到
上面,只能移到井口中心从而达到密封钻杆柱或密封井口。
当需要打开井口时,操作换向阀直接把高压油从壳体
上油口进入到活塞上部的开启腔,目的是让活塞下移。那时
关闭腔会复位,胶心锥面上的挤压力会消除,这是井口就会
打开。
3. 操作要求
● 环形防喷器可以用来密封井口,即使井口井喷。然
而环形防喷器关闭的时间不是很长,因为密封胶心很容易被
损坏和环形防喷器没有锁紧装置。
● 当进行送入工具盒和收回工具作业时,在 18 度斜切
边的地方有必要用钻井工具。送入工具盒收回工具需缓慢的
通过接头。
● 环形防喷器处于关闭位置和压力保持在 5Mpa 以下,
钻杆柱就可以上下移动,但不能进行旋转。
● 打开防喷器来释放压力是不允许的。
● 打开防喷器后为了防止损坏密封胶心,要确认是否
防喷器已经处于全开状态或不是全开状态。
● 固井作业后,进行防喷器内部的清理需保持它关着。
● 当安装防喷器或移动防喷器时,应该更注意垫环和
垫环槽。
● 在进入目标层后,送入工具和收回应该带有封闭的
钻井工具测验和检验封闭胶心的影响。如果超出需求范围,
它应该被更换。
● 环形防喷器的压力测试是根据适用标准执行的。
KERGY OILFIELD EQUIPMENT CO.,LTD
第 28 页 http://www.kergyoilfield.com
Long Radius Swivel Joints
长半径活动弯头
Style 20 F x M Style 30 F x M Style 50 F x M Style 50 M x M Style 80 F x M
Style 100 F x M Style 100 M x M Style 100 F x F Style 10 M x M Style 10 F x M
Short Radius Swivel Joints
短半径活动弯头
Style 10 Style 20 Style 30 Style 40
Style 50 Style 60 Style 70 Style 80
Hammer Union
由壬
Fig 100 / 2” to 8” Fig 200 / 1” to 4” Fig 206 / 1” to 10” Fig 211 / 1” to 4” 1,000psi 2,000psi 2,000 psi 2,000psi
Fig 400 / 2” to 12” Fig 600 / 1” to 4” Fig 602 / 1” to 4” Fig 1002 / 1” to 6” 2,500psi to 4,000psi 6,000psi 6,000psi 10,000psi
Fig 1003 / 2” to 5” Fig 1502 / 1” to 4” Fig 2002 / 2” to 3” Fig 2202 / 2” to 3”
10,000psi 15,000psi 20,000psi 15,000psi-H2S
KERGY OILFIELD EQUIPMENT CO.,LTD
第 29 页 http://www.kergyoilfield.com
High pressure fitting
高压弯头
Concentric reduce Eccentric reduce Weldolet 160ºGooseneck straight pipe 同心大小头 偏心大小头 支管台 160º 鹅颈立管
Cross Tee Long radius elbow tee 180ºGooseneck straight pipe
长弯距全流通式四通 长弯距全流通式三通 长弯距三通 180º 鹅颈立管
90ºlong radius elbow 90ºlong radius elbow with 2” outlet 45ºlong radius elbow “Y”long radius pipe90º
长弯距弯头 90º 长弯距弯头带 2”出口 45º 长弯距弯头 长弯距 Y 型
Flanged Cross Tree Cap Studded Cross
法兰式四通 树帽 螺栓式四通
Double Studded Adapter Tubing Head Adapter
转换法兰 油管头接头
KERGY OILFIELD EQUIPMENT CO.,LTD
第 30 页 http://www.kergyoilfield.com
High Pressure Straight Pipe and Hose Loops
高压直管和活动弯头
Swivel joints
Various models of swivel joints and their repair kits are available,
suitable for normal or low temperature, or H2S environments, with sizes
ranging from 1〞to 4〞and rated WP ranging from 2000psi to
20000psi.We can supply long and short radius swivel joints. Long radius
swivel joints can minimize fluid shock, and has better performance of
resistance for scouring and erosion.We also need to use short radius
swivel joints for low pressure operation due to limited installation space.
Fast Installation
Wherever they are,wing nuts and right ACME will ensure quick
installation or dismantling without special tools.
Highly interchangeable
All unions are made in English system,and can be interchanged
with products in international marker.
Seal rings are fully interchangeable with equivalent products;
Marks of size and pressure in wing nuts are formed in die-forging
model,same as international products.
High Pressure Straight Pipe
High pressure straight pipes have four different types:pressure
seal,non-pressure seal, integral type and welding type. We can provide
1″~4″and 1000psi to 15000psi straight pipes. 1m, 1.5m, 2m, 2.5m,
2.8mlong integral straight pipes are available. We also provide HP
straight pipes with other sizes and pressure ratings as per customers’
repuirements.
Hose Loops
Hose loops are suitable for HP discharge pipelines, water supply
lines, well test lines, cementing slurry lines and other HP supply lines.
They are composed of swivel joints and straight pipes, and features by
flexibility, stability,quick installation and easy dismantling. They can be
easily connected with pumps or other pipes with unions.
There types of hose loops are available: short radius flexible
manifolds, long radius flexible manifolds and integral type flexible
manifolds, with sizes of 1″,1-1/2″,2″,3″,4″and pressure of 5000psi~
15000psi.
Features & Benefits
Swivel joints:all steel hosesfeature chiksan swivel joints which
provideflexibility, absorb shock and vibration,
Simplifies transportation and layout:
Hoses fold up easily and quickly for transportation and storage.
活动弯头
参照外国技术,活动弯头型号多样,有相应的修理包。适用
于正常温度、低温条件及 H2S 环境,尺寸范围从 1″到 4″,压力
范围 2000psi~20000psi.我们供应长半径和短半径弯头,长半
径弯头可以使液体冲击 小化,有较好的耐冲刷和耐侵蚀的抵
抗性能力。
快速安装
不管在什么位置或空间,翼形螺母和刚性自锁式 ACME 螺纹
的设计都具有无需特殊工具就可快速上紧,下卸的特点。
互换性强
所有的由壬根据英国制生产,可以与国际市场上的产品互
换。
密封圈可以完全与国外同等产品互换。
翼形螺母上压力和尺寸的标记由模锻一次成形,与国际产品
一样。
高压直管
高压直管主要有四种连接形式:压力密封式、无压密封式、
整体式与焊接式。我司生产的高压直管规格主要为 1″~4″,压
力为 1000psi~15000psi,整体型直管的长度可根据客户的特定
要求进行制造。
环形管汇
环形管汇适用于高压排放管线、供水管线、测井管线、残渣
管线和其他高压供给管线。通常由活动弯头与直管构成,使用
灵活稳定,安装拆卸方便,且易与由壬式连接口的泵或管件连
接。
环形管汇主要分为长半径、短半径型与整体型,规格为 1″,
1-1/2″,2″,3″,4″,工作压力为 5000psi~15000psi.
特征与优点
活动弯头:我公司生产的活动弯头均具有灵活、抗冲击、抗
震动、流量大的特点。
设计简单合理:管件易于叠合,方便运输和存储。
Short Radius Hose Longsweep Hose (TS-15)
Longsweep Hose (LS-15) Longsweep Hose (LSG-10)
KERGY OILFIELD EQUIPMENT CO.,LTD
第 31 页 http://www.kergyoilfield.com
Integral Fittings
整体式管件
KERGY provide series of high pressure integral fittings and welded
fittings including Wyes,Elbows,Tees,Crosses,Laterals and Fishtails,with
sizes ranging from 2″ to 4″and pressures from 3000psi to 20000psi. The
integral connections made of high`strength alloy steel ae all
heat-treated to enhance load-bearing capacity and lengthen service
life.They may have union ends for easy connection with various
cementing or fracturing equipment, or have a welded end connector
which is designed as per API Spec6A.
Crossovers are used for connection between different size or thread
pipes.They are forged of high strength alloy steel, and machined by NC
machine tools. KERGY can provide various types of crossovers as per customers
requirements.
我司提供各种系列整体式与焊接式管件,包括 Y 形管、
弯头、三通、四通、歧管和鱼尾管。规格主要有 2″~4″,压力
3000psi~20000psi.由高强度的合金钢制造而成,制造过程中
通过热处理以增加承压能力、延长使用寿命。管件采用由壬式
端口,便于与其他管件或装置连接,或根据 API Spec 6A 标准
设计为焊接口连接形式。
转换接头用于连接不同尺寸或不同螺纹形式的两个管
件。由高强度的合金钢锻造,且由精密的数控机床加工而成。
我们可根据客户的要求生产各种规格的转换接头。