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LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL WAX3CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION
9-883-751-04
KDL-32XBR4 RM-YD014 US/CANADA
KDL-40D3000 RM-YD014 US/CANADA
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 5/2007
: UPDATED ITEM
REVISION DATE SUBJECT
5/2007 No revisions or updates are applicable at this time.
9/2007 Corrected note under BH Board. Replaced pages 108 & 113.
12/2007 Corrected PN for LCD Panel for KDL-40D3000 model. Replaced page 109.5/2008 Corrected Reference Numbers on Exploded View. Replaced page108.
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LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL WAX3CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION
9-883-751-04
KDL-32XBR4 RM-YD014 US/CANADA
KDL-40D3000 RM-YD014 US/CANADA
Self DiagnosisSupported model
KDL-40D3000 RM-YD014
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3KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
TABLE OF CONTENTS
SECTION TITLE PAGE SECTION TITLE PAGE
Specifications ................................................................................. 4
Warnings and Cautions .................................................................. 6
Safety-Related Component Warning .............................................. 7
Safety Check-Out ........................................................................... 9
Self-Diagnostic Function ............................................................... 10
SECTION 1: DISASSEMBLY ............................................................... 12
1-1. Rear Cover Removal ............................................................ 12
1-2. H1 Board Removal ............................................................... 12
1-3. Stand Assembly and VESA Arm Assembly Removal
(KDL-32XBR4 Only) ............................................................. 13
1-4. Stand Assembly and VESA Arm Assembly Removal
(KDL-40D3000 Only) ............................................................ 13
1-5. U2 Board, DTT Shield, and Jack Holder Removal ............... 14
1-6. BU2 Board Removal ............................................................ 14
1-7. Speaker, H3 Board, and H4 Board Removal ....................... 15
1-8. G1H Board (Power Unit) Removal (KDL-32XBR4 Only) ...... 15
1-9. D1 Board and G3 Board (Power Unit) Removal
(KDL-40D3000 Only) ............................................................ 16
1-9-1. Replacing the Inverter Connector Assembly
(KDL-40D3000 Only) ............................................... 16
1-10. BH Board Removal .............................................................. 17
1-11. AC Inlet Removal (KDL-32XBR4 Only) ................................ 18
1-12. AC Inlet Removal (KDL-40D3000 Only) ............................... 18
1-13. LCD Panel, LED and Guide Light Removal
(KDL-32XBR4 Only) ............................................................. 19
1-14. LCD Panel, LED and Guide Light Removal
(KDL-40D3000 Only) ............................................................ 20
1-15. Inverter Board Removal ....................................................... 21
Wire Dressing ............................................................................... 22
KDL-32XBR4 Only ............................................................... 22
KDL-40D3000 Only .............................................................. 44
SECTION 2: SERVICE ADJUSTMENTS ............................................. 69
2-1. Using the Remote Commander
for Electrical Adjustments ..................................................... 692-2. Accessing Service Adjustment Mode ................................... 69
2-3. Viewing the Service Menus .................................................. 69
2-4. Using the Remote Commander to View Service Data ......... 70
2-4-1. Changing Service Data ............................................ 70
2-4-2. Exiting Service Mode ............................................... 70
2-5. Verifying Service Data Changes .......................................... 71
2-6. Resetting to Factory Defaults ............................................... 71
SECTION 3: DIAGRAMS ..................................................................... 72
3-1. Circuit Boards Location ........................................................ 72
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 73
3-3. Block Diagram ...................................................................... 74
Signal Flow Diagram ............................................................ 74
Connection Diagram (KDL-32XBR4 Only) ........................... 75
Connection Diagram (KDL-40D3000 Only) .......................... 76
3-4. Schematics and Supporting Information .............................. 77
BU2 Board Schematic Diagram (1 of 12) ............................. 77
BU2 Board Schematic Diagram (2 of 12) ............................. 78
BU2 Board Schematic Diagram (3 of 12) ............................. 79
BU2 Board Schematic Diagram (4 of 12) ............................. 80
BU2 Board Schematic Diagram (5 of 12) ............................. 81
BU2 Board Schematic Diagram (6 of 12) ............................. 82
BU2 Board Schematic Diagram (7 of 12) ............................. 83
BU2 Board Schematic Diagram (8 of 12) ............................. 84
BU2 Board Schematic Diagram (9 of 12) ............................. 85
BU2 Board Schematic Diagram (10 of 12) ........................... 86
BU2 Board Schematic Diagram (11 of 12) ........................... 87
BU2 Board Schematic Diagram (12 of 12) ........................... 88
D1 Board Schematic Diagram (KDL-40D3000 Only) ........... 90
G1H Board Schematic Diagram (Power Supply)
(KDL-32XBR4 Only) ................................................ 93
G3 Board Schematic Diagram (Power Supply)
(KDL-40D3000 Only) ............................................... 94
H1 Board Schematic Diagram .............................................. 96
H3 Board Schematic Diagram .............................................. 98
H4 Board Schematic Diagram ............................................ 100
U2 Board Schematic Diagram (1 of 2) ............................... 102
U2 Board Schematic Diagram (2 of 2) ............................... 103
3-5. Semiconductors ................................................................. 106
SECTION 4: EXPLODED VIEWS ...................................................... 107
4-1. Rear Cover and Stand Assembly ...................................... 107
4-2. Chassis .............................................................................. 108
4-3. Bezel Assembly and LCD Panel ....................................... 109
4-4. Connectors (KDL-32XBR4 Only) .......................................110
4-5. Connectors (KDL-40D3000 Only) ........... .......... ........... ..... 111
4-6. Speakers ............................................................................112
SECTION 5: ELECTRICAL PARTS LIST ......... ........... .......... ........... ..113
APPENDIX A: ENCRYPTION KEY COMPONENTS .......... ........... .....A-1
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4KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
SPECIFICATIONS
Design and specifications are subject to change without notice.
120V-240V AC, 50/60Hz
Video (IN) 1/2/3 S Video (4-Pin Mini DIN (VIDEO 1/2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1.0 Vp-p, 75ohms unbalanced, sync negative
Audio
500 mVrms (100% modulation)
Impedance:47 kilohms
COMPONENT IN 1/2
YPBP
R(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
PB:0.7 Vp-p, 75 ohms
PR:0.7 Vp-p, 75 ohms Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500 mVrms (100% modulation)
Impedance: 47 kilohms
Power Requirements HDMI IN 1/2/3:
HDMI: Video:480i, 480p, 720p, 1080i, 1080p
Audio: Two channel linear PCM 32, 44.1 and48 kHz, 16, 20 and 24 bits
AUDIO: (HDMI IN 3 only) 500 mVrms (100% modulation)
Impedance: 47 kilohms
AUDIO OUT:
500 mVrms (100% modulation)
More than 1 Vrms at the maximum volume setting (Variable)
More than 500 mVrms (Fixed)
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 0.5 Vrms, 1 kilohm
HEADPHONES:
Stereo mini jack, 500 mVrms, 1 kilohm
Impedance: 16 ohms
Trademark Information
Macintosh is a trademark licensed to Apple Computer, Inc., registered in
the U.S.A and other countries.
As an ENERGY STARPartner, Sony Corporation has
determined that this product meets the ENERGY STAR
guidelines for energy efficiency.
ENERGY STARis a U.S. registered mark.
This TV incorporates High-Definition
Multimedia Interface (HDMI) technology.
HDMI, the HDMI logo and High-Definition Multimedia Inter face aretrademarks or registered trademarks of HDMI Licensing, LLC.
Manufactured under license from DolbyLaboratories. Dolby and the double-D symbol are
trademarks of Dolby Laboratories.
Blu-ray Disc is a trademark.
BRAVIA and , S-Force,BRAVIA Theatre Sync, and DMexaretrademarks or registered marks of Sony Corporation.
XMB, XrossMediaBar and PS3 aretrademarks of Sony Corporation and/or
Sony Computer Entertainment Inc.
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5KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
Television system
NTSC American TV Standard
ATSC (8VSB terrestrial) ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000
Channel coverage
Analog Digital
Terrestrial 2-69 2-69
Cable 1-125 1-135
Antenna
75-ohm external terminal for VHF/UHF
Panel System
LCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical):
1,366 dots x 768 lines
Screen Size (measured diagonally)
31.5 inches (KDL-32XBR4 Only)
40 inches (KDL-40D3000 Only)
Supplied Accessories
Remote Commander RM-YD014
Two Size AA (R6) Batteries
AC Power Cord
Suport Belt, Securing Screw, and Wood Screw
Cable Holder
Operating Instructions
Quick Setup Guide
Warranty Card
Optional Accessories
Headphones Plug Adapter
Connecting Cables
Wall-Mount Bracket
SU-WL500
TV Stand
RHT-G800
KDL-32XBR4 KDL-40D3000
in use 190W 205Win standby
mm 42 x 150 mm 55 x 150 mmin 1 11/16x 6 in 2 1/4x 6 in
with standmm 790 x 577 x 214 mm 981 x 692 x 265 mm
in 31 1/8x 22 3/4x 8 1/2in 38 5/8 x 27 1/4x 10 1/2inwithout stand
mm 790 x 530 x 100 mm 981 x 643 x 110 mmin 31 1/8x 20 7/8x 4 in 38 5/8x 25 3/8x 4 3/8 in
wall-mount hole patternmm 200 X 200 300 X 200
Masswith stand
kg 18 kg 25.5 kglbs 40 lbs 57 lbs
without standkg 15.5 kg 21.5 kglbs 35 lbs 48 lbs
Power Consumption
Less than 0.1W
10W + 10WSpeaker Output (W)
Dimensions (W x H x D)
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KDL-32XBR4/40D3000
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualified to do so.
CARRYING THE TVTo avoid dropping the TV and causing serious injury, be sure to followthese guidelines:
s Before carrying the TV, disconnect all cables.
s Carrying the large size TV requires two or more people.
s When you carry the TV, place your hand as illustrated and hold itsecurely. Do not put stress on the LCD panel.
s When lifting or moving the TV, hold it firmly from the bottom. Placeyour palm directly under the panel.
s When carrying, do not subject the TV to shocks or vibration, or
excessive force.
KDL-32XBR4/KDL-40D3000
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
!SAFETY-RELATED COMPONENT WARNING!!Components identified by shading and!mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replacethese components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.
ATTENTION!!Ces instructions de service sont lusage du personnel de service qualifi seulement. Pour prvenir le risque de choc lectrique, ne pas faire
lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
POUR TRANSPORTER LE TLVISEUR
Assurez-vous de suivre ces consignes pour viter de laisser tomber letlviseur et de provoquer des blessures graves :
s Avant de transporter le tlviseur, dbranchez tous les cbles.
s Le transport du tlviseur doit tre effectu par au moins deuxpersonnes.
s Lorsque vous le transportez, placez vos mains tel que cela est illustret tenez solidement lappareil. Nappliquez pas de pression surlcran ACL.
s Lorsque vous levez ou dplacez le tlviseur, assurez-vous de tenirsolidement de la base. Placez la paume des mains directement sous
s Lorsque vous transportez le tlviseur, ne le soumettez pas deschocs ou vibrations, ni une force excessive.
le panneau.
KDL-32XBR4/KDL-40D3000
Afin deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le
chssis de ce rcepteur est directement raccord lalimentation du secteur.
!ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!Les composants identifies par une trame et par une marque!sur les schemas de principe, les vues explosees et les listes de pieces sont duneimportance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le
present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du fonctionnementsont identifies dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun mauvais
fonctionnement suspecte.
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SAFETY-RELATED COMPONENT WARNING
There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and !
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specified in the electrical parts list to prevent electric shock, fire, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
To avoid damaging the LCD panel:
do not press on the panel or frame edge to avoid the risk of electric shock.
do not scratch or press on the panel with any sharp objects.
do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
do not expose the LCD panel to direct sunlight.
avoid contact with water. It may cause a short circuit within the module.
disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
always clean the LCD panel with a soft cloth material.
use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT
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KDL-32XBR4/40D3000
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
rebmuntraP retemaiD skrameR
91-500-046-7 mm3.0 gK52.0
02-500-046-7 mm4.0 gK05.0
12-500-046-7 mm5.0 gK05.0
22-500-046-7 mm6.0 gK52.0
32-500-046-7 mm8.0 gK00.1
42-500-046-7 mm0.1 gK00.1
52-500-046-7 mm2.1 gK00.1
62-500-046-7 mm6.1 gK00.1
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KDL-32XBR4/40D3000
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are pinched or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having areturn to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The limit indication is 0.75
V, so analog meters must have an accurate low voltage scale.The Simpsons 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacleand the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
To Exposed MetalParts on Set
0.15 F
Earth Ground
ACVoltmeter(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
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KDL-32XBR4/40D3000
SELF-DIAGNOSTIC FUNCTION Self DiagnosisSupported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to flash. The number
of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instructionmanual for the users knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure
occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the STANDBY LED indicator will flash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the indicator will identify the first of the problem areas.
Control Buttons
PIC OFF/TIMER STANDBY POWER
Description of LED Indictors
LED LED Type DescriptionPOWER LED Green LED * Light is green when the TV set is on
* Lights is red when the TV is in PC standby mode
* Blinks red when indicating the TV may need servicing
* Light is green when the Picture Offfeature is activated* Light is amber when the timer is set
PIC OFF/TIMER
LEDAmber/Green LED
STANDBY LED Red LED
Display of STANDBY LED Flash Count
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec. LED OFF3 sec.
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Viewing the Self Check Diagnostic List
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:DISPLAY Channel 5 Volume - TV POWER .
The Self Check list displays. This differs from accessing Service Adjustments.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a 0.
3. Press the Channel 1 button on the Remote Commander to go to Page 2 of the Self Check list.
SELF CHECK PAGE 1
002 MAIN_POWER 01 1 indicates an error was detected
003 DC_ALERT1 00 0 indicates no error was detected
004 DC_ALERT2 00
005 DC_ALERT3 00
006 BACK_LIGHT 00
013 BACK_LIGHT_BALANCE 00
00009-00019-00009
SELF CHECK PAGE 2
008 SP_PROT 01
007 TEMP 00
011 TRIDENT_IC 00
010 DIGITAL 00
009 NA 00
007 HFR_OVERHEAT 00
012 HFR_ERROR
00009-00019-00009
4. Press the Channel 4 button on the Remote Commander to go back to Page 1 of the Self Check list.
Clearing the Self Check Diagnostic List
1. In Service Mode, press the Channel 8 Channel 0 .
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1-1. REAR COVER REMOVAL
SECTION 1: DISASSEMBLY
1 Remove 3 screws from Terminals, +BVTP 3X12 TYPE2 IT-3
2 Remove 2 screws (KDL-32XBR4), 4 screws (KDL-40D3000)
from Rear Cover arm positions, +PSW M5X16
3 Remove 14 screws (KDL-32XBR4), 15 screws (KDL-40D3000),
from Rear Cover, +BVTP2 4X16
1-2. H1 BOARD REMOVAL
1 Remove from bezel
2 Disconnect one connector
3 Release hooks and remove H1 Board
Rear Cover
1
2
3
H1 Board
Multi Button Assembly
Bezel Assembly
1
3
2
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1-3. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL(KDL-32XBR4 ONLY)
1-4. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL(KDL-40D3000 ONLY)
1 Remove 2 screws from bottom of Arms, +PSW M5X16
2 Remove 3 screws from bottom bracket and Stand,+PSW M5X16
1 Remove 4 screws from bottom of Arms, +PSW M5X16
2 Remove 4 screws from bottom bracket and Stand, +PSW
M5X16
1
VESA Arm Assembly
Under Cover
Stand Assembly
2
Bottom Bracket
1
VESA Arm Assembly
Under Cover
Stand Assembly
2
Bottom Bracket
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1-5. U2 BOARD, DTT SHIELD, AND JACK HOLDER REMOVAL
1-6. BU2 BOARD REMOVAL
1 Disconnect two connectors
2 Remove three screws, +BVTP 3X12 TYPE2 IT-3
3 Release hooks and remove U2 Board
4 Remove Jack holder from Bezel.
5 Release hooks to remove DTT Shield from BU2 bottom shield.
1 Remove 2 screws, +PSW M3X5
2 Remove 2 screws, HEX
3 Disconnect 8 connectors
4 Remove 7 screws, +BVST 3X8
5 Remove 5 screws, +PSW M3X5
DTT Shield
12
4
5
3Side Jack Holder
U2 Board
1
2
43
5
DTT Top Shield
BU2 Board
DTT Bottom Shield
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1-9. D1 BOARD AND G3 BOARD (POWER UNIT) REMOVAL (KDL-40D3000 ONLY)
1 Disconnect 5 connectors
2 Remove 4 screws, +PSW 3SG
3 Disconnect 4 connectors4 Remove 4 screws, +PSW 3SG
1-9-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-40D3000 ONLY)
1After inserting the connector
into the Inverter board,
push the middle section
of the inverter connector to
lock on the terminal.
Push the right section of
the inverter connector and
confirm it is securely
connected.
Push the left section of
the inverter connector and
confirm it is securely
connected.
2 3
Use the following procedure to confirm that the connector is securely attached to the In
4
1
3
2
D1 Board
G3 Board
G3 Bracket
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1-10. BH BOARD REMOVAL
1 Remove one screw, +PSW M3X5
2 Remove 2 screws, +BVST 3X8
3 Disconnect 2 connectors4 Remove 4 screws , +PSW M3X5
5 Remove 4 screws , +PSW M3X51
HFR Upper Shield
BH Board
HFR Lower Shield
2
3
4
5
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1-11. AC INLET REMOVAL (KDL-32XBR4 ONLY)
1 Remove 2 screws, +BVTP2 4X16
2 Remove 2 screws, +KTT 3X10
1-12. AC INLET REMOVAL (KDL-40D3000 ONLY)
1 Remove 2 screws, +BVTP2 4X16
2 Remove 2 screws, +KTT 3X10
2
1
Under Cover
AC Inlet
2
1
Under Cover
AC Inlet
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1-14. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-40D3000 ONLY)
1 Remove 2 screws from Bezel and Top Brackets, +BVTP2 4X16
2 Remove 4 screws from Top Brackets, +PSW M5X8
3 Remove 4 screws from Bottom Brackets, + PSW M5X124 Remove 4 screws from Stand Holders, +PSW M5X16
5 Remove 2 screws from LCD Panel, +BVTP2 4X16
Stand Holder
Bottom Bracket(L)
Bottom Bracket(R)
LCD Panel
5
3
4
1
2
Bezel
Top Bracket
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21KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
Inverter Cover
1
2
Plastic Strip
holding
Lamp Socket
Plastic Strip
holding
Lamp Socket
Inverter Board
DO NOT
REMOVEBACKLIGHT
SCREWS
1-15. INVERTER BOARD REMOVAL
CAUTION:
Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the
lamp sockets.
1 Remove screws securing the inverter cover.2 Remove screws securing the inverter board
SHIELD REMOVAL INVERTER BOARD REMOVAL
WARNING
NEVER REMOVE THE
SCREWS SECURING THE
PLASTIC STRIP H OLDING
THE LAMP SOCKETS
DAMAGE TO THE
BACKLIGHT TUBES WILL
Only remove the screws securing the inverter
cover which may be metal or plastic. The
remaining plastic strip contains sockets for the
fluorescent backlights and should never be
loosened. The backlights will pop out of the
sockets and/or break the backlight requiring aLCD panel replacement. The example shown
is a 32 model but applies to all models.
REMOVE SCREWS
SECURING
SHIELD
REMOVE
CONNECTOR AND
PULL BOARD TO
THE RIGHT
!
.
OCCUR!
BACKLIGHT
END VIEW
SOCKET
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22
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
OVERALLVIEW
KDL-3
2XBR4ONLY
WIRE
DRESSING
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23
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H3BOARDHARNESS
OPERATION
PROCESS
1.ApplySheetCoreCtoedgeofPanelto
coversharpedgeofpanel.
2.Useribsonbezel(w/oscrewboss)asa
guidetocentertape.
U
sepaneledgetoalignHimelonT
ape.
Useribsonbezelasrefe
rence
tocenterSheetCoreCw
henapplying
topaneledge.
UseULT
apesasReferencetoPositionHarness
overpan
el,
PlacebottomofULtapeon"Cross"etchedin
thepanelforalignment.
1
2
3
Makesu
reCushionDisCenteredoverthe
H3Harness.
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24
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H3BOARDHARNESS(CONT
INUED)
OPERATION
PROCES
S
ApplySheetCoreCtoedge
ofPanelto
coversharpedgeofpanel.
Useribsonbezel(w/oscrew
boss)asa
guidetocentertape.
AlignULtapetoDTTShield
SupportonPanel.
DONOTallowwirestocross
overthesupportonthep
anel.
UseDTTShieldCaseSupportsasguidesfor
theH3Wires.DONOTCrosswiresoverthe
Supports
(pinchpoints).
1
22
UseS
coreLinetoalignthe
bottomedgeoftheSheetCoreC.
UseBottomofULTapetoalignSheetCoreC.
M
akesureSheetCoreCis
C
ENTEREDoverH3Wires.
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25
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H3BOARDHARNESS(CONT
INUED)
ApplySheetCoreCtoedge
ofPanelto
coversharpedgeofpanel.
Useribsonbezel(w/oscrew
boss)asa
guidetocentertape.
OPERATION
PROC
ESS
1
2
ApplyLCDTapetoholdBOTH
Rt.SpeakerandH4wires.
3
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26
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H4BOARD
1.InstallH4-BdBEFOREInstallingthe
speakers/baffles.
2.ApplyLCDTapeonSIDEofthemagnet
onRt.SpeakertoholdtheH
4Cables.
3.MAKESUREthereisslack
inthecable
betweentheH4ConnectorandLCDTape.
Tensiononthecablewillca
usethe
Connectortoliftorbreak.
OPERATION
PROC
ESS
1
2
3
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27
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H4BOARDANDRIGHTSPEA
KER
WireDressRt.Speakerwire
sandH4
cablesinG-Bracketclips.
NOTE:Rt.Spkr.WiresareN
OTdressed
infarLEFTG-Bracketclip!
OPERATION
PROC
ESS
2
1
DressBOTHH4/SpeakerCablesinplastic
clipsonG-Bracket.
NOTE:Speakercab
lesareNOTdressedinside
farleftcliponG-Bracket.
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28
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H4BOARDANDRIGHTSPEA
KER(CONTINUED)
1.WireDressRightSpeakerw
iresandH4
cablesinsideclamps(white)andG3-Bd
bracketclips(black).
NOTE:H4-Bd/Rt.Speakercablesare
dressedUNDERACInlet.
2.DressACInletcablesassho
wn.
MakesureGreen/YellowEarthGnd.Is
screwedintolowerLCDBracket
(w/4x8mmscrew)
OPERATION
PROC
ESS
NOTE:H4-Bd/RightSpeakercables
AREdressedinplasticclip.
ClipNOTEliminated!
2
1
CAUTION:DONOTPushhardonAC
inletwire
safterroutinginsideG1bracket!!
WireInsu
lationcanbeCUTbyplasticedge
s!
NOTE:
Running
Changewillbeimplementedlater.
(PCN/ECNtoaddM3clamp).
NOTE
AngleofEarthGnd.Wire.
(Ring
terminaltouches"dimple"onpla
te)
NOTEBOTHH4-BdandRt.Speaker
cablesaredressedUNDERACInlet
H4an
dSpeakercablesareNOTdressed
insmallclips!Toodifficulttodresswith
glovesonoperator'shands.
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29
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
COREBLOCKHARNESS
Route/DressHarnessesconnectedto
CoreBlockasShown
NOTEOrder&DirectionofC
ablesin
plasticCliponShieldCase.
OPERATION
PROCESS
23
1
1
KeepCablesBELOWlevel
ofShieldCase(PinchPoints)
NOTEorderanddirectionofcable
s!
DRESSCABLES1
st
DRESSCABLES2nd
DRESSCABLES3rd
DRESSCABLES4th
D
RESSCABLESLAST
O
NTOPALLCABLES.
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30
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
COREBLOCKHARNESS(CO
NTINUED)
Route/DressCore-Blockcablesasshown
PutAttentiononDIRECTION
ofcables
inG-Bracket.
PutAttentiononthepositiono
fthe
SideClampsandroutingofth
eCables
betweenCoreBlockandG1-Bracket.
OPERATION
PROCE
SS
NOTEdirectionofwiresdressedinG-Bracket.
1
1
NOTERoutingofcablesan
dposition
ofsideclamps(HFCoverh
asmarks
for32"clampposition)
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31
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
G1HBOARD
1.Install/WireDressHarnessesass
hown.
2.CAUTION:MakesureINVERTER
CONNECTOR
isFullyLOCKED!!
OPERATIONPROCE
SS
1
2
C
AUTION:MakeSureInverter
ConnectorisFullyLOCKED!
G-Bd
NOTE:NEWG-BracketChange!
InverterwireisNOTdressedin1stclip.
Inverterwiresaredressedincut-outon
sideoftheG-Bracketandthe2ndcliponright.
13PharnessisNOTdressedinanyofthe
clipsabovePWB!
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32
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
SPEAKERHARNESS
1.WireDressSpeakerCables
asshown.
UseULTapetoalignCablesinclip.
FGC-3CLAMPELIMINATED
2.ApplyLCDTAPEtoBOTHH
4-BdANDRight
speakerWires.
TORQUE:6kg.cm(+-1.0kg.cm)
TORQUESPECIFICA
TION
OPERATION
PROC
ESS
1
2
2
ApplyLCDTapetoBOTHH4ANDRightSpeakerWires.
Dres
sLt.SpeakerWiresinSideClamp
.
N
OTE:
FGC-3CONDUCTIVECLAMP
N
OTUNSEDINFINALDESIGN
R
EFERTO
ECN#ECC22812
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33
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
SPEAKERHARNESS(CONTINUED)
WireDressSpeakerCables
asshown.
UseULTapetoalignCable
sinclip.
BOTHR/LcablesaredressedinFGC-3
conductiveclip.
ApplyLCDTAPEtoBOTHH4-BdANDRight
speakerWires.
TORQUE:6kg.cm(+-1.0kg.cm)
OPERATION
PROC
ESS
TORQUESPECIFICATION
1
NOFGC-3ConductiveClamp/3x8mmscrew!
ELIMINATED.
DressSpeakerWiresbelow
levelof
LVDSandUnderCoverBracket.
(PinchPointifcableistooh
igh)
SpeakercableisNOTdress
edinthe
whiteclamp(Onlyleftspeakercableis
dressedinwhiteclamp).
LVDSWire
andSpeakerWirecannottouch.
(NGforEM
I).
RouteWire
sAwayfrommetalTab
(sharpedg
e)
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34
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
LEFTSPEAKERHARNESS
1.DressLEFTspeakerharnessasshown
OPERATION
PROC
ESS
1
D
ressLt.SpeakerwiresinSheetC
oreC.
R
outeWiresonTOPofPanelEdge
away
fromsharpedge.
Lt.Speakercablesshouldonlycross
overtopofPaneledgeo
nceinthis
location.
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35
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
U2BOARD
1.ApplyTAPE,U2toPanelinlocatio
n
whereU2bracketistobeinstalled
(Useedgesofpanelasguide)
2.MakesureDTTShieldhasSheetC
oreC
installedasperdiagram.
3.WireDress20PHarnessasshown.
PutattentiononDIRECTIONofwiresfrom
BU2-BdinsidesideclamponU2B
racket.
OPERATION
PROCESS
2
1
Alignsideedgeofpanel
Alignwithbottomofpanel
SheetCoreC(InstalledbyVendor)
3
3/4/2007LATECHANGE:
ADD3x12mmSCREWHere.
DONOTCrosswiresover
O
pticalOutputConnector
(P
inchPointwhenRr.Coveris
in
stalled).
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36
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
H1BOARD
1.Dress/RouteH1-Bdharness
asshown
onphoto.
2.NOTE:PutattentiononSLA
CKofcable.
BetweenConnectoronH1a
ndtapethere
isslackinwire.
Betweentape/clampthereis
slack.
Betweentape/DTTShieldth
ereisslack.
OPERATION
PROC
ESS
1
2
NOTEwhichconnector
cablesareattachedto
onH1-Bd.
PlasticSideClamp.
InstalledbyVendor.
2
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37
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
LV
DSCABLE-BUBOARDTOBHBOARD
1.AttachHDMIConnectortoBU
-Bd
(CN5502).
2.GENTLYfoldovercablestorightside.
3
CONFIRMColorofSticker(RED)
4.AfterInstallingDTTTopapply
3x5mm
screwtoGNDRingonHDMIAssy.
TORQUE:6kg.cm(+-1.0kg
.cm)
OPERATION
PROCE
SS
TORQUESPECIFICAT
ION
InstallHDMICableonBU-Bd
(CN5504)
NOTE:COLOROFRound
Sticker(RED).
BEFOREInstallingDTTShield
Top,
GENTLYfoldcablesover
towardsrightasshown.
Toomuchpressureappliedto
cable/connectorwhenfolding
cablesovertorightsideWILL
damaetheconnector!!
AfterDTTShieldTopinstallation,us
e
3x
5mmscrewtosecureGNDtabon
HDMIHarness.
NO
TE:
SID
EHDMICablewillhaveconductiv
e
tapewrappingonPP/MPparts.
Runningchangetoeliminatetapewrapping.
21
3
4
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38
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
1.Route40PLVDSCablebetw
een
BU-BdandTCONasshown.
2.Apply3x8mmScrew(2-places)toground
LVDScable.
PutAttentiononRoutingofC
able.
G1toBUcablesareonTOP
ofLVDS.
H3-BdcablesareUNDERLVDS.
3mmTORQUE:6.0kg-cm(+
-1.0kg-cm)
OPERATION
PROC
ESS
TORQUESPECIFICA
TION
NOTE:LVDSCablei
sOVERALLcables
Apply3X8mmscrew
wheninstallingDTTShieldTop
1
2
2
A
pply3X8mmscrew
w
heninstallingBHShieldTop
CAUTION:
NOTECOLOROFTAPE
ONLVDSHARNESS!
PROPERCOLORISWHITE.
*LVDSHAS2GROUNDINGTABS!
Notusedinfinaldesig
n
LV
DSCABLE-BHBOARDTOTCON
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
1.Route40PLVDSCablebetween
BU-BdandTCONasshown.
2.Apply3x8mmScrewtoBH
ShieldTop.
(WhenInstallingBHShieldtop)
PutAttentiononRoutingo
fCable.
PutAttentiononTCONEN
DofCable
tomakeshurecableenddoesNOT
touchpanel(seephotoofsideofcable)
3mmTORQUE:6.0kg-cm(+-1.0kg-cm)
OPERATION
PRO
CESS
TORQUESPECIFICATION
Apply3x8mmScrewtoGroundTa
bonLVDS.
CAUTION:
NOTEGroundTabonLVDS
is
BELOWBHShieldTopTab
!
1
2
CAUTION:
NOTECOLORofTapeon
LVDS
WHITEisCorrectColor.
*LVDSHas1GroundTab
.
CA
UTION:
DO
NOTallowTCONENDofcableto
tou
chpanel!
ThisisNGforEMI.
O.K.!
LV
DSCABLE-BUBOARD
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40
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
RouteLVDSHarnessfromB
U-Board
(CN4500)asshown.
CAUTION:KeepLVDSWiresAWAYfrom
MemoryICandJIGConnectors!
OPERATION
PROCESS
CAUTION:KeepLVDSCablesAWAYfromJIGC
onnectors
andMemoryIC.
HDMICABLE
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
Route/DressHDMICablesa
sshown.
CAUTION:MakesureHDMI
cableis
touchingpanel,especiallyin
between
SheetCoreC.
2-688-010-01
4-092-814-02
OPERATION
PROC
ESS
CAUTION:MakesureLVDS
Cableistouchin
gpanel.
USESCREWonpanelasreference
forcornerofSheetCoreCinstalla
tion.
USEplasticcliponpa
nelasguide
forcornerofSheetCoreCinstallation
USEedgeofpanelbossasguide
forinstallationofSheetCoreC
HDMICABLE(CONTINUED)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
Route/DressHDMICables
asshown.
CAUTION:MakesureHDM
Icableis
touchingpanel,especiallyinbetween
SheetCoreC.
2-688-010-01
4-092-814-02
OPERATION
PROCESS
CAUTION:Mak
esureHDMI
Cableistouching
panel.
USESheetCoreCtoholdLVDS
topanelhere
Cente
rconductivetapeoverBlackUL
tapeonLVDS(lastblacktapeonharne
ss).
UseP
anelEdgeasguideforedgeof
theco
nductivetape.
ApplyCushio
nDOVERconductivetape.
Usepaneledgeasguide.
MakesuretoCOVERtheconductive
tapewithCus
hionD(TVSRregulation)
HDMICABLE(CONTINUED)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-3
2XBR4ONLY
1.ConnectHDMICableAssyto
U2-Bd.As
shown.
2.Install3x5mmScrew
TORQUE:6.0kg.cm(+-1.0kg.cm
)
TORQUESPECIFICA
TION
OPERATION
PROCESS
Install3x5mmscrewtoGNDTab
onHDMICableAssy.
NOTE:
SIDE
HDMICablemayhaveconductive
tapewrapping,however,newprocess
elimin
atestape.
1
2
HDMICABLE(CONTINUED)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
OVERALLVIEW
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
H3BOARDHARNESS
1.ApplySheetCoreCtoedgeofPanelto
coversharpedgeofpanel.
Useribonbezel(w/oscrew
boss)asa
guideformid-pointoftape.
2.InstallH4-Bd.Usecautiontoalignplastic
clipatbottomofbezelwithnotchinPWB.
3.Usex13x12mmscrewtofixH3-BdtoBezel.
TORQUESPECIFICATION
Torque:0.9N.m
OPERATION
PROCESS
Useribo
nbezelasmid-pointreferenceforSheetCoreC
U
sepaneledgetoalignHimelonTape.
Usesplitinharness(H4wires)andULtapeasreferenceforH
arnesspositioning.
21 3
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
H3BOARDHARNESS(CONT
INUED)
1.ApplySheetCoreCasShownonH3-Bd
Harness
2.WireDressACINLETAsshown.
MAKESURETOinstallEARTHGRO
UND
SCREWonGreen/YellowEarthWire
.
OPERATION
PROCESS
SheetCoreC
EarthGround
Wirew/Screw
D
ressACInletCables
InG3Bracketclamps.
1
2
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
H4BOARD
1.LEDGuideandScrewispre
-assembled
byVendor.
2.InstallH4-Bd.Becarefultoa
lignPlastic
clipatbottomofbezelwithn
otchinPWB.
3.Usex13x12mmscrewtofix
H3-BdtoBezel.
4.Attach3PHarnesstoH4.
TapeH4wirestoBottomofpaneledge.
TORQUESPECIFICAT
ION
Torque:0.9N.m
OPERATION
PROC
ESS
1
4
32
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
H4BOARDANDRIGHTSPEA
KER
OPERATION
PROCES
S
WireDressRightSpeakerwiresandH4
cablesinsideclamps(white)
andG3-Bd
bracketclips(black).
1
2
1
2
2ndULTapeindicatesSPLIT
forH3-Bd/H4-Bdcables.
NOTE:H4cablesareABOVE
Himelontape.
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
COREBLOCKHARNESS
Route/DressHarnessescon
nectedto
CoreBlockasShown
NOTEOrder&DirectionofC
ablesin
plasticCliponShieldCase.
OPERATION
PROC
ESS
13
2
2
KeepCablesBELOWleve
l
ofShieldCase(PinchPoints)
N
OTEorderanddirectionofcables!
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
COREBLOCKHARNESS(CO
NTINUED)
ApplySheetCoreCtapeasshown.
OPERATION
PROCESS
AlignSheetCoreCwithCenterofBHShield
Case
andclipsonG3Bracket.
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
G3BOARDANDD1BOARD
Install/WireDressHarnessesa
sshown.
CAUTION:BECAREFULwhic
hconnector
isusedonG3-BdforInstalling
harness
withferritecore(CN6502onG3-Bd).
OPERATION
PROCESS
1
2
3
D1-Bd
CAUTION:ATTACH2PHARNESSW/FERRITE
TOLEFTCONNECTORONG3-Bd(CN6502)!!
G3-Bd
NOTE:
Ferritecoren
otusedinfinaldesign
Releasenotic
e#ECC22812(4/13/07)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
G3BOARDANDD1BOARD(CONTINUED)
Install/WireDressHarnessesass
hown.
"Cross"(asshownonphoto).
OPERATION
PROCESS
1
2
1
D1-Bd
G3-Bd
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
IN
VERTERBOARDANDD1B
OARD
1.CAUTION
MAKESUREBLACKINSU
LATION
TUBINGDOESNOTTOUC
HCONN
BEFOREINSTALLING2P
MDCONN.
AFTERINSTALLINGCONNE
CTOR,TUBE
INSULATIONCANTOUCHCONNECTOR!
OPERATION
PROCESS
N.G.
INVERTE
R
O.K.
1
G3-Bd
INSTALLINVERTERSID
E1ST
INVERTER
1
1
O.K.
N.G.
D1-Bd
D1-Bd
INSTALLD1-BdSIDE2ND
1
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
IN
VERTERBOARDANDD1B
OARD(CONTINUED)
1.CAUTION:
MAKESUREWHIT
E/PINKWIRES
DONOTCROSS
CHECKINVERTER
SIDEWIRES
CHECKD1-BdSID
EWIRES
OPERATION
PROCESS
1
CAUTION:Make
Sure
InverterConnectorD
OESNOT
CROSSWHITE/PINK
WIRES!
INVERTE
R
CHECKBOTHSIDESO
FHARNESS!
(INVERTERCONN/D1-BdCONN)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
G3BOARDANDD1BOARD
Install/WireDressHarness
esasshown.
CAUTION:MakesureINVERTERCONN.
isFullyLOCKED!!
OPERATION
PRO
CESS
1
2
G3-Bd
CAUTION:MakeSure
InverterConnectorisFullyLOCKED!
UseMarkingJIGtoconfirmConnector
isFullyLocked.
D1-Bd
3
4
NOTE:FerriteCoreandSheetCoreA
AppliedbySBCPlants.
UPDATE:
4/13/2007:FERRITE/SheetCore
Notusedinfinaldesign
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
D1BOARDANDINVERTERB
OARDCAUTION
MAKESURECOLORofU
Ltapeisthe
correctcolor(YELLOW)fo
rharness.
Confirmwiresaredressed
properlyinclips.
Confirm2PBDConnector
sareFULLY
LOCKEDbypressingonB
OTHlocking
tabs(REDARROWS).
MARKthe2PBDConnectorHousingwith
"CHECKED"MarkorStam
ping.
OPERATION
PRO
CESS
D1-Bd
1
!
!
CAUT
ION:
CABLE
HASPOLARITY!
YELLOWULTAPECONNECTTOINV
ERTER
BLACK
ULTAPECONNECTTOD1-Bd
U
SEJIG/MARKERTOCONFIRM
C
ONNECTORISLOCKED
PRESSHERETOCONFIRM
CONNECTORISLOCKED
CAUTION2:
MAKESURECABLEINSULATION
ISNOTTRAPPEDU
NDERCONNECTOR
FORBOTHD1&INVERTERPWB.
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57
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
SPEAKERCABLES
1.WireDressSpeakerCablesasshown.
LEFTSpeakercableisdressed
inside
clamp(whiteplastic).
2.BOTHR/Lcablesaredressedin
FGC-3
conductiveclip.
TORQUESPECIFICATION
TORQUE:6kg.cm(+-1.0kg.cm)
OPERATION
PROCESS
1
2
LEFTSPEAKERCables
R
IGHTSPEAKERCables
NOTE:
FGC-3CLAMPNO
TUSEDINFINALDESIGN
RELEASENOTICE#ECC22812(4/13/07)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
SPEAKERCABLES(CONTIN
UED)
WireDressSpeakerCables
asshown.
UseULTapetoalignCable
sinclip.
BOTHR/LcablesaredressedinFGC-3
conductiveclip.
ApplyLCDTAPEtoBOTHH4-BdANDRight
speakerWires.
TORQUESPECIFICA
TION
TORQUE:6kg.cm(+-1.0kg.cm)
OPERATION
PROC
ESS
1
NOFGC-3ConductiveClamp/3x8mmscrew!
NotusedinFinalDesign
DressSpeakerWiresbelowlevelof
LV
DSandUnderCoverBracket.
(PinchPointifcableistoohigh)
Sp
eakercableisNOTdressedinthe
wh
iteclamp(Onlyleftspeakercable
is
dressedinwhiteclamp).
LVDSWire
andSpeakerWirecannottouch.
(NGforEM
I).
RouteWire
sAwayfrommetalTab
(sharpedg
e)
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59
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
LEFTSPEAKERHARNESS
DressLEFTspeakerharnessasshown
NOTE:InstallSheetCoreC
as
showninphoto.
SideHDMILVDSCableisdressedin
sameSheetCoreCasshow
n.
OPERATION
PROC
ESS
L
EFTSPEAKERCablesaredresse
d
insideclamponLowerLCDBrack
et.
Sid
eHDMILVDScablewillbeshorter
inl
engthforPRE-PROandMASS-PR
O
UseendofConductiveTapeWrappingandUL
TapeonSpeakerwiresasreferencetoinstall
SheetCoreC.
UseDTTshieldsuppo
rtonpanelandUL
tapeonSpeakerWiresasreference
toinstallSheetCoreC
asshown.
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60
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
U2BOARD
1.ApplySheetTapeH2toPanelinlocation
whereU2bracketistobein
stalled
(Useplasticribsonbezelasguide)
2.MakesureDTTShieldhasS
heetCoreC
installedasperdiagram.
3.WireDress20PHarnessas
shown.
PutattentiononDIRECTIONofwiresfrom
BU-Bdinsidesideclampon
DTTShield!
OPERATION
PROCESS
1
2Alignwithcenterofcircleso
n
panelrib.
Alignwithribsonbeze
lchannel
AlignSheetCoreCwithfoldededgeofDTTshield
andstartofstraightedgeofDTTshield.
2 3
3
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
H1BOARD
Dress/RouteH1-Bdharnes
sasshown
"Cross"(asshownonphoto).
NOTE:PutattentiononSLACKofcable.
BetweenConnectoronH1
andtapethere
isslackinwire.Betweenta
pesthereisslack.
OPERATION
PROCESS
1
2
2
N
OTEwhichconnector
c
ablesareattachedto
o
nH1-Bd.
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
Route40PLVDSCablebetwee
nBH-Bd
andBU-Bdasshown.
NOTECOLORoftheULTape
onthe
BH-Bdside.CorrectcolorisRE
D.
OPERATION
PROCES
S
NOTECOLORoftheUL
Tape(RED)
LV
DSCABLE-BUBOARDTOBHBOARD
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
RouteLVDSHarnessfromB
U-Board
(CN4500)asshown.
CAUTION:KeepLVDSWiresAWAYfrom
MemoryICandJIGConnectors!
OPERATION
PROCESS
CAUTION:KeepLVDSCablesAWAYfromJIGC
onnectors
andMemoryIC.
LV
DSCABLE-BUBOARDTOBHBOARD(CONTINUED
)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
Route/DressLVDScablebetwee
nBH-Bd
andTCONasshown.
NOTE:PutAttentiononCablero
uting.LVDScable
mustbePARALLELtoPanelSurface
(seephotos).
OPERATION
PROCESS
NOTE:Cableis
PARALLELtopanelsurface!
NOTECOLORoftheShrinkTubing
(BLACK).
LV
DSCABLE-BHBOARDTOTCON
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
1.AttachHDMIConnectortoBU-Bd
(CN5504).
2.GENTLYfoldovercablestorig
htside.
3
CONFIRMColorofSticker(BLUE)
4.AfterInstallingDTTTopapply3
x5mm
screwtoGNDRingonHDMIAssy.
TORQUESPECIFICATIO
N
TORQUE:6kg.cm(+-1.0kg.cm)
OPERATION
PROCES
S
Insta
llHDMICableonBU-Bd
(CN5
504)
NOTECOLOROFRound
Stick
er(BLUE).
BEFOREInstallingDTTShieldTop,
GENTLYfoldcablesovertowards
right
asshown.
Toomuchpressureappliedto
cable/connectorwhenfoldingcables
over
torightsideWILLdamagethe
conn
ector!!
Afte
rDTTShieldTopinstallation,use
3x5mmscreww/washertosecure
GND
tabonHDMIHarness.
NOTE:
SIDEHD
MICablewillhaveconductive
tapewra
ppingonPP/MPparts.
Running
changetoeliminatetapewrappin
g.
1 2
3
4
HDMICABLE
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
Route/DressHDMICablesasshown.
CAUTION:MakesureHDM
Icableis
touchingpanel,especiallyinbetween
SheetCoreC.
OPERATION
PROCESS
CAUTION:MakesureHDMICab
leistouchingpanel(lengthwillbefixedforPre-Pro)
HDMICABLE(CONTINUED)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
Route/DressHDMICablesa
sshown.
CAUTION:MakesureHDMIcableis
touchingpanel,especiallyin
between
SheetCoreC.
2-688-010-01
4-092-814-02
OPERATION
PROC
ESS
CAUTION:MakesureHDMI
Cableistouching
panel.
CenterconductivetapeoverBlack
ULtap
eonLVDS(lastblacktapeon
harnes
s).
UsePanelEdgeasguideforedgeof
theconductivetape.
App
lyCushionDOVERconductivetape.
Use
paneledgeasguide.
Mak
esuretoCOVERtheconductive
tape
withCushionD(TVSRregulation
)
USESheetCoreCtoholdLVDS/LeftSpeakerWiretopanelhere
HDMICABLE(CONTINUED)
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
KDL-4
0D3000ONLY
1.ConnectHDMICableAssyto
U2-Bd.As
shown.
2.Install3x5mmScrew
TORQUESPECIFICAT
ION
TORQUE:6.0kg.cm(+-1.0kg.cm)
OPERATION
PROCE
SS
Install3x5mmscrewwith
washertoGNDTabon
HDMICableAssy.
NOTE:
SIDEHD
MICablemayhaveconductive
tapewra
pping,however,newprocess
eliminate
stape.
2
1HDMICABLE(CONTINUED)
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KDL-32XBR4/40D3000
2-1. USING THE REMOTE COMMANDERFOR ELECTRICAL ADJUSTMENTS
To adjust various set features, use the Remote Commander to put the
set into service mode to display the service menus and categories.
Equipment Needed:
Pattern Generator (with component outputs)
Oscilloscope
Digital multimeter
2-2. ACCESSING SERVICE ADJUSTMENTMODE
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within asecond of each other:
DISPLAY Channel 5 Volume + POWER.
POWER
Onscreen cursor
and select button
DISPLAY
RM-YD014
5
VOLUME+
The first service menu (TV) displays.
SECTION 2: SERVICE ADJUSTMENTS
2-3. VIEWING THE SERVICE MENUS
Use the Remote Commander to view the BE and Digital service menusoptions.
1. To display the Service Menuthat contains the Category you want to
adjust, press JUMP on the Remote Commander.
(For a complete list of the service Categories refer to Service Menus)
Press JUMP
Press JUMP
TV001 COLOR ADJ001 R_DRV
SERVICE
DIGITAL PROGRAM DATABE PROGRAM NVM
PACKBOOT
: h07-00.79T DEV: 000011: TMO.620: TDO.426: TPA.014: TBO.506
00100
QM 0 0 SERVICEINFO DTV
BE
DIGITAL
Sample TV Service Menu
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KDL-32XBR4/40D3000
2-4. USING THE REMOTE COMMANDER TOVIEW SERVICE DATA
Use the buttons on the Remote Commander to access the service menu
items and adjust the data values.
Data Value
CategoryNumber
AdjustmentItem Number
Category
AdjustmentItem
TV SERVICE001 COLOR ADJ001 R_DRV
DIGITAL PROGRAM: h07-00.79T DEV
DATA
NVMPACKBOOT
BE PROGRAM
00100
: 0000011: TMO.620: TDO.426: TPA.014: TBO.506
RM-YD014
Display
Next Category
Display
Previous Item
Increase
Data Value
Decrease
Data Value
Display
Previous
Category
Display
Next Item
Displays
Service Menus
MUTING
JUMP
Saves data
Writes datainto memory
Read data9
0
5
6
3
1
2
4
1. Access Service Adjustment Mode and select the Service Menu that
contains the Category with the Adjustment Item you want to change.
2. To change the Category, press 2 or 5 on the Remote Commander.
Note: Pressing 2 or 5 only changes the categories within the
Service Menu displayed. To change a Category on one of the other
Service Menus, press the JUMPbutton until the correct ServiceMenu is displayed.
3. To change the Adjustment Item, press 1 or 4 on the Remote
Commander.
2-4-1. CHANGING SERVICE DATA
The service data values have been selected to provide the best
possible viewing performance. Although some of the data values
are adjustable, the adjustments are very sensative and changing
them may reduce the picture quality of the set. The following
instructions are provided for informational purposes only.
4. To change the Data Value, press 3 or 6 on the RemoteCommander.
5. To save the changes, press MUTING then 0 to write into memory.
2-4-2. EXITING SERVICE MODE
After completing the changes, exit service mode.
6. To exit service mode, turn the power off by pressing POWER .
SERVICE MENUS
BE MICRO001 COLOR ADJ
001 R_DRV
002 G_DRV
003 B_DRV
004 R_BKG
005 G_BKG
006 B_BKG
002 SETTING001 AGING MODE
002 A-SHUTOFF DISABLE
003 NO SYNC MUTE
003 INFORM
001 SET INFO RESET
DIGITAL MICROQM 0 INFO
1 PATN2 GPTN
QT 0 CVSB
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KDL-32XBR4/40D3000
2-5. VERIFYING SERVICE DATACHANGES
1. After completing all adjustments turn the set off with the Remote
Commander and then proceed to the next step.
2. Press the following buttons on the Remote Commander within asecond of each other:
DISPLAY Channel 5 Volume + POWER.
3. To verify the changes repeat steps 1 through 3 of 2-4. Using the
Remote Commander to View Service Data.
4. To exit service mode, turn the power off by pressing POWER .
2-6. RESETTING TO FACTORY DEFAULTS
Use the following instructions to restore the User Controls and
Channel Memory settings to the preset factory conditions.
1. While holding down the on the Remote Commander, press
the POWER button on the Front Panel of the set.
The set restarts and displays the initial setup screen. This may
take several minutes.
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KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
SECTION 3: DIAGRAMS
3-1. CIRCUIT BOARDS LOCATION
H1
D1
BH
H4H3
U2
BU2
G3POWER UNIT
KDL-40D3000
BH
KDL-32XBR4
H1
G1HPOWER UNIT
H4
H3
U2
BU2
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KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
G
D
S
B1 E1C2
B2 C1E2
2
3
4
5
6
7
8
9
0
!
!
!
!
!
!
1
G
D
S
B2 E2C1
B1 C2E1
B2 E2C1
B1 C2E1
B2 E2C1
B1 C2E1
!
B1 E1E2
C1(B2)C2
@
B1E2
C1C2
@
@
(B2)E1
(B2)E1
E2B1
C2C1
@
B1
E1
C2
B2
C1
E2
G
S S
D
G
D
B1
E1
C2
B2
C1
E2
B1
E2
C2C1(B2)
E2
B1
C1
C2E1(B2)
C2
B1
C1
E2E1(B2)
C2
B1
C1
E2
B2
E1
C2
Ver.1.6
Transistor
(FET)
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Discrete semiconductot
(Chip semiconductors that are not actually used are included.)
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Source
Source
Anode Anode
(NC)
(NC)
Cathode
Anode
Cathode
Common
Cathode Cathode
Common
Cathode Cathode
Common
Common
Common
Common
Cathode
Anode
Base Emitter
Collector
Base Emitter
Collector
Drain
Gate
Gate
Drain
Device Printed symbol Terminal name Circuit
Terminal name of semiconductors in silk screen
printed circuit ( )
Anode
Anode
Anode Cathode
Anode Anode
Cathode
!
Transistor
(FET)
Transistor
(FET)!?
EmitterCollectorBase
Transistor
Source
GateDrain
Cathode
AnodeAnode
CathodeAnodeAnode
*
REFERENCE INFORMATION
RESISTOR
: RN METAL FILM
: RC SOLID
: FPRD NONFLAMMABLE CARBON
: FUSE NONFLAMMABLE FUSIBLE
: RW NONFLAMMABLE WIREWOUND
: RS NONFLAMMABLE METAL OXIDE
: RB NONFLAMMABLE CEMENT
: ADJUSTMENT RESISTOR
COIL
: LF-8L MICRO INDUCTOR
CAPACITOR
: TA TANTALUM
: PS STYROL
: PP POLYPROPYLENE
: PT MYLAR
: MPS METALIZED POLYESTER
: MPP METALIZED POLYPROPYLENE
: ALB BIPOLAR
: ALT HIGH TEMPERATURE
: ALR HIGH RIPPLE
3-2. PRINTED WIRING BOARDS ANDSCHEMATIC DIAGRAMS INFORMATION
All capacitors are in F unless otherwise noted. pF : F 50WV or
less are not indicated except for electrolytics and tantalums.
All electrolytics are in 50V unless otherwise specified.
All resistors are in ohms. k=1000, M=1000k
Indication of resistance, which does not have one for rating
electrical power, is as follows: Pitch : 5mm
Rating electrical power : 1/4
W
1/4
W in resistance, 1/10
W and 1/16
W in chip resistance.
: nonflammable resistor
: fusible resistor
: internal component
: panel designation and adjustment for repair
: earth ground
: earth-chassis
All variable and adjustable resistors have characteristic curve B,
unless otherwise noted.
Readings are taken with a color-bar signal input.
Readings are taken with a 10Mdigital multimeter.
Voltages are DC with respect to ground unless otherwise noted.
Voltage variations may be noted due to normal production
tolerances.
All voltages are in V.
S : Measurement impossibility.
: B+line.
: B-line. (Actual measured value may be different).
: signal path. (RF)
Circled numbers are waveform references.
NOTE: The components identified by a red outline and a mark contain confidential
information. Specific instructions must be adhered to whenever these components
are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
The components identified by shading and ! symbol are critical for safety. Replace
only with part number specified.
The symbol indicates a fast operating fuse and is displayed on the component
side of the board. Replace only with fuse of the same rating as marked.
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
C
ONNECTIONDIAGRAM(KDL-32XBR4ONLY)
BU2
S P
S P
CN2000
U2
CN201
CN1400
CN3008
H1
H3
H4
CN101
CN401
CN301
G1
CN6201
CN6202
CN4001
CN4002
CN4003
CN4500
TO
PANEL
Left
INV
.CN1
CN2-
CN9
TO
PANEL
32XBR4PWBLay
ou
t&Connec
tion
CN8001
BH
CN8007
CN8001
CN250
CN5504
Con
ventional
LVD
S
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KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
C
ONNECTIONDIAGRAM(K
DL-40D3000ONLY)
BU2
S P
S P
CN2000
U2
CN201
CN1400
CN3008
H1
H3
H4
CN101
CN401
CN301
G3
CN6202
CN6203
CN4001
CN4002
CN4003
CN4500
TO
PANEL
D1
Left
INV
.
CN6700
CN6701
CN128
CN125
CN126
TO
PANEL
CN6204
CN
6707
CN6502
CN6600
40D3
000PWBLayou
t&Connec
tion
CN8001
CN8007
BH
CN250
CN5504
Con
ventional
LVD
S
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KDL-3
2XBR4/40D3000
91
KDL-3
2XBR4/40D3000[I
NVERTER]
COMPONENTSIDE(KDL-40D3000ONLY)
D1
C6709
C6711
FB6600
FB6602
FB6604
FB6606
EY6700
EY6701
EY6702
EY6703
EY6704
EY6705
C6729
EY6706
EY6707
IC6704
R6710
R6711
R6712
R6713
C6740
L6600
C6745
C6753
JW6600
C6759
JW6601
JW6602
JW6603
JW6604
JW6605
JW6606
JW6607
C6786
C6789
A6600
A6607
A6608
CN6600
C6600
G
S
Q6602
C6606
GS Q6603
G SQ6606
G S
Q6607
C6612
EY6600
EY6601
EY6602
EY6603
EY6604 D6604
EY6605
D6605
R6602
EY6606
D6606
R6603
EY6607
D6607
EY6608
EY6609
EY6610
EY6611
EY6612
D6612
EY6613
D6613
R6804
EY6614
D
6614
EY6615
D6615
R6612
EY6616
R6613
EY6617
EY6618
EY6619
EY6620
EY6621
EY6622
EY6623
EY6624EY6625
EY6626 EY6627
EY6628
EY6629
EY6630
EY6631
EY6632
EY6633
EY
6634
EY6635
EY6636
EY6637
EY6640
EY6641
EY6642
JW6702
EY6643
JW6703
JW6704
JW6705
JW6706
EY6647
JW6707
JW6708
JW6709
T6600
ET6700
ET6701
JW6713
JW6714
JW6715
JW6716
JW6717JW6718
T6800
T6801
JW6719
JW6720
JW6721
JW6722
JW6723
JW6725
JW6726
JW6735
JW6736
JW6737
JW6738
JW6739
JW6743
JW6750
JW6751
JW6754
JW6757
JW6758
JW6759
17
CN6701
CN6702
CN6703
113
CN6704
19
CN6706
CN6707
0-000-000-08
A-1221-
PFC_
OUT
(WHITE)
PRE_
GND
(BLACK)
1
3
12V
NC
V-FB1
GND
GND
GND
GND
GND
OCP2
INV-DRV
1
2
HV1
HV2
00_
8
(000000008)
-1H
-1L
-2H
-2L
INV-DRV
INV-DRV
INV-DRV
LD
LD
LD
LDG
ND
FB
12V
NC
NC
BALANCER_
ERR
REG12V
GND
INV_
ERR
BACK_
LIGHT
GND
DIMMER
169
31
JW6710
18
JW6760
JW6724
CN6700
JW6728
JW6729
JW6734
JW6752
JW6727
JW6730
JW6748
JW6740
JW6755
JW6731
JW6756
JW6749
JW6753
FB6609
EY6646
FB6608EY6644
EY6645
JW6609
JW6608
JW6610
JW6611
1
A B C D E F G
2
3
4
5
6
7
8
9
-
7/25/2019 Kdl 32xbr4
92/113
-
7/25/2019 Kdl 32xbr4
93/113
-
7/25/2019 Kdl 32xbr4
94/113
-
7/25/2019 Kdl 32xbr4
95/113
-
7/25/2019 Kdl 32xbr4
96/113
96
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
H1BOARDSCHEMATICDIAGRAM
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
|
9
A B C D E F G H
S
101
1 2
34 5
S107
1 2
34 5
S106
1 2
34 5
S105
1 2
3
4 5
S104
1 2
34 5
S103
1 2
34 5
S102
1 2
34 5
R102
220
1/10
W
RN
-CP
330
R103
0.5
%
1/10
W
RN
-CP
1.1
k
R105
0.5
%
1/10
W
RN
-CP
560
R104
0.5
%
1/10
W
RN
-CP
150
R101
0.5
%
1 2 3
3P
CN101
GND
PO
WERINT
KEY1
0R107
1 2
2P
CN102
GND
GND
PO
WER
CH
-
CH+
HOME
MENU
WEGAGATE
VOL
-
VO
L+
INPUTSEL
USERCONTROL
H1BOA
RD
A-1220-318-AH1
CN3008
TOBU2
-
7/25/2019 Kdl 32xbr4
97/113
-
7/25/2019 Kdl 32xbr4
98/113
-
7/25/2019 Kdl 32xbr4
99/113
-
7/25/2019 Kdl 32xbr4
100/113
100
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
VCC
OUT
GND
GP1UE26RK0VF
IC401
1
2
3
4
5
1608
50
V
220p
BC401
2012
6.3
V
10
X6
S
C402
1/10
W
RN
-CP
470
R401
5%
1/10
W
RN
-CP
47
R402
5%
1 2 3
3P
CN401
SIRCS
STBY3
.3V
GND
H4
S
ircs
CN30
08
TOBU2
A-1220-
320-AH4
H4BOARDSCHEMATICDIAGRAM
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
A B C D E F G H
-
7/25/2019 Kdl 32xbr4
101/113
101
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
[SIRCS]
CONDUCTORSIDE
H
4
5
1-873-380-11
EP-(GW+GN)
A-1220
-320-A
C401
D401R401
IC401
1
A
2
1 3
OVCC
1 3
R402
CN401
C402
C403
1
A
2
[SIRCS]
COMPONENTSIDE
H
4
-
7/25/2019 Kdl 32xbr4
102/113
-
7/25/2019 Kdl 32xbr4
103/113
KDL-32XBR4/40D3000
KDL-32XBR4/40D3000
103
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
17
|
18
|
19
|
20
|
21
|
22
|
23
|
24
|
A B C D E F G H I J K L M N O PU2BOARDSCHEMATICDIAGR
AM(2OF2)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
IC252
CXB1441R-T4
TEST
VCC
BDT0N
BDT0P
GND
BDT1N
BDT1P
GND
BDT2N
BDT2P
VCC
REXTYDT2
P
YDT2
NGND
YDT1
P
YDT1
NVCC
VCC
YDT0
P
YDT0
NGND
YCKP
YCKN
CE
VCC
ACKN
ACKP
GND
ADT0N
ADT0P
GND
ADT1N
ADT1P
VCC
SEL
VCC
VCC
ADT2
N
ADT2
P
GND
VCC
VCC
GND
BCKN
BCKP
VCC
VCC
GND
_D
GND
_D
GND
_D
1 2 34 5 67 8 91 011
12
1 3
14
1 5
1 6
17
1 8
1 9
181840011
19
P
CN250
BLK
D2+
ED2
-
D1+
ED1
-
D0+
EDO
-
CLK+
ECLK
-
CEC
NC
DDCCLK
DDCDAT
E
DDC+5
V
HPD
GND
_D
GND
_D
S
2SK2036(TE85L)
Q251
GND
_D
16V10C263
1/16
W
CHIP
10
R266
5%
4.7
k
R281
0.01C262
R286
47
1/16
W
5%
1005
25
V
0.0
1B
C251
4.7
k
R260
1/16
W
CHIP1
0
R271
5%
1000pC261
1/16
W
CHIP
10
R272
5%
100
R259
10
V0
.1 BC250
100
R273
1/16
W
RN
-CP
4.7
k
R283
0.5
%
R285
47
1/16
W
5%
1/16
W
CHIP
10
R267
5%
1000pC258
100
R258
1000p
C265
1/16
W
CHIP
10
R264
5%
CHIP
0R303
1/16
W
CHIP
10
R256
1/16
W
CHIP1
0
R269
5%
1/16
W
CHIP
10
R270
5%
1005
RN
-CP
R263
10
k
1/16
W
0.5
%
1000p
C254
1/16
W
CHIP
47
k
R257
5%
1/16
W
CHIP
10
R265
5%
GND
_D
1005
1/16
W
CHIP
5%R277
4.7
k
1005
1/16
W
CHIP
5%
R278
4.7
k
1005
25
VB
C253
0.0
1
GND
_D
8 7 6 5
4321
PCA9517DP
IC251
VCCA
SCLA
SDAA
GND
EN
SDAB
SCLB
VCCB
1005
25
VB
C252
0.0
1
8 7 6 5
4321
M24C02-WMN6T(B)
IC250
A1
A0
A2
E
SDA
SCL
WP
VCC
VDR250
GND
_D
1/16
W
CHIP
5%47
k
R261
1/16
W
CHIP
5%
47
k
R262
R287
471
/16
W
5%
CHIP
0
R284
1608
25
V0
.1 BC266
1608
25
V0
.1 BC267
CHIP
0R289
CHIP
0R290
D3
.3V
D5
VGND
_D
GND
_D
D3
.3V
_HDMI
D5
V_
HDMI
D3
.3V
_HDMI
D3
.3V
_HDMI
D3
.3V
_HDMI
D3
.3V
_HDMI
D5
V_
HDMI
HPD
CHIP
0R293
3
12
4
0u
H
L250
3
12
4
0u
H
L251
3
12
4
0u
H
L252
3
12
4
0u
H
L253
HPD
12345678910
11
12
13
14
15
16
17
18
19
20
21
21
P
CN251
BLK
RESER
WP
PLUG
_DET
HPD
GND
_D
TMDSDATA2+
TMDSDATA2
-
GND
_D
TMDSDATA1+
TMDSDATA1
-
GND
_D
TMDSDATA0+
TMDSDATA0
-
GND
_D
TMDSCLK+
TMDSCLK
-
GND
_D
CEC
SDA
SCL
RESER
CHIP
0R291
1005
1/16
W
RN
-CP
0.5
%
R298
1k
GND
_D
DTC114EUA-T106
Q255
MA111-TX
D254
MA1
11-TX
D261
3
12
4
0u
H
L254
3
12
4
0u
H
L255
3
12
4
0u
H
L256
3
12
4
0u
H
L257
VDR251
GND
_D
VDR252
GND
_D
VDR253
GND
_D
VDR254
GND
_D
VDR255
GND
_D
VDR256
GND_D
VDR257
GND
_D
VDR258
GND
_D
VDR260
GND
_D
VDR261
GND
_D
RXC
_2
R-
RX0
_2
R-
RX0
_2
R+
RX1
_2
R-
RX1
_2
R+
RX2
_2
R-
RX2
_2
R+
RXC
_2
R+
RXC_2R-
RXC_2R+
RX0_2R-
RX0_2R+
RX1_2R-
RX1_2R+
RX2
_2
R-
RX2
_2
R+
D2+
VIDEO3
/HDMIINPUT
U22/2
VIDEO3
HDMIINPUT
BU2
BOARD
CN5504
LVDSTO
A-1289-342-AU2-P2
-
7/25/2019 Kdl 32xbr4
104/113
-
7/25/2019 Kdl 32xbr4
105/113
-
7/25/2019 Kdl 32xbr4
106/113
KDL-3
2XBR4/40D3000
KDL-3
2XBR4/40D3000
106
3-5.SEMICONDUCTORS
CI
5V-TSA00AB
5
1
2E-PF50AB
2E-PF90AB
GFTSYN-CM33B1111-S
G2TY8G-CMNC82908-S
)R58ET(UF521ZS7CT
1
PIHCniP5
2E-PF0CB81AB
2E-PF0CB52AB
1
23
2
2EW-F20L42RB
RZSK-5334SC
1ET-N1055AF
3-XMIC57ML
)A(T6NMWB-82142M
)B(T6NMW-20C42M
)2ET(V1252MJN
)2ET(VA4143MJN
RD8554CR
RWP8554CR
WEIVPOT
1
POSniP8 R
SNB2504DC
X61MA8146SMF
WEIVPOT
1
POSniP61
4T-Q8812AXC
OT
P
WEIV
1
PFQniP04
GM5-IB0239A6ME
WEIVMOTTOB1
A
AGPniP441
VXF93A2963346DH
4AD-VXF4963F46DH
RPHP2D4003APT
WEIVPOT
1
PFQniP84
10-18621-8732F46DH
WEIVPOT
1
PFQniP441
LT-AF-T50M88L
ET-PF74325M
OT
P
WEIV
1
POSniP02 T
TA1341MM
1
23 1
HFA9411WJN
91
1
02
23
33
15
25
46
T
WEIVPO
PZ2301YC1QP
HPZ2H14ZC1QP
1
niV:1
tuoV:2
MOC:3
jdaO:4
FFO/NO:5
2345
B
F-2E-A783C5VR
POT
WEIV
1
001GTC3999IIS
OT
P
WEIV
1
PFQni
P001
R
WPA231VL47NS
R
WPA41CVL47NS
POT
WEIV
1
POSniP41
9616A-RTS
WEIVPOT
1
PIDniP8 L
TM91811KT
1
PIHC
niP6
ROTSISNART
UE411CTD
601TFAUE411CTD
DNG
NI
TUO
601T-AUE411CTD
601T-AUE511CTD
641T-AKW441CTD
641-T-KT413CTD
KT323CTD
641TKT323CTD
1T1122NUM
1T2122NUM
1T3125NUM
511-KE411CTDP
1122NU
511-R6751AP2
511-R1804CP2
511-RA106DP2
RQ-641T-KA7301AS2
R-641T-KA7301AS2
RQ-601T-A6751AS2
R4771AS2
RQ-LT4771AS2
6L5L-3261CS2
RQ-641-T-K2142CS2
R-1804CS2
R601T1804CS2
R7164CS2
RQ-LT7164CS2
K4112DS2
XT-Q-A106DS2
E
B
C
A0966SDF
S
S
S
G
D
D
D
D
R58ET-UF10B1NH
5
4
63
1
2
1
2
3
6
5
4
)R58ET(UF51N6MSS
1S
1G
2D
1D
2G
2S
S-2211BS2
E-DT-TS-2211BS2
TS-1261DS2
E-DT-TS1261DS2
E
B
C641TK4112DS2
B
C
E
B2T-8512KS2
S
G
D
EDOID
511-613SAB
02AF50PE
1TV01Z3MM
1TV11Z3MM
1TV31Z3MM
1TSV81Z3MM
1TV22Z3MM
1T4V2Z3MM
1TS6V5Z3MM
1TS2V6Z3MM
1TS8V6Z3MM
1TS2V8Z3MM
1
2
1
2
1TH45TAB
B01ZTD
FRTG6.5UZH
)XT(-311AM
1T419LDMM
1T-BS6.5DR
B81-71-ET-ZDU
B2.6-71-ET-ZDU
B8.6-71-ET-ZDU
EDOHTAC
EDONA 4
SBS01D
F4SBS01D
40F-A06BS2D
L06BS4D
~
~
+
_
~
~
+
M6CS01D
1
2
3
123
2AT-04LN1D
2RT-04LN1D
80-22ARE
EDOHTAC
EDONA
6SN1D
RT-6SN1D
TBRVA60-22ARE
32GKP5004FU
3BT-02BRE01
UT4045N1
EDOHTAC
EDONA
40-SQ01CE
5L21ET-40SQ01CE
KRAMEDOHTAC
L21ET-L30SQ12CE
5-A03JBMS6P
B9.3-52ET-ZTP
EDONA
EDOHTAC
BLFK80-22ARE
EDOHTAC
EDONA
06A50FSF
EDOHTAC
EDONA
L58ET-U
F30D1NH
R58ET-U
F30D1NH
5
3
2
1
6
4
5
3
2
1
6
4
3MF1M
EDOHTAC
EDONA
KW231AM
XT-
KW231AM
XT-
KW151AM
481SS1
1
2
3