Kautex Textron Products and Technologies2012
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Kautex
Company Confidential1Company Private & Confidential 1Company Private & ConfidentialJul-12
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Continuing Our Success
US$ 1,82 Billion*96%
Industrial products
4%
u v r u
Jul-12 Company Private & Confidential 22Company Private & Confidential
*2011 Revenue
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From Pioneer to Technology Leader
5
1 9 6
41st Plastic fueltankfor Ford 1st Coextrusion
Galvanische
1 9 3
1
9 9 4
systemWerksstätten Development of
Next GenerationFuel System (NGFS) 2
0 0 6
1
9 4 9
FirstEuropeanblowmoldingmachine
2 0 0 5
1st PZEVfuel system
1st serial HDPEfuel tankproduction forVW
1 9 7 3
2 0 0 7SCR & NGFS
1st serialproduction
Jul-12 Company Private & Confidential 3PZEV = Partial Zero Emission Vehicle
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Wor wi e Presence
29%
Click to Europe 15%52%
Muskegon, USA Distribution CentreTroy, USA
Windsor, USAChangchun, China
52%
Liversedge
Chongqing, China
v a,
Lavonia, USA
San Antonio, USA
Puebla, Mexico
Product developmentYokohama, Japan
Hiroshima, Japan
Shanghai, China
Guangzhou, China
HengoedCoventry Em en
Leer
Bonn Duisdorf
HQ BONN
Bad FriedrichshallBöblingen
Mallersdorf
GentTessenderlo
Knezmost
Glauchau
Nowy Dwor Mazowiecki
Camacari
Technonlogy centreBangalore, China
Barcelona
Orcoyen
Palmela
Ingolstadta rc
Craiova
4% Guararema, Brazil
Fuel systemClear Vision SystemPackaging
Curitiba
SB Campo
Martorelli
SCR
Jul-12 Company Private & Confidential 4
Cams a tSupplier Park
Local Development Centre
% revenue per region
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Establishing World-Class Processes
Combines a living corporate culture with a continuing changeManagement
Values and Behaviors were developed based on the Input ofall employees
CBS provides tools and processes for our continuousimprovement
COMET hel s stimulate the innovation and creativit
Jul-12 Company Private & Confidential 5
necessary to continually improve our processes and products
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Development Expertise Around the WorldHengoed, UKWindsor, CDNClear Vision SystemsAutomotive Products
Bonn, GermanyYokohama, Japan
Automotive Products
Automotive & Industrial Products
GTC, IndiaCAD/CAE
Jul-12 Company Private & Confidential 6
Guararema, BrazilGuangzhou, China
Automotive Products
Automotive Products
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Textron – Belonging to a Powerful FamilyLeading Branded Businesses
. .
Stock NY: TXT
Cessna TextronSystems
Bell
Finance1%31% 25%
Industrial
17%
Cessna Aircraft Textron Systems
Bell Helicopter Textron FinancialKautexE-Z-GOGreenlee
We are 16%of Textron
AAI
Overwatch
TMLS
Lycoming
Jul-12 Company Private & Confidential 7
2011 Revenue: $11.3B
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9 Priorities for a Prosperous business
Jul-12 Company Private & Confidential 8
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Automotive
Company ConfidentialJul-12 9Company Private & Confidential
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Our Solutions for Growing Requirements
Plastic FuelSystems
Selective Catal ticReduction (SCR)
One of the top 100g o a au omo ve
supplier
Fuel System conventional or
Jul-12 Company Private & Confidential 10
ec no ogy
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Our Value Proposition in Fuel Systems
•Light weight
•QuietnessInnovation
•Premium Quality•Robust products (we keep our promises)•Global (Manufacturing & ISC)
Delivery
•Speed & Quality•Cost competitiveQuotation
•Code of Business Conduct•Cautious of the environment•Speed (Change Management Development time)
Service
Jul-12 Company Private & Confidential 11
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What Drives Our Research and Innovation
Barrier
Clean Air NOxSCR
Alternative Powertrain energy
storage
Weight CO2Integration ofMaterials &
Jul-12 Company Private & Confidential 12
Quietness
Measures
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Our Product Innovations Cover Customer Needs
t i o n
Hybrid
Hydrogen
pressuretank
“ ”
x
S o l
Standard
NGFSfuel tank
tank
Quietness
K a u t
Value
SCRtank
e g
Customer Requirements
Company Private & Confidential 13Jul-12
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Partner of the Global Car Company
Rate of turnover
Company Private & Confidential 14Jul-12
Others: Alfa Romeo, Mitsubishi, Porsche, Land Rover
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Leading Position in Each RegionNorth America
(approx. 12 mio. Units/year)Europe
(approx. 20mio.Units/year)
Asia
(approx. 35mio.Units/year)
20112011
2011
South America
. .
2011
Jul-12 Company Private & Confidential 15Jul-12 Company Private & Confidential 11
Others
Kautex
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Providing Power for your EngineFuel SystemMotor Management
rollover Valve
venting-valveCarbon canister
engine control unitVentilation & aeration
OBD pump + sensor
expansionvolume
Fuel
filter
filler pipe
cc-valve
fuel pump
+
tank body
sen er un t
swirl pot
Fuel supply
fuel lines
Jul-12 Company Private & Confidential 16
fuel gauge Fillingmodule
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Next Generation Fuel System
17Company Private & Confidential 17Company Private & ConfidentialJul-12
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Best System in Class
Quietness - Integration of slosh noise countermeasures
Emission reduction - Strictest emission targets,
y r app ca on - en ng e emen s owithstand vacuum for hybrid applications
Potential to increase useable volume oralternatively decrease the tank size.
a so or ue s w c con a n a co o
Weight reduction - Cost benefits
Jul-12 Company Private & Confidential 18
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NGFS Now and in Future
NGFS® is well established in 5 production facilities with 8
machines since 2009 in NA & EU.
7 customers / 13 Projects
NGFS® is our main enabler for Kautex to meet all current andfuture customer-, market- & legal-requirements
Our vision:
Production of a fuel tank in one single production step
Jul-12 Company Private & Confidential 19
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Next Generation Fuel System
NGFS ProcessConventional Process
o oo ngin 2011
20Company Private & Confidential
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NGFS in Hybrid Vehicles
Jul-12 Company Private & Confidential 21
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Hybrid: A Demanding Technology
Applicable for Hybrid Electric Vehicle (HEV)which can also drive in electric mode
During electric mode drive fuel system iscompletely closed
Gaso ine vapor pressure can createinternal tank pressure
» Pressure range -15 + 35 kPa
Company Private & Confidential 15Jul-12
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NGFS: Our Answer
spec a y eve ope e emen s an componen s a ress an
pressure
Variant of standard LEV tank system (PZEV/LEVIII)
NGFS is our key technology to perform for hybrid vehicles
Company Private & Confidential 16Jul-12
We offer different tank solutions depending on vehicle
package & design
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Selective Catalytic Reduction SystemSCR
24Company Private & Confidential 24Company Private & ConfidentialJul-12
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• Support short term prototype needs
Our Value Proposition SCR
• Mange short lead time projects
• Validation of new components
Speed
• Offering full systemsStrategic
Partnership
• Advanced development activities• Sharing knowledge in several external councils
TechnologyLeader
Cost
Efficiency
Company Private & Confidential 25Jul-12
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Ecological Breakthrough
Nitrogen oxide (NOx) reduction system
Tank Capacity5-10l
Fulfills emission criteria Euro 5 and US 5
Reduces nitrogen oxide (NOx) by approx. 85%
Economical advantage due to less fuel consumptionup to 5% compared to Euro 4 Systems
Jul-12 26Company Private & Confidential
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Technological Partnership
Refueling on gas stations or during inspection
conom ca n orma on
Kautex as self responsible system supplier
Growth potential due to substitution of steel tanks, passenger cars,light duty truck & sports utility vehicle
Standard com onents available e. . heater
Jul-12 23Company Private & Confidential
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Selective Catalytic R eduction system
a d
y a
n d S p r
2015Kautex as Tier-1 supplier of
complete tanksystem withintegrated functions and fillers
g y M a t u r i t
2012
2007
Kautex Tier-1 supplier of
complete tanksystem and filler
> 25 tank projects already in
house, volume forcast: 1,2
Improved molding process
7 production locations
T e c h n o l o Kautex Tier-2 supplier for Tank shell to
Bosch
~ 30 tank projects in volume production
(600.000 pcs in 2011),
3 roduction locations
Mio/anno in 2016
5 production locations
Gen 0
2005
Gen 1 introduction Gen 2 market introduction
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Next Generation Carbon Canister©
29Company Private & Confidential 29Company Private & ConfidentialJul-12
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Effective emission filtering
Storage of fuel vapor of tank systems
n que concen r c, mo u ar es gn
Efficient adsor tion of H drocarbons
Meeting highest OEM emission targets
Jul-12 Company Private & Confidential 30
ro ect status:
Transition from detailed design to serial production
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Cold Start System
31Company Private & Confidential 31Company Private & ConfidentialJul-12
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Combining our expertise
Next step of environmental friendliness
Customer can chose Alcohol or Gasoline
Technology transfer from NGFS & CVS
Jul-12 32Company Private & Confidential
Providing additional fuel during starting
conditions due to engine temperature.
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Clear Vision System
33Company Private & Confidential 33Company Private & ConfidentialJul-12
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Our Value Proposition CVS
• Full system solutions
• Innovation• Fulfillment of legislation & homologation requirementCapability
• Excellent product & process quality – learningorganizationQuality
Jul-12 Company Private & Confidential 34
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Recognized as Best-In-Class
a ue ncrease
Global Service and Supply
Environmental Impact Reduction
Jul-12 Company Private & Confidential 35
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Greate variety of products
e m s
W a s h
S y s t
S c r e e n
S y s t e m s
a m p W a s h
36Company Private & ConfidentialJul-12
H e
a d l
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CWC Textron (Cast Iron)
37Company Private & Confidential 37Company Private & ConfidentialJul-12
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Our Value Proposition CWC
• Lowest cost & proven engine componentsCost
• Over 100 years of cast iron production
• Global leader in iron camshaft roduction• Partner in development of engine components
• pec a z ng n g vo ume pro uc on• High speed new program launchesCapacity
Jul-12 Company Private & Confidential 38
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We keep your Engines Moveing
Cast iron foundry producing ductile and gray iron castings
Leader in ductile iron automotive camshaft castings
Ca able of roducin hi h ualit iron castin s for a variet
of customers and industries
Jul-12 Company Private & Confidential 39
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Packaging
Company ConfidentialJul-12 40Company Private & Confidential
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Our Value Proposition Industrial Products
• Selective use of Kautex global footprint• Speed to market•• Close to the customer• Flexibility
• Strong Brand Value
Capa i ity
• Total cost managementCost
Jul-12 Company Private & Confidential 41
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Comprehensive PortfolioBody CareChemical Industry
Food & BeveragePharmaceutical
Laboratory
Jul-12 Company Private & Confidential 42
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Our Packaging Competence
Bonn, GermanyNowy Dwór Mazowiecki,
Poland
Jul-12 Company Private & Confidential 43
Waldkirch, Germany
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TECHNOLOGY THAT FUELS
Jul-12 Company Private & Confidential 44