Kat-TempStar-2015-4c-0315 Layout ohne Seitenregister ... · Diagnosis / wire test ... + Compact...

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1 40 36 60 108 96 180

o xo xo x

xxx

xxxxx

o o x ox

o

MINI DIALOG MULTI MASTER MASTER SL PROFESSIONAL PROFESSIONALLC

Max. zones

Extendable

Sensor error detection

Load error detection

Softstart / ramp

Manual / Pulse operation

Auto-mode

Standby

°C / F switch over

Load current display

% display

Boost

Password protection

Compound heat-up

Alarm input / output

Mold memory

Diagnosis / wire test

Data recording

Start assistant

Performance monitoring

Measuring zones

Phase control

Group formation

Error logbook

Event logbook

Substitute sensor operation

Language selection

Calibration tool

Diagram recording

MOLD DRIVE

Control accuracy – process data assessmentSytem protection – flexibility – ease of use

Gerätefunktionen

HUMMEL Standard

o Optional

x Optional with PC software

3

Explanation of Device Functions

% displayIndicates the current heat output in percent;e.g., 50 % = half output.

°C/F switch-overSelection of the temperature unit (Celsius orFahrenheit) via the Parameter menu.

Alarm input / outputInterface to machine via switching contacts;e.g. alarm indication or standby.

Auto-modeIf this function is activated, the average outputis used for continued heating in the event ofsensor breakage.

BoostBrief setpoint increase; e.g. for removingnozzle obstructions (jet clearing).

Calibration toolAny calibration errors can be corrected on-siteusing this additional program. The sensor tem-perature is simulated with a thermal elementsource, and an alignment made with the screendisplay, with an accuracy level of + / -0,1 °C.

Compound heat-upUniform, controlled heat-up process in whichthe fastest heating circuit waits for the slowestcircuit to catch up.

Data recordingStorage of production data; e.g. for qualitydocumentation purposes.

Diagnosis / wire testChecks the connected hot-runner mold forcorrect wiring and indicates errors.

Diagram recordingRecords process data as diagrams; e.g. forerror analysis.

Error logbookRecording of all process events; e.g. alarmstriggered during operation. Reliable detectionof polarity errors, breakages and short circuiting.

Event logbookRecords user entries and process events; e.g.alarms triggered during the manufacturingprocess.

ExtendableThe devices can be ordered for the currentlyrequired zone number and then later extendedto the maximum zone number with additionalpluggable control cards.

Group formationCombines several heating zones for fastparameter setting (e.g. setpoint).

Language selectionAllows language selection in the Operating andHelp menus.

Load error detectionIndicates potential errors regarding theconnected heating circuit. Reliable detection ofbreakages and excess currents.

Manual /Pulse operationAllows manual heat output setting; manualoperating mode.

Max. zonesMaximum number of heating zones that canbe connected (depending on type series).

Measuring zonesEach control area can also be defined as ameasuring zone. The tool temperature can bedisplayed and monitored using a sensor onthe tool.

MOLD DRIVEIn addition to heat channel regulation the devices can be used to control servo drives,en abling all different kinds of movement onthe tool.

Mold memoryFor storing all of the settings of a connectedhot-runner mold.

Password protectionCode for accessing the Parameter menu;prevents unauthorized entries.

Performance monitoringThe average heating power is detected andmonitored. An error message will appear ifthere are any discrepancies caused by leaksor heating errors.

Phase controlOptional operation of the heating with adjustedoutput voltage if required.

Sensor error detectionIndicates potential errors regarding the con-nected temperature sensor.

Softstart / rampReduced heating speed to dry the heatingelements.

StandbySetpoint reduction via front button or alarminput; e.g. if interruption/breakdown occurs.

Start assistantThe start assistant provides quick access to production start settings.

Substitute sensor operationAllows using the sensor of a neighboring moldto continue the production process in the eventof sensor breakage.

4

New

NEW

multitouch capacitive durable

From Touchsensors up to TouchpanelTOUCH MADE BY HUMMEL

5

Created & Printed byDesign and layout: intermedia marketing gmbh, Mozartstraße 2, 79183 Waldkirch, Germany, Tel. +49 (0) 76 81/ 47 78 99-0, Fax +49 (0) 76 81/ 47 78 99-27, [email protected]: Druckerei Furtwängler GmbH, 79211 Denzlingen, Germany, Tel. +49 (0) 76 66 /13 31. Printed on ecologically friendly paper in March 2015.

Products, design, colors and dimensions are subject to change without prior notice. We reserve the right to make technical improvements on all our products, currently ordered or for futureorders. It is the user’s responsibility to verify all dimensions and technical data. HUMMEL AG will assume no liability regarding information provided to the user by published literature or insidetechnical staff, its distributors and outside sales personnel. Errors in the catalog can occur and shall not create any liability whatsoever for HUMMEL AG. All information provided by HUMMEL AG is without guarantee and must be verified by the user.

Limited Liability

Accessories

MULTI ................................................................................................ 8WIRE TEST ................................................................................... 10MULTI VIEW................................................................................ 11MASTER......................................................................................... 12MASTER SL .................................................................................. 14PROFESSIONAL....................................................................... 16MOLD DRIVE.............................................................................. 18PROFESSIONAL LC................................................................ 20

DIALOG slide in controller ................................................ 22Housings for slide-in controllers ..................................... 24up to 40 zonesMINI one zone controller................................................... 26

Load cables ................................................................................. 30Thermocouple cables..............................................................31Mold connectors........................................................................32Single connectors......................................................................33Cables ..............................................................................................34Accessories ...................................................................................35

Built-in controller

INTEGRAL..................................................................................... 28

Slide-in controllers

Multi-zone controllers

Table of Contents

6

HUMMEL AG

7

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Customized SystemsCable Glands,Circular Connectors Industrial Enclosures ElectronicTOUCH SYSTEMS

8

36

oo

+ Compact unit for 6 to 36 heating zones

+ Modular design, thus easy to maintain

+ With mold memory

+ Sensor monitoring andpower measurement

+ Programmable soft-start ramp

+ Process data detectionvia Ethernet Interface MULTI-VIEW

Multi-zone controllers

The MULTI 6 controller series is available inpractical 6-zone steps. Its modular design withindependent slide-in controller slots ensures fastreplacement in case of malfunction.

Perfect ease of use and a straightforward dis-play showing all instantaneous and setpointvalues guarantee the smooth integration of the-se controllers into the production processes.

The alarm indicators only light up in case oferror or malfunction. This allows to check theoperating state of the hot runner system at aglance.

Due to the presetting of the system’s basic para-meters by the factory, time-consuming configu-ration is not necessary – the unit is immediate-ly ready for use. The mold memory enablesyou to store the settings for all of the hot runnermolds and access these programs by a touchof the button.

A solid metal housing with powerful coolingfans allows continuous operation at maximumload even under extreme operating conditions.The rear panel features separate connectorsfor the load and thermocouples, the powerswitch, interface and alarm connectors.

The temperature can be increased or decrea-sed externally by the alarm cable connectingthe controller to the control system of the machi-ne. In case of malfunction, the controller stopsthe machine immediately.

MULTI

9

654321

121110987

181716151413

www.hummel.com

MULTI series

DimensionsHousingMetal enclosure, powder-coated

Available units / Order information6-, 12-, 18-, 24-, 30 and 36-slots / TS-MULTI-6...36

Mold connection (load and TC separate)..................................Connectors x number of poles6-zones .......................2 x 16-poles12-zones .....................1 x 24-poles / 1 x 32-poles (TC)18-zones .....................2 x 24-poles / 2 x 32-poles (TC)24-zones .....................2 x 24-poles / 2 x 32-poles (TC)30-zones .....................3 x 24-poles / 3 x 32-poles (TC)36-zones .....................3 x 24-poles / 3 x 32-poles (TC)

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 32 A CEKON / 22 kW

CharacteristicsPower output:...............max. 16 A per zone, contactless ..................................semicconductor, zero-switchingThermocouple: .............Fe-CuNi Type J, L or KControl precision: .........Better 1 °C, self-optimizing..................................(if hot runner permits)Control range: .............50 - 500 °C (122 - 932 °F)Operating temperature: 10 - 40 °C (50 - 104 °F)

FeaturesAlarm outputs: .............2 changeover contactsControl inputs: .............2 switch inputs (contacts)Data interface: ............for SUB-D plug 9-pole

Information displayedSetpoint and instantaneous values for all zones (°C or °F),power output in amperes or percent, alarm indicators fortemperature (over- or low temperature), current (overcurrent,open load), TC malfunction (open, reverse)

FunctionsPlease open the page register of page 2 and align it on the left side. This gives you a convenient overview of all availablefunctions. For function explanations, refer to page 3.

Specifications

Subject to technical modifications

10

Specifications

see MULTI series page 9

Order informationTS-MULTI-12, 24, 36-WT

WIRE TEST

+ detects mold wiring errors

+ for MULTI 12, 24 & 36

+ prevents machine downtimes

Wire test (mold diagnosis)

The optional diagnostic function WIRE TEST is available for ourproven MULTI hot-runner controllers with 12, 24 and 36 zones.It is extremely easy to operate via a new function button.

The connected molds are scanned and the result is directly dis-played on the front panel. This function offers you increasedsafety of operation, as potential faults – such as sensor polarityreversal or mold wiring errors – are detected fully automatically.This helps to prevent downtimes and protects your molds againstdamage.

11

www.hummel.com

Specifications

MULTI View

+ for all MULTI control units

+ for mold administration and process data transfer

+ USB or Ethernet connection

+ with PC Software for WINDOWS®


PC Interface

This interface allows you to transfer all of your mold and processdata between a MULTI controller and a PC or laptop, using either a USB interface or an Ethernet connection.

You just need to connect the interface box to the standard datainterface of the control unit. The output of the box then providesthe required interface. Power is supplied directly via the interfacein the case of USB operation. In the Ethernet version, power isprovided by the plug-in PSU supplied.

Following installation of the MULTI-VIEW II software included in thedelivery, you can conveniently store your mold data in a PC file and,if needed later, transfer it back to the controller again. You can useany WINDOWS® directory of your choice for the process data.This ensures that the data is readily available if, for example, youwish to edit it later by PDA systems.

HousingPlastic shell housing

Connection2 m controller connecting cable, RJ45 Ethernet plug or USB plug, power supply plug for PSU

Power supplyVia USB interface or PSU supplied

SoftwareOn CD for all common WINDOWS® versions

Order informationEthernet: TS-MULTI-VIEW-II-TCP-IPUSB: TS-MULTI-VIEW-II-USB

12

60

o

MASTER

+ for 12 to 60 zones

+ extendable with pluggable control cards

+ Touch screen with brilliant display and on-screen instructions

+ Start assistant for super fast basic setting

+ Performance monitoring for error detection

MASTER Series

Superior control precision and convenient,straightforward touchscreen operation arethe hallmarks of the multi-zone controllers ofthe MASTER series.

A help function is provided to save you thecumbersome process of searching informati-on in the user manual. It can be called up atany point of the menu structure to provideyou with the specific information you need.

Apart from comprehensive system monito-ring designed to protect the connected hot-runner molds, these units offer a wire-testdiagnostic function, a tool memory and seve-ral recording or documentation options forwhich the standard interfaces can be used aswell.

The devices are available in two differentsizes, either for 36 or 60 zones (housing fully equipped in each case). The 6-zoneplug-in control cards can be inserted orreplaced from the front.

13

410

450

660

665

MASTER 60

300

240

65

410

450

460

665

MASTER 36

300

240

65

www.hummel.com

Connections

Dimensions Specifications


HousingMetal housing with remote touch screen

Available units / Order information12- to 60-zone (6-zone steps) / TS-MASTER-12…60

Mold connection (load and TC separate)12 zones wired to a 24-pole load connector and a 32-poletemperature sensor connector (HAN A)Special configurations on request

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 32 A CEKON / 22kWOptional:

400 VAC / 63 A CEKON / 44kWHigher load on request

CharacteristicsPower output:...............max. 16 A per zone, non-contact,..................................switching at passage through zero..................................with phase-angle control on requestThermocouple: .............Fe-CuNi type J, L or KControl precision: .........Greater than 1 °C, self-optimizing..................................(if hot runner permits)Control range: .............50 - 500 °C (122 - 932 °F)Operating temperature:.10 - 40 °C (50 - 104 °F)

FeaturesAlarm outputs:..............2 changeover contactsControl inputs:..............2 switch inputs (contacts)Interfaces:....................SUB-D plug 9-pin (device)..................................USB; Ethernet; VGA; PS2; RS232 ..................................(Touch Screen)

Information displayed12“ - SVGA-LCD with touch screenConstantly displayed: setpoint and actual values plus poweroutput for all zones


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108

o

MASTER SL

+ up to 108 zones

+ flexible withdrawable unit design

+ space-saving, free-standing housing

+ Process control and diagnosis function

MASTER SL controllers

The MASTER SL control series is designed tomeet the highest demands with up to 108 control points. The devices start at 24 zonesand can be extended to 108 using the 6 withdrawable units.

The control devices are extremely accurateand all of the functions of the MASTER seriese.g performance monitoring for leakagedetection as well as tool temperature measu-ring for checking mold cooling.

The 12“ touch screen with its unique colourdisplay allows all settings to be changedquickly and easily. The on-screen instructionsand settings asssistant provide enhanceduser-friendliness.

The standard data interfaces enable datatransfer and, if necessary, remote diagnosisover the Internet.

15

955

450

MASTER SL

300

240

65

460

1400

640 95

www.hummel.com

Connections

Dimensions SpecificationsHousingBottom cabinet: ............Metal enclosure, powder-coated;..................................with lockable castorsDisplay:.......................Metal enclosure, powder-coated;..................................with touch screen interface

Available units / Order information24- to 108-zones, in 6 zone steps / TS-MASTER-SL-24…108

Mold connection (load and TC separate)12-zone units wired to a 24-poles load connector and a 32-poles TC connectorSpecial configurations on request

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 63 A CEKON / 44 kW

CharacteristicsPower output:...............max. 16 A per zone, contactless..................................semicconductor, zero-switchingThermocouple: .............Fe-CuNi type J, L or KControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)

Control range: .............50 - 500 °C (122 - 932 °F)Operating temperature: 10 - 40 °C (50 - 104 °F)

FeaturesAlarm outputs: .............2 changeover contactsControl inputs: .............2 switch inputs (contacts)Interfaces:....................SUB-D plug 9-pin (device)..................................USB; Ethernet; VGA; PS2; RS232..................................(Touch Screen)

Operation & display12“-SVGA-LCD with touch-screenPermanent indication of setpoint and instantaneousvalues plus power outputs for all zones


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180

o

o

PROFESSIONAL

+ For 48 to 180 zones

+ Touch-screen control panel with on-screen manual

+ Error and event log

+ Start-up wizard for rapid base setting

+ Performance control and mold temperature measurement for advanced process control.

Professional controllers

The PROFESSIONAL controller series hasbeen designed for controlling multi-cavitymolds, thus satisfying the highest qualitydemands. In addition, extensive diagnosticand log functions are available that greatlyfacilitate testing and starting up complex hotrunner molds.

PC-based operation with a touch-screenpanel ensures maximum operator conveni-ence, thanks also to a clearly arranged dis-play and optimal user guidance. If space isscarce, the control panel can be separatedfrom the controller.

All parameter settings can be stored andmanaged conveniently in the system’s memo-ry, which provides extensive storage and dis-play options.

All production process parameters (as wellas potential errors) are recorded and docu-mented most clearly.

These controllers are available in 12-zonesteps, each dozen being wired to a 24-poleload connector and a 32-pole sensor con-nector (HAN A). The modular pluggable control cards with 16 Amp power unit allowzones to be extended or to be quickly swapped if an error occurs.

17

960

580

PROFESSIONAL

400

320

70

650

1500

500 90

www.hummel.com

Connections

DimensionsHousingBottom cabinet: ............Metal enclosure, powder-coated;..................................with lockable castorsDisplay: ......................Metal enclosure, ..................................powder-coated, with touch-screen..................................control panel

Available units / Order information48- to 180-zones, in 12 zone steps / TS-PROFESSIONAL-48...180


Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load400 VAC / 63 A CEKON / 44 kWHigher load on request



FeaturesAlarm outputs: .............2 changeover contactsControl inputs: .............2 switch inputs (contacts)Interfaces:....................SUB-D plug 9-pin (device)..................................USB; Ethernet; VGA; PS2; RS232 ..................................optional WLAN (Touch Screen)

Operation & display15“-XGA-LCD with touch-screenPermanent indication of setpoint and instantaneousvalues plus power outputs for all zones


Specifications


18

180

o

MOLD DRIVE

+ Temperature control for up to 48 heating zones

+ Motor control for up to four servo drives

+ Touchscreen operation with On Screen Manual

+ Monitoring of the hot-runner system and servo drives

+ Modular, easy-to-service device construction with plug-in cards Hot-Runner Controller with

Motor Control System

The MOLD DRIVE device combination, con-sisting of a hot-runner controller and motorcontrol system, eliminates the need for a furt-her peripheral device for electrically drivenfunctions on the tool, e.g. for unscrewing orlinear movements. In addition to problem-free operation at up to 180°C, the advan-tages of servomotors include utmost repeata-bility of motion sequences and precisereproducibility of the end position. Modularslide-in controller technology and the excel-lent control performance of the TEMP STARPROFESSIONAL devices complement thepositive aspects of the drive for hot-runnertemperature control.Both functions can be operated and mana-ged easily via the robust capacitive touchs-creen. The PC used for data visualisationand storage has various interfaces for datatransmission and remote diagnosis.Numerous monitoring functions, e.g. for tor-que or hot-runner temperature limits, detectfaults or system errors and warn the opera-tor of possible damage in good time.

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960

580

PROFESSIONAL

400

320

70

650

1500

500 90

www.hummel.com


Connections

DimensionsHousingBottom cabinet: ............Metal enclosure, powder-coated;..................................with lockable castorsDisplay: ......................Metal enclosure, ..................................powder-coated, with touch-screen..................................control panel

Available devices / Order information 12 to 48 heating zones, 1 to 4 servo drivesTS-MD-12…48HZ-1…4SM

Mold connection (load and TC separate)12 zones each on a 24-pole load connector and a 32-polethermocouple (HAN-A)Special configurations on request




FeaturesAlarm outputs: .............2 changeover contactsControl inputs: .............2 switch inputs (contacts)Interfaces:....................SUB-D plug 9-pin (device)..................................USB; Ethernet; VGA; PS2; RS232 ..................................optional WLAN (Touch Screen)

Operation, display15" XGA LCD, capacitive touchscreen

Motor connectionLoad and feedback cables via M23 connector

Motors1 to 4 servomotors, preferably complete drives from Servomold

Specifications

20

96

xxxxxx

xxxxxxx

PROFESSIONAL LC

+ For 48 up to 96 zones

+ reasonably priced membrane keyboardas a console or fixed panel

+ Rugged, user-friendly construction

+ highest level of user friendliness and extendable process control with optional PC software

Professional control unit LC

The LC series differs from the TEMP-STARPROFESSIONAL unit with touch screen byemploying a cost-effective production dis-play for use in extremely demanding pro-duction environments. The rugged membra-ne keyboard with bright LEDs allows easysetting of all production parameters. The unitis equipped with an individual error indica-tor for each control zone.

An optional software is available for wiringtesting, starting of new molds, mold datamanagement or troubleshooting. This soft-ware can be installed on any PC or notebookwith Windows®, giving the user access to allthe same functions as on the touch-screenequipped unit, however, by using a mouseinstead of a touch-screen.

A communication port on the back of the unitallows connection of the production displayor a PC / notebook, even while the unit isrunning.

In case of a malfunction, service-friendly con-trol cards for 6 zones each can be replacedwithout any tools. The units are built for 48to 96 zones.

21

960

580

PROFESSIONAL LC

415

160

650

1245

500 90

30050

960

580

PROFESSIONAL LC

400

310

85

650

500 90

www.hummel.com

Connections

DimensionsHousingBottom cabinet: ............Metal enclosure, powder-coated;..................................with lockable castorsUser panel: ..................Metal enclosure; powder-coated;..................................with membrane keyboard

Available units / Order information48- to 96-zones, in 12 zone steps / TS-PROFESSIONAL-48...96-LC





FeaturesAlarm outputs:..............2 changeover contactsControl inputs:..............2 switch inputs (contacts)Data interface: .............for SUB-D plug 9-poleUser panel: ..................M16 connector 10-pole

Operation, Information displayed:Membrane keyboard with LED display for 24-zones,scrollable. Setpoint and instantaneous values andalarm indicators. Optional operation with a PC / Laptop.


Specifications


22

40

o

DIALOG

+ Flexible slide-in technology

+ 16-ampere power unit integrated

+ Replacement within seconds incase of failure

+ Central control with memory function

+ Optimal mold protection

+ Ground leakage measurement

Slide-in controllers withcentral control unit

The DIALOG series combines all of theadvantages of the classical, single slide-incontroller with the central handling affordedby a multi-zone controller. Available control-ler housings can be equipped with just thenumber of slide-in modules actually needed,plus a central control unit if required. Unnee-ded slots simply remain empty and can berefitted at any time.

The integrated 16-ampere (3.600 watt)power unit allows fast and easy modulereplacement, without the need to open thehousing or disconnect any cables!

The DIALOG central control unit fits into anyempty slot of the housing and allows centraladjustment of any number of slide-in modu-les. All functions can be accessed and con-trolled either directly by the control moduleor the central control unit.

The front panel buttons guarantee easy ope-ration. Both the instantaneous and setpointvalues are permanently displayed. In additi-on, the setpoint window allows to display theinstantaneous output power either inamperes or percent.

Ground fault, temperature deviation, over-current and sensor error are monitored andindicated separately for each control modu-le. Together with the programmable soft-startfunction, the DIALOG series thus providesoptimal protection for the connected hot run-ner system.

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DIALOG slide-in

DimensionsSlide-in controller & central control unitEuropean standard-size PCB, 160 x 100 mm

Connections via central multipoint connector provided in housing

Power supply 230 VAC / 50 - 60 Hz

Slide-in controller characteristicsPower output:...............max. 16 A per zone, contactless..................................semiconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)


Information displayed on slide-in controllerSetpoint and instantaneous values for all zones (°C or °F), power output in amperes or percent, alarm indicatorsfor temperature (over- or low temperature), current (overcurrent,open load), ground fault, TC malfunction (open, reverse)

Order informationTS-DIALOG-REGELEINSCHUB (Slide-in controller)TS-DIALOG-ZENTRALE (Central unit)


Specifications


24

Housings

+ For DIALOG slide-in controllers

+ Flexibility due to modular design

+ Powerful cooling fans

+ Alarm connector

+ Data interface

Housings for slide-in controllers

The stylish and robust metal housing can befitted with withdrawable units from the DIALOG series and central control unit ifdesired.

The slots can be filled with any number ofcontroller modules. Unused slots have to becovered with a cover plate and can be refit-ted later if necessary. Thus, the user gets ahighly flexible system that can be adaptedperfectly to individual requirements.

As all controllers come with integratedpower units, replacing modules or addingnew ones is just a matter of seconds, withoutthe need to open the housing or disconnectany cables! This minimizes down time incase of malfunction.

The rear panel features separate connectorsfor the load and the thermocouples, thealarm and interface connectors, and theload circuit fuses.

The temperature can be decreased external-ly by the alarm cable connecting the control-ler to the control system of the machine. In case of malfunction, the controller stopsthe machine immediately. The standard datainterface can be used for remote control orlogging tasks.

25

390

175

2-fach

200

550

350

390

200

6-fach

39032-fach

460

590

39010-fach

200

24-fach

460

460

390

330

460

39040-fach

550

590

2 zones

www.hummel.com

2-slots

10-slots

16-slots

32-slots

24-slots

40-slots

6-slots


Available sizes / Order information2-, 6-, 10-, 16-, 24-, 32- and 40-slots / TS-REGLERGEHAEUSE-2...40-FACH

Mold connection (load and TC separate)..................................Connectors x number of poles

2-slots .........................2 x 4-poles6-slots .........................2 x 16-poles10-slots .......................1 x 24-poles / 1 x 32-poles (TC)16-slots .......................4 x 16-poles24-slots .......................2 x 24-poles / 2 x 32-poles (TC)32-slots .......................3 x 24-poles / 3 x 32-poles (TC)40-slots .......................4 x 24-poles / 4 x 32-poles (TC)Special configurations on request

Power supply (+/- 10 %, 50 - 60 Hz)Voltage / Connector / Connected load2-slots: ........................400 VAC / 16 A CEKON / 11 kWOthers:........................400 VAC / 32 A CEKON / 22 kWHigher loads on request

Load circuit fuses16 ampere FFlocated on rear panel

Cooling fansCooling fans

Housing sizes...............Number of fans2-slots .....................................16-slots .....................................210-, 16-, 24-, 32-, 40-slots ........3

Alarm connectorCircular plug 12-pole,1 alarm output / max. 33 V - 0,5 A1 „Standby“ switch input (contact)for alarm cables, see „Accessories“

Interface connectorSUB-D, 15-pole, female

Specifications


26

1

MINI

+ For 1 zone, 10 amp max.

+ Cost-effective compact unit

+ Mains connector with protective earth

+ Fully functional hot runner monitoring

Basic control unit

This compact unit is designed to provide tem-perature control of a load circuit. It is suitab-le for load currents up to 10 A. The controlunit is powered through a 230 VAC mainsplug with protective earth.

The unit is operated via buttons on the frontpanel, where the instantaneous and setpointvalues are constantly displayed. The displayfor the setpoint can also be used to indicatethe output power in either amperes or per-cent. Manual operation, standby and boostfunctions can be directly accessed via frontpanel buttons.

For highest possible protection of the hot run-ner, all possible malfunctions, like groundfault, temperature deviations, overcurrentand sensor breakage are constantly monito-red and instantly indicated. Additional pro-tection is provided by the programmablesoft-start function.

The back side of the rugged metal housingholds the connectors for load and thermo -couple, the load circuit fuse and the unit'smain switch.

27

www.hummel.com


Mold connectionVersion A: 2 x 4-poles for load and TC separateVersion B: 1 x 6-poles for combined load and TC

Power supply (+/- 10 %, 50 - 60 Hz)230 VAC / SCHUKO connector / 2,3 kW

CharacteristicsPower output:...............max. 10 A per zone, contactless..................................semicconductor, zero-switchingThermocouple: .............Fe-CuNi type J or LControl precision: .........Better 1 °C, self-optimizing..............................................(if hot runner permits)


OperationMembrane keyboard with LED display at the front

Information displayedSetpoint and instantaneous values (°C or °F), powerOutput in amperes or percent, alarm indicators fortemperature (over- or low temperature), current(overcurrent, open load), ground fault, TC malfunction(open, reverse)

Order informationTS-MINI-ATS-MINI-B


Specifications


28

INTEGRAL

+ Add-on for machines

+ Modular for 6 - 48 controller circuits

+ Slide-in controller boards

+ Operation via machine

Built-in temperature controllers

The INTEGRAL temperature controllers weredeveloped for machine installation. Thanksto the slide-in controller boards for 6 control-ler circuits each, a very flexible system canbe obtained. The controllers are preferablyrecommended for hot runner applications,but may also be used for other applications.

The empty 19“ rack for up to 48 controllercircuits is ideally suited as a basic machineversion with a good price / performanceratio. The controller can be later adaptedaccording to requirements. The slide-in con-troller boards can be added or exchangedwithin shortest time without any tools.

Screw terminals with labels ar provided forconnection of load circuits and temperaturesensor.

A CAN interface is provided for operation.

In addition to the existing PC user interface,the system can be adapted to work withother existing machine programs.

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INTEGRAL

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Connections

DimensionsRack19“ rack; 84 TE, 7 HE for max. 48 zones

Available unit sizes6 to 48 slots in increments of 6

ConnectionsScrew terminals for power supply, load circuits and thermocou-ples12 pole alarm plugData bus SUB-D 9 pole (connector for control unit)

Power supplyVoltage / current / power requirements400 VAC +/- 10% / 3 x 63 A / 44 kW

SpecificationsPower output:...............max. 16 A per zone, contactless zero-..................................voltage switchingThermonal sensor: ........Fe-CuNi Type J or LAccuracy: ....................better than 1 °C, self optimizing

(with appropriate hot runner version)

Control range: .............50 - 500 °COperational temperature: 10 - 40 °C

(Cooling fans must be provided

in rack for full output power)

Operating, indicatorsWith TEMP-STAR Professional Software, Professional membranekeyboard or customization for existing operational components

Specifications


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Load cables

+ Tested cables, length 5 m

+ Connection acc. to DIN 16765 – AController-to-mold connection cables

Connects the hot runner safely to the controller.

Heat-resistant PVC cables, ready for use, complete with high-qua-lity, heavy-duty industrial connectors.

Available either complete (with plugs) and tested, or with opencable ends for customized connection.

ACCESSORIES

Order informationLoad cable complete for a max. ofTS-LK-4-POL, 4-poles, length 5 m 2 zonesTS-LK-10-POL, 10-poles, length 5 m 5 zonesTS-LK-16-POL, 16-poles, length 5 m 8 zonesTS-LK-24-POL, 24-poles, length 5 m 12 zones

Load cable, ends openTS-LK-4-POL-OE, 4-poles, length 5 m 2 zonesTS-LK-10-POL-OE, 10-poles, length 5 m 5 zonesTS-LK-16-POL-OE, 16-poles, length 5 m 8 zonesTS-LK- 24-POL-OE, 24-poles, length 5 m 12 zones

(Special lengths and configurations on request)

DesignController side: straight cable outletMold side: lateral cable outlet

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Thermocouple cables

• Compensation cables, FeCuNi(for thermocouples type J and L)

• Connection acc. to DIN 16765 – A

Controller-to-mold connection cables

Connects the hot runner safely to the controller.

Heat-resistant compensating lines, ready for use, complete with high-quality, heavy-duty industrialplugs (type HAN-A).

Available either complete (with connectors) and tested, or with open cable ends for customized connection.

Order informationTC cables complete for a max. ofTS-TFK-4-POL, 4-poles, length 5 m 2 zonesTS-TFK-10-POL-HAN-A 10-poles, length 5 m 5 zonesTS-TFK-16-POL-HAN-A 16-poles, length 5 m 8 zonesTS-TFK-24-POL-HAN-A3224-poles, length 5 m, connector 32-poles 12 zones

TC cables, ends openTS-TFK-4-POL-OE, 4-poles, length 5 m 2 zonesTS-TFK-10-POL-HAN-A-OE10-poles, length 5 m 5 zonesTS-TFK-16-POL-HAN-A-OE16-poles, length 5 m 8 zonesTS-TFK-24-POL-HAN-A32-OE24-poles, length 5 m, connector 32-poles 12 zones

(Special lengths and configurations on request)

DesignController side: straight cable outletMold side: lateral cable outlet

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Order informationLoad connectors (max. contact load 16 A) for a max. of„Load“ mold connector4-poles, male insert, fixing clamp 1x 2 zonesTS-WLS-4-POL …10-poles, male insert, fixing clamp 1x 5 zonesTS-WLS-10-POL …16-poles, male insert, fixing clamp 1x 8 zonesTS-WLS-16-POL …24-poles, male insert, fixing clamp 1x 12 zonesTS-WLS-24-POL …

Thermocouple connectors (HAN A)„TC“ mold connector4-poles, female insert, fixing clamp 1x 2 zonesTS-WTFS-4-POL …10-poles, female insert, fixing clamp 1x 5 zonesTS-WTFS-10-POL …16-poles, female insert, fixing clamp 1x 8 zonesTS-WTFS-16-POL …32-poles, female insert, fixing clamp 2x 16 zonesTS-WTFS-32-POL …

Combination connectors (max. contact load 16 A)„Load / TC“ mold connector4-poles, male insert, fixing clamp 1x 1 zonesTS-WLTFS-4-POL …8-poles, male insert, fixing clamp 2x 2 zonesTS-WLTFS-8-POL …16-poles, male insert, fixing clamp 2x 4 zonesTS-WLTFS-16-POL …24-poles, male insert, fixing clamp 2x 6 zonesTS-WLTFS-24-POL …

Mold connectors

These high-quality industrial connectors are suitable to be fittedto injection molds.

We offer connectors for separate load and sensor wiring as wellas for combined wiring.

Mold connectors

+ For load or sensor, or both combined

+ For connection acc. to DIN 16765 – A + B

ACCESSORIES

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Order informationLoad connectors (max. contact load 16 A) for a max. ofMale or female insert, Cable outlet straigth or lateral4-poles, fixing clamp 1x 2 zonesTS-LS-4-POL …10-poles, fixing clamp 1x 5 zonesTS-LS-10-POL …16-poles, fixing clamp 1x 8 zonesTS-LS-16-POL …24-poles, fixing clamp 1x 12 zonesTS-LS-16-POL …

Thermocouple connectors (HAN A)Male or female insert, Cable outlet straigth or lateral4-poles, fixing clamp 1x 2 zonesTS-TFS-4-POL …10-poles, fixing clamp 1x 5 zonesTS-TFS-10-POL …16-poles, fixing clamp 1x 8 zonesTS-TFS-16-POL …32-poles, fixing clamp 2x 16 zonesTS-TFS-32-POL …

Combination connectors (max. 16 A Load and TC combined),Male or female insert, Cable outlet straigth or lateral4-poles, fixing clamp 1x 1 zoneTS-LTFS-4-POL …8-poles, fixing clamp 2x 2 zonesTS-LTFS-8-POL …16-poles, fixing clamp 2x 4 zonesTS-LTFS-16-POL …24-poles, fixing clamp 2x 6 zonesTS-LTFS-24-POL …

Single connectors

These high-quality industrial connectors are suitable for assemb-ling customized connecting cables.

The connector housings are available with socket or pin contacts,and with a straight or lateral cable outlet.

Single connectors

• Male or female contacts

• Cable outlet straigth or lateral

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Order informationCompensation cables for TC type J or L (black) for a max.of4-cores, coiled 2 zonesTS-MWTFK-410-cores, coiled 5 zonesTS-MWTFK-1016-cores, coiled 8 zonesTS-MWTFK-1624-cores, coiled 12 zonesTS-MWTFK-24

Load cables for loads up to 16 A (grey)4-cores + ground, coiled 2 zonesTS-MWLK-410-cores + ground, coiled 5 zonesTS-MWLK-1016-cores + ground, coiled 8 zonesTS-MWLK-1624-cores + ground, Zcoiled 12 zonesTS-MWLK-24

Load / TC combination cables type J or L (red)4-cores, 2x TC, 2x load up to 16 A

+ ground, coiled 1 zonesTS-MWLTFK-48-cores, 4x TC, 4x load up to 16 A



+ ground, coiled 6 zonesTS-MWLTFK-24

Cableware sold by the meter

These types of cable are suitable for assembling customized con-necting cables.

Depending on the type of wiring, different cable options are avai-lable, allowing you to connect the load and thermocouples eit-her separately (acc. to DIN 16765 – A) or by way of a combi-nation cable (acc. to DIN 16765 – B).

Cables

+ Compensation cables, FeCuNi(for thermocouples type J and L)

+ Load cables (max. 16 A)

+ Combination cables for load & TC(for thermocouples type J and L)

ACCESSORIES

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Accessories• Cover plate for unused controller housing slots

TS-BP-3HE-10TE• Alarm cable for all TempStar

controllers (12-poles connectors)TS-ALARMKABEL-12-POL

Selection of spare parts• Load-circuit fuses, 16 A FF,

for all TEMP-STAR controllersTS-LS-16-A-FF

• Cooling fan, 230 VAC, for all TEMP-STAR controllersTS-KL120

• Spare filters for cooling fans (10-piece set)TS-EF120

• Controller card MULTI 6,BG-MULTI6-BE1

• Control card for MASTER / PROFESSIONALTS-MASTER-CB

Spare parts / genuine accessories

Genuine spare parts will be available for at least 10 years fromthe date of purchase for all TEMP-STAR controllers.

The use of genuine accessories ensures perfect operation andcomplete guarantee during the term of warranty.

Accessories

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Tel. +49 (0)76 66/91110-0Fax +49 (0)76 66/91110-97 99E-Mail [email protected]

HUMMEL AGLise-Meitner-Straße 279211 DenzlingenGermanywww.hummel.com

Our product segments

ELECTRIC COMPONENTS

CUSTOMIZED SYSTEMS

Industrial Enclosures – Cable GlandsCable Protection – Circular Connectors

Solutions – Custom fabrication of Enclosures – Operator PanelsFrontsheets and Keyboards – Battery Chargers – Cable AssemblySensors – Controls – Systems Solutions – Temperature ControllersParts made of Metal and Nylon

Touchpanels – Controller – Touchsensors – Coverglass

HEATING COMPONENTSSolar Heating – Valves and Fittings Compression Fittings – Heat Pumps – Thermostatic Heads

TOUCH SYSTEMS

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