Kaizen at 2CV
8
Area : HONDA 2CV BEFORE AFTER 1. Total No of ckt = 919 1. Total No of ckt = 392 Comment : 1. Shopfloor space is un necessory occupied with such material which is not required to produce on that particular day. COMMENT : 1. Production of ckt in meakotei as per given customer order. 2.Easy to use for ckt in multivarient. 58 % less ckt is going to be VIEW POINT: Enable to use in multi varient. Model No of ckt R CABIN 179 Instrument 500 L CABIN 236 Others 4 Model No of ckt R CABIN 71 Instrument 233 L CABIN 84 Others 4 50 10/26/2022 Honda 2CV NYS PUNE
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Transcript of Kaizen at 2CV
Area : HONDA 2CVBEFORE AFTER
1. Total No of ckt = 919 1. Total No of ckt = 392
Comment : 1. Shopfloor space is un necessory occupied with such material which is not required to produce on that particular day.
COMMENT : 1. Production of ckt in meakotei as per given customer order. 2.Easy to use for ckt in multivarient. 58 % less ckt is going to be processed.
VIEW POINT: Enable to use in multi varient.
Model No of cktR CABIN 179
Instrument 500
L CABIN 236
Others 4
Model No of cktR CABIN 71
Instrument 233
L CABIN 84
Others 4
5005/02/2023 Honda 2CV NYS PUNE
Area : HONDA 2CVBEFORE AFTER
Comment : 1. Cost is high. Unable to use its raw material in different requirement.
Comment : WIP Reduced by 703584.7 Rs/day. WIP can use in any varient & production is as per customer requirement.
VIEW POINT: Illustration How kanban reduces Invetory.
205/02/2023 Honda 2CV NYS PUNE
Customer Requirement 150/day
Model Name
Requirement
LOT SIZE WITH WOC
L CABIN 203 50 200
R CABIN 203
50 200
Instrument 203
50 200
WIP in Rs 938112.9
Customer Requirement 150/day
Model Name
Requirement LOT SIZE WITH WOC
L CABIN 203
50 50
R CABIN 203
50 50
Instrument 203
50 50
WIP in RS 234528.2
05/02/2023 Honda 2CV NYS PUNE 3
938112.9
234528.2
After KanbanBefore Kanban
WIP REDUCED BY 703584.7 Rs/day
WIP
AT SH
OP
FLOO
R in R
S.
Area : HONDA 2CVBEFORE AFTER
Comment : 1. Pipe size used for 100 qty. qty is more than production qty.
COMMENT : If one pipe is empty than another pipe can fill during the chorobiki cycle.
Zero stoppages due to unavailability of material.
VIEW POINT: Line flexibility for mix production.
405/02/2023 Honda 2CV NYS PUNE
Area : HONDA 2CVBEFORE AFTER
Comment : Opeartor has to input manually all information. Any single mistake in manual entry leads to wrong cutting.
COMMENT : No need to give maual input. Updation in database required only when ECN comes.
VIEW POINT : Prevent wrong error feeding in M/c.
505/02/2023 Honda 2CV NYS PUNE
Area : HONDA 2CVBEFORE AFTER
Comment : Opeartor was unable to understand where to put ckt for next process as per coding system. Only skilled manpower can indentify the required location for next process.
COMMENT : Once new opeartor know only type of M/C. He/She able to find location as seeing in route withing 10 sec intially. Also final junkan location defines its proper location results easy to get ckt for Atokotei also.
VIEW POINT : Production gets easy to understand for operator.
605/02/2023 Honda 2CV NYS PUNE
Area : HONDA 2CVBEFORE AFTER
Comment : 1. Cost is high. Unable to use its raw material in different requirement. No drop box arrangement.
COMMENT : Cost is low, in house fabrication, drop box arrangement for kanban.
VIEW POINT: Cost saving and In house fabrication
705/02/2023 Honda 2CV NYS PUNE
MATERIAL INFORMATION FLOW & KANBAN FORMATS
WORK INSTRUCTION of All KANBAN
OTHERS ACTIVITY
805/02/2023 Honda 2CV NYS PUNE
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Microsoft Office Excel 97-2003 Worksheet
