k e new coverB - a-onetech.coma-onetech.com/pdf/Kawasaki_K-Series.pdfExplosion-proof Painting Robots...

Explosion-proof Painting Robots and Painting Package Cells

Cat. No. 3L0000 Nov. '13 MPrinted in Japan

●For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

●Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.

●Be careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

CAUTIONS TO BE TAKEN TO ENSURE SAFETY

※Materials and speci�cations are subject to change without notice.

ISO certi�ed in Akashi Works.

Kawasaki Robotics (U.S.A.), Inc.www.kawasakirobot.com28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200

Kawasaki Robotics (UK) Ltd.www.kawasakirobot.co.uk/Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robotics GmbHwww.kawasakirobot.de29 Sperberweg, 41468 Neuss, GermanyPhone: +49-2131-34260 Fax: +49-2131-3426-22

Kawasaki Machine Systems Korea, Ltd.www.kawasakirobot.co.kr69BL-1LT, 638, Gojan-Dong, Namdong-Gu, Incheon, 405-817, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947

Kawasaki Robotics (Tianjin) Co., Ltd.www.kawasakirobot.cnBldg 3, No.16, Xiang'an Road, TEDA, Tianjin 300457 ChinaPhone: +86-22-5983-1888 Fax: +86-22-5983-1889

Kawasaki Motors Enterprise (Thailand) Co., Ltd.(Rayong Robot Center)www.khi.co.jp/robot/th/119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145

Tokyo Head Of�ce/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-6852 Fax: +81-3-3437-9880

Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548

ROBOT DIVISION

Global Network

http://www.khi.co.jp/robot/

K seriesJapan & Asia

K series

Painting lines on the front car of the ShinkansenPainting resin cowlings of motorcycles

Manipulators Package CellKawasaki K-series robots are explosion-proof painting robots developed on Kawasaki's concept of "Simple and Friendly." This range of robots covers all painting applications from small to large, and the fully integrated hose system provides maximum protection against external dust and dirt.

If you need to get your painting system operational quickly, Kawasaki painting package cells are available. These package cells arrive as a compact, ready-to-use units that can be easily installed in a limited space, allowing you to begin the painting process immediately.

Servo shuttle + KF193

Painting Line for Car Bumpers Servo twister + KF121

Photo : Mazda’s 3 wet-on coating system clear coating process

Automobile body coating line

A selection of robots is available to match your painting application.

Our robot is available in a “package cell” allowing production to commence almost instantly.

A selection of robots is available to match your painting application.

Our robot is available in a “package cell” allowing production to commence almost instantly.

1 2

6 7

±160

±720

±90＋150

±720±410

Wrist: 12 Arm: 20

±0.2

Combination of pressurized type and intrinsically safety type (Expib II BT4 / Exib II BT4)Floor, Wall Floor Shelf Wall

Combination of pressurized type and intrinsically safety type（f2G4 / Exib II BT4）0～40

─

795 530540 720

±360

±360

±360

±360

±360

±360

±720

±720

±410

±270±145±360

±150

＋110～－60 ＋130～－80＋90～－80

±120 ±120

±90

＋120～－60＋90～－65

＋30～－120

1.5 2.0 1.5±0.5

Wrist: 15 Arm: 25

Munsell 10GY9/1 equivalent

7.87.82.9

33.328.87.9

33.328.87.9

33.226.77.9

33.226.77.9

35.427.77.9

79.961.315.6

56.243.422.02.191.310.33

0.170.170.06

1.5

5

5

1.280.960.11690

1.280.960.11720

1.270.820.11

35.327.77.9

1.440.890.10

1.270.820.11740

1.450.890.11770

3.331.950.12

2,668

KG264 KJ314KJ264（Floor）KJ264（Shelf）KJ264（Wall）

RBR BBR BBR3Rφ40

＊1

＊2

＊5 3Rφ40＊53Rφ70＊5 3Rφ70＊5＊4

＊3

（°）

KF121

1,240

140

1,973

KF192 KF193

720

KF194 KF262 KF263 KF264

1,978 2,665 2,665 2,640 3,100

750

Model

Degrees of Freedom

Wrist Type

JT1 (Turning)

JT2 (lower arm)

JT3 (Upper arm)

JT4

JT5

JT6

JT7

Max. Speed（m/s）

Repeatability（mm）

KF121 KF192 KF193 KF194 KF262

※Other options or Software : Please contact us.

＊1: conforms to ISO9283＊2: Maximum reach : The RBR (Roll Bend Roll)

wrist refers to the distance from the center of JT1 to the center of JT5. The BBR (Bend Bend Roll) wrist is the distance from the top arm center line to the JT4 axis. The 3R (Roll Roll Roll) wrist is the distance from JT1 to the axis cross-point between JT4 and JT5.

＊3: Depends on the payload and motion patterns＊4： Operating range of JT1 is depend on the side of

mounting surface. The range is "＋120～－30" in the case of the left side. The range is "＋30～－120" in the case of the right side.

＊5: Hose Built-in

KF121 KF192 / KF262 KF193 / KF263 KF194 / KF264 / KG264 / KJ264 / KJ314●3R（φ70mm）●RBR ●BBR ●3R（φ40mm）

KF263 KG264 KJ264KF264

KJ314

JT6(Roll)

JT5 (Roll)

JT4 (Roll)

JT6(Roll)

JT5(Roll)

JT4 (Roll)

JT6(Roll)

JT5 (Bent)JT4 (Roll)

JT6(Roll)

JT5 (Bent)

JT4 (Bent)

A broad range of robotsKawasaki offers five basic types of painting robot from the KF121 for small workpieces to the KJ314 for inner and outer bodies of automobiles. We provide a range of robots that covers the requirements of all applications and installations.

1

2

Enhanced peripheral unitsA control panel is provided to enhance the ease of system development and to interface with the robot traveling unit, workpiece transfer unit, rotation unit, and other devices.

3

Significant painting experienceGathering painting robot experience has enabled Kawasaki to put together a robot that will match your every need. The K series has used this information and is now equipped with more advanced functions than ever, resulting in a robot of great capability.

4

Customer supportOur professional staff will be available for support from the initial planning stage right up to system start up. This service will be of great benefit to those new to painting applications.

5

Built-in hosesThe hollow wrist (3R) prevents paint mist from adhering on tubes and cables and can minimize the chance of painting defects.The inner diameter of the hollow wrist is either 40 or 70 mm.

K series

Arm with internal hose

Standard specificationsFeatures

Variation of Wrists

3 4

Manipulators

Wrist: 20Arm: 30

Axis Work Envelope

Motion Range

Max. Reach（mm）Max. Payload（kg）

JT4

JT5

JT6

JT4

JT5

JT6

Moment（N・m）

Momentof Inertia（kg・m2）

Mass（kg）

Installation

Explosion Protection

Ambient Temperature （℃）

Range

Power Requirements（kVA）

KF121

JT6:720｡

JT5:290｡

JT4:540｡

JT3:480｡

JT1:320｡

JT2:180｡

150｡150｡

90 ｡90｡

160 ｡

160｡

R550

R302

R550

R1,150

2-M6-10/16

M6-10/16

4-M6-10/16

299.

666±

0.03

±0.

3

2– 13G10＋0.076＋0.006

65

135

135

1,63

0

550

600

400

1815

410

0

80

117

109

64

142

249.5 329.5

50

154

73

234.5

135

65

YY

X

Z

A

X

25H

7＋

0.02

1

0

2- 6H7＋0.012 0

60

±0.240

7- 14

300

330

1,240

off-set : 90

CO.5

2.5

100

280 150

140

130

JT5

JT3

JT2

JT1

JT6

JT4

±0.1

4040

4040

390

525

390

525

23

258 240

143

197

143

309

598

267

±0.

126

7B

B

A

C

8- 18

6-M6-9/12

20

＋0.012＋0.004

R52

1

1,973

598

557

454

2,43

3

850 250

200

850

710

7.5

56

25H

7＋

0.02

1 　

0

360｡

＋

360｡

＋

360｡

＋

150｡

150 ｡

–360｡

–360｡

–360｡

90｡

＋

110｡

＋

150｡

＋

–150｡

–80｡

–60｡

2×2-M6-13/18

B

B

KF1926m6 0.02

40

8- 32

4550

50h8

0－

0.03

8

(Divide into 8 equal parts)

Dimensions for Base

(2-M10 Eye Bolts)

base

23

8- 32

137.5

95

（73

.61）

JT5

JT4JT3

JT2

JT1

JT6

±0.1

4040

4040

390

525

390

525

258 240

225 211

197

309

598

267

±0.

126

7

A

C

102

6-M6-14/17

51

R52

1

1,973 557

598

454

2,43

3

850 250

200

850

710

7

7.5

＋0.

035

　 0

0－

0.03

5

410｡

＋

150｡

150｡

–410｡

–720｡

60 ｡

85

720｡

＋

720｡

＋

–720｡

90｡

＋

110｡

＋

150｡

＋

–150｡

–80｡

–60｡

B

B

KF193

KF194

0.048- 185m6

＋0.012＋0.004

116h

7

90H

7

40

4040

390

525

R52

1

150｡

150｡

4040525390

23

108.5

100

（86

.6）

158.5

JT5

JT4

JT6

309

598

197

228248

240258

1,978

618

557

2,43

845

9

850

710

C

850

250

220

JT1

JT3

JT2

±0.1267

±0.

126

7

8- 32

8- 18

＋410｡

60 ｡–410｡

＋720｡

＋720｡

–720｡

–720｡

＋110｡

＋90｡

–150｡

–60｡

–80｡

A

7.5

8

102

6-M6-14/17

51

B

B5m6

＋0.012＋0.004

116h

7 ＋0.

035

　 0

90H

7 70

0－

0.03

5

150｡

＋

Motion Range & Dimensions

K series

VIEW A SECTION B-B

4-M6 THROUGH

Purging air inlet port(Tube diameter 12)

VIEW ASECTION B-B Dimensions for Base

Detail C

Dimensions for BaseVIEW A SECTION B-B

Detail C

Dimensions for BaseVIEW A

Detail D

SECTION B-B

5 6

KF263

JT3

JT2

JT1

258 240

143 143

197

309

598

A

C

6-M6-9/12

R52

1

2,665697

557

1,300 250

200

1,10

071

0

982

3,12

5

7.5

56

25H

7＋

0.02

1

0

150｡

150｡

90｡

＋

110｡

＋

150｡

＋

–150｡

–80｡

–60｡

＋0.012＋0.004

20

100

4550

280 150

140

130

JT5

JT6

JT4

360｡

＋

360｡

＋

–360｡

–360｡

360｡

＋ –360｡

3×2-M6-13/18

23

±0.1

4040

4040

390

525

390

525

267

±0.

126

7B

B

300

KF262

40

0 －0.

038

50h8

6m60.02

8- 32

8- 18

238- 32

137.5

95

85

（73

.61）

JT5

JT4

JT3

JT2

JT1

JT6

±0.1

4040

4040

390

525

390

525

258 240

225 211

197

309

598

267

±0.

126

7

A

C

102

6-M6-14/17

R52

1

2,665

697

557

1,300 250

200

1,10

071

0

982

3,12

5

7

7.5

40

410｡

＋

150｡

150｡

–410｡

–720｡

60 ｡

720｡

＋

720｡

＋

–720｡

90｡

＋

110｡

＋

150｡

＋

–150｡

–80｡

–60｡

5m6＋0.012＋0.00451

B

B

116h

7

0－

0.03

5

90H

7＋

0.0

35　

0

0.048- 18

23

8- 32

158.5

108.5

100

（86

.6）

JT5

JT4

JT3

JT2

JT1

JT6

±0.1

4040

4040

390

525

390

525

258 240

248 228

197

309

598

267

±0.

126

7

A

C

102

6-M6-14/17

R52

1

2,668

715

557

1,300 250

220

1,10

071

0

985

3,12

8

8

7.5

410｡

150｡

150｡

–410｡

–720｡

60 ｡

720｡

＋

＋

720｡

＋

–720｡

90｡

＋

＋

＋

110｡

150｡

–150｡

–80｡

–60｡

5m6＋0.012＋0.004

0.0451

B

B

KF264

KG264

70

116h

7

0－

0.03

5

90H

7＋

0.0

35　

0

8- 18

R500

120｡

120｡

A

D

C

C

SECTION E-E

E E

B

1,400

900

1,10

0 3,40

01,

050

2,665

＋90｡

＋120｡

＋120｡

–120｡

–65｡

–60｡

165

456

JT6

150 150 609

JT4

JT5

180

456 377

218

114

780

JT3

JT2

JT1

8- 20

8- 20

51

150

115

40

4040

195

195

65 325 40

102

5m6＋0.012

±0.1

285±

0.1

＋0.004

＋0.02 8

70

25

116h

7

0－

0.03

5

＋410｡

＋720｡

＋720｡

60 ｡

–410｡

–720｡

–720｡

6-M6 Depth14

6-M6 Depth14


K series

Dimensions for BaseVIEW A

Detail C

SECTION B-B

Dimensions for BaseVIEW B

VIEW D

SECTION C-C

Detail A

VIEW A

SECTION B-B Dimensions for Base

Detail C

VIEW A SECTION B-B

Detail C

Dimensions for Base

7 8

KJ264

KJ264 KJ264

KJ314

（Floor）（Wall）

（Shelf）


K series

9 10

JT1

+120°－120°

JT2

－80°

+130°JT3－65°

+90°

B

E

F

G H

JT7+90°

－90°

140

1,400

1,100

755

2,640

2,1072,500

R444

255

380

188

375

P A

261261

316

6

600 450

375

(520)

385

120°

120°

90°

90°

R365

D

D

22540

310

12-∅20

130

195

130

150 125 125 150

115 160 160 115

JT1 Center

225 40

35

40600

895

305

520

(∅34)

27

（φ２０）

－720°+720°

JT4

+720°

－410°+410°JT6

JT5

－720°

60°

105

100

C

C

∅70∅116h7 0

－0.035

851

}±0.02

∅5m6+0.012+0.004

∅102

372300

3030

4-M8 Depth22

269

240

286

59 59

8-M6 Depth12

4-M8 Depth22 4-M8 Depth22

5050

90 10 9010

90

E

F

B

+90°

－65°

JT3

+130°

－80°

JT2

－120°

+120°JT1

G H

R444120°

120°

316

255380

188375

6

2,107

2,500

2,640

755

1401,400

1,100A

P

900

260 260

Working rangebased on point P

425(655)

D D

75 7525265 100

85235

235

8540

240

240

40

10

40

355

12-∅20Counterbore φ34(Ref. SECTION D-D)

JT1 Center

265

265

475

50

350

655

(∅34)

27

（φ２０）

－720°

+720°

JT4

+720°

－410°

+410°

JT6

JT5 －720°

Detail A

60°

105

100

C

C

SECTION C-C

SECTION D-D

∅70

∅116h7

0－0.035

851}±0.02

∅5m6 +0.012－0.004

6-M6 Depth14

∅102

372

300

30 30

4-M8 Depth22

269240286

5959

8-M6 Depth12

10 45100

100


100

100

45 10

90

VIEW B

VIEW F

VIEW E

VIEW G VIEW H

JT1

+120° －120°

JT2

－80°

+130°JT3－65°+90°

B

E

F

G H140

1,400

390

(945)1,100

755

2,640

2,500 2,107

(550)

R444

408

255

380

188

375

P A

261261

316

6

120°

120°

Mounting Surface

JT2 Center

D D

75 75 260 75

40

245

245

40

40

35

10-∅20

605945

325

290

290

395 550

320

(∅34)

27

(∅20)

－720°+720°

JT4

+720°

－410°+410°JT6

JT5

－720°

60°

105

100

C

C

∅70∅116h7 0

－0.035

851

}±0.02

∅5m6+0.012+0.004

∅102

372300

30

30

4-M8 Depth22

269

240

286

59 59

8-M6 Depth12

335100 335 100


50

50

50

50

90

JT1

+30° －120°

JT2

－80°

+130°JT3－65°+90°

B

E

F

G

H

140

1,400

(945)1,100

755

2,640

2,500 2,107

(550)

R444

408

255

380

188

375

P A

261

261

316

6

390

30°

120°

Mounting Surface

JT2 Center

D D

75 75 260 75

40245

245

40

40

35

10-∅20

605945

325290

290

395 550

320

(∅34)

27

(∅２０)

－720°+720°

JT4

+720°

－410°+410°JT6

JT5

－720°

60°

105

100

C

C

∅70∅116h7 0

－0.035

851

}±0.02

∅5m6+0.012+0.004

Parallel Pin

∅102

372300

3030

4-M8 Depth22

269

240

286

59 59

8-M6 Depth12

335100

335100

4-M8 Depth22

4-M8 Depth22

5050

5050

90

Detail A

SECTION C-C

6-M6 Depth14

VIEW B

VIEW E

VIEW F

VIEW G VIEW H


SECTION D-D

Parallel Pin

Parallel Pin


Detail A

SECTION C-C

SECTION D-D

6-M6 Depth14

VIEW B

VIEW E

VIEW F

VIEW G

VIEW H

Detail A

SECTION C-C

6-M6 Depth14

VIEW B

VIEW E

VIEW F

VIEW G VIEW H


Parallel Pin

SECTION D-D

Counterbore φ34(Ref. SECTION D-D)



Dimensions for Base

Dimensions for Base

Dimensions for Base

Dimensions for Base

USB

＊

RS232C

Standard

Option

External axisUSB Memory

Key board

Optional board

Optional device

Ethernet

Option switch＊

100V power outlet

Teach pendant

Terminal software

Terminal software

Brake release switch

DIO board, 32 I/O points each, max. four boards (128 points)

DeviceNET board, master/slave

CC-Link board, slave

PROFIBUS board, master/slave

EthernetIP board, master/slave

CAN open board, slave

Conveyor I/F boardSee option column in the specifications table and operation panel

External axis motor ・Workpiece transfer/rotation devices (tombow, shuttle, turntable) ・Travel unit ・Gear pump

Controller

The E-controller, delivering unprecedented quality with a compact size, was developed to respond to the requirements of our customers. Kawasaki's past achievements and experience have led to the development of the most technically advanced controller available. This industry-leading design provides improved performance and easy operation that surpasses all expectations.

We have reduced the controller's foot print and overall

volume to make high-density layouts easy to achieve.

1

The explosion-proof color LCD with its large touch panel

allows users to teach, edit, and monitor information such as

current position and I/O signals in the explosion-proof area.

The interface panel can be customized to meet user

preferences, while the backlit screen is easy to read in dark

locations.

2

The operating system has now fully matured into a more

user-friendly design. The operator can switch on the motors

and activate the cycle start all from the teach pendant,

providing more convenient system control. Two information

screens can be displayed simultaneously to provide access to

different types of information (for example, positional and

signal information).

3

By controlling the CCV, the electro-pneumatic regulator, and

the rotation of the discharge control gear pump from the robot

controller's CPU board, this low cost, flexible system is

compatible with a range of painting devices. You can also set

up painting conditions and conduct discharge rate calibration

on the teach pendant screen.

4

The enhanced CPU capacity has resulted in more accurate

trajectory control, faster program execution, and quicker

saving and loading of files, as well as other advantages. In

addition the memory has been expanded to provide greater

program storage capacity, while a USB port is also provided

as standard for connecting external storage devices.

5

With modular components and fewer cables, Kawasaki has

developed a controller that is compact, and easy to maintain.

A host of maintenance functions are available, including the

DIAG function for self-diagnostics, a maintenance support

function that can handle not only hardware errors but also

application errors, a Web server that allows remote

diagnostics, and more.

6

By installing an additional amplifier, and adding workpiece

transfer devices (tombow, shuttle, turntable, etc.), travel unit

and gear pump, etc., the system can accept up to three

external axes. The system is compatible with a large number

of field buses for controlling peripheral devices. Combination

with software sequencer function (KLogic), which can be

edited on the teach pendant, allows easy structuring of a

highly sophisticated system.

7

Compact

Explosion-proof teach pendant

User-friendly operation system

Using the latest technologies

Easier maintenance

Highly expandable

Painting unit control functions (option)

E25/E27

(mm)

W500×D550×H1,400Enclosed structure/Indirect cooling system

6Full digital servo systemJoint, Base, Tool

Joint/Linear/Circular Interpolated motionPoint to point teaching or language based programming

8Motor power Off, Hold

3232

56

120

0～4535～85 (No dew, nor frost allowed)Munsell 10GY9/1 equivalent

TFT color LCD display with touch-panel, E-Stop switch,teach lock switch, Dead man’s switch

USB, Ethernet (100BASE-TX), RS232C

Max. 9

Fixed tool point

Max. 128Max. 128

5, 15, 20, 25Possible to extend up to 40

USB Memory

550 500

1,40

0

System configuration diagram

External View and DimensionsExplosion-proof teach pendant

SpecificationsStandard

OptionModel

Dimensions (mm)StructureNumber of controlled axesDrive systemCoordinate systemsTypes of motion controlProgrammingMemory capacity (MB)

External operationInput (Channels)Output (Channels)

Operation panel

Teach pendant (m)Robot-controller (m)

Ambient temperature (℃)Relative humidity (％)

Mass (kg)

Power requirements

Environmental conditionBody color

Teach pendant

Auxiliary storage unitInterface

Generalpurposesignals

Cablelength

E-Stop switch, teach/repeat switch, control power light(Cycle start, motor-on, hold/run, and error reset are activated from the teach pendant.)

Cycle start switch, motor-on switch, hold/run switch, error light, error reset switch

Class D ground (Standard for robots)Class A ground (for intrinsic explosion-proof safety circuit)

Explosion-proof feature on the color LCD with a large-sized and easy-to-see touch panel display

Features

K series

E25/E27 E25 E27

AC200-220V　±10％、50/60Hz、3Φ, Max.5.6kVA

AC200-220V　±10％、50/60Hz、3Φ, Max.10kVA

The arrangement of keys has been optimised through extensive studies of operator hand movements.

Equipped with deadman switches.

11 12

Features

K series

• Package CellsTo meet customer needs, we offer packaged cells that come in various sizes and configu-rations, theses cells are named, servo twister, servo tombow, servo shuttle, servo spinner, servo turntable and servo wing.

• Painting unit control panel(air panel)

The painting unit control panel allows control of the changes to the discharge rate, atomiz-ing air and air patterns to meet complex work applications.Functions such as automatic color change and automatic washing for each specified cycle could be incorporated to suit the customers needs.

• Robot travel unit Robot travel unit synchronizes with robot motion by additional servo drives, thus allowing the painting process to take place on a moving component. Robot travel units can be used during the painting of automobiles, construction machinery, and septic tanks.

•“KOSMOS” line control softwareIn painting processes where two or more robots are in operation, the KOSMOS line control panel provides real time status information and access to production man-agement information.• Line monitoring functionThe LCD screen lets you observe the status of the entire system such as work-piece type, color, coating robot and peripheral unit operation, painting conditions, system errors etc.

• Data setting functionThe graphical interface of the touch panel allows the setting and changing of the coating requirements and coating unit control panel. • Paint flow rate, atomizing air pressure, pattern air pressure and the other painting requirement settings.

• Time chart setting for color change, gun cleaning etc.

• Program number setting for each work-piece type and color.

• CCV number setting for each color

• Statistical functionsAvailable data for production management include, production statistics, error statistics, paint consumption, etc.

Painting unit control panel

Line control panel

Servo TwisterSmall sized painting applications

A compact but sophisticated system

No. of control axes

Control method

Teaching playback method

Position detection method

Length

Operation angle

Indexing time

Rotary direction

Table load

Standard

Arm

Table

Robotcontroller

Painting booth

Servo Twister

Manual operation boxAir panel

Safety fence

1. Small installation spaceThe minimum installation space required for this system is 2,200 mm wide x 1,966 mm long for a 600 x 600 mm table. Such compactness allows you to install this system in a narrow hand-blowing booth.

2. Rotary table functionsIn spite of its small size the Servo Twister provides rotary coating, indexed coating and rotary synchronization functions.

3. 6-axis robotsThe Servo Twister installation uses a 6-axis, articulated robot.

4. Shared coating programThe integration of the robot and painting table into one unit allows for programs to be shared by more than one robot.

5. Short installation timeThe servo twister cell can be built before delivery, so that the installation time is as shortened and in production as soon as possible.

Explosion protection

Mass

Color

Indexing angle

Operation angle

Indexing time

Uninterrupted rotary speed

Note : The work loading table and loading fixtures to be prepared by the purchaser.

Air pressurized explosion protectionand intrinsically safe.

Explosion-proof composite type(Expib BT4 / Exib BT4)

Max. 90 rpm

Robot 6+Servo twister 2

Servo control

PTP teaching+CP control

Absolute encoder

135°

1.8/135°

Infinite revolution

90-deg and arbitrary angle

20 kg x 2 Table


120 kg

Normal/reverse rotation

0.8/90°

650 mm, 800 mm

500 (Arm Length 650)600 (Arm Length 800)

500

(Arm

Len

gth

650)

600

(Arm

Len

gth

800)

135°

135°

About 650, 800

Abo

ut 7

00

Abo

ut 5

00

4-M8 Depth 15Table shaft details

(mm)

High quality, efficient spray painting can be achieved by combining high performance workpiece transfer and rotation devices, paint spray control systems of advanced technology and highly developed paint spray robots and atomizers.Kawasaki's various types of peripheral equipment provide ideal paint spray facilities.

80

63

13 14

Peripheral Equipment

Specifications External View and Dimensions

Servo ShuttleMedium sized work-piece painting cell

Ultimate “table painting” type

Table load 20 kg x 2 Table 60kg x 2 Table

Stroke

Max. speed

Operation angle Infinite revolution

Standard Heavy load carrying

Note : The work loading table and loading fixtures to be prepared by the purchaser.

Painting boothRobotcontroller

Air panel

Safety fence

Manipulator baseManual operation box

Servo Shuttle


Mass

Color Munsell 10GY9/1 equivalent

Table

Shuttle

Indexing angle


Rotary direction

No. of control axes

Control method



Robot 6+Servo shuttle 2

Servo control


Absolute encoder



0.8/90°

Max. 90 rpm

1.2/90°

Max. 45 rpm

Indexing time

Intermediate stop function

2,000 mm, 2,700 mm, 3,200 mm, 4,000 mm

1,000 mm/sec

The intermediate stop function and multiple coating control function are available.

One side: 230 kg to 310 kg One side: 350 kg to 405 kg

520 240

4772,000, 2,700, 3,200, 4,000

552

188

600

600

710

4-M10Depth 20

Table shaft details

Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Servo Shuttle

1 . Improvement in productivityServo motion provides high speed work transfer and table rotation with shock-less smooth start and stop motion, and also enables continuous rotation tracking with robot and any stand-by position of feeder.

2. Higher coating qualityControlling the position of the table provides the optimum painting position. This combined with the high-speed, high-precision robot with the servo shuttle enables high-quality painting.

3. Simple teachingThe simple teaching function provided by the KF series painting robot eliminates time-consuming program teaching.

4. Increased table loadThe system can be used for painting large TV cabinets, sanitary ware, automobile instrument panels etc.

5. Simple installationThis complete package is simple to install, but will provide for the painting of the most complex of components.

(mm)

Servo TombowSmall sized painting applications

Servo Tombow - RSmall sized painting applications

Space saving and easy-to-install

No. of control axes

Control method



Operation angle

Indexing time

Operation angle

Indexing angle

Indexing time

Rotary direction


Mass

Color


0.8/90°

Robot 6+Servo tombow 2

Servo control


Absolute encoder

1,000 mm, 1,400 mm

180°

2/180°

Infinite revolution


1.2/90°


Note : The standard arm lengths are 1,000 mm and 1,400 mm.The work loading table and loading fixtures to be prepared by the purchaser.

Table load 20 kg x 2 Table 40 kg x 2 Table


Arm

Table

Robotcontroller

Robotcontroller

Painting booth

Painting booth

Servo Tombow

Servo Tombow - R

Manual operation box


Air panel

Air panel

Safety fence

Safety fence

Diameter


110 kg (Diameter: 1,000 mm), 150 kg (Diameter: 1,400 mm)

Max. 90 rpm Max. 45 rpmAbout 1,000, 1,400

Abo

ut 5

00

Abo

ut 7

00

4-M8Depth 15

Table shaft details

600

600


No. of control axes

Control method



Operation angle

Indexing time

Operation angle

Indexing angle

Indexing time

Rotary direction


Mass

Color


1.0/90°

Robot 6+Servo tombow 2

Servo control


Absolute encoder

2,200 mm

180°

4/180°

Infinite revolution


1.7/90°


Note : The standard arm lengths are 1,000 mm and 1,400 mm.The work loading table and loading fixtures to be prepared by the purchaser.

Table load 20 kg x 2 Table 40 kg x 2 Table


Arm

Table

Diameter


550 kg

Max. 90 rpm Max. 45 rpm


1. Smooth movementServo motion control provides smooth movement to eliminate work slippage.

2. Higher painting qualityFor small cubical boxes (electronic appliances such as TV cabinets, etc.), the spray gun can be oriented to each surface at a right angle. The distance between the gun and the surface can also be adjusted simply by entering a value. These features enable easy operation and enhance the painting quality.

3. Synchronous operation with the robotThe Servo Tombow's table rotation is synchronized with the robot movements, assuring a uniform paint finish for cylindrical shaped components such as hot plates, wooden trays, automobile hubs etc. The Tombow table offers 360 degrees of rotation.

4. Preventing paint mist accumulationTo reduce the problem of paint mist accumulation, workpieces can be positioned above a water tank when spraying.

1. Space efficientThe paint robot is installed at the center of the Servo Tombow painting system, thereby achieving greater space efficiency.

2. Adaptability to different painting conditionsThe tables and arm can be positioned and speed-controlled with a high level of precision. The tables can also be continuously rotated and fixed at any desired angle, making it possible to select the best painting method for the workpiece.

3. Enhanced paint qualityThere are few obstacles surrounding the tables, allowing the paint robot to freely change its posture. The lack of obstacles also means that the airflow inside the booth does not become too turbulent. These advantages lead to an improved level of paint quality.

4. Ideal for automated transportation equipmentThis system attaches and removes workpieces behind the paint robot. As a result, this system can be easily combined with automated transportation equipment that uses conveyors or delivery robots.

(mm)

4-M8Depth 15/20

Table shaft details

90

74

80

63

K series

Enhanced space efficiency

（mm）

About 2,200

Abo

ut 8

90A

bout

710

600φ63

φ80

1,000

Specifications

External View and Dimensions

Specifications

Specifications



15 16

1. Space SavingWhile suitable for workpieces of a larger size than in the Servo Shuttle, the installation space is made smaller. Because the left and right workpieces are closer together, loading and unloading work is reduced.

2. Even Small-sized Robots Cope with Large Work-pieces.Because there is one painting position, the distance between the workpiece and the robot becomes closer, making the robot possibly smaller than that in Servo Shuttle.

3. Less teaching workBecause the left and right arms can be set for the same painting positions (one position), a single program can be used, thus making the teaching time shorter.

4. Preventing paint mist accumulationBecause the arms are slim with no fixed rails, painting can be conducted above the water, reducing soiling of the booth. In addition, the airflow turbulence inside the paint booth can be minimized.

5. Short Construction PeriodThis device is delivered pre-assembled. So, it can be installed in as little as one day and you can start production immediately.

(mm)

(mm)

420

70.5

(mm)

Servo SpinnerMedium sized work-piece painting cell

A new dimension in “line coating”

Servo TurntableLarge sized work-piece painting cell

Complete surface painting is possible with uninterrupted turntable rotation

1. Flexible component placementChoose the optimum painting posture for the workpiece, and reduce contamination of the paint booth.

2. Uninterrupted paintingPainting can be performed with the table rotating, thus minimizing the robot's wait time.

Table load

No. of control axes

Control method



Mass

Color

Table

Operation angle

Indexing angle

Indexing time


Rotary direction

Robot 6+Servo Spinner 1

Servo control


Absolute encoder

Infinite revolution



60 kg


Floor conveyor

Servo Spinner

Safety fence

RobotcontrollerAir panel

2.5/90° 5/90°

90-deg and arbitrary angle 45-deg., 90-deg., 180-deg and arbitrary angle

Absolute encoder

Max. 10 rpm Max. 5 rpm

Infinite revolution



Max. 500 kg

510 kg 560 kg

Max. 1,000 kg

Robot 6+Servo Turntable 1

Servo control


No. of control axes

Control method

Operation angle

Indexing angle

Color

Table load



Indexing time


Rotary direction

High

Mass


450 mm

Heavy load carryingStandard

Heavy load carryingStandard

Diameter

Foot switch function(Option)

Uninterrupted normal rotation, rotation stop

Uninterrupted rotation, 45-deg., 90-deg., 180-deg.,indexing

(changeable indexing angle), rotation stop

Table

Table

1. The integrated control of the robot and table allows any painting position to be achieved according to the work shape.

2. The system can be applied to various types of painting such as synchronous control, arbitrary-angle indexing, paint spraying with continuous rotation of the table.

Servo Turntable

Loading/unloadingof work-piece

Safety fence

Painting booth

RobotcontrollerAir panel

Painting booth

610

278

233

4-M10Depth 20

Table shaft details


60 kg

1.1/90°

Max. 45 rpm

20 kg

0.8/90°

Max. 90 rpm

Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type

(Expib II BT4 / Exib II BT4)

Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type

(Expib II BT4 / Exib II BT4)

134

134

88

650, 1,000, 1,500, 2,000

640

650 mm, 1,000 mm, 1,500 mm, 2,000 mm

K series

Servo WingMedium sized work-piece painting cell

The installation space for “Table Painting” was made even smaller.

No. of control axes

Control method



The intermediate stop function and multiple coating control function are available.

Robot 6+Servo wing 2

Servo control


Absolute encoder

Infinite revolution


Max. 90 rpm

Table load

Table

Stroke

Max. speedArm

30 kg x 2 Table

Standard


30｡ 1,300

300

680

672

2,67

0

500

1,300

82

160104

10H7 ＋0.015 0

65H8＋0.04 05（

65

H8）

4-Ｍ8 Depth16/22

Depth15

Operation angle

Indexing angle


Rotary direction

Indexing time


Mass

Color

Intermediate stop function


970kg

1.2/90°

2,670mm

Painting booth

Servo Wing


Robotcontroller

Air panel

Safety fence

Table shaft details

Pin hole for positioning

540° mm/sec


Specifications

Specifications



Specifications


17 18

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