Junttan Hydraulic Hammers

30
Hydraulic Hammers

description

 

Transcript of Junttan Hydraulic Hammers

Page 1: Junttan Hydraulic Hammers

Hydraulic Hammers

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Advantages of Junttan hydraulic hammer

• Effective energy transfer

• Proven, simple and robust design

• Versatile options

• Easy to use and maintain

• Environmentally friendly compared to diesel hammers

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Three piling hammer technologies

• Hydraulic hammers

• Diesel hammers

• Air/steam hammers

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• HHK A - series: Stroke up to 1200 mm• HHK S – series: Stroke up to 1500 mm

• Ram weight from 3 to 25 tons• Energy output from 35 to 368 kNm

Junttan Hammer models

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Hammer utilisation

Purpose built piling rig (hammers up to 12 ton)

Crane use with hanging leader (normally hammers

from 14 ton and up)

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Hammer utilisation

Barge use with fixed leader (normally hammers from 16

ton and up)

Crane use with flying leader (normally hammers

from 14 ton and up)

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Junttan Hammer Structure• Effective energy transfer

• Proven, simple and robust design

• Versatile options

• Easy to use and maintain

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Junttan Hammer Attachments

• Lifting Kit for Crane Hanging application

• Includes– Cylinder Top protection– Lifting sling – Ropes

• Raked piles Kit– Long ropes

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• Flying Leader Kit for Crane hanging application

• Needed for raked piles in higher inclination

• Feaster and easier work with raked piles

Junttan Hammer Attachments

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Junttan Hammer Attachments

• Guide claws available for different leader profiles

• Fixed Leader application– Piling Barges– Large Piling Cranes

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Junttan Hammer general arrangement

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Easy and safe to useControl Box

Strokeheight scaleon hammer

frame

Energy measure

device (Optional)

Power Pack

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Easy to set up and service

• Quick set up for operation

• Easy to handle

• Easy access to the service and repair points (seals, cylinder)

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Diesel hammers (single acting)

• Self contained unit, does not require additional equipment

• Increase strokes in hard driving provide increasing energies, low strokes in easy driving protect concrete piles

• Relatively low ram weight compare to energy (high strokes)

• Stroke dependent on hammer-pile-soil system, the stroke can not be effectively adjusted by operator.

• Relatively low blow rates ( blows per minute) with high strokes

• Environmental problems (smoke, noise, vibration)

• Very complicated on off shore

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The advantage of Hydraulic hammers• The impacting energy is adjustable with adjusting the drop height

• The time of impacting is adjustable thanks to driving is independent on the Hammer-pile-soil system

• Higher efficiency

• No smoke and oil pollution from hammer

• Lower noise level

• Lower impacting vibration

• Bigger inclination can be reached with less energy loss.

• Better penetration, more meters/hour

• Same hammer can be used to drive all of the material piles and all kind profiles

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JUNTTAN hydraulic hammer offers

• Simplicity compare with other hydraulic hammer

• The stroke is designed to be suitable to both steel piles and concrete piles.

• Suitable to bigger Inclination with minimum energy loss

• Suitable to both on shore or off shore without any extra cage (free suspended driving)

• With driving cage the hammer can reach bigger inclination on concrete pile (does not bend the pile)

• The cage design could be very simple thanks to the less weight of the hammer, the bigger crane capacity is not needed.

• Perfect energy transfer from hammer ram to pile, more meters/hour

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JUNTTAN Hydraulic Hammer Offers• Easy to operate

• Hydraulic and electronic control system

• Free fall hammer – The downward force is to overcome the loses in the system– To drive the concrete pile with easy drive

• The ram block weight can be easily modified into different weight. – The hammer can be performed as several hammers

• The hammer stroke could be controlled and adjusted by operator with figure tip movement, so that the hammer could be used in the most difficult soil conditions.

• Extra meters could be driven

• Longer lift time, easy service

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The Hydraulic and Diesel Hammer

Hammer typeKinetic energy

(ft.lbs)

Energy on pile (ft.lbs)

Delmag D36-32

Junttan HHK 5A

83.880

44.334

37.746

42.117

Delmag D46-32

Junttan HHK 7A

107.177

62.067

48.229

59.120

Delmag D62-22

Junttan HHK 9A

165.000

79.801

74.250

76.106

Delmag D80-23

Junttan HHK 12A

225.000

106.402

101.250

101.229

Delmag D100-13

Junttan HHK 16A

300.000

141.869

135.000

134.480

We take 45% efficiency for diesel hammer, and 90% efficiency for Junttan hydraulic hammer

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One Hydraulic Hammer Can Perform as Several Diesel Hammers

• The ram block weight can be formed with two to three pieces.

• The drop height can be adjusted according the soil condition and size of the pile

• With one Junttan hammer can perform the pile driving work as several diesel hammers.

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Hydraulic Hammers in cranes

World Wide

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Junttan Hammers around the World

Malaysia / PenangHHK 25S

• Off shore (Bridge)• Barge crane application• 1000 mm steel tubes • 45 + 45 m long

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Junttan Hammers around the World

BrazilHHK 12S

• Off shore (Harbour)• Flying leader

application• 800 mm steel tubes

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Junttan Hammers around the World

Australia / AdelaideHHK 18/20S

• On & Off shore (Ship yard)

• Crane application

• 1000 mm steel tubes

• 25 m

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Junttan Hammers around the World

Australia / GladstoneHHK 14S

• Off shore (Harbour)• Crane application• 1000/1200 mm steel

tubes

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Junttan Hammers around the World

PeruHHK 14S

• On & Off shore (Oil harbour)

• Flying leader application

• 1200 mm steel tubes

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Junttan Hammers around the World

Finland / HelsinkiHHK 12S

• Off shore (Harbour)• Barge crane

application• 1200 mm steel tubes

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Junttan Hammers around the World

China / ShanghaiHHK 18/20S

• Off shore (Bridge)• Barge crane application• 1200 mm steel tubes

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Junttan Hammers around the World

China / Hong Kong HHK 20S

• On shore (Foundation)

• Leader crane application

• Several sizes of H-beams

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Junttan Hammers around the World

China / ShantouHHK 12A

• Off shore (Harbour)• Crane application• 900 mm steel tubes• 50 - 60 meters• Raked piles 1:3 to 1:12

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HHK A hammer in Hong Kong