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Transcript of JTEKT Torsen Europe - Agoria gear.pdf · JTEKT Torsen Europe ... Equity-method companies : 3 / 20...
1
ZF 8HP (Audi AL551) 8speed Automatic Transmission for Audi Quattro models
Torsen Type C EA36
(3000 pcs/week)
JTEKT Torsen Europe The heart of Audi Quattro since ’85
1.1 JTEKT Torsen Europe : introduction
The heart of Audi Quattro since ’85 (Quattro = 4x4 system)
Torsen Type C
in Audi Q7
1-2. JTEKT Corp. Business Outlook (FY2011)
Europe
13% Japan
50%
N.America
17%
Asia &
others
20%
Europe / Total
Consolidated subsidiaries : 26 / 140
Equity-method companies : 3 / 20
Number of employees : 7,515 / 39,834
Capital : 45 billion yen
Top 5 share holders
- Toyota Motor Corp : 22.6%
- Japan Trustee Services Bank : 5.8%
- Master Trust Bank of Japan : 5,5%
- Denso Corp : 5,4%
- Nippon Life Insurance : 3,6%
Key figures
Sales by Region Sales by Business segments
9,56 bil € (1€=110JPY)
Propeller Shaft
Linear Solenoid Valve
AT/CVT Oil Pump
Driveshaft
Damper Pulley TORSEN : Torque Sensing Limited Slip Differential (LSD)
Electric Oil Pump
TORSEN
Type A
TORSEN
Type B
TORSEN
Type C
Twin Diff
ITCC : Intelligent Torque Control Coupling
for AWD vehicle
World No.1 share in Coupling category
1-3. Driveline components business
Production : Sayama, Saitama, Japan
Rochester, NY, USA
Strepy-Braquegnies, Belgium
Main product : Type C for AWD LSD
For AWD vehicle
World No.1 share in LSD category
JTEKT = All Wheel Drive (AWD) specialist
5
2.1 JTRE Outline :
Current
Production
area 8200m2
Production
expansion
area 4500m2
Multi purpose
building
Office
JTEKT TORSEN Europe SA (JTRE) Strepy-Bracquegnies, Belgium
Established : May 1989 (production started in ’85 by Gleason)
Main business : Sales, Development and Manufacturing of Torsen LSD product
Capital : 11.1 Mio € (100% by JTRH, holding company by JTEKT)
Sales : 40 Mio € ( FY’13 forecast, incl. inter-company components)
Employees : 180
Land space : 53,000m2
Building space : 16,600m2
Torsen Type A Type B Type C
About 50km from Brussels, Belgium
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1958 Vernon Gleasman (USA) obtains a first patent for differential « Triple D » ( = Torsen Type A)
1982 Gleason Works buys the patents from Gleasman. « Triple D » is named Torsen (Torque Sensing)
1985 Gleason Works starts Torsen production at factory in Ghlin, Belgium. (Origine of JTRE)
1989 ZEXEL Corporation purchases Torsen business worldwide from Gleason Works
1990 ZEXEL Torsen buys a production hall in Strépy Bracquegnies. (Current plant)
2003 Toyoda Machine Works purchases Torsen business worldwide from Bosch Japan
2005 Toyoda Machine Works and Koyo Seiko merge to become
2006
2.2 : JTRE History / Torsen product
Torsen AWD for premium SUV vehicles (Audi Q7 / VW Touareg / Porsche Cayenne)
Type C EA43 in Magna Transfer Case Torsen is “heart of AWD”, which provides optimum
& pro-active torque management by internal friction
Drive mode Coast mode
(4000 pcs/week)
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ALFA ROMEO 159 Q4
Bentley Continental GT
TOYOTA Land-cruiser
Prado
LEXUS LS600h
LEXUS LFA
SUBARU BRZ
/ TOYOTA 86/GT86
FORD Mustang Shelby
GT500
FORD F-150 SVT Raptor
OEM Vehicle model Torsen Location Type
TOYOTA 86/GT86
Hilux Surf / FJ cruiser
Land cruiser Prado/ Fortuner
Land cruiser / Sequoia
RWD Rear
AWD Center
AWD Center
AWD Center
B
C
C
C
LEXUS LS600h & L / LS460 / LS-FSports
GX460 / LX570
IS F / LFA
AWD Center
AWD Center
RWD Rear
C
C
B
SUBARU BRZ / WRX STI RWD Rear B
HYUNDAI
Genesis Coupe
Veracruz
RWD Rear
FWD Front
B
B
Ford Mustang Boss302
F-150 SVT Raptor
RWD Rear
AWD Front
B
B
AM General HMMWV (Hummer) AWD Fr / Rr A / B
Alfa Romeo 159Q4 / Brera Q4 / Spider Q4
147 Q2 / GT Q2
AWD Fr & Ctr
FWD Front
Twin
B
Audi (& VW) VW Touareg / Amarok / Pheaton
A4 / A5 / A6 / A7 / A8
Q5 / Q7 / S6 / S8 / RS6 etc.
AWD Center
A / C
(Porsche) Porsche Cayenne AWD Center C
(Bentley) Bentley Continental GT AWD Center C
2.3 Torsen application example worldwide
Gear parts
by JTRE
Assembly
by JTRE
Gear parts
by JTRE
Type A Type B
Type C
TwinDiff
VW Touareg
Audi A8
Porsche Cayenne
Asia & USA Europe
Audi / VW group
shows strong growth
New customers in ’13 !
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2.4 Applications
Torsen differentials
6-1. JTRE Nationalities (14)
From Japan, France, Belgium, Greece,
Ecuador, Italy, Vietnam,…
6-2. JTRE Nationalities (14)
…Morroco, Germany, Ukraine, Austria,
Portugal, Turkey, Roumania.
7. JTEKT Torsen Europe
JTEKT Torsen Europe is aiming to be the perfect mix between Japanese and European strengths.