JSA for Welding Grinding

JOB SAFETY ANALYSIS

LOCATION: --------------------- FACILITY:--------------------- DATE: ----------

Task Name: Welding, Grinding of Pipe line Duration: Controls/ Precautions

Name of Responsible

PersonTask Steps

Potential Hazards

1. Application of Permit to Work.

1. Work carried out without PTW.

1. Apply work permits from Client prior to work at site.

2. Conduct TBT

1. Unawareness by team members.

1. Tool box talk to be conducted prior to start of work and to coordinate the work to have a clear understanding of hazards.

3. Inspection of Tools & Equipment.

1. Improper or damaged tools.

2. Bodily Injuries.

1. Proper visual inspection on tools and equipments.

2. Damaged tools or equipments will be removed from site.

4. Personal Protective Equipment. (P.P.E.)

1. Bodily Injuries.

1. Adequate and suitable P.P.E. – Safety helmet, safety glasses, ear plug/muff, dust mask / respirator, safety hand gloves and safety boot will be provided to all workers during the course of work.

5. Rig

1.Fall of load during off loading, failure of crane / slings

1. Inspection shall be done for all slings, lifting tools Proper lift plan, check the radius, load. Crane Inspection shall be done by HSE dept., Crane Safe Operating Procedure shall be followed. 2. Only qualified Crane Operator & rigger perso

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JOB SAFETY ANALYSIS



Name of Responsible

PersonTask Steps

Potential Hazards

ging with crane for pipe off loading/ Er

Carry out lifting works.

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JOB SAFETY ANALYSIS



Name of Responsible

PersonTask Steps

Potential Hazards

ection

2.Crushing hazard or hit by the load

1. Handle the lifted load by tag line onlyWalking below suspended load shall beProhibited. Area under lift to be barricaded.

3.Hit by mobile equipment

1. Signalman shall be provided to give Signal to the crane operator and trailer driver.2. Use walkie-talkie for effective communication.

4. Hand and finger injury.1. Pinch points the load shall be identified.2. Use proper PPE,s for tool handling

(Heavy Duty gloves)

6.Grinding Weldin

1. Improper Work Permit & Un-Awareness.

1. Get approved Hot Work Permit with gas test certificate from FPF Control Room. Gas test is requirement for any job near plant and ogm area to identify if there is any gas leakage which is harmful or flammable.

2. Conduct a daily toolbox talk before start specific work.

3. Make a gas test with gas monitor and follow permit procedure and checks if working near OGM or FPF. O2,CO,H2S,LEL

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JOB SAFETY ANALYSIS



Name of Responsible

PersonTask Steps

Potential Hazards

g Work

2. Poor supervision and un-skilled person.

1. Proper monitoring and supervision required for the specific job. 2. Carry out the work only by qualified competent personnel “Welder, Fabricator”.

3. Injury due to damaged tools

1.Hand tools to be inspected regularly before start Of each day. 2. Homemade tools are not allowed at the site. 3. Use proper PPE,s for tool handling (Heavy Duty gloves)

4. Electrical Shock 1. Periodical checking and maintenance of all power tools. 2. Power cable to be checked prior to grinding & welding operations for no damage.

5. Eye / Face injury 1. Safety Goggles, Face Shield, to worn by all workers during welding cutting activity.

6.Fire & Explosion 1. Grinding and welding area contains sparks by using barriers or fire

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JOB SAFETY ANALYSIS



Name of Responsible

PersonTask Steps

Potential Hazards

blankets. 2. Install Fire Extinguishers DCP / CO2 at hot job area. 3. To monitor the hot work area by (Fire Watcher) during job & after completion of welding work to ensure no presence of any fire hazards.4. Prohibit on smoking in Plant area.5. Clear area from any flammable material; Remove any flammable material away from welding, cutting and grinding operation.

7-Emergency Preparation at Site.

1. Poor response in case of emergency.

1. All site team should be trained in emergency rescue procedure.

2. Always maintain or clear the access for emergency vehicle at site.

a)-First Aid and Medic

1. Failure to rescue the injured person.

1. One vehicle should be at site all the time for emergency use.

2. First aid box should be at site.

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JOB SAFETY ANALYSIS



Name of Responsible

PersonTask Steps

Potential Hazards

al Attention.

8-Environmental.

1. Contamination.2. Pollution.3. Heat stroke, Exhaustion

and suffocation.

1. All usage of machineries/tools to be monitored to ensure no leakage of oil/fluids.

2. All activities which produce smoke/dust will be kept at minimal. Water will be used to minimize dust.

3. Shed to shield workers from direct sunlight will be provided.

a)-Ergonomics.

1. Personnel injuries. 1. Follow the safe working procedure.2. Implement correct manual handling

09-Housekeeping.

1. Poor housekeeping.

1. Housekeeping to be maintained at all time during and after work.

2. Proper disposable of accumulated rubbish from work area.

10-Demobilization of Equipment, Tool and Material.

1. Poor demobilization standard or procedure.

1. Ensure proper and safe demobilization of machineries and material.2. Ensure applied work permit and certificate should be closed by Client authority at the end of job.

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JSA for Welding Grinding

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