Non-destructive Evaluation of Butt-fusion Joint Integrity ...
JOINT INTEGRITY SOLUTIONS - Titeforce.com | Joint ... · Consumer Driven, Bolted Joint Integrity...
Transcript of JOINT INTEGRITY SOLUTIONS - Titeforce.com | Joint ... · Consumer Driven, Bolted Joint Integrity...
FUTURISTIC TORQUE & TENSION TECHNOLOGY
J O I N T I N T E G R I T Y S O L U T I O N S
t i t e f o r c e . c o m
TABLE OF CONTENTS
01 | ABOUT US03 | VALUES : Vision & Mission04 | RAD TORQUE SYSTEMS • Pneumatic : GEN-X Ser ies • Pneumatic : Tool Ki ts • Electr ic Wrenches • Battery Operated Wrenches • Electronic Wrenches • Safety • Accessor ies • RAD Smart Sockets04 | TORSION-X • MAXDRV Square Dr ive Ser ies • HEXPRO Low Prof i le Ser ies 13 | WREN HYDRAULIC • IBT Ser ies • LOW / XLCT Series16 | ATW TOOLS • ATWS Series • ATWH Series19 | HYDRAULIC PUMPS • IBT4100 Ser ies • KLW4000 Ser ies • LP3 Mini Pump • IBT4000 Ser ies • IBT4000N Series21 | HYDRAULIC CYLINDER SERIES23 | EQUALIZER INTERNATIONAL • Flange Al ingment Solut ions • Precis ion Li f t ing & Flange Pul l ing Solut ions28 | NORWOLF • Norwolf Tools30 | ADDITIONAL OFFERINGS
FUTURISTIC TORQUE & TENSION TECHNOLOGY
BOLTED JOINT INTEGRITY
PROJECT MANAGEMENT
SALES & TECHNICALSERVICES
RENTAL SOLUTIONS
FEASIBILITY STUDIES & AUDIT SURVEYS
FAILURE & BOLTEDJOINT ANALYSIS
CALIBRATION & REPAIRS FACILITY
PRODUCT SUPPORT
TRAINING
OIL & GAS
MINING
ENERGY
OFFSHORE
Supplying rental and maintenance solutions using world leading, high precision hydraulic, pneumatic, electric and electronic torque tooling and lifting equipment, backed by cutting edge technology and international quality management standards.
ABOUT US TFE GROUP | PROJECTS, RENTAL, SALES, AUDITING
VALUES
UPHOLD TRADITIONAL VALUES
Africanicity, the distinctly African ability to always find ways
to get things done!
Accountability, the value of accountability is the willingness to take
responsibility!
VISION
Being the most passionately referred, Innovative, Interactive and
Consumer Driven, Bolted Joint Integrity Solution Specialists in the
Mechanical Industry!
MISSION
Torqueing Africa into the Future.To provide responsive, safe and trusted bolting solutions with
the highest quality, most dependable, cost effective engineering
solutions in the mechanical industry.
To build long lasting relationships empowered by integrity,
accountability, quality and safety.
TFE Group has international prospective and the proven ability to connect with suitable acquirers globally.
PRODUCTS | RAD TORQUE SYSTEMS
PNEUMATIC | GEN-X SERIES TOOL KITS | PNEUMATIC
Precision design and engineering has brought about the next generation in torque wrenches - the RAD GEN-X Series.
Designed for extreme duty use in a variety of industries worldwide, RAD GEN-X Series torque wrenches offer:
► The ultimate in power-to-weight ratio► Wide torque range to suit multiple applications► Unmatched reliability delivered by one of the most advanced engineered gear boxes on the market.
The RAD High-Speed Series torque wrenches incorporate a precision engineered high speed gear box designed for faster run down on time sensitive bolting applications.
► The ultimate in power-to-weight ratio► Versatile Torque Ranges: 35-4100Nm ► Extreme Torque with High RPM Productivity
GEN-X SERIES
GEN-X 2 HIGH SPEED SERIES RAD TRANSDUCER VERIFICATION SERIES
All RAD Pneumatic Series tools includereaction arm, 12’ hose & fittings and all new ergonomic regulator cage.
RAD 150DX
RAD 10GX-R TV
RAD 14GX TV
RAD 46GX TV
NonImpacting
Safe &Reliable
According to European Standards
SoftwareManaged
USBConnection
Bluetooth Data Exchange
NonImpacting
Safe &Reliable
According to European Standards
05 | PRODUCTS | RAD TORQUE SYSTEMS RAD TORQUE SYSTEMS | PRODUCTS | 06
► Non Impacting Tool► Zero Hammering or Vibration.► Smooth Continuous Flow of Controlled Torque from 275Nm - 2000Nm► Accuracy of +/- 5%.► Reduced Noise Levels - 80 db.► High RPM - Reduce Bolting Time.► Diverse Tool for Multiple Applications.
RAD PNEUMATIC WRENCH TOOL KITS
15 DX-NX TOOL KIT
NonImpacting
Safe &Reliable
According to European Standards
RAD Torque Systems expands its product range by adding another pneumatic torque wrench to its fleet. Capable of achieving 7.000 Nm, the new RAD 70 DX offers one of the highest power-to-weight ratios of any torque wrench on the market.It’s no coincidence that the RAD 70 DX is lighter, faster, and stronger than competitors tools. The 70 DX has a torque range from 2.000 Nm – 7.000 Nm and weights only 10.7 Kg.
RAD 70 DX NonImpacting
Safe &Reliable
According to European Standards
► Pneumatic tools with a built in transducer.
► View data in real time on your tablet or smartphone
► Strain Gage Technology, transducer accuracy: +/-1%.
► Data collection - record each torque cycle.
The RAD OTR Mining Series of wheel nut bolting systems were developed exclusively for extreme duty maintenance of mining haul trucks and earth movers from 50 - 400 ton capacities. The extended nose allows safe access of virtually all wheel configurations found on today’s heavy equipment.
RAD OTR MINING SERIES
RAD 20 NDX-R
RAD 2400GX-R
NonImpacting
Safe &Reliable
According to European Standards
RAD 34GXTORQUE RANGE1000-3400 FT./LBS.
1 7/8” #5 SPLINESOCKET
8.5”L #5 SPLINE SHAFT
4 POINT REACTION ARM
28.5”L #5 SPLINE SHAFT
RAD OTR KIT 34GX Imperial
NEW15000Nm
RAD 14GX-2 NOSE EXTENSIONS FOR OTR APPLICATIONS
14 GX-NX TOOL KIT
NEW RAD 70DX
All RAD Pneumatic Kits incl. Standard Reaction Arm, FRL Unit & Hose
RANGE:35 – 7000Nm
Hand & Trigger Guards Reaction Arms
07 | PRODUCTS | RAD TORQUE SYSTEMS RAD TORQUE SYSTEMS | PRODUCTS | 08
ELECTRIC ELECTRONIC
V-RAD Electric Series are a new generation of electric torque wrenches used for the installation or removal of heavy duty fasteners where accuracy, power and safety are required.
► Quick adjustable torque settings ► Equal power in forward and reverse► Advanced ultra-durable electric motor design
V-RAD ELECTRIC SERIES
* Also available in 1,5” Square Drive for heavy duty application. Accuracy of +/-5%. Repeatability of +/- 2%
B-RAD DIGITAL SERIESB-RAD Battery Series of torque wrenches offer unmatched power, vesitility and reliability. Incorporating our precision engineered gear boxes, their lightweight design makes these tools ideal for any application. No lines or power cords required!
All B-RAD tools come fully calibrated complete with :● B-RAD Tool ● Reaction Arm ● Two 18 volt batteries ● Battery charger ● Calibration chart ● Storage case
Digital V-RAD Series extreme design innovation with colour screen and keypay for single increment digital torque settings. Ideal for appications where compressed air is not readily available. Smooth continuous flow of controlled torque adjustable presets.
Safe &Reliable
According to European Standards
DIGITAL V-RAD
B-RAD SELECT BATTERY SERIESB-RAD Battery Series of torque wrenches offer unmatched power, vesitility and reliability. Incorporating our precision engineered gear boxes, their lightweight design makes these tools ideal for any application. No lines or power cords required!All B-RAD tools come fully calibrated complete with :● B-RAD Tool ● Reaction Arm ● Two 18 volt batteries ● Battery charger ● Calibration chart ● Storage case
All V-RAD tools come fully calibrated complete with :● V-RAD Tool ● Reaction Arm ● Operations manual ● Calibration chart ● Storage case
Fully programmable preset torque settings. NonImpacting
Safe &Reliable
According to European Standards
* Also available in 1,5” Square Drive for heavy duty application. Accuracy of +/-5%. Repeatability of +/- 2%
E-RAD Series pistol grip electronic torque wrenches are lighter, faster, stronger and more reliable than other conventional means of bolting.
Accurate to +/- 3%, this patented tool ensures that each bolt will be tightened to exacting standards.
E-RAD SERIES
Forward/Reverse Switch
LED lights located
on both sides
Integrated Fan Kit
All E-RAD tools come fully calibrated & complete with :● E-RAD Tool ● Controller cables● Reaction arm and Retention Ring ● Digital Torque Controller● E-RADCAL Calibration Software
NonImpacting
Safe &Reliable
According to European Standards
SoftwareManaged
USBConnection
RAD SAFETY ACCESSORIES Safe &Reliable
According to European Standards
Ergonomics and safety are very important during the design phase of any new RAD tool. In addition to making the job ergonomic and safe, we want our tools to be easy to use, powerful, accurate and very reliable. RAD believes safety features should not impede workplace efficiency and speed, but should make workers aware of the risks involved in working with powerful tools. RAD has developed a range of ergonomic and safety enhancing features.
V-RAD 90° Hand Guard
BATTERY SAFETY
Brushless Drive Motor Unit
NEW7000Nm
RANGE: 550 – 3400Nm
RANGE: 70 – 7000NmRANGE: 70 – 7000Nm
RANGE: 550 – 3400Nm
RANGE: 50 – 15 000Nm
NonImpacting
Safe &Reliable
According to European Standards
Lithium IonBattery
Bluetooth Data Exchange
NonImpacting
Safe &Reliable
According to European Standards
Lithium IonBattery
Bluetooth Data Exchange
Bluetooth Data Exchange
RAD REACTION ARMS
RAD NOSE EXTENSIONS
Each RAD tool includes a standard reaction arm. In addition to this, you can order the special reaction arms to ensure correct reaction for different applications. Please consult our website for dimensions and part numbers. Standard Reaction Arm Deep Socket Reaction Arm Double End Reaction Arm
Available for most RAD models. Please contact us for custom inquiries.
Safe &Reliable
According to European Standards
Safe &Reliable
According to European Standards
09 | PRODUCTS | RAD TORQUE SYSTEMS
ACCESSORIES | SMART SOCKET SERIES
PATENTED TRANSDUCER SERIES TORQUE VERIFICATION & CALIBRATION
RAD smart-socket series uses RAD Torque's transducer technology combined with custom sockets to measure the torque applied to the socket during torque cycle. By innovative design, the smart-socket is no longer than a standard socket.
RAD SMART SOCKET SERIES
Current Sizes:60-80mm Smart-Socket; 50-60mm Smart-Socket
48-50mm Smart Socket
NonImpacting
Safe &Reliable
According to European Standards
SoftwareManaged
USBConnection
Bluetooth Data Exchange
Lithium IonBattery
AccreditedISO/IEC 17025
PRODUCTS | TorsionX Extreme Bol t ing Force
RANGE: 100 – 9,500Nm
LOW PROFILE HYDRAULIC TORQUE WRENCH | HEXPRO
HEXPRO LOW PROFILE SERIESThe versatile HexPro™ Series Hydraulic Torque Wrench supports an extensive range of interchangeable hexagon ratchet links that deliver a torque range of 150 ft-lbs. to 30,000 ft-lbs. They deliver precision torque during bolt makeup and maximum torque during bolt breakout.
Ratchet Links are interchangeable with most other major brand tools.
11 | PRODUCTS | TORSIONX TORSIONX | PRODUCTS | 12
MaxDrv – Square Drive Torque Wrenches take on the toughest bolting jobs without missing a beat. They deliver precision torque during bolt makeup and maximum torque during bolt breakout.
They feature a compact design, constructed of aluminum and super high-strength steel alloy for increased strength and durability while minimizing the weight. The MaxDrv Series is available from 64 ft-lbs. to 18,446 ft-lbs.
MAXDRV SQUARE DRIVE SERIES
MAXDRV | SQUARE DRIVE HYDRAULIC TORQUE WRENCH
Model .7MD 1MD 3MD 5MD 10MD 17MDTorque (Ft-Lbs.) 64-793 125-1,318 270-3,167 538-5,480 1,050-11,206 1,640-18,446
Torque (Nm) 86-1,076 169-1,787 366-4,294 729-7,430 1,423-15,193 2,223-25,009
Drive 0.75" 0.75" 1.00" 1.50" 1.50" 2.50"
Weight 3.2 lbs1 0.45 kg 5 lbs2 0.27 kg 11 lbs 5.00 kg 18 lbs 8.16 kg 32 lbs 14.51 kg 61 lbs 27.67 kg
L1 3.90" 99.1 mm 4.83" 122.7mm 6.18" 157.0mm 7.47" 189.7mm 9.36" 237.7mm 10.85" 275.6mm
L2 5.08" 129.0 mm 6.23" 158.2mm 8.13" 206.5mm 9.73" 247.1mm 12.22" 310.4mm 14.20" 360.7mm
L3 3.32" 84.3 mm 4.11" 104.4mm 5.31" 134.9mm 6.41" 162.8mm 8.02" 203.7mm 9.19" 233.4mm
H1 1.62" 41.1 mm 1.97" 50.0mm 2.63" 66.8mm 3.16" 80.3mm 3.95" 100.3mm 4.63" 117.6mm
H2 2.56" 65.0 mm 2.88" 73.2mm 3.72" 94.5mm 4.93" 125.2mm 5.75" 146.1mm 6.98" 177.3mm
H3 3.02" 76.7 mm 3.77" 95.8mm 4.88" 124.0mm 5.97" 151.6mm 7.35" 186.7mm 8.50" 215.9mm
H4 4.29" 108.9 mm 4.97" 126.2mm 6.46" 164.1mm 7.71" 195.8mm 9.04" 229.6mm 10.36 263.1mm
W 1.50" 38.1 mm 3.45" 87.6mm 4.49" 114.1mm 5.39" 136.9mm 6.73" 170.9mm 7.82" 198.6mm
R1 0.83" 21.1 mm 1.04" 26.4mm 1.31" 33.3mm 1.63" 41.4mm 2.03" 51.6mm 2.32" 58.9mm
SERIESR
SERIESR
H2
1H
L
R
A
W2
W1
Model 2HP 4HP 8HP 14HP 30HPTorque (Ft-Lbs.) 162 - 1,714 439 - 4,500 762 - 8,100 1,245 - 13,443 3,050 - 28,861
Torque (Nm) 220 - 2.324 595 - 6,101 1,033 - 10,982 1,689 - 18,229 4,135 - 39,130
Hex Size (Imperial) 3/4" - 2.3/8" 1.5/16" - 3.1/8" 1.1/2" - 3.15/16" 2" - 4.5/8" 3.1/8" - 6.7/8"
Hex Size (Metric) 19mm - 60mm 36mm - 80mm 41mm - 100mm 50mm - 115mm 80mm - 175mm
Power Head 3 lbs1 .36 kg 5 lbs2 .27 kg 8 lbs3 .63 kg 13 lbs 5 .90 kg 27 lbs 12.27 kg
Ratchet Link 4 lbs1 .81 kg 9 lbs4 .09 kg 16 lbs7 .27 kg 26 lbs 11.82 kg 70 lbs 31.82 kg
L 7.32" 185.9 mm 9.72" 246.9 mm 11.87" 301.5 mm 14.24" 361.7 mm 17.05" 433.1 mm
H1 5.26" 133.6 mm 7.85" 199.4 mm 8.43" 214.1 mm 9.41" 239.0 mm 12.40" 315.0 mm
H2 4.12" 104.7 mm 5.71" 145.0 mm 6.95" 176.5 mm 8.00" 203.2 mm 11.22" 285.0 mm
W1 1.25" 31.8 mm 1.65" 41.9 mm 2.08" 52.8 mm 2.52" 64.0 mm 3.35" 85.1 mm
W2 2.00" 50.8 mm 2.60" 66.0 mm 3.27" 83.1 mm 3.88" 98.6 mm 5.16" 131.1 mm
WREN HYDRAULIC | PRODUCTS | 14
PRODUCTS | WREN Hydraul ic
New design of couplerto avoid loosening
Housing manufactured
with super high-strength
aluminium titanium alloy
Pressure and torque table on body cover Choice of 360 locations
We can customise all types of square drives, socket drives and reaction arms. For the correct hydraulic torque wrench model, please contact Titeforce.
TYPE 07 IBT 1 IBT 3 IBT 5 IBT 8IBT 10IBT 20 IBT 25 IBT 35 IBT 50 IBT
Torque Range(N.m)
112~1120 183~1837 451~4512 752~7528 1078~10780 1551~15516 2666~26664 3472~34725 4866~48666 7200~72000
Bolt Size Range (mm)
14~30 16~36 22~48 27~56 30~64 36~72 42~90 48~100 64~120 72~125
Weight (kg) 1.8 2.5 5 8 11 15 26.5 35 50 87
L1 110.8 144.5 178 210.5 222 245.3 307.5 323 372.5 400
L2 139.3 173.5 229 270.5 293 317.5 383.5 401 465.5 516
H1 42 50 68 80 90 100 120 137 153 160
H2 65.8 72 95 123 134 142 183 200 216 223
H3 76.2 96 127 149 167 182 220 247 282 291
H4 108.1 131 176 199 217 282 270 297 332 341
R1 20.5 26 34 39 47 51 59 66 77 81
R2 68.3 85 114 137 153 154 186 199 241 259
Square Drive 3/4" 3/4" 1" 1-1/2" 1-1/2" 1-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2"
IBT SERIES TECHNICAL DATA
Swivel coupler of 360°
Reaction Arm
Housing
Square Arm
IBT / MXTA According to European Standards
IBT SERIES | SQUARE DRIVE HYDRAULIC WRENCH
15 | PRODUCTS | WREN HYDRAULIC
LOW PROFILE CASETTE HYDRAULIC TORQUE WRENCH | LOW SERIES
New design of couplerto avoid loosening
Reaction pawl designed to enhance
efficiency and precision of torque
Tight radius allows this tool to fit radius
where clearance issues apply
Use the Reducer inserts to extend the
range of nut size
Long reaction arm increases reliability
in operation
TYPE 2LOW 4LOW 8LOW 14LOW 30LOW
Torque Range(N.m)
232~2328 241~2414 585~5858 647~6474 1094~10941 1177~11774 1852~18521 4188~41882 4457~44593
Bolt Size Range (mm)
19~55 60 34~65 70~80 41~95 100~105 50~117 110~155 16~175
Weight of power head (kg)
1 1 2 2 3.3 3.3 5.5 11.4 11.4
Weight of Power Ratchet
Link (Kg)
1.6 1.7 4.4 4.6 8 8.4 11.6 29 30
196.4 196.4 245 246 300 301 361 430 441
H1 125.9 128.5 177 187 207 216 239 303 315
H2 102.3 105 137.7 145.7 169 178 204 272 285
W1 32 32 42 42 53 53 64 85 85
W2 51 51 66 66 83 83 99 131 131
LOW SERIES TECHNICAL DATA
Swivel coupler of 360°
LOW / XLCT According to European Standards PRODUCTS | ATW - American Torque Wrench
Reaction pawl designed to enhance
efficiency and precision of torque
17 | PRODUCTS | ATW TOOLS
ATWS SERIES | SQUARE DRIVE HYDRAULIC TORQUE WRENCH
ATW TOOLS | PRODUCTS | 18
Low Profi le Hexagon Hydraulic Torque Wrench | ATWH SERIES
TYPE 1ATWS 3ATWS 5ATWS 8ATWS 10ATWS 20ATWS 25ATWS 35ATWS
Torque (N.m) 183 - 1837 451~4512 752~7528 1078~10780 1551~15516 2666~26664 3472~34725 4866~48666
Bolt Size (mm) 16~36 22~48 27~56 30~64 36~72 42~90 48~100 64~120
Weight (kg) 2.5 5 8 11 15 26.5 35 50
Square Drive 3/4" 1" 1-1/2" 1-1/2" 1-1/2" 2-1/2" 2-1/2" 2-1/2"
L1 135.5 169 202.5 220 242.5 302.5 313 361.5
L2 185.5 242 283.5 313 345.5 450 461 496.5
H1 50 68 80 90 100 120 137 153
H2 72 95 123 134 142 183 200 216
H3 95.5 127 149 167 182 220 247 282
H4 131 176.5 198.5 216.5 231.5 269.5 296.5 331.5
R 92 123.4 140 165 178 213 228 243.5
R1 26 34 39 47 51 59 66 77
R2 99 134 152 175 179 253.5 250.5 271
R3 33.5 40 46.5 52 58.5 71 72.5 89.5
TECHNICAL DATA
TYPE 2ATWH 4ATWH 8ATWH 14ATWH 30ATWH
Torque Range(N.m)
225~2255 233~2338 520~5208 575~5755 1043~10428 1123~11233 1852~18521 4188~41882 4459~44593
Nut Size Range (mm)
19~55 60 34~65 70~80 41~95 100~105 5-~117 100~155 160~175
Weight of power head (kg)
0.9 0.9 1.6 1.6 3.1 3.1 4.8 10.5 10.5
Weight of Link Head (Kg)
1.5 1.5 3.4 3.4 6.3 6.3 11.4 20.5 20.5
L 186 186 251 258 308 308 378 460 460
H1 132 135 178 186 211 220 252 300 313
H2 95 98 127 137 154 163 200 253 266
W 32 32 42 42 53 53 64 85 85
LOW SERIES TECHNICAL DATA
ACCESSORIES:For special Reaction Arm please consult.
ATWS SQUARE DRIVE
● Working pressure 10000 psi max● Designed to tighten and loosen nuts requiring high torque● Constantly repeatable accuracy ±3%● 360°uni swivel quick release couplings ● Easy replaceable square and hexagon drive adapters● Body shroud engraved with torque pressure chart● Suitable for continuous operation at maximum pressure● Heavy duty aluminum-titanium composite light body● 360°adjustable reaction arm with safety lock feature
Radial Powerhead can be changed to axial powerhead.
Adaptable.
Direct Application gives a higher accuracy and easier use
Compact design with longer arm.
LOW PROFILE HEXAGON
● Working pressure 10000 psi max; accuracy ±3%● 5 models with the range from 164-32396 ft.lbs● 360°uni-swivel allows for free operation of the wrench even in confined spaces● In Line nut reaction for better accuracy and operation● Compact design with longer reaction pad for improved durability● Compact design using composite materials to give improved strength● The new locking coupler ensures the oil always flows to the wrench head
HYDRAULIC TORQUE PUMPS
19 | PRODUCTS | WREN HYDRAULIC
Type IBT4000 SERIES
Drive Electric
Tank Capacity 8L
Flow Rate 7-1.6-0.8 L/min
Pressure 40~700bar
Current 220V/50HZ
Power 1.1KW
Weight 26.7Kg
FP-4 (Optional)Order: KLW4000-FP-4
AUTOMATIC Motor Switch(Control the Motor)
Button for manual operation(Control by hand)
Button for automatic operation (Press and hold button until operation complete)
MP SERIES ELECTRIC PUMP
Type H: Solenoid Valve (Double Acting)Double Spreed, Infinitely Adjustable 0~700Bar
ELECTRIC HYDRAULIC PUMP | IBT4000 SERIES
WREN HYDRAULIC | PRODUCTS | 20
KLW4000 SERIES
IBT4100 SERIES
Wren can manufacture the special length of the remote control wire according to customer requirements (Wren standard 6 meter remote control wire)
- Compact automatic three stage flow, maximum efficiency- Applicable on both one or two wrenches simultaneously- Aluminium oil tank with oil gauge and thermometer- Have 100 high pressure gauge- Infinitely variable pressure adjustment between 40 ~700 bar- With the high efficiency radiator, the pump can run 24 straight hours- Can change the motor to fit the different currents around \ the world
- Use where air (4~8 bar) is the preferred source of energy- Compact automatic three stage flow, can start in high pressure- Applicable on both one or two wrenches simultaneously- Aluminium oil tank with oil gauge and motor. - Total weight only 20.5Kg- Have100 high pressure gauge- Infinitely variable pressure adjustment between 40 ~700 bar- High efficiency cooling system makes the pump suitable in extreme environments
Pressure Relief Button, It can release the pressure in system in case the pump stops
Aluminium frame for easy carrying and
protection
Pressure Adjuster, Pressure relief valve
(inside the tank)
FP-4 (Optional)Order: KLW4000-FP-4
Light Design resulting in weight reduction of tool
Type IBT4000 SERIES
Drive Electric
Tank Capacity 8L
Flow Rate 7-1.6-0.8 L/min
Pressure 40~700bar
Current 220V/50HZ
Power 1.1KW
Weight 26.7Kg
ONLY 20.5Kgs
Impact sockets available in various sizes
4.5m, 6m,9m,10m2JH service double action hoses available
Pressure Relief Button, It can release the pressure in system in case the pump stops
Air Relief Port, ensures Air Driven Pump can
operate in cold and hot conditions
Pressure Adjuster, Pressure relief valve
(inside the tank)
FP-4 (Optional)Order: KLW4000-FP-4
Type IBT4000N SERIES
Drive Air
Tank Capacity 8L
Flow Rate 7-1.6-0.8 L/min
Pressure 40~700bar
Current 4~8 bar
Power 1.1KW
Weight 20.5
AIR HYDRAULIC PUMP | IBT4000N SERIES
Type LP3-2
Drive Air or Electric
Tank Capacity 5.5L
Flow Rate 7-1.6-0.8 L/min
Pressure 40~700bar
Voltage 220V/50HZ
Power 1.1KW
Weight 25Kg
LP3 MINI PUMP
Baked enamel finish for improved
corrosion resistance.Hollow plunger design allows for both pull and push forces.
Single-acting; heavy-duty
return spring.Easy-carry handle forportability.
Capacity: 5 ~ 100TonStroke: 16 ~ 362mmMaximum Operating Pressure: 700bar
Capacity: 12 ~ 100TonStroke: 8 ~ 155mm
Maximum Operating Pressure: 700bar
Single acting - one cylinder
Double acting - one cylinder
Single acting - multiple cylinders
Double acting - multiple cylinders
HYDRAULIC CYLINDER SERIES HYDRAULIC CYLINDER SERIES
CLRG SERIES - Double-Acting High Tonnage Cylinder
CLP SERIES - S/A Pancake Lock Nut
CLL SERIES - S/A Lock Nut
Built-in safety valve helps to prevent accidental over-pressurization.
Overflow port functions
as a stroke limiter.
Optional tilt saddle.
Double acting for positive retraction.
Hydraulic lock can be installed.
Capacity: 10 ~ 1000TonStroke: 50 ~ 511mmMaximum Operating Pressure: 700bar
Capacity: 60 ~ 520TonStroke: 45 ~ 50mmMaximum Operating Pressure: 700bar
Capacity: 50 ~ 1000TonStroke: 50 ~ 300mmMaximum Operating Pressure: 700bar
Single acting load return.
Optional tilt saddle.
Special bearing design with-stands side load forces up to 3% of rated cylinder capacity.
Cylinder can withstand over5% pressure of rated load without scoring.
Lock-nut feature for positive and safe load holding over a long period of time.
Baked enamel finish for the improved corrosion resistance.
Lock-nut feature for positive and safe load
holding over a long period of time.
Flat design for use in confined areas.
Safety lock nut for mechanical load holding for long time.
Baked enamel finish for the improved corrosion resistance.
Single acting load return.
Single-acting and heavy duty return spring.
Flat design for convenient use in confined areas.
Capacity: 5 ~ 150TonStroke: 6 ~ 16mmMaximum Operating Pressure: 700bar
RSM Series - Single-Acting Low Weight Cylinder
21 | PRODUCTS | WREN HYDRAULIC
Typical connection diagrams for powered pumps and cylinders
RRH SERIES - Double-Acting Low Weight Cylinder CLS SERIES - Single-Acting High Tonnage Cylinder
Capacity: 30 ~ 150TonStroke: 38 ~ 258mmMaximum Operating Pressure: 700bar
Capacity: 50 ~ 1000TonStroke: 50 ~ 300mmMaximum Operating Pressure: 700bar
Double-acting design forfast retraction.
Cylinder can withstand over5% pressure of rated load
without scoring.
Hollow plunger design allows for
both pull and push forces.
Overflow port functions as a stroke limiter.
Single acting load return.
Optional tilt saddle.Relief valve
protect cylinder damage in
caseof over-pressurization.
RC SERIES - Single-Acting General Purpose Cylinder RCH SERIES - Single-Acting Low Weight Cylinder
WREN HYDRAULIC | PRODUCTS | 22
FLANGE ALINGMENT SOLUTIONS | EQUALIZER INTERNATIONAL
EQUALIZER INTERNATIONAL | PRODUCTS | 24
This innovative spreading wedge is applicable for use on small to medium sized flanges and is mechanicallyoperated using the supplied torque-wrench.
This innovative spreading wedge is applicable for use on medium to large sized flanges and is actuated by an external hydraulic hand-pump.
This self-contained innovative spreading wedge is applicable for use on medium to large sized flanges and is actuated by an integral hydraulic hand-pump, so no hoses or external pumps are required.
This lightweight mechanical SG range is applicable for small to medium sized flanges,are actuated by the supplied torque wrench, and are suitable for bolt holes 17.5mm (0.69”) to 39mm (1.54”).
SWi12/14TM SWi RANGEINNOVATIVE MECHANICAL FLANGE SPREADING WEDGE
SWi20/25TI SWi RANGEINNOVATIVE INTERNAL HYDRAULIC FLANGE SPREADING WEDGE
SWi20/25TE SWi RANGEINNOVATIVE EXTERNAL HYDRAULIC FLANGE SPREADING WEDGE
SG4TM SG6TM SG11TM SG RANGESECURE-GRIP MECHANICAL FLANGE SPREADERS
PRODUCTS | EQUALIZER INTERNATIONAL
EQUALIZER INTERNATIONAL | FLANGE ALINGMENT SOLUTIONS
25 | PRODUCTS | EQUALIZER INTERNATIONAL
PRECISION LIFTING & FLANGE PULLING SOLUTIONS
EQUALIZER INTERNATIONAL | PRODUCTS | 26
This portable, robust light-weight tool is a simple solution for small low-pressure flange misalignment requirements.It is hand-actuated using the crank handle.
This Low profile tool utilises tandem hydraulic cylindersto offer 10T of closing force and is ideal for use on flangeswhere access is limited.
This mid-range mechanical tool is for use on mediumdiameter, medium pressure flanges, and can address both rotational and radial mis-alignment. It is actuated bythe supplied torque-wrench.
This hydraulic tool is for use on larger diameter, higherpressure flanges, and can address both rotational andradial misalignment. It is actuated by an external hydraulic pump.
FA1TM Alignment RangeMECHANICAL FLANGE ALIGNMENT TOOL
FC10TE Pulling SolutionsHYDRAULIC FLANGE PULLING TOOL
FA9TE Alignment RangeHYDRAULIC LINEAR AND ROTATIONAL ALIGNMENT TOOL
FA4TM Alignment RangeMECHANICAL LINEAR & ROTATIONAL FLANGE ALIGNMENT
The hydraulic SG tools are applicable for use on medium to large sized flanges, are actuated by an external hand-pump and are suitable for bolt holes from 38mm (1.49”) to 62mm (2.44”).
The Equalizer™ VC Range of Valve Change-Out tools has been developed to assist in the removal of wafer/butterfly valves, spades/spacers or gaskets from large flange joints. The span of the tool is longer than a standard Secure-Grip Flange Spreader and is adjustable to enable the tool to operate in a range of situations.
The large in-line hydraulic SGtools are applicable for larger sized flanges. Actuated by an external hand-pump they are suitable for bolt holes 59.5mm (2.34”) to 108.0mm (4.25”).
The Equalizer NS Nut Splitter range has been designed in response to industry calls for a more effective tool to split nuts on flange joints both on and offshore. In addition to being cost effective and efficient, the Nut Splitter also meets Equalizer’s criteria for designing and developing tools which are safer to use. 9 - 75mm Nut Range
SG13TE SG15TE SG RANGESECURE-GRIP HYDRAULIC FLANGE SPREADERS
VC10/18 TE Secure-Grip Valve Change-Out Tool
SG18TE SG25TE SG RANGESECURE-GRIP IN-LINE HYDRAULIC FLANGE SPREADERS
NS50TE EXTERNAL HYDRAULIC NUT SPLITTER
27 | PRODUCTS | EQUALIZER INTERNATIONAL
PRODUCTS | NORWOLF
PRECISION LIFTING & FLANGE PULLING SOLUTIONS
Actuated by an integral hydraulic hand-pump so nohoses or external pumpsare required..
The Equalizer™ TFA15TI Integral Hydraulic flange alignment tool assists in aligning / de-ovalising large internal pipe flanges and specifically can help resolve bolt hole misalignment within the tower sections of wind turbines.
A valve manufacturer saw the potential benefit for their customers using Equalizer Tools with their valves. A step by step procedure was created, and this otherwise complicated task was simplified using Equalizer tools.
TFAIS TI/TE SECURE-GRIP HYDRAULIC FLANGE SPREADERS
VLW18TI/TE Lifting SolutionsACTUATED BY AND INTEGRAL HYDRAULIC HAND -PUMP ALIGNMENT
CASE STUDYVALVE CHANGE-OUT
PRODUCT TRAINING BESPOKE SOLUTIONS
WE ALSO OFFER... NORWOLF TOOLS | WORLD'S FIRST TRUE TORQUE MULTIPLIER
29 | PRODUCTS | NORWOLF TOOLS
Z46, Z460, Z600 SERIES
CALIBORE BOLT TENSION CALIBRATORNORWOLF X-Driver®
• Slimmest design—1 piece piston construction.• Torque line is on center.• Only 1 high pressure O’ring—easily changed with 4 bolts.• Novel swivel design is 360º or 360 x 360 with 1 piece add on.• All alloy steel construction…only true convertible tool.• Ready for optional handle.
Optional Reaction Arm
3/4" DriveOutput
1/2" Drive InputOutput Drive : 0.75" ~ 1.5"
Totally Enclosed Aircraft Aluminium Housing
Output Drive0.75" ~ 1.5"
Hex-reducing bushings, as well as male hex to female hex adapter, are available for maximum versatility.
A Input
B Input
• “Snap–in” front plate and hex bushing.• Built in adjustable reaction bar.• Gauge reads in both pounds and kilo Newton’s.• Solid, heavy-duty gauge protector.• Solid milled clamp that secures at two points for beam mounting.• Drilled holes provided for base / table mounting.• Label identifying recommended minimum bolt tension.• Fitted, wheeled carrying case.• Light weight (basic unit weights 17 ½ lbs. compared to competitions 45 lbs.).• Available in 350 K and 1,000 K.
CALIBRATION & REPAIRS FACILITY
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All companies associated with Titeforce are internationally accredited to world industrial standards. (ISO 9001,17025,TUV,DNV and CE accreditation)
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