JOINING IN CAR BODY ENGINEERING 2018 - … Fuegen...CHALLENGING CHOICE The choice of ... questions,...

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JOINING IN CAR BODY ENGINEERING 2018 10 – 12 APRIL 2018 BAD NAUHEIM, GERMANY CAR BODY ENGINEERING 14 OEM PRESENTATIONS BY Audi, BMW, Daimler, Ford, Honda, Jaguar Land Rover, VW, Volvo

Transcript of JOINING IN CAR BODY ENGINEERING 2018 - … Fuegen...CHALLENGING CHOICE The choice of ... questions,...

JOINING IN CAR BODY ENGINEERING 2018

10 – 12 APRIL 2018 BAD NAUHEIM, GERMANY

c a r b o d y e n g i n e e r i n g

14 OEMPRESENTATIONS BY

Audi, BMW, Daimler,

Ford, Honda,

Jaguar Land Rover,

VW, Volvo

Dr. Dirk MeinePresidiumAutomotive Circle, DE

CHALLENGING CHOICEThe choice of materials in modern car body engineering is

increasing unabated, especially in premium car segments,

but also elsewhere. Choosing the “right” joining technolo-

gy for every joint, without driving costs or complexity in

the body shop, remains a crucial challenge. Viable solutions

may lie in entirely new joining technologies, but more often

in technically widened application windows for established

processes, or in substantially improved efficiencies of

“well-known” technologies.

Newest examples for all three of these options will be

presented during 2018’s edition of the international

Automotive Circle conference Joining in Car Body Engi-

neering from 10 to 12 April, again gathering its leading

network of expert automobile engineers in Bad Nauheim,

Germany, to discuss latest progress and trends concerning

all industrially applicable joining technologies.

Following its proven scheme of two separate yet overlap-

ping conference modules, on Adhesive Bonding and Hybrid

Bonding as well as on Thermal and Mechanical Joining,

current project reports from international OEM, body-in-

white exhibits and high-level technical presentations by

important system suppliers and industry-oriented research

institutions will bring you up-to-date with the latest in car

body joining technology.

Be part of this event, we are

looking forward to meeting

you in Bad Nauheim!

Automotive engineers with responsibilities for joining

projects at OEM worldwide, in pre-development,

development, planning and production, as well as their

engineering service providers and system suppliers.

THE CONFERENCE IS AIMED AT:

BODY-IN-WHITE EXHIBITS ON SITE

MEET THE SPEAKERS

During every conference break, the speakers of the

directly preceding session will be available for

individual discussions.

Audi A8

Volvo XC 60

MEET THE

LEADING

OEM NETWORK

INTERNATIONAL OEM ADVISORY BOARD

Steffen Müller,Audi AG, DE

Gerald Creter, Opel Automobile GmbH, DE

Thomas Richter,BMW Group, DE

Dr. Li Han,Jaguar Land Rover, GB

Arthur Thillou, PSA Peugeot Citroën, FR

Holger Schubert, Daimler AG, DE

Tommaso Giunti,Centro Ricerche Fiat S.C.p.A., IT

Véronique Sorel, Renault S.A.S., FR

Shuhei Ogura, Toyota Motor Corporation, JP

Dr. Christian Schübeler, Volkswagen AG, DE

Dr. Per Lindahl, Volvo Car Corp., SE

Taishi Tarui, Nissan Motors Co. Ltd., JP

Stefan Axmacher, Ford-Werke GmbH, DE

ADHESIVE BONDING AND HYBRID BONDING

TUESDAY, 10 APRIL 2018, 9.00 H – WEDNESDAY, 11 APRIL 2018, 15.00 H

Moderators: Professor Dr. Klaus Dilger, Institute of Joining and Welding Technology (ifs), Technical University Braunschweig, DEProfessor Dr. Christian Lammel, IFF GmbH – Induktion, Fügetechnik, Fertigungstechnik, DE

MODULE 2THERMAL AND MECHANICAL JOINING

WEDNESDAY, 11 APRIL 2018, 9.00 H – THURSDAY, 12 APRIL 2018, 15.55 H

Moderators: Professor Dr. Stefan Böhm, University of Kassel, Institute for Production Technology and Logistics, DEDr. Dirk Meine, Automotive Circle, DE

MODULE1

Dr. Dirk MeineProfessor Dr. Stefan Böhm

Professor Dr. Christian Lammel

Professor Dr. Klaus Dilger

LIVE POLLS IN THE AUDITORIUM

Several times during the conference, Live Polls will be held in

the auditorium, presenting an opportunity to collect insights

into the opinions and views of this unique body of international

experts on car body joining technology. As a conference

participant, you may use this system and provide your own

questions, addressing your specific issues!

Prof. Lucas F.M. da Silva, Faculty of Engineering, University of Porto, PT

Sullivan Smith, TWI Ltd, GB

TUTORS

ADHESIVE BONDING TECHNOLOGIES9 APRIL 2018, 9.00 – 13.00 H

Prof. Lucas F.M. da Silva, Faculty of Engineering, University of Porto, PT

* Theory of adhesion

* Adhesive selection

* Joint design

* Surface preparation

* Joint fabrication methods

TUTORIALS

In addition and prior to the conference, the tutorials “Adhesive bonding technologies” and “Thermal and mechanical joining technologies” provide newcomers with application-oriented fundamentals of joining methods used in today’s automotive production.

THERMAL & MECHANICAL JOINING TECHNOLOGIES9 APRIL 2018, 14 .00 – 18.00 H

Sullivan Smith, TWI Ltd, GB

* Thermal and mechanical joining methods and their mechanisms

* Overview on these methods: capabilities and limitations

* Application of thermal and mechanical joining technologies in

the automotive production

IN

ENGLISH

MODULE1

PROGRAMMETUESDAY, 10 APRIL 2018

MODULE 1: ADHESIVE BONDING AND HYBRID BONDING

9.00 h Welcome and conference introduction

STRUCTURAL ADHESIVES IN CAR BODY APPLICATIONS

9.15 h The engineering practicalities of adhesive joining

extensively in automotive body

structures

Dr. Ryan McCurdy, Jaguar Land Rover Ltd, UK

9.45 h Adhesion performance of structural body shop

adhesives on new steel coatings for lightweight

vehicle bonding

Andreas Lutz, Dow Europe GmbH, CH; Ben Meaige, Honda

R&D Americas, Inc., US

10.15 h How to reduce bondline read-through for auto-

motive applications

Frank Senden, Lord Germany GmbH, DE

10.40 h Coffee and contacts | Meet the Speakers

ADHESIVE BONDING IN TODAY’S CAR BODY MATERIAL MIX

11.20 h Adhesive bonding enables multi-material mix –

Possibilities demonstrated by the new Audi A8

Dr. Michael Frauenhofer, Audi AG, DE

11.50 h Structural adhesive bonding of composites for

lightweight in the new Audi A8

Andreas Lutz, Dow Europe GmbH, CH

12.15 h Structural solutions for modern lightweight

manufacturing processes

Dr. Rainer Kohlstrung, Henkel AG & Co. KGaA, DE

12.40 h LIVE POLLS IN THE AUDITORIUM

12.55 h Lunch break | Meet the Speakers

14.10 h Adhesive solutions for efficient lightweight design

– Progress, new requirements and future trends

Michael Gutgsell, Sika Technology AG, CH

SIMULATION OF ADHESIVE BONDING

14.35 h Simulation of adhesive systems in car body

construction

Levent Jusufi, Audi AG, DE

15.05 h Understanding and optimising adhesive bonding

processes - CFD simulation as a helpful tool

Dr. Holger Fricke, Fraunhofer Institute for Manufacturing

Technology and Advanced Materials (IFAM), DE

15.30 h Simulation of thermally induced adhesive damage

in automobile production

Kai Mi Yang, Audi AG, DE

16.00 h Coffee and contacts | Meet the Speakers

NEW FEATURES IN ADHESIVE BONDING TECHNOLOGY

16.40 h Automated stud gluing with integrated in-situ

mixing process

Dr. Sascha Gramsch-Kempkes, Stanley Engineered Fastening

- Tucker GmbH, DE

17.05 h System integration of the direct injection plasma

treatment for injection molding for subsequent

assembly processes

Timo Nordmeyer, Paderborn University, Kunststofftechnik

Paderborn (KTP), DE

17.30 h Vibration damping in adhesively bonded

automotive bodies

Prof. Dr. Robert Adams, University of Oxford, Department

of Engineering Science, UK

17.55 h Get Together | Meet the Speakers

19.00 h Networking Night Module 1

MODULE 2MODULE1

WEDNESDAY, 11 APRIL 2018

MODULE 1: ADHESIVE BONDING AND HYBRID BONDING

MODULE 2: THERMAL AND MECHANICAL JOINING

– Joint session of both modules –

8.45 h Welcome and introduction to Module 2

JOINING IN CURRENT CAR BODY PROJECTS

9.00 h Behavior and modeling of adhesively bonded SPR

connections between steel and aluminium

Matthias Reil, BMW Group, DE

9.30 h Innovations in joining techniques – The body in white

structure of the new Audi A8

Dr. Dominik Hußmann, Audi AG, DE

10.00 h Joining technologies in the new Volvo XC60

Dr. Per Lindahl, Volvo Car Corporation, SE

10.30 h Coffee and contacts | Meet the Speakers

PROGRESS IN JOINING SIMULATIONS

11.10 h Automated dimensioning of self-pierce rivet joints

Dr. Thomas Tassler, Volkswagen AG, DE

11.40 h Behaviour and modelling of flow-drill screw joints

David Morin, Norwegian University of Science and Technology

(NTNU), Department of Structural Engineering, NO

12.05 h Characterisation and modelling of joints – the

JOINTTOOL project

Dr. Ir. Stijn Jonckheere, KU Leuven, Flanders Make (core lab

DMMS-D), BE

12.30 h Tools for optimization of hybrid joints

Per-Johan Wahlborg, Swerea IVF, SE

12.55 h LIVE POLLS IN THE AUDITORIUM

13.10 h Lunch break | Meet the Speakers

JOINING NEW MATERIALS

14.25 h Joining concept for the integration of a fiber

composite component into a vehicle door made of

aluminium or steel

Dr. Frederic Flüggen, Volkswagen AG, DE

MODULE 2

14.55 h Performance of self-pierce riveted joints of ultra-

high-strength press-hardened steels with part

tensile strengths up to 2000 N/mm

Maximilian Stähling, TH Mittelhessen, Kompetenzzentrum

„Automotive, Mobilität und Materialforschung“ (AutoM), DE

15.20 h Mechanical and thermal-mechanical joining of

ultra-high strength steels with aluminium for

lightweight car bodies

Vadim Sartisson, Paderborn University, Laboratory for

Material and Joining Technology (LWF), DE

15.45 h Coffee and contacts | Meet the Speakers

– End of Module 1 –

MODULE 2: THERMAL AND MECHANICAL JOINING

LINE WELDING INNOVATIONS

16.25 h Increased brazed joint strength with copper-based

filler metals for the joining of high-strength steels

Thorsten Twiehaus, RWTH Aachen University, Welding and

Joining Institute, DE

16.50 h Inspection of laser beam welded joints with induc-

tive excited thermography systems

Dr. Christian Srajbr, edevis GmbH, DE; Kurt Brunner, Magna

Steyr Fahrzeugtechnik AG & Co KG, AT

17.15 h Closed-loop quality control system for remote laser

welding of aluminium BIW components: current

development and future strategy

Dr. Pasquale Franciosa, WMG, International Manufacturing

Centre, University of Warwick; Dr. Sujit Chatterjee, Jaguar

Land Rover Ltd.; UK

17.45 h Innovative welding technologies for the application

of 7xxx series Al alloys in car body construction

Dr. habil. Frank Riedel, Fraunhofer Institute for Machine Tools

and Forming Technology (IWU), DE

18.15 h Get-Together | Meet the Speakers

19.15 h Networking Night Module 2

MODULE 2

THURSDAY, 12 APRIL 2018

MODULE 2: THERMAL AND MECHANICAL JOINING

NEW JOINING TECHNOLOGIES

8.30 h Friction Element Welding – new areas of

application in mixed material car bodies

Dr. Uwe Alber, Audi AG, DE

8.45 h Friction Element Welding for mixed material

constructions – the development task

Mario Maiwald, Ejot GmbH & Co. KG, DE

9.00 h Ultrasonic self-piercing riveting

Florian Woelke, Robert Bosch GmbH, DE; Harald Lukosz,

Bosch Rexroth AG, DE

9.25 h High-strength aluminium-steel friction stir

welds, in particular for hybrid tailor welded blank

applications

Martin Werz, Materials Testing Institute University of

Stuttgart (MPA), DE

MODERN SPOT WELDING TECHNOLOGIES

9.50 h Single-sided resistance spot welding of hybrid

joints

Prof. Dr. Jean-Pierre Bergmann, Technische Universität

Ilmenau, Department of Production Engineering, DE

10.15 h Coffee and contacts | Meet the Speakers

10.55 h Susceptibility of zinc coated, 800-MPa-class dual

phase steel sheets to liquid metal embrittlement

during resistance spot welding

Julian Frei, Fraunhofer Institute for Production Systems

and Design Technology (IPK), DE

11.20 h Influence of the microstructure of spot welded

dissimilar steel joints on the performance of part-

like geometries

Chris Frohwein, Volkswagen AG, DE

11.50 h Oscillation Resistance Spot Welding – a new

approach for joining aluminum cost-effectively

Markus Tuchtfeld, Volkswagen AG, DE; Kay Nagel, Nimak

GmbH, DE

Programme updates at: www.automotive-circle.com

Subject to change (status as of 9 February 2018)

12.20 h Expanding the process-limits of aluminium stud

welding by using a helium-containing atmosphere

Christoph Hader, Daimler AG, DE

12.50 h LIVE POLLS IN THE AUDITORIUM

13.05 h Lunch break | Meet the Speakers

14.20 h Resistance welding challenges in mass production

Johannes Kaptain, Ford Motor Company, US

14.50 h High volume resistance spot welding solutions for

aluminium joining and for dissimilar aluminium to

steel joining, using standard equipment

Sullivan Smith, TWI Ltd., UK; Dennis Lloyd, Luvata UK

Ltd., UK

15.15 h Numerical simulation of the resistance spot weld-

ing process of high strength steels with focus on

the modelling of the softening zone

Fabian Schreyer, Materials Testing Institute University of

Stuttgart (MPA), DE

15.40 h OEM conclusions OEM Advisory Board experts

on trends and current challenges in car body joining

technology.

15.55 h Farewell address and end of the conference

TERMS & CONDITIONS

REGISTRATION PROCEDURESVincentz Network GmbH & Co. KGAutomotive CirclePlathnerstr. 4c, DE-30175 HannoverT +49 511 99 10-384, F +49 511 99 [email protected]

ONLINE REGISTRATIONwww.automotive-circle.com

DATE AND VENUEConference: 10 –12 April 2018Tutorials: 9 April 2018

Hotel Dolce Bad Nauheim Elvis-Presley-Platz 1, DE-61231 Bad Nauheim T +49 6032 303-0, F +49 6032 303-529 [email protected] www.dolcebadnauheim.com

We kindly ask you to make your own hotel reservation at the conference hotel, please refer to Automotive Circle. The hotel offers special room rates from 135,– € to 155,– € depending on different cancellation conditions. The mentioned room rates include 5,– € breakfast per person and per day.

CONFERENCE FEES Conference: Early-bird Module 1 + Module 2: 2.595,– €*

Standard Module 1 + Module 2: 2.695,– €*

Standard per Module: 1.825 ,– €

Tutorial: Per Tutorial: 550 ,– €*

Tutorials : 850 ,– €*

Early-bird available until 9 March 2018. Students will get 50 % discount on standard prices on presentation of a valid student ID.* All prices plus 19 % German VAT. All conferences in Europe are subject to VAT. To reclaim, please contact your local tax office.

CONFERENCE FEES INCLUDEConference: Fees including full conference participation, incl. conference materials and list of delegates, the authority for down- loading the presentation on the internet, luncheons, catering and the participation in the evening networking event.Tutorials: The participation fee includes theattendance in the tutorial, list of delegates,the proceedings and the coffee break.

CONFERENCE LANGUAGEThe conference will be translated simultaneously into English and German. Please note that the contents of lectures and presentations at simultaneously interpreted conferences are predominately composed in the English language.

CANCELLATIONSFees will be refunded in full if notice of cancellation is received by 12 March 2018. 50 % of the conference fees will be refunded in case notification of cancellation is received later, but not later than 26 March 2018. Delegates who fail to attend without notifying the organiser will be liable for the whole conference fees. Substitutions of delegates may be made at any time. Cancellations and changes should be notified in writing. In all

cases date of postmark shall apply. Any fees to be refunded will be paid after the end of the conference. The organiser reserves the right to change the programme content or to cancel the event due to important reasons. Cancellation fees of third parties that may appear in this context will not be reimbursed.

DATA PROTECTIONVincentz Network produces a list of delegates for each event which may include the following information: company name, address (zip code, city, country), name and job function of the delegate. This list of delegates will be made available for all conference delegates, speakers, exhibitors and sponsors of the event, who may use the data for promotional purposes. Objection against publication and circulation of this data may be made at any time until 3 weeks prior to the event and has to be made in writing to the organiser. Company’s name, city and country might be published on the internet as reference for upcoming Automotive Circle conferences.

PLEASE NOTEBy registering you understand that your participation and attendance at the conference may be videotaped, filmed and/or audio recorded. You agree that the recording may be used for any lawful purposes that Vincentz Network, or its designees, in their sole discretion, may determine. The address data are processed for customer service and information purposes in compliance with the German Federal Data Protection Law. Company’s name, city and country might be published on the Internet as reference for the upcoming conferences of Automotive Circle.

PICTURESVincentz Network

YOUR CONTACT

Jannike von KampenJunior Event ManagerAutomotive Circle T +49 511 9910-384jannike.von.kampen @vincentz.net

I hereby register for CONFERENCE 10 – 12 April 2018 Early-bird Module1 + Module 2: 2.595,– € * (until 9 March 2018) Standard Module1 + Module 2: 2.695,– € * Standard per Module: 1.825– € *

TUTORIALS 9 April 2018 per Tutorial: 550,– €* Tutorial 1+2: 850,– €*

REGISTRATION

JOINING IN CAR BODY ENGINEERING 2018

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