JohnValves catalogue Oct07 - Yellowpages.com · 2017. 12. 5. · 2 Speciﬁcations are subject to...

1 Specifications are subject to change and modification without notice. jvcat07

PROOF

The Valve People

Technical

Product Catalogue


PROOFCreswick Road,BALLARAT Victoria 3350PO Box 279 Ballarat 3353Telephone (03) 5333 0777Fax (03) 5338 1771Email: [email protected]: www.johnvalves.com.au

MANUFACTURING PLANT AND HEAD OFFICE

For over a century, John Valves has served the needs of industrial development. Today, ‘John’ products are demanded by engineers and designers for duties on projects ranging from the innovative to the essential.

John Valves set the standard with products in water supply, building services, power generation, oil and gas production and refining, mining and mineral processing and petrochemical industries in Australia and around the world.

From humble beginnings in 1895, the company has grown and developed, meeting the constantly changing needs of industrial growth and winning a reputation for the quality and reliability of its products and service.

John Valves present 12 hectare manufacturing plant uses high technology equipment including computer controlled machining facilities, electric induction furnaces, approved mechanical and chemical laboratories, research and development flow testing equipment.

A wealth of experience gained from long term association with the critical services of power generation and the hostile environment of oil and gas extraction, is being applied to products being developed in the future.

John products include an extensive range of gate, globe, check, ball,balancing, butterfly, level control, air release, parallel slide valves and penstocks.

John Valves is registered with the Standards Association of Australia under the Supplier Assessment Scheme AS/NZS ISO9001:2000 as an endorsed company working in accordance with the Quality System requirements of that standard. John Valves Certificate number is QEC 0162. This approval covers the company’s quality assurance systems for the production and installation of John Valves products in the water, mining, power generation, oil, gas, defence and similar industries. The company also has specific Standards Australia Standardsmark licences for its range of bronze gate and check valves and cast iron gate, check, sluice valves and spring hydrant.

The John capability also encompasses the casting and machining of custom made components.

John Valves is Australian owned and is proud of the range of Australian made products that it sells and services.

The tradition of excellence continues


PROOF I N D E X

Specifications are subject to change and modification without notice.

.net newsProduct Catalogue Index 2 - 3

Product Data Sheets 4 - 35

Flange Tables 36 - 41

Pressure/Temperature Ratings 42 - 45

Pressure Relief Valves Discharge Capacity 46

Level Control Valves Discharge Capacity 47

Headloss Curves 48 - 50

Steam Tables 51 - 52

Pressure Conversion Table 53

Temperature Conversion Table 54

Conversion Factors 55

Valve Materials 56

Valve Installation and Operation 57

For the latest information on our product range, connect to the John

Valves internet page:www.johnvalves.com.au


PROOFGLOBE VALVES

GATE VALVES

CHECK VALVES

MAX.TEMP.

°C

FIG.NO. MATERIAL DESCRIPTION END

CONNECTION

SIZERANGE

mm PAGE

2100* 1400 200 1 Bronze Integral seat, screwed bonnet Screwed 8 - 50 5

2100* 1400 200 2 Bronze Integral seat, screwed bonnet Flanged 50 - 100 5

2400* 1700 207 101 Bronze Renewable disc, union bonnet Screwed 15 - 50 6

2100* 1700 207 102 Bronze Renewable disc, union bonnet Flanged 40 - 80 6

4000 1750 260 501 Bronze Stainless steel trim, union bonnet Screwed 8 - 80 7

3500 1900 250 502 Bronze Stainless steel trim, union bonnet Flanged 15 - 80 7

2100* 1000 220 201 S.G. iron Bronze trim, O.S. & Y., bolted bonnet Flanged 50 - 300 8

3500* 1700 425 2031 Carbon steel NKL/Stellite trim, bolted bonnet Flanged 65 - 200 8

6200* 3100 425 2463 Carbon steel Stainless steel trim, bolted bonnet Flanged 15 - 50 9

MAX.WORKING

PRESSURE (kPa)

C.W.P. Steam

MAX.WORKINGPRESSUREkPaC .W.P.

MAX.TEMP.

°C


CONNECTION

SIZERANGE

mm PAGE

2100 99 59M Copper Alloy Inside screw, screwed bonnet Screwed 15 - 100 10

2100 175 60M Bronze Inside screw, screwed bonnet Flanged 15 - 100 11

1400 65 600 S.G. iron Inside screw, bolted bonnet Flanged 50 - 600 13

1400 65 601 S.G. iron Outside screw, bolted bonnet Flanged 50 - 600 14

2100 65 600F S.G. iron Inside screw, bolted bonnet Flanged 50 - 300 13

2100 65 601F S.G. iron Outside screw, bolted bonnet Flanged 50 - 300 14

600G S.G. iron Inside screw, bolted bonnet Rolled groove 65 - 150 15

601G S.G. iron Outside screw, bolted bonnet Rolled groove 65 - 150 15

2100 120 6025 S.G. iron Inside screw, bolted bonnet Shoulder ends 80 - 150 17

MAX.TEMP.

°C


CONNECTION

SIZERANGE

mm PAGE

2100 N/A 99 4B Bronze Swing type, bronze trim Screwed 15 - 100 18

2100 N/A 99 4BF Bronze Swing type, bronze trim Flanged 50 - 100 18

4000 1750 260 521 Bronze Piston type, stainless steel trim Screwed 15 - 50 20

3500 1900 250 522 Bronze Piston type, stainless steel trim Flanged 50 - 80 20

1400 N/A 95 404 S.G. iron Swing type, bronze trim Flanged 50 - 600 22

2100 N/A 95 404F S.G. iron Swing type, bronze trim Flanged 50 600 22

2100 N/A 60 4205 S.G. iron Tilting disc, bronze trim Flanged 150 - 600 24

3500 N/A 60 4207 S.G. iron Tilting disc, bronze trim Flanged 150 - 600 24

1000 N/A 60 408 S.G. iron Rubber coated ball check valve Flanged 50,100,150 25

2100* N/A 95 404G S.G. iron Swing type, bronze trim Rolled groove 80 - 150 26

2100* N/A 95 404E S.G. iron Swing type, bronze trim Shoulder ends 100 27

MAX.WORKING

PRESSURE (kPa)

C.W.P. Steam

2100* 120

2100* 120

PRODUCT CATALOGUE INDEX

* Manufacture considered on request.


PROOFSLUICE VALVES MAX.

WORKINGPRESSUREkPa C.W.P.

MAX.TEMP.

°C


CONNECTION

SIZERANGE

mm PAGE

1600 60 630 S.G. iron AS2638 Class 16, resilient seat Flanged 80 - 300 28

1600 60 635 S.G. iron AS2638 Class 16, resilient seat Spigot 100 & 150 28

1600 60 636 S.G. iron AS2638 Class 16, resilient seat Polyfit socket 100 & 150 29

1600 60 637 S.G. iron AS2638 Class 16, resilient seat Tyton socket 80 - 300 29

1400 60 694 S.G. iron AS2638 Class 14, metal seat Flanged 80 - 600 30

1400 60 695 S.G. iron AS2638 Class 14, metal seat Spigot 80 - 375 31

1400 60 656 S.G. iron AS2638 Class 14, metal seat Polyfit socket 100 - 200 32

1400 60 657 S.G. iron AS2638 Class 14, metal seat Tyton socket 80 - 300 33

1400 60 658 S.G. iron AS2638 Class 14, metal seat Flanged/Polyfit 100 & 150 32

1400 60 659 S.G. iron AS2638 Class 14, metal seat Flanged/Tyton 80 - 300 33




Sluice valve configurations 35

MAX.TEMP.

°C


CONNECTION

SIZERANGE

mm PAGE

4800 2400 425 3032 Carbon steel Rising stem - bolted bonnet Flanged 40 - 300 44

PRESSURE RELIEFVALVES

PARALLEL SLIDEVALVES

LEVEL CONTROLVALVES

MAX.WORKING

PRESSURE (kPa)

C.W.P. Steam

MAX.WORKINGPRESSUREkPa C.W.P.

MAX.TEMP.

°C


CONNECTION

SIZERANGE

mm PAGE

140 99 68F Bronze Spring loaded relief valve70 - 140 kPa Screwed 15 - 80 43

280 99 68D Bronze Spring loaded relief valve141 - 280 kPa

Screwed 15 - 80 43

560 99 68B Bronze Spring loaded relief valve281 - 560 kPa Screwed 15 - 80 43

840 99 68A Bronze Spring loaded relief valve561 - 840 kPa

Screwed 15 - 80 43

1050 99 68C Bronze Spring loaded relief valve840 - 1050 kPa Screwed 15 - 80 43

1400 99 68E Bronze Spring loaded relief valve1051-1400 kPa

Screwed 15 - 80 43

MAX.WORKINGPRESSUREkPa C.W.P.

MAX.TEMP.

°C


CONNECTION

SIZERANGE

mm PAGE

1700 80 138 Bronze Level control (float) valve Screwed 25,40,50 45

1400 80 132 S.G. iron Level control (float) valve Flanged 80 - 300 45

2100 80 132F S.G. iron Lovel control (float) valve Flanged 80 - 300 45

Level control valves – float arrangements 46

PRODUCT CATALOGUE INDEX

* Manufacture considered on request.


PROOFSIZE A B C Wt.(Kg)

CartonQty. Cv Kv K

8 45 66 48 0.2 24 0.9 0.02 10.20

1 0 51 67 48 0.3 20 1.3 0.03 9.86

1 5 54 92 64 0.4 20 2.5 0.06 9.18

2 0 67 103 64 0.6 20 5.8 0.14 8.50

2 5 73 117 73 0.8 12 10.7 0.25 7.82

3 2 82 128 86 1.3 12 17.1 0.40 7.48

4 0 92 145 92 1.6 6 25.2 0.59 7.14

5 0 114 157 105 2.4 6 47 1.11 6.46

GLOBE VALVESFor water, oil and steam

GLOBE VALVEA low cost bronze globe valve with screwed bonnet and integral seat for use in general purpose application areas requiring throttling control and isolation of flow - hospital services, canteen equipment, agricultural instru-mentation and general industrial applications. Seating faces of disc and body may be easily reconditioned, if necessary, after extensive use.

STEAM: 1400 kPa @ 200°C

WATER, OIL: 2100 kPa @ 175°C

DIMENSIONS

JOHN Fig. 1

JOHN Fig. 1MAX. WORKING PRESSURE

HYDROSTATIC TEST PRESSURE

MATERIALS OF CONSTRUCTION

OPTIONAL EXTRAS

Component Material SpecificationBody Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600Disc Gunmetal AS 1565-C83600Stem D.R. brass AS 1567-486 Handwheel AluminiumPacking Teflon

Body: 3150 kPa Seat: 2100 kPa

Screwed female pipe thread

JOHN Fig. 2

MAX. WORKING PRESSURESTEAM: 1400 kPa @ 200°C

WATER, OIL: 2100 kPa (to 80mm)

1700 kPa (100mm valve size) @ 175°C

Flanged AS2129 Table F

Body: 3150 kPa (up to 80mm),2550 kPa (100mm)

Seat: 2100 kPa (up to 80mm),1700 kPa (100mm)


Cv = Flow Coefficient US Gal/min. to give 1 psi pressure drop.Kv = Flow Coefficient L/s to give 1 kPa pressure drop.K = Dimension less resistance Coefficient.Dimensions in mm. Weights in Kg.

Screw down non-return.Fig. 2:Flanges drilled to AS 2129 Tables C/D, E or F, ANSI or DIN.

N.B. When used on steam service, the Fig. 1 is suitable for isolation duties only.

Bopen

C

A

DIMENSIONS

E

C

Bopen

D

A

Size range: 50 - 100mm End Connection: Flanged AS2129 Table F

Size range: 8 - 50mm End Connection: Screwed female pipe thread

MANUFACTURE CONSIDERED ON REQUEST

SIZE A B C D E Wt(Kg) Cv Kv K

50 124 157 105 165 16 7.6 47 11.1 6.46

65 165 185 118 184 16 11.5 75 1.77 6.29

80 187 215 152 203 16 16.6 109 2.57 6.12

100 203 254 178 229 19 22.0 199 4.70 5.78


PROOFGLOBE VALVES

For water, oil, gas and steam

GLOBE VALVE - ‘J’ DISCBronze globe valve with union bonnet, renewable composition disc and integral seat. Suitable for isolation duties on medium/low pressure steam and hot water services, also for regulation and isolation duties on cold water, air, oil, gas and other liquids not injurious to copper alloys. Application areas include hospital equipment, canteen appliances, heating systems and industrial processes, etc.

STEAM: 1700 kPa @ 207°CWATER, OIL, GAS : 2400 kPa @ 175°C

JOHN Fig. 101




OPTIONAL EXTRAS

Component Material SpecificationBody Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600Bonnet nut Gunmetal AS 1565-C83600Disc Hard compositionDisc holder Manganese bronze AS 1567-686Stem D.R. brass AS 1567-486Handwheel AluminiumPacking Teflon



Size range: 15 - 50mmEnd connection: Screwed female pipe thread

JOHN Fig. 102

Size range: 40 - 80mmEnd connection: Flanged AS2129 Table FJOHN Fig. 102

STEAM : 1700 kPa @ 207°CWATER, OIL, GAS : 2100 kPa @ 175°C

MAX. WORKING PRESSURE


DIMENSIONS

HYDROSTATIC TEST PRESSUREBody: 3150 kPa Seat:2100 kPa


DIMENSIONS C

Bopen

A

C

E

D

A

Bopen

Fig. 102:Flanges drilled to AS 2129 Tables C/D, E or F ANSI or DIN.

SIZE A B C Wt(Kg)

CartonQty. Cv Kv K

15 67 123 73 0.7 12 2.5 0.06 9.18

20 79 140 73 1.2 8 5.8 0.14 8.50

25 95 160 86 1.7 10 10.7 0.25 7.82

32 108 178 92 2.5 6 17.1 0.40 7.48

40 124 210 105 3.9 5 25.2 0.59 7.14

50 149 225 117 5.8 3 47 1.11 6.46


40 181 213 105 140 13 7.2 25.2 0.59 7.14

50 203 232 117 165 16 10.9 47 1.11 6.46

65 229 267 152 184 16 16.1 75 1.77 6.29

80 254 293 178 203 16 22.7 109 2.57 6.12



PROOFGLOBE VALVES

For water, oil and steam

“VALIDUS” GLOBE VALVESThe JOHN range of “Validus” valves takes this name from the Latin: strong, powerful, robust. They feature a stainless steel disc and seat with precision lapped faces for easy in-line refurbishment, or, if necessary, replacement. Metal to metal locked up bonnet seal designed for pressure tight sealing in service and, with a set screw, easy dismantling for maintenance purposes.D.R. brass stem with accurately machined acme threads. Effective and reliable stem sealing using non-asbestos packing in a substantial stuffing box.

STEAM: 1750 kPa @ 260°CWATER, OIL: 4,000 @ 120°C

DIMENSIONS

JOHN Fig. 501




OPTIONAL EXTRAS

Component Material SpecificationBody Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600 Bonnet nut Gunmetal AS 1565-C83600Disc Stainless steel AS 2837-431Body seat ring Stainless steel AS 2837-431Stem D.R. brass AS 1567-486Handwheel AluminiumPacking Teflon


Screwed taper pipe thread

Size range: 8 - 80mmEnd connection: Screwed taper pipe thread.

JOHN Fig. 502



Flanged AS2129 Table H

DIMENSIONS

HYDROSTATIC TEST PRESSUREBody: 5250 kPa Seat: 3500 kPa


C

A

Bopen

C

Bopen E

A

D

Screw down non-return.Fig. 502:Flanges drilled to AS 2129 Tables C/D, E, F or H, ANSI or DIN.

JOHN Fig. 502

SIZE A B C Wt.(Kg)

CartonQty. Cv Kv K

8 63 120 73 0.6 15 0.9 0.02 10.20

10 67 120 73 0.7 12 1.3 0.03 9.86

15 74 120 73 0.8 12 2.5 0.06 9.18

20 89 137 73 1.5 8 5.8 0.14 8.50

25 102 158 86 1.9 10 10.7 0.25 7.82

32 116 175 92 2.6 6 17.1 0.40 7.48

40 132 204 105 3.9 5 25.2 0.59 7.14

50 160 231 118 5.8 3 47 1.11 6.46

65 184 260 152 9.8 ---- 75 1.77 6.29

80 218 292 178 15.5 ---- 109 2.57 6.12

SIZE A B C D E Wt.(Kg) Cv Kv K

15 95 120 73 115 10 3.0 2.5 0.06 9.18

20 114 137 73 115 10 3.4 5.8 0.14 8.50

25 130 158 86 120 11 4.4 10.7 0.25 7.82

32 140 175 92 135 11 7.0 17.1 0.40 7.48

40 181 204 105 140 13 7.6 25.2 0.59 7.14

50 203 231 118 165 13 10.6 47 1.11 6.46

65 229 260 152 185 14 16.3 75 1.77 6.29

80 254 292 178 205 16 23.8 109 2.57 6.12


PROOFGLOBE VALVES


CAST IRON AND CAST STEEL GLOBE VALVESThe JOHN cast iron globe valves are of simple, robust design and cover most applications within their specified working conditions. They are particularly suitable for steam installations, feed water services and on air services where the lower operating temperatures allow high pressures to be used.

STEAM: 1000 kPa @ 220°C

WATER, OIL, GAS: 2100 kPa @ 120°C

DIMENSIONS JOHN Fig. 201


Size range: 50 - 300mm End Connection: Flanged to AS 2129 Table F


MATERIALS OF CONSTRUCTION - Fig. 201Component Material SpecificationBody Cast iron AS 1830-T220Bonnet Cast iron AS 1830-T220Disc Gunmetal AS 1565-C83600Body seat ring Gunmetal AS 1565-C83600Stem D.R. brass AS 1567-486Gasket Non asbestosHandwheel Cast iron Packing Non asbestos


Flanged to AS 2129 Table F

JOHN Fig. 2031

MAX. WORKING PRESSURESTEAM: 1700 kPa @ 425°C

WATER, OIL, GAS: 3500 kPa @120°C


JOHN Fig. 2031

Body: 5250 kPa Seat: 3500 kPaHYDROSTATIC TEST PRESSURE


MATERIALS OF CONSTRUCTION - Fig. 2031Component Material SpecificationBody Cast steel ASTM A216 WCBBonnet Cast steel ASTM A216 WCBDisc Carbon steel stellitedBody seat ring N.K.L. alloy G Stem Stainless steel AS 2837-431Gasket Non asbestosHandwheel Cast iron AS 1830-T220Packing Non asbestos

C

E

B

A

D

OPTIONAL EXTRASFlanges drilled to AS 2129 Tables C/D, E, F or H, ANSI or DIN.Gearbox, electric, pneumatic or hydraulic actuation.Position indication.Water sealed gland.Fig. 2031:Buttweld connection.Stellite trim.Also available in a large range of high pressure/high temperature designs up to and including ANSI 2500special class.

C

E

B

A

D

DIMENSIONS


50 216 333 178 165 19 22 47 1.11 6.46

65 235 359 178 184 19 27 75 1.77 6.29

80 267 410 203 203 19 42 109 2.57 6.12

100 330 476 229 229 25 64 199 4.70 5.78

150 432 581 356 305 29 135 477 11.26 5.10

200 525 737 500 363 32 220 862 20.30 4.93

250 635 864 560 432 36 360 1370 32.30 4.76

300 813 930 760 490 38 400 2048 48.30 4.42



65 235 359 178 184 19 29.1 75 1.77 6.29

80 267 410 203 203 22 45.9 109 2.57 6.12

100 330 476 229 229 25 69.0 199 4.70 5.78

150 432 581 356 305 29 139.8 477 11.26 5.10

200 483 610 406 337 32 178.0 862 20.34 4.93


PROOFGLOBE VALVES


STEEL GLOBE VALVEThe JOHN Fig. 2463, outside screw, globe valves are designed for use on super heated steam and for industrial applications. They are supplied as standard with flat-faced stainless steel valve disc and body seat, both components being precision ground and lapped to ensure maximum sealing under the high operating conditions for which the valve is designed. This valve is also available with needle trim for fine regulating flow control.

STEAM: 3100 kPa @ 425°CWATER, OIL, GAS : 6200 kPa @ 232°C

DIMENSIONS

JOHN Fig. 2463




OPTIONAL EXTRAS

Component Material SpecificationBody Carbon steel ASTM A181 F22/ASTM A216WCBBonnet Carbon steel ASTM A181 F22/ASTM A216WCBDisc Stainless steel AS 2837-410Stem Stainless steel AS 2837-431Body seat ring Stainless steel AS 2837-431Gasket GraphiteHandwheel S.G. ironPacking Non asbestos


Flanged to AS 2129 Table K

Size range: 15 - 50mmEnd connection: Flanged to AS 2129 Table K


C

AE

B

D

Flanges drilled to AS 2129 Tables C/D, E, F, H, J or K, ANSI or DIN.Buttweld ends.Electric, pneumatic or hydraulic actuation.Position indication.Needle trim.Stellite trim.Also available in a large range of high pressure/hightemperature designs up to and including ANSI 2500special class.


15 143 165 105 115 19 5.3 2.5 0.06 9.18

20 159 197 105 115 19 5.7 5.8 0.14 8.50

25 178 232 121 125 22 9.8 10.7 0.25 7.82

32 191 245 121 135 22 11.1 17.1 0.40 7.48

40 216 265 140 150 25 16.3 25.2 0.59 7.14

50 241 290 152 165 25 23.0 47 1.11 6.46



PROOFGATE VALVES

For water, oil & gas.

AS1628 GATE VALVE - SCREWED ENDSThe JOHN Fig. 59M has an inside screw non-rising stem. Valves in all sizes are dezincification resistant. The valve is suitable for applications in mechanical services, domestic water systems, fire protection, hospital equip-ment and general industrial services within the pressure limitations. The Fig. 59M is not recommended for throttling and should be used in the fully open or fully closed position.

WATER,OIL, GAS: 2100 kPa @ 99°C

DIMENSIONS

JOHN Fig. 59MMAX. WORKING PRESSURE


OPTIONAL EXTRAS

Body: 3150 kPa Seat: 2310 kPaTested in accordance with ISO 5208



C

B

A

Cast iron handwheel.Key cap operation.Cast iron T bar.

JOHN Fig. 59M

Size range: 65 - 100mmEnd connection: Screwed female pipe thread.

Product approvals:Australian Standard AS 1628 Lic. No. 289

MATERIALS OF CONSTRUCTION: Size range 65 - 100mmComponent Material SpecificationBody Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600Wedge Gunmetal AS 1565-C83600Stem D.R. brass AS 1567-486Handwheel Aluminium (65 and 80mm) Cast iron (100 mm)Packing Graphite

AS1628Lic.No.289

BURIED SERVICEHeavy duty cast iron handwheel or “T” bar is highly recommended to be fitted

for buried or below ground applications.

SIZE A B C Wt.(Kg)

CartonQty. Cv Kv K

65 110 232 117 5.1 2 491 11.6 0.15

80 125 267 140 6.9 2 719 17.0 0.14

100 150 308 203 14.0 ---- 1302 30.7 0.14


PROOFGATE VALVES

For water, oil and gas.

AS1628 GATE VALVES - FLANGED ENDSThe JOHN fig. 60M has a non-rising stem along with a screwed bonnet design, ideally suited for all mechanical, fire service and plumbing installations, industrial, general water supply and domestic hot and cold services.The Fig. 60M is not recommended for throttling and should be used in the fully open or fully closed position.


OPTIONAL EXTRAS

Component Material Specification

JOHN Fig. 60M

Size range: 15 - 100mmEnd connection: Flanged AS2129 Table F

JOHN Fig. 60M

WATER, OIL, GAS : 2100 kPa @ 99°CMAX. WORKING PRESSURE


DIMENSIONS

HYDROSTATIC TEST PRESSUREBody:3150 kPa Seat: 2310 kPa

Tested in accordance with ISO 5208



Cast iron handwheel.Key cap operation.Cast iron T bar.Open/shut indicator.Transformer oil trim.Flanges drilled to AS2129 Tables C/D, E or F, ANSI or DIN.

C

E

D

B

A

Body Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600Wedge Gunmetal AS 1565-C83600Stem D.R. brass AS 1567-486Handwheel Aluminium (15 to 80mm) Cast iron (100 mm)Packing Graphite

AS1628Lic.No. 289


15 70 103 64 114 8 1.8 16 0.38 0.22

20 73 110 64 121 8 2.0 38 0.90 0.20

25 89 123 73 120 10 3.0 71 1.68 0.18

32 102 146 86 135 10 3.6 112 2.64 0.18

40 118 165 92 140 11 5.2 163 3.85 0.17

50 143 193 105 165 11 7.6 309 7.29 0.15

65 156 232 117 185 13.5 8.7 491 11.6 0.15

80 172 267 140 205 14.5 15.7 719 17.0 0.14

100 210 310 200 230 17 24.5 1302 30.7 0.14


PROOFGATE VALVES


BRONZE GATE VALVEGate valves are very widely used where uninterrupted full-bore flow is required. They are ideally suited for hydraulic and similar services.The JOHN Fig. 59 bronze gate valves features all dezincification resistant materials including the gland, matching piece and inside screw non-rising stem. They are not recommended for throttling and should be used either fully open or fully closed.

WATER,OIL, GAS: 8mm & 10mm 3500 kPa @ 175°C15mm to 50mm 3500 kPa @ 200°C

DIMENSIONS

JOHN Fig. 59



MATERIALS OF CONSTRUCTION: Size range 8 - 50mm

OPTIONAL EXTRAS




Size range: 8 - 50mmEnd connection: Screwed female pipe thread.


C

B

A

Cast iron handwheel.Cast iron T bar.

Body Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600Wedge Gunmetal AS 1565-C83600Stem D.R. brass AS 1567-486Handwheel AluminiumPacking Teflon

SIZE A B C Wt.(Kg)

CartonQty. Cv Kv K

8 49 95 48 0.4 24 6 0.14 0.24

10 49 95 48 0.4 24 9 0.21 0.23

15 58 77 60 0.4 20 16 0.38 0.22

20 63 95 70 0.5 25 38 0.90 0.20

25 73 104 70 0.8 20 71 1.68 0.18

32 83 122 80 1.1 15 112 2.64 0.18

40 86 138 90 1.5 15 163 3.85 0.17

50 99 160 100 2.3 10 309 7.29 0.15

SUPPLY CONSIDERED ON REQUEST


PROOFGATE VALVES


CAST IRON GATE VALVES The JOHN Fig. 600 (inside screw - non-rising stem) is used mainly for water control but are also suitable for general use on services such as oil, gas and many other fluids. They are of the solid wedge type with matching tapered body seats.

WATER, OIL, GAS : Up to 300mm:1400 kPa @ 65°COver 300mm: 1200 kPa @ 65°C

JOHN Fig. 600




OPTIONAL EXTRAS


Flanged AS2129 Table E Size range: 50 - 80mm,200mm, 250mm, 300mm.End connection: Flanged AS2129 Table E

Size range: 100 - 150mmEnd connection:Flanged AS2129 Table F


DIMENSIONS


Open/shut indicator.Chain wheel.Remote position indication.Gear, electric, pneumatic, hydraulic actuation.Flanges drilled to AS2129 Table C/D, E, ANSI or DIN.

Class 21 pressure rating - Fig. 600FDimensions as for Fig. 600 but Table F flanges.100mm and 150mm manufactured w/- Table F flanges.

Up to 300mm:Body 2800 kPa Seat 1400kPa

Over 300mm:Body 1800 kPa Seat 1200 kPa

C

D

A

B

E

Body S.G. iron AS 1831-400/15Bonnet S.G. iron AS 1831-400/15Wedge S.G. iron AS 1831-400/15Seats Gunmetal AS 1565-C83600Stem Stainless Steel AS 2837-431Handwheel Cast iron AS 1830-T220

AS3579Lic. No. 1127


50 175 276 152 150 19.1 15 309 7.29 0.15

65 190 330 178 165 19.1 22 491 11.59 0.15

80 200 333 210 185 19.1 25 719 17.0 0.14

100 229 383 210 230 22.2 33 1302 30.7 0.14

150 268 505 254 305 25.4 64 3107 73.3 0.12

200 292 663 356 335 25.4 118 5643 133 0.12

250 330 787 406 405 25.4 205 9227 218 0.11

300 356 864 406 455 28.6 251 13616 321 0.10


PROOFGATE VALVES


CAST IRON GATE VALVES The JOHN Fig. 601 (outside screw - rising stem) is used mainly for water control but are also suitable for general use on services such as oil, gas and many other fluids. They are of the solid wedge type with matching tapered body seats.


OPTIONAL EXTRAS


JOHN Fig. 601

Size range: 50 - 80mm,200mm, 250mm, 300mmEnd connection: Flanged AS2129 Table E

Size range: 100 - 150mmEnd connection:Flanged AS2129 Table F

JOHN Fig. 601

WATER, OIL, GAS :Up to 300mm: 1400 kPa @ 65°COver 300mm: 1200 kPa @ 65°C


Flanged AS2129 Table E

DIMENSIONS

HYDROSTATIC TEST PRESSUREUp to 300mm:

Body: 2800 kPa Seat: 1400 kPaOver 300mm:




Open/shut indicator.Chain wheel.Remote position indication.Gear, electric, pneumatic, hydraulic actuation.Flanges drilled to AS2129 Table C/D, E, ANSI or DIN.

Class 21 pressure rating - Fig. 601F Dimensions as for Fig. 601 but Table F flanges.100mm and 150mm manufactured w/- Table F flanges.

C

D

B

EA

Body S.G. iron AS 1831-400/15Bonnet S.G. iron AS 1831-400/15Wedge S.G. iron AS 1831-400/15Seats Gunmetal AS 1565-C83600Stem Stainless Steel AS 2837-431Handwheel Cast iron AS 1830-T220

AS3579Lic. No. 1127


50 178 350 203 150 19.1 18 309 7.29 0.15

65 190 360 229 165 19.1 24 491 11.59 0.15

80 203 435 229 185 19.1 29 719 17.0 0.14

100 230 440 225 230 22.2 38 1302 30.7 0.14

150 268 650 305 305 25.4 69 3107 73.3 0.12

200 292 780 356 335 25.4 132 5643 133 0.12

250 330 930 457 405 25.4 207 9227 218 0.11

300 356 1090 558 455 29.0 270 13616 321 0.10


PROOFGATE VALVES

For water.

GATE VALVES - ROLLED GROOVE ENDSThis range of JOHN valves has been designed to be compatible with grooved end pipe and relevant grooved end fittings. The valve body sections are generous allowing for corrosive action to take place without impairing the pressure capabilities of the valve.The Fig. 600G has an inside screw non-rising stem while the Fig. 601G has an outside screw rising stem.

WATER: 2100 kPa @ 120°C

JOHN Fig. 600G

JOHN Fig. 600GMAX. WORKING PRESSURE



OPTIONAL EXTRAS


Rolled groove ends

Size range: 80 - 150mmEnd connection: Rolled groove ends.

JOHN Fig. 601G

Size range: 80 - 150mmEnd connection: Rolled groove ends.

JOHN Fig. 601G

WATER: 2100 kPa @ 120°CMAX. WORKING PRESSURE

Rolled groove ends

DIMENSIONS

HYDROSTATIC TEST PRESSUREBody:3150 kPa Seat: 2100 kPa


DIMENSIONS



C

B

EA

D

C

B

DE A

Body S.G. iron AS 1831-400/15Bonnet S.G. iron AS 1831-400/15Seats Gunmetal AS 1565-C83600Stem Stainless Steel AS 2837-431Handwheel Cast iron AS 1830-T220

Local or remote position indication.

AS3579Lic. No. 1127

AS3579Lic. No. 1127


65 190 330 178 76.2 16 16 491 11.6 0.15

80 203 210 203 88.9 16 19 719 17.0 0.14

100 230 210 203 114.3 16 22 1302 30.7 0.13

150 268 254 241 165.1 16 48 3107 73.3 0.12



65 190 360 229 76.2 16 19 491 11.6 0.15

80 203 435 229 88.9 16 23 719 17.0 0.14

100 230 440 225 114.3 16 27 1302 30.7 0.13

150 268 650 305 165.1 16 53 3107 73.3 0.12


PROOFGATE VALVES

For water.

INSIDE SCREW GATE VALVEShoulder Ends

The valve is manufactured in spheroidal graphite iron with bronze seat and wedge rings and has an inside screw non-rising stem. The end connections are manufactured to be compatible with shoulder end pipe and relevant shoulder end fittings.

WATER: 2100 kPa @ 120°C

DIMENSIONS

JOHN Fig. 6025JOHN Fig. 6025




OPTIONAL EXTRAS



Shoulder ends

Size range: 80, 100, 150mmEnd connection: Shoulder ends.


Product approvals:Australian Standard AS3579 Lic. No. 1127

C

B

A

D

Body S.G. iron AS 1831-400/15Bonnet S.G. iron AS 1831-400/15Wedge Gunmetal AS 1565-C83600Stem Stainless Steel AS 2837-431Handwheel Cast iron AS 1830-T220

Local or remote position indication.

AS3579Lic. No. 1127

SIZE A B C D Wt.(Kg) Cv Kv K

80 203 333 203 96.8 19 719 17.0 0.14

100 230 390 203 122.2 32 1302 30.7 0.13

150 270 508 241 175.1 50 3107 73.3 0.12


PROOFCHECK VALVES

For water, oil, gas.

SWING CHECK VALVES TO AS1628The JOHN Fig. 4B and 4BF bronze swing check valve fully conforms to Australian Standard AS1628 and also has SSL approval.This product has been designed for non-return duties in either horizontal or vertical pipelines conveying water or other fluids not harmful to copper alloys.Suitable for applications in mechanical services, domestic water systems, fire protection, hospital equipment and general industry services within the pressure limitations.

DIMENSIONS

JOHN Fig. 4B JOHN Fig. 4BF

JOHN Fig. 4BMAX. WORKING PRESSURE

Size range: 15 - 100 mmEnd connection: Screwed female pipe thread.

Size range: 50 - 100 mmEnd connection: Flanged to AS2129 Table F

HYDROSTATIC TEST PRESSUREBody 3150 kPa Seat 2100 kPa

Tested in accordance with ISO5208


WATER, OIL, GAS: 2100 kPa @ 99° C

JOHN Fig. 4BFMAX. WORKING PRESSURE

HYDROSTATIC TEST PRESSUREBody 3150 kPa Seat 2310 kPa

Flanged to AS2129 Table FProduct approvals:Australian Standard AS1628 Lic. No 289

A

B

C

A

B


OPTIONAL EXTRASFig. 4BF:Flanges drilled to AS 2129 Tables C/D, E, or F, ANSI or DIN.

Body Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600Disc Gunmetal AS 1565-C83600Hinge pin & nut D.R. brass AS 1567-486 Toggle Gunmetal AS 1565-C83600Gasket Red fibre


Cv = Flow Coefficient US gal/min. to give 1 psi pressure drop.Kv = Flow Coefficient L/s to give 1 kPa pressure drop.K = Dimension less resistance coefficient.Dimensions in mm. Weight in Kg.

WATER, OIL, GAS: 2100 kPa @ 99° C

DIMENSIONS

AS1628Lic. No. 289

SIZE A B UnitWeight

CartonQty. Cv Kv K

15 64 33 0.4 20 6.4 0.15 1.35

20 76 44 0.6 20 15 0.35 1.25

25 92 52 0.9 12 30 0.71 1.15

32 121 70 1.7 8 45 1.06 1.10

40 127 76 2.3 6 66 1.56 1.05

50 140 86 3.2 4 123 2.90 0.95

65 187 114 5.8 4 194 4.58 0.93

80 210 124 8.1 ---- 284 6.70 0.90

100 254 149 14.6 ---- 519 12.25 0.85

SIZE A B C UnitWeight Cv Kv K

50 165 165 11 9.4 123 2.90 0.95

65 190 185 13 14.0 194 4.58 0.93

80 216 205 14.5 15.0 284 6.70 0.90

100 254 230 17.5 23.6 519 12.25 0.85


PROOFCHECK VALVES

For water, oil and steam

PISTON CHECK VALVESA range of robust bronze piston check valves, featuring stainless steel disc and seat with precision lapped flat faces for easy in-line refurbishment or, if necessary, replacement. Metal to metal, locked up bonnet seal designed for pressure tight sealing in service. The union nut bonnet connection allows easy dismantling for maintenance purposes.

STEAM: 1750 kPa @ 260°CWATER, OIL: 4000 kPa @ 120°C

DIMENSIONS

JOHN Fig. 521




OPTIONAL EXTRAS

Component Material SpecificationBody Gunmetal AS 1565-C83600Bonnet Gunmetal AS 1565-C83600 Bonnet nut Gunmetal AS 1565-C83600Disc Stainless steel AS 2837-431Body seat ring Stainless steel AS 2837-431


Screwed taper pipe thread

Size range: 15 - 50mmEnd connection: Screwed taper pipe thread.

JOHN Fig. 522A

JOHN Fig. 522




DIMENSIONS


E

D

A

.

...

..

.

.B


Fig. 522:Flanges drilled to AS 2129 Tables C/D, E, F or H, ANSI or DIN.

SIZE A B Wt(Kg)

CartonQty. Cv Kv K

15 74 42 0.5 20 1.9 0.05 16.2

20 89 48 0.8 20 4.3 0.10 15.0

25 102 54 1.2 12 8.0 0.19 13.8

32 116 64 1.9 8 12.9 0.30 13.2

40 132 70 2.7 5 19.0 0.45 12.6

50 160 90 4.9 2 35 0.83 11.4

SIZE A D E Wt(Kg) Cv Kv K

50 203 165 13 11.0 35 0.83 11.4

65 229 185 14 15.1 56 1.32 11.1

80 254 205 16 21.4 82 1.94 10.8


PROOFCHECK VALVES


CAST IRON SWING CHECK VALVE

The JOHN cast iron swing check valves are designed to give genuine full bore flow on lines carrying liquids which are non-injurious to the specified materials. They operate equally well in either horizontal or vertical installations. In service, the valve disc swings away from the seat on a hinge and returns quickly and accurately to the closed position immediately flow ceases or attempts to reverse.

WATER, OIL, GAS: 1400 kPa @ 95°C JOHN Fig. 404




OPTIONAL EXTRAS



Flanged to AS2129 Table E



Body S.G. iron AS 1831-400/15Cover S.G. iron AS 1831-400/15Disc S.G. iron AS 1831-400/15Seat Gunmetal AS 1565-C83600Hinge pin Stainless Steel AS 2837-316

Extended hinge pin.Counter weight.Open/shut indicator.Remote position indication.No-flow limit switch.Fusion bonded epoxy coating.Special paint finish.Flanges drilled to AS2129 Table C/D or E, ANSI or DIN.

Class 21 pressure rating - Fig. 404FDimensions as for Fig. 404 but Table F flange.100mm & 150mm manufactured w/- Table F flanges.

DIMENSIONS

B

D

A

C

E

Dimension ‘E’ only applies when valves are fitted with extended hinge pin.

diameters from the pump.

an extended hinge pin.

AS3578Lic. No. 1126

Size range: 50 - 80mm, 200 - 600mmEnd connection: Flanged to AS2129 Table E.

Size range: 100 - 150mmEnd connection:Flanged to AS2129Table F.


50 240 133 150 19.1 120 13 123 2.9 0.95

65 260 140 165 19.1 130 18 194 4.6 0.93

80 260 159 185 19.1 145 25 284 6.7 0.90

100 330 190 230 22.2 166 38 519 12.3 0.85

150 410 241 305 25.4 210 74 1243 29.3 0.75

200 540 306 335 25.4 246 130 2240 52.9 0.73

225 610 335 370 25.4 275 165 2855 67.4 0.72

250 640 381 405 25.4 290 188 3574 84.3 0.70

300 700 432 455 29.0 385 305 5221 123 0.68

350 826 476 525 32.0 490 680 7269 172 0.65

375 820 476 550 32.0 490 680 8344 197 0.65

400 920 476 580 32.0 490 680 11776 278 0.65

450 970 570 640 35.0 550 900 12205 288 0.63

500 1070 570 705 38.0 550 1020 15440 364 0.60

600 1220 816 850 45.0 815 1660 22234 525 0.60


PROOFCHECK VALVES

For water.

TILTING DISC CHECK VALVEThe JOHN wafer type tilting disc check valve, Fig. 4205 is an economical alternative to the conventional type tilting disc valve. The overall length of the body has been reduced to the extent that in the fully open position, the disc extends into the pipeline. This considerable reduction in size and weight greatly facilitates installation and reduces installation costs. The disc swings on large diameter hinge pins and a high degree of pressure tightness is assured by the slight clearance on the pivots permitting the disc, when closed, to be completely unsupported by other than the seating face.

WATER: 2100 kPa @ 60°C

DIMENSIONS

JOHN Fig. 4205



OPTIONAL EXTRAS



Size range: 100 - 600mmEnd connection: Flanged AS2129 Table F

Body S.G. iron AS 1831-400/15Disc (up to 300) Gunmetal AS 1565-C83600Disc (above 300) S.G. iron AS 1831-400/15Disc ring Gunmetal AS 1565-C83600Body seat ring Gunmetal AS 1565-C83600Hinge pin Stainless steel AS 2837-431Hinge pin seal LupreneHinge pin bush Lubron



A

B

C

Counter weight.Open/shut indicator.Remote position indication.No-flow limit switch.Fusion bonded epoxy coating.Special paint finish.Flanges drilled to AS2129 Table C/D, E, F, ANSI or DIN.

Class 35 pressure rating - Fig. 4207Dimensions as for Fig. 4205 but Table ‘H’ flanges.

D

diameters from the pump.

hinge pins.


100 90 215 22 115 20 335 7.9 2.04

150 110 305 25 205 27 802 18.9 1.80

200 130 370 29 250 41 1476 34.8 1.68

250 170 430 29 260 59 2664 62.9 1.26

300 200 490 32 310 86 3898 92.0 1.22

350 228 550 35 330 131 5465 129 1.15

375 228 580 35 400 145 6565 155 1.05

400 241 610 35 400 167 8068 190 0.90

450 254 675 38 400 213 11186 264 0.75

500 280 735 41 400 260 14095 332 0.72

600 330 850 44 530 424 20733 489 0.69


PROOFCHECK VALVES

For sewerage & water.

CAST IRON BALL CHECK VALVEThe JOHN cast iron ball check valve features a non-clog design, minimum maintenance and trouble-free performance in the horizontal or vertical position. When flow is stopped the back pressure forces the ball into a positive shut off position. The design characteristics of the Fig. 408 keeps the ball completely out of the flow when open, ensuring a free flow with less friction loss than conventional designs. The valve gives positive seating without the use of springs or other mechanical devices. This product is specially suited for sewerage applications but is equally suited for general water control.


JOHN Fig. 408



MATERIALS OF CONSTRUCTIONComponent Material Specification


Flanged to AS2129 Table E

Size range: 50 - 150mmEnd connection: Flanged to AS2129 Table E.

Body S.G. iron AS 1831-400/15Cover S.G. iron AS 1831-400/15Ball Rubber coated aluminium

DIMENSIONS

C

D

B

A

Dimensions in mm. Weights in Kg.

OPTIONAL EXTRASFusion bonded epoxy coating.Special paint finish.

SIZE A B C D Wt.(Kg)

100 380 216 215 22 35

150 508 294 280 25 81


PROOFCHECK VALVES

For water.

SWING CHECK VALVES - ROLLED GROOVE ENDSThis range of JOHN valves has been designed to be compatible with grooved end pipe and relevant grooved end fittings. The valve body sections are generous allowing for corrosive action to take place without impairing the pressure capabilities of the valve.


JOHN Fig. 404G

JOHN Fig. 404GMAX. WORKING PRESSURE



OPTIONAL EXTRAS


Rolled groove ends

Size range: 80 - 150mmEnd connection: Rolled groove ends




DIMENSIONS

B

C

DA

Body S.G. iron AS 1831-400/15Cover S.G. iron AS 1831-400/15Disc Gunmetal AS 1565-C83600Seat Gunmetal AS 1565-C83600

Local or remote position indication.Counter weight.

AS3578Lic. No. 1126


80 260 153 88.9 16 14 284 6.7 0.90

100 350 170 114.3 16 22 519 12.3 0.85

150 420 254 165.1 16 49 1243 29.3 0.75



PROOFCHECK VALVES

For water.

SWING CHECK VALVE - SHOULDER ENDSThe valve is manufactured in spheroidal graphite iron with bronze disc and body seat and is designed to give full bore flow on lines carrying liquids which are non-injurious to specified materials and can be installed in either horizontal or vertical installations. The end connections are manufactured to be compatable with rolled groove end pipe and relevant rolled groove end fittings.


DIMENSIONS

JOHN Fig. 404E

JOHN Fig. 404EMAX. WORKING PRESSURE



OPTIONAL EXTRAS



Shoulder ends

Size range: 100mmEnd connection: Shoulder ends.



B

C

A

Body S.G. iron AS 1831-400/15Cover S.G. iron AS 1831-400/15Disc Gunmetal AS 1565-C83600Seat Gunmetal AS 1565-C83600

Local or remote position indication.Counter weight.

SIZE A B C Wt.(Kg) Cv Kv K

100 330 190 122.2 38 519 12.25 0.85



PROOFProduct approvals:Australian Standard AS2638 Lic. No. 1125

SLUICE VALVESFor water and sewerage.

RESILIENT SEATED SLUICE VALVEThis range of fusion bonded epoxy (FBE) coated SG iron sluice valves are designed and manufactured primarily for the water industry.All materials used in the construction of these StandardsMark Products comply with the requirements of AS2638. Besides effectively controlling flow, the design is aimed at the elimination of external corrosion due to ground water and and internal tuberculation-free environment of all wetted surface including the wedge. Available as either anti-clockwise closing or clockwise closing.





OPTIONAL EXTRAS



Flanged to AS4087 Class 16

Size range: 80 - 300mmEnd connection: Flanged to AS4087 Class 16.


DIMENSIONS

JOHN Fig. 635

Size range: 100 & 150mmEnd connection: Spigot ends



Spigot ends

DIMENSIONS


B

A

C

B

C

AD

Body S.G. iron AS 1831- 400/15Bonnet S.G. iron AS 1831- 400/15Wedge Gunmetal/ AS 1565- C83600 rubber coated EPDMStem Stainless steel AS 2837- 431Key cap S.G. iron AS 1831- 400/15

Cast iron handwheel.Gearbox, electric, pneumatic or hydraulic actuation.Manufactured to various Water Authority specifications.

Fig. 630:Flanges drilled to AS2129 Tables C/D or E, ANSI or DIN.Specify Direction of Closing‘A’ represents anticlockwise closing‘C’ represents clockwise closing

AS2638Lic. No. 1125

JOHN Fig. 630

AS2638Lic. No. 1125

EZIS A B C .tW)gK( vC vK K

001 503 033 221 91 2031 7.03 41.0

051 043 015 671 55 7013 3.37 21.0

EZIS A B C D .tW)gK( vC vK K

08 302 083 581 12 22 917 0.71 41.0

001 922 083 512 32 42 2031 7.03 41.0

051 762 015 082 62 36 7013 3.37 21.0

002 292 025 533 62 08 3465 331 21.0

522 503 026 073 62 09 3465 331 21.0

052 033 057 504 72 521 7229 812 11.0

003 653 528 554 43 861 61631 123 01.0


PROOFProduct approvals:Australian Standard AS2638 Lic. No. 1125


RESILIENT SEATED SLUICE VALVEThis range of fusion bonded epoxy (FBE) coated SG iron sluice valves are designed and manufactured primarily for the water industry.All materials used in the construction of these StandardsMark Products comply with the requirements of AS2638. Besides effectively controlling flow, the design is aimed at the elimination of external corrosion due to ground water and and internal tuberculation-free environment of all wetted surface including the wedge. Available as either anti-clockwise closing or clockwise closing.


JOHN Fig. 636




OPTIONAL EXTRAS



Polyfit socket

Size range: 100 & 300mmEnd connection: Polyfit socket


DIMENSIONS

JOHN Fig. 637

Size range: 80 - 300mmEnd connection: Tyton socket



Tyton socket

DIMENSIONS


Body S.G. iron AS 1831- 400/15Bonnet S.G. iron AS 1831- 400/15Wedge Gunmetal/ AS 1565- C83600 rubber coated EPDMStem Stainless steel AS 2837-431Key cap S.G. iron AS 1831- 400/15

Cast iron handwheel.Gearbox, electric, pneumatic or hydraulic actuation.Manufactured to various Water Authority specifications.

Specify Direction of Closing‘A’ represents anticlockwise closing‘C’ represents clockwise closing

B

A

C

B

A

C


08 003 083 041 02 917 0.71 41.0

001 053 083 661 62 2031 7.03 41.0

051 063 015 522 06 7013 3.37 21.0

002 043 026 282 57 3465 331 21.0

522 044 026 903 58 3465 331 21.0

052 014 057 663 541 7229 812 11.0

003 094 528 014 291 61631 123 01.0

AS2638Lic. No. 1125

AS2638Lic. No. 1125


08 003 083 041 02 917 0.71 41.0

001 053 083 661 62 2031 7.03 41.0

051 063 015 522 06 7013 3.37 21.0

002 043 026 282 57 3465 331 21.0

522 044 026 903 58 3465 331 21.0

052 014 057 663 541 7229 812 11.0

003 094 528 014 291 61631 123 01.0


PROOFFlanged to AS2129 Table E



FLANGED METAL SEATED SLUICE VALVEAll valves in this range have ‘O’ ring stem seal assembly and, as StandardsMark products, have the AS2638 backseating facility for easy valve maintenance. The standard finish is FBE (Fusion Bonded epoxy) coating. Available as either anti-clockwise closing or clockwise closing.


JOHN Fig. 694




OPTIONAL EXTRAS



Size range: 80 & 600mmEnd connection: Flanged to AS2129/AS4087Table E


DIMENSIONS



Flanged to AS2129 Table F

DIMENSIONS

JOHN Fig. 698MAX. WORKING PRESSURE Body S.G. iron AS 1831- 400/15

Bonnet S.G. iron AS 1831- 400/15Wedge Gunmetal AS 1565-C83600Wedge (above 150) S.G. iron AS 1831- 400/15Seats Gunmetal AS 1565- C83600Stem Stainless steel AS 2837-431Key cap S.G. iron AS 1831- 400/15

Cast iron handwheel.Fusion bonded epoxy coating.Stainless steel bonnet bolting.Stainless steel stem.Gearbox, electric, pneumatic or hydraulic actuation.Special paint finish.Manufactured to various Water Authority specifications.

Fig. 694:Flanges drilled to AS2129 Tables C/D or E, ANSI or DIN.Flanges drilled to AS4087 Class 16.

Fig. 698:Flanges drilled to AS2129 Tables F, ANSI or DIN.


AS2638Lic. No. 1125


80 230 410 185 19 32 719 17.0 0.14

255 475 215 22 48 1302 30.7 0.14

280 534 280 22 90 3107 73.3 0.12

320 760 335 25 160 5643 133 0.12

330 765 370 25 210 7302 172 0.11

355 820 405 25 260 9227 218 0.11

380 880 455 29 340 13616 321 0.10

445 1070 525 32 480 18532 437 0.10

455 1070 550 32 500 21274 502 0.10

610 1175 580 32 564 24205 571 0.10

495 1175 640 35 890 31431 742 0.09

510 1260 705 38 1163 38803 916 0.09

785 1480 825 45 1930 55877 1319 0.09

100

150

200

225

250

300

350

375

400

450

500

600


80 280 410 205 19 40 719 170 0.14

305 475 230 22 65 1302 30.7 0.14

330 534 305 25 95 3107 73.3 0.12

380 760 370 29 160 5643 133 0.12

405 765 405 29 210 7302 172 0.11

420 820 430 29 260 9227 218 0.11

430 880 490 32 340 13616 321 0.10

610 1070 580 35 500 21274 502 0.10

660 1175 675 38 890 31431 742 0.09

710 1260 735 41 1163 38803 916 0.09

785 1480 850 45 1930 55877 1319 0.09

100

150

200

225

250

300

375

450

500

600

Size range: 80 & 600mmEnd connection: Flanged to AS2129/AS4087Table F

JOHN Fig. 698


PROOFSpigot ends


SPIGOT END METAL SEATED SLUICE VALVEAll valves in this range have ‘O’ ring stem seal assembly and, as StandardsMark products, have the AS2638 backseating facility for easy valve maintenance. The standard finish is FBE (Fusion Bonded epoxy) coating. Available as either anti-clockwise closing or clockwise closing.







Size range: 80 - 375mmEnd connection: Spigot ends

Suitable for pipeconforming withAS/NZS 2280


DIMENSIONS



AS2638Lic. No. 1125


OPTIONAL EXTRAS


80

100

150

200

225

250

300

375

305 410 96 40 719 17.0 0.14

340 475 122 52 1302 30.7 0.14

370 534 117.3 84 3107 73.3 0.12

430 760 232.2 155 5643 133 0.12

460 765 259.1 193 7302 172 0.11

480 820 286 222 9227 218 0.11

520 880 345.4 310 13616 321 0.10

610 1070 426.2 430 21274 502 0.10

Component Material SpecificationBody S.G. iron AS 1831- 400/15Bonnet S.G. iron AS 1831- 400/15Wedge Gunmetal AS 1565-C83600Wedge (above 150) S.G. iron AS 1831- 400/15Seats Gunmetal AS 1565- C83600Stem Stainless steel AS 2837-431Key cap S.G. iron AS 1831- 400/15


PROOFPolyfit socket



SOCKET END METAL SEATED SLUICE VALVEAll valves in this range have ‘O’ ring stem seal assembly and, as StandardsMark products, have the AS2638 backseating facility for easy valve maintenance. The standard finish is FBE (Fusion Bonded epoxy) coating. Available as either anti-clockwise closing or clockwise closing.


JOHN Fig. 656




OPTIONAL EXTRAS


Size range: 100 - 300mmEnd connection: Polyfit/Polyfit socket

Suitable for pipe conformingwith AS/NZS 1477 Series 1.


DIMENSIONS



Flanged/Polyfit socket

DIMENSIONS




JOHN Fig. 658

Size range: 100 & 150mmEnd connection: Polyfit/Polyfit socket to Table C/D or E



100

150

301 475 160 22 215 65 1302 30.7 0.14

308 534 219 22 280 95 3107 73.3 0.12


100

150

200

250

300

347 475 160 65 1302 30.7 0.14

388 534 219 95 3107 73.3 0.12

500 760 310 160 5643 133 0.12

468 820 367 260 9227 218 0.11

536 880 410 340 13616 321 0.10



PROOFPolyfit socket



SOCKET END METAL SEATED SLUICE VALVEAll valves in this range have ‘O’ ring stem seal assembly and, as StandardsMark products, have the AS2638 backseating facility for easy valve maintenance. The standard finish is FBE (Fusion Bonded epoxy) coating. Available as either anti-clockwise closing or clockwise closing.





OPTIONAL EXTRAS


Size range: 100 - 300mmEnd connection: Polyfit/Polyfit socket



DIMENSIONS



Flanged/Polyfit socket

DIMENSIONS




JOHN Fig. 659

Size range: 100 & 150mmEnd connection: Polyfit/Polyfit socket to Table C/D or E



80

100

150

200

225

250

300

310 410 141 40 719 17.0 0.14

327 475 176 65 1302 30.7 0.14

388 534 241 95 3107 73.3 0.12

500 760 298 160 5643 133 0.12

500 765 325 210 7302 172 0.11

468 820 367 260 9227 218 0.11

536 880 410 340 13616 321 0.10


80

100

150

200

225

300

270 410 185 19 141 40 719 170 0.14

291 475 215 22 176 65 1302 30.7 0.14

308 534 280 22 241 95 3107 73.3 0.12

410 760 335 25 298 160 5643 133 0.12

415 765 370 25 325 210 7302 172 0.11

458 880 455 29 410 340 13616 321 0.10

JOHN Fig. 657



PROOFSLUICE VALVES

For water and sewerage.

METAL SEATED SLUICE VALVE - CLASS 35All valves in this range have ‘O’ ring stem seal assembly and, as StandardsMark products, have the AS2638 backseating facility for easy valve maintenance. The standard finish is FBE (Fusion Bonded epoxy) coating. Available as either anti-clockwise closing or clockwise closing.






OPTIONAL EXTRAS

Body: 5250 kPa Seat: 3500 kP


DIMENSIONS

Cast iron handwheel.Gearbox, electric, pneumatic or hydraulic actuation.Special paint finish.Flanges drilled to AS2129 Table H, ANSI or DINManufactured to various Water Authority specifications.

Class 35 pressure rating - Fig. 692Dimensions as for Fig. 699 but Table ‘J’ flanges.


AS2638Lic. No. 1125


Flanged to AS2129 Table HSize range: 80 - 600mmEnd connection: Flanged to AS2129 Table H


80

100

150

200

250

300

280 508 205 55 719 7.0 0.14

305 480 230 90 1302 30.7 0.14

330 600 305 145 3107 73.3 0.12

450 822 370 240 5643 133 0.12

540 940 430 340 9227 218 0.11

600 1076 490 450 13616 321 0.10



PROOFSLUICE VALVES

For water and sewerage.

Suitable for John Fig. 694, 698, 699,692 and 630 Sluice Valves.

Hydraulic and pneumatic operatortypes are also available on request

Sluice ValveActuator/Gearbox typical

orientation sketches

Electric ActuatorSupplied with controls to suit your requirements.

Bevel Gearbox

ground application.

or chainwheel operation.

Spur Gearbox

ground application.

or chainwheel operation.


PROOFPRESSURE RELIEF VALVES


BRONZE SPRING RELIEF VALVEWhen installed in line following a reducing valve, the spring relief valve is suitable for protection of reduced pressure installations and also for relieving accumulated pressure in air receivers. Being an enclosed outlet design, it is also suitable for liquids which are discharged through a pipe screwed into the outlet at right angles to the inlet. Springs are top quality and have squarely ground ends.

WATER, OIL, GAS: 1500 kPa @ 99°C

DIMENSIONS

JOHN Fig. 68



Screwed pipe thread

Size range: 15 - 80mmEnd connection: Screwed pipe threadMale inletFemale outlet

Body Gunmetal AS 1565-C83600Disc Gunmetal AS 1565-C83600Base Gunmetal AS 1565-C83600Spring Stainless steel

Dimensions in mm. Weights in Kg.


SPRING SELECTION TABLE

NOTE:When ordering please ensure that the correct spring code is used and the required blow-off pressure (in kPa) is stabled.

SIZE A B C Wt. Carton(Kg) Qty.

15

20

25

32

40

50

65

80

33 117 52 0.5 12

40 127 57 0.6 20

44 171 68 1.2 10

51 194 81 2.3 6

67 213 89 2.5 9

70 229 102 3.6 3

83 279 117 6.4 -

95 318 133 10.0 -

SPRING CODE FIG. NO.

A

B

C

D

E

F

68A 561 to 840

688 281 to 560

68C 841 to 1050

680 141 to 280

68E 1051 to 1400

68F 70 to 140

SET PRESSURE RANGE(kPa)


PROOFPARALLEL SLIDE VALVES

For water, oil & steam.

CAST STEEL PARALLEL SLIDE VALVESThe design of this valve consists of two discs in contact with the parallel body seats by a light spring located between the discs and makes use of the line pressure to effect tight closure. Temperature changes in the line are accommodated by the flexibility of the disc assembly and therefore do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, thereby helping to dislodge any foreign matter that may be present. The valve operating stem is of the outside screw type rising through the handwheel.

STEAM: 2400 kPa @ 425°CCOLD WATER, OIL: 4800 kPa

DIMENSIONS

JOHN Fig. 3032



Flanged to AS2 129 Table J

Size range: 40 - 300mmEnd connection:Flanged to AS2 129Table J.

Body Cast carbon steel ASTM A216 WCBBonnet Cast carbon steel ASTM A216 WCBDisc Carbon steel AS 1548-430RSeats NKL alloyStem Stainless steel AS 2837-431Handwheel Cast ironPacking Non-asbestos



N.B. Valves designed to ASTM/ANSF/ANSI B16.34

Open/Shut indicator.Remote position indicator.Chain wheel.Capstan handwheel.Water sealed gland.Stellite trim.Buttweld end connection.Gear, electric, pneumatic or hydraulic actuation.Flanges drilled to AS2129 Table C/D, E, F, H on, ANSI or DIN.Also available in a large range of high pressure/high temperature designs up to and including ANSI 2500 special class.

OPTIONAL EXTRAS


40

50

65

80

100

125

150

200

250

300

178 362 203 40 22 15 163 3.85 0.17

254 108 203 165 25 30 309 7.29 0.15

273 518 229 185 25 47 491 1159 0.15

292 549 254 205 32 52 719 17.0 0.14

330 657 279 230 35 82 302 30.7 0.14

38 806 330 280 38 122 2073 48.9 0.13

394 886 381 305 38 164 3107 73.3 0.12

444 1130 432 370 41 258 5643 33 0.12

457 1422 508 430 48 381 9227 218 0.11

508 1708 559 490 51 571 13616 321 0.10



PROOFLEVEL CONTROL VALVES

For water.

CAST IRON/BRONZE LEVEL CONTROL VALVESThe JOHN range of level control valves are simple but highly efficient control devices where the progressive throttling of valve closure is required and they eliminate the hammer and chatter associated with conventional ballcocks. These level control valves are recommended for in-line and end-of-line service and operate equally efficiently when discharging against back pressure. The full port area gives low head loss at full flows.

DIMENSIONS JOHN Fig. 132 JOHN Fig. 138


Size range: 80 - 300mmEnd connection:Flanged to A52129 Table E

Size range: 25, 40 and 50mmEnd connection: Screwed female pipe thread


Flanged to A52129 Table E

WATER: 1700 kPa @ 80° C




OPTIONAL EXTRASAdjustable float position.Counter balanced float.Pilot operated solenoid.Pilot operated float valve.Fig. 132:Flanges drilled to AS2129 Table C/D or E, ANSI or DIN.

Class 21 pressure rating - Fig. 132FDimensions as for Fig. 132 but Table F flanges.

Cv = Flow Coefficient US gal/min. to give 1 psi pressure drop.Kv = Flow Coefficient L/s to give 1 kPa pressure drop.K = Dimension less resistance coefficient.Dimensions in mm. Weight in Kg.

WATER: 1400 kPa @ 80° C

DIMENSIONS

N.B. Not recommended for inlet pressure below 120 kPa

MATERIALS OF CONSTRUCTION - Fig. 138

Body Gunmetal AS 1565-C83600Cover Gunmetal AS 1565-C83600Piston Gunmetal AS 1565-C83600Float lever Gunmetal AS 1565-C83600Float


MATERIALS OF CONSTRUCTION - Fig. 132

Body S.G. iron AS 1830-T220Cover S.G. iron AS 1830-T220Piston Gunmetal AS 1565-C83600Seat Gunmetal AS 1565-C83600Float lever Gunmetal AS 1565-C83600Float



80 267 19.1 185 270 28 113 2.7 5.7

330 22.2 215 270 42 202 4.8 5.6

432 22.2 280 318 83 491 11.6 4.8

533 25.4 335 406 155 756 17.9 6.4

700 30.0 455 406 350 1760 42.0 6.0

100

150

200

300

SIZE A B Wt.(Kg) Cv Kv K

25

40

50

114 240 2.2 8 0.19 14

143 355 3.9 31 0.73 4.7

168 355 5.9 69 1.63 3.0


PROOFLEVEL

CONTROLVALVES

For water & sewerage.

FLOAT ARRANGEMENTS

Standard arrangement “B”

Fig. 1

Standard arrangement “A”

Fig. 2

Fig. 5Fig. 4

Fig. 3

Counterweight required if weight of linkage exceeds hafe buoyant weight of float.

JOHN TEST PROCEDURE FORFIG. 132 & 138

BODY PRESSURE TESTThis may be carried out using a boiler test pump as shown in Fig. 1 or may be carried out in the same test set up for the shut off test if the booster pump has adequate capacity for the sizes up to 50mm by regulating by-pass valve. Connections to the valve are sealed off with screwed plugs or flanges as appropriate, and all air must be vented from the valve before test pressure is applied. Pump pressure up to 2500 kPa and check for water leaks from any joints or porosity in the castings. If the valve body is free of leaks, strike the valve body with a light blow from a 500 gram hammer (not sufficient to bruise the casting), to ensure the castings are still sound. If a satisfactory result is obtained, proceed with the shut-off test.

SHUT-OFF TESTFor the shut-off test, set up the valve as shown in Fig. 2. Turn on water supply and start up booster pump with the by-pass valve side open. Run water into the float tank until the valve shuts off and then adjust the by-pass valve to obtain a pressure of l25OkPa. Run water out of the float tank until the valve opens fully, then slowly add water to the float tank to shut off the level control valve. Drip tight shut off must be obtained with less than half the ball float submerged for the test to be considered successful.

NOTEDue to the damped closing characteristics of the valve it may be possible to submerge the flood before shut-off is obtained if the rate of adding water to the float tank is too fast.Check by adjusting the float tank level just below half-depth of the ball float with the valve shut off.Push the float down to open the valve and then release the float.The float should rise and the valve shut off drip tight.

This results in a positive test and the valve is ready for despatch.


PROOFBUTTERFLY VALVES

Optional Seating Arrangements:

JOHN Fig. 900 SERIES

Flat sealA solid nitrile seal, through bolted and retained with a stainless steel clamping ring, correct design of the ring and bolting ensures the required seal squeeze is applied to the seat.Suitable for working pressures up to and including 1400 kPa.

Size range:150 - 1800mm

End connection: Flanged, Waferor Lugged.

BLADESEAL BUTTERFLY VALVE

Bulb type sealSolid nitrile seal with the same adjustable logic as the flat seal but more positively retained and has a larger contact area on the seat to withstand working pressures up to and including 3800 kPa.

Metal to metal sealUsed mainly forflow control, areas of high frequency of operation and installations where limited access is available during the life of the plant. The phosphor bronze sealing ring is in contact

with the stainless steel body seat ring. Sealing is achieved by adjusting the position of the body seat ring using the grubscrews and retaining capscrews located in the body seat ring.Recommended for sealing against pressure from the upstream direction only.Suitable for working pressures up to and including 3800 kPa.

Features:

installations.

stub shafts which rotate in self lubricating bearings.

allows dead-end isolation if the down stream piping is to be removed or maintained without the expensive need to de-water the whole system.

Applications:Flow isolation and/or control for water storage, distribution and treatment, irrigation and power generation.

Operation:

Size Range:150 - 1800 mm nominal diameter

Pressure Classes:Up to and including Class 38 - 3800 kPa.Maximum Temperature: 80°C

End Connections:Flanged, Wafer or Lugged to AS 2129 TableC/D, E, F, H or J, ANSI or DIN.


PROOFAS - Australian Standard

ANSI - American National Standards InstituteBS - British Standard

FLANGE TABLES

Outside Pitch Valve flange thickness

Flange Standard dia. of circle Number Size Length Copper Cast iron Forged/ flange dia. of bolts of bolts of bolts alloy S.G. iron cast steel

AS2129 Tables C/D 95 67 4 M12 45 13 13 10AS2129 Table E 95 67 4 M12 45 6 13 10AS2129 Table F 95 67 4 M12 45 8 13 10AS2129 Table H 115 83 4 M16 60 10 16 13ANSI Class 125/150 89 60 4 1/2 UNC 50 - 12 12ANSI Class 300 95 67 4 1/2 UNC 55 - - 15ANSI Class 600 95 67 4 1/2 UNC 55 - - 15BS4504 PN6 80 55 4 M10 45 6 12 12BS45O4 PN1O 95 65 4 M12 50 6 14 14BS4504 PN16 95 65 4 M12 50 6 14 14B54504 PN25 95 65 4 M12 55 8 16 16








PROOF Outside Pitch Valve flange thickness








AS2129 Tables C/D 150 114 4 M16 60 19 19 14AS2129 Table E 150 114 4 M16 60 10 19 14AS2129 Table F 165 127 4 M16 60 11 19 16AS2129 Table H 165 127 4 M16 75 13 25 19AS2129 Table J 165 127 4 M20 80 25 - 25ANSI Class 125/150 152 121 4 5/8 UNC 70 - 18 20ANSI Class 300 165 127 8 5/8 UNC 75 - - 26ANSI Class 600 165 127 8 5/8 UNC 80 - - 30BS4504 PN6 140 110 4 M12 55 11 16 14BS45O4 PN1O 165 125 4 M16 65 11 20 18BS4504 PN16 165 125 4 M16 65 11 20 18B54504 PN25 165 125 4 M16 70 11 22 20



AS2129 Tables C/D 165 127 4 M16 60 19 19 14AS2129 Table E 165 127 4 M16 60 10 19 14AS2129 Table F 185 146 8 M16 60 11 19 16AS2129 Table H 185 146 8 M16 75 14 25 19AS2129 Table J 185 146 8 M20 80 25 - 25ANSI Class 125/150 178 140 4 5/8 UNC 80 - 18 23ANSI Class 300 191 149 8 3/4 UNC 90 - - 26ANSI Class 600 191 149 8 3/4 UNC 100 - - 30BS4504 PN6 160 130 4 M12 55 13 16 14BS45O4 PN1O 185 145 4 M16 65 13 20 18BS4504 PN16 185 145 4 M16 65 13 20 18B54504 PN25 185 145 8 M16 75 13 24 22




AS2129 Tables C/D 185 146 4 M16 60 19 19 14AS2129 Table E 185 146 4 M16 60 13 19 14AS2129 Table F 205 165 8 M16 60 14 19 16AS2129 Table H 205 165 8 M16 75 16 29 22AS2129 Table J 205 165 8 M20 95 32 - 32AS4087 Class 16 185 146 4 M16 60 - 18 -ANSI Class 125/150 191 152 4 5/8 UNC 80 - 20 24ANSI Class 300 210 168 8 3/4 UNC 100 - - 32ANSI Class 600 210 168 8 3/4 UNC 100 - - 32BS4504 PN6 190 150 4 M16 60 13 18 16BS45O4 PN1O 200 160 8 M16 70 13 22 20BS4504 PN16 200 160 8 M16 70 13 22 20B54504 PN25 200 160 8 M16 80 14 26 24



AS2129 Tables C/D 215 178 4 M16 65 22 22 17AS2129 Table E 215 178 8 M16 65 16 22 17AS2129 Table F 230 191 8 M16 65 17 22 19AS2129 Table H 230 191 8 M16 85 19 32 25AS2129 Table J 230 191 8 M20 100 35 - 35AS4087 Class 16 215 178 4 M16 65 - 20 -ANSI Class 125/150 229 191 8 5/8 UNC 80 - 24 24ANSI Class 300 254 200 8 3/4 UNC 100 - - 32ANSI Class 600 273 216 8 7/8 UNC 120 - - 38BS4504 PN6 210 170 4 M16 60 16 18 16BS4504 PN10 220 180 8 M16 75 16 24 20BS4504 PN16 220 180 8 M16 75 16 24 20B54504 PN25 235 190 8 M20 90 17 28 24



AS2129 Tables C/D 255 210 8 M16 65 22 22 17AS2129 Table E 255 210 8 M16 65 17 22 17AS2129 Table F 280 235 8 M20 75 19 25 22AS2129 Table H 280 235 8 M20 100 22 35 29AS2129 Table J 280 235 8 M24 110 38 - 38ANSI Class 125/150 254 216 8 3/4 UNC 85 - 24 24ANSI Class 300 279 235 8 3/4 UNC 110 - - 35ANSI Class 600 330 267 8 1 UNC 140 - - 45BS4504 PN6 240 200 8 M16 70 20 20 18BS4504 PN10 250 210 8 M16 80 22 26 22BS4504 PN16 250 210 8 M16 80 22 26 22B54504 PN25 270 220 8 M24 100 26 30 26



AS2129 Tables C/D 280 235 8 M16 65 22 22 17AS2129 Table E 280 235 8 M20 70 17 22 17AS2129 Table F 305 260 12 M20 80 22 25 22AS2129 Table H 305 260 12 M20 100 25 35 29AS2129 Table J 305 260 12 M24 110 38 - 38A54087 Class 16 280 235 8 M16 70 - 23 -ANSI Class 125/150 279 241 8 3/4 UNC 90 - 25 26ANSI Class 300 318 270 12 3/4 UNC 110 - 37 -ANSI Class 600 356 292 12 1 UNC 150 - - 48BS4504 PN6 265 225 8 M16 70 20 20 18BS4504 PN10 285 240 8 M20 90 22 26 22BS4504 PN16 285 240 8 M20 90 22 26 22BS4504 PN25 300 250 8 M24 110 26 34 28




AS2129 Tables C/D 335 292 8 M16 70 25 25 19AS2129 Table E 335 292 8 M20 75 19 25 19AS2129 Table F 370 324 12 M20 90 25 29 25AS2129 Table H 370 324 12 M20 100 32 38 32AS2129 Table J 370 324 12 M24 120 41 - 41AS4087 Class 16 335 292 8 M16 70 - 23 -ANSI Class 125/150 343 299 8 3/4 UNC 100 - 29 29ANSI Class 300 381 330 12 7/8 UNC 120 - - 41ANSI Class 600 419 349 12 11/8 UNC 160 - - 56BS4504 PN6 320 280 8 M16 70 22 22 20BS4504 PIN10 340 295 8 M20 90 26 26 24BS4504 PN16 340 295 12 M20 90 26 30 24BS4504 PN25 360 310 12 M24 110 30 34 30



AS4087 Class 16 370 324 8 M16 75 - 24 -



AS2129 Tables C/D 405 356 8 M20 75 25 25 19AS2129 Table E 405 356 12 M20 75 22 25 22AS2129 Table F 430 381 12 M24 90 25 29 25AS2129 Table H 430 381 12 M24 120 35 41 35AS2129 Table J 430 381 12 M27 140 - - 48AS4087 Class 16 405 356 8 M20 75 - 24 -ANSI Class 125/150 406 362 12 7/8 UNC 100 - 30 30ANSI Class 300 445 387 16 1 UNC 140 - - 48ANSI Class 600 508 432 16 11/4 UNC 180 - - 64BS4504 PN6 375 335 12 M16 75 24 24 22BS4504 PN10 395 350 12 M20 90 28 28 26BS4504 PN16 405 355 12 M24 100 28 32 26BS4504 PN25 425 370 12 M27 110 32 36 32



AS2129 Tables C/D 455 406 12 M20 85 29 29 22AS2129 Table E 455 406 12 M24 90 25 29 25AS2129 Table F 490 438 16 M24 100 29 32 29AS2129 Table H 490 438 16 M24 120 38 44 38AS2129 Table J 490 438 16 M27 150 - - 51AS4087 Class 16 455 406 12 M20 90 - 30 -ANSI Class 125/150 483 432 12 7/8 UNC 100 - 32 32ANSI Class 300 521 451 16 11/8 UNC 150 - - 51ANSI Class 600 559 489 20 11/4 UNC 200 - - 67BS4504 PN6 440 395 12 M20 80 24 24 22BS4504 PN1O 445 400 12 M20 90 - 28 28BS4504 PN16 460 410 12 M24 100 - 32 28BS4504 PN25 485 430 16 M27 120 - 40 34



AS2129 Tables C/D 525 470 12 M24 100 32 32 25AS2129 Table E 525 470 12 M24 100 25 32 25AS2129 Table F 550 495 16 M27 110 32 35 32AS2129 Table H 550 495 16 M27 130 41 48 41ANSI Class 125/150 533 476 12 1 UNC 110 - 35 35ANSI Class 300 584 514 20 11/8 UNC 160 - - 54ANSI Class 600 603 527 20 13/8 UNC 200 - - 70BS4504 PN6 490 445 12 M20 80 26 26 22BS4504 PN1O 505 460 16 M20 90 - 30 30BS4504 PN16 520 470 16 M24 120 - 36 30BS4504 PN25 555 490 16 M30 130 - 44 38

NOMINAL SIZE

200mm (8 in.)

225mm (9 in.)

250mm (10 in.)

300mm (12 in.)

350mm (14 in.)




AS2129 Tables C/D 550 495 12 M24 95 32 32 25AS2129 Table E 550 495 12 M24 95 25 32 32AS2129 Table F 580 521 16 M27 110 32 35 38AS2129 Table H 580 521 16 M27 140 44 50 51



AS2129 Tables C/D 580 521 12 M24 95 32 32 25AS2129 Table E 580 521 12 M24 95 25 32 25AS2129 Table F 610 552 20 M27 110 32 35 32AS2129 Table H 610 552 20 M27 140 44 51 44ANSI Class 125/150 597 540 16 1 UNC 120 - 37 37ANSI Class 300 650 572 20 11/4 UNC 170 - - 57ANSI Class 600 686 603 20 11/2 UNC 210 - - 76BS4504 PN6 540 495 16 M20 90 28 28 22BS4504 PN10 565 515 16 M24 100 - 32 32BS4504 PN16 580 525 16 M27 120 - 38 32BS4504 PN25 620 550 16 M33 140 - 48 40



AS2129 Tables C/D 640 584 12 M24 100 35 35 29AS2129 Table E 640 584 16 M24 100 29 35 29AS2129 Table F 675 610 20 M30 120 35 38 35AS2129 Table H 675 610 20 M30 160 48 54 48ANSI Class 125/150 635 578 16 11/8 UNC 130 - 40 40ANSI Class 300 711 629 24 11/4 UNC 180 - - 60ANSI Class 600 743 654 20 15/8 UNC 230 - - 83BS4504 PN6 595 550 16 M20 90 30 30 24BS4504 PN10 615 565 20 M24 100 - 32 34BS4504 PN16 640 585 20 M27 120 - 40 34BS4504 PN25 670 600 20 M33 150 - 50 42



AS2129 Tables C/D 705 641 16 M24 110 38 38 35AS2129 Table E 705 641 16 M24 110 35 38 32AS2129 Table F 735 673 24 M30 120 38 41 38AS2129 Table H 735 673 24 M30 150 51 57 51ANSI Class 125/150 700 635 20 11/8 UNC 140 - 43 43ANSI Class 300 775 686 24 11/4 UNC 190 - - 64ANSI Class 600 813 724 24 15/8 UNC 240 - - 89BS4504 PN6 645 600 20 M20 90 30 30 24BS4504 PN10 670 620 20 M24 110 - 34 36BS4504 PN16 715 650 20 M30 130 - 42 36BS4504 PN25 730 660 20 M33 150 - 52 44




AS2129 Tables C/D 825 756 16 M27 120 41 41 38AS2129 Table E 825 756 16 M30 140 38 41 35AS2129 Table F 850 781 24 M33 160 41 44 41AS2129 Table H 850 781 24 M33 180 57 64 57ANSI Class 125/150 815 749 20 11/4 UNC 150 - 48 48ANSI Class 300 915 813 24 11/2UNC 200 - - 70ANSI Class 600 940 838 24 17/8 UNC 280 - - 102BS4504 PN6 755 705 20 M24 100 30 30 24BS4504 PN10 780 725 20 M27 120 - 36 40BS4504 PN16 840 770 20 M33 140 - 48 40BS4504 PN25 845 770 20 M36 150 - - 46



AS2129 Tables C/D 910 845 20 M27 130 44 44 38AS2129 Table E 910 845 20 M30 140 - 44 44AS2129 Table F 935 857 24 M33 160 - 48 48BS4504 PN6 860 810 24 M24 110 - 32 -BS4504 PN10 895 840 24 M27 130 - 40 -BS4504 PN16 910 840 24 M33 160 - 54 -



AS2129 Tables C/D 995 927 20 M30 140 - 48 41AS2129 Table E 995 927 20 M33 160 - 48 48AS2129 Table F 1015 940 28 M33 170 - 51 51








PROOF


51

PROOF0

5.010.015.020.025.030.035.040.045.050.055.060.065.070.075.080.085.090.095.0

100.0105.0110.0115.0120.0125.0130.0135.0140.0145.0150.0155.0160.0165.0170.0175.0180.0185.0

32.8845.8153.9760.0664.9769.1072.7075.8778.7081.3383.7285.9488.0189.9591.7893.5095.1496.7198.2099.63

100.00101.40102.66103.87105.10106.26107.39108.50109.55110.58111.61112.60113.56114.51115.40116.28117.14117.96118.80119.63120.42121.21121.96122.73123.46124.18124.90125.59126.28126.96127.62128.26128.89129.51130.13130.75131.37131.96

5.010.015.020.025.030.035.040.045.050.055.060.065.070.075.080.085.090.095.0

100.0101.3106.3111.3116.3121.3126.3131.3136.3141.3146.3151.3156.3161.3166.3171.3176.3181.3186.3191.3196.3201.3206.3211.3216.3221.3226.3231.3236.3241.3246.3251.3256.3261.3266.3271.3276.3281.3286.3

137.82191.83225.94251.40271.93289.23304.30317.58329.67340.49350.54359.86368.54376.70384.39391.66398.57405.15411.43417.46419.04424.90430.20435.60440.80445.70450.40455.20459.70464.10468.30472.40476.40480.20484.10487.90491.60495.10498.90502.20505.70508.90512.20515.40518.70521.60524.60527.60530.50533.30536.10538.90541.60544.40547.10549.70552.30554.80

2423.72392.82373.12358.32346.32336.12327.22319.22312.02305.42299.32293.62288.32283.32278.62274.12269.82265.72261.82258.02257.02253.32250.22246.72243.42240.32237.22234.12231.32228.42225.62223.12220.42217.92215.42213.02210.52208.32205.62203.52201.12199.12197.02195.02192.82190.72188.72186.72184.82182.92181.02179.12177.32175.52173.72171.92170.12168.3

2561.52584.72599.12609.72618.22625.32631.52636.82641.72645.92649.82653.52656.92660.02663.02665.82668.42670.92673.22675.52676.02678.22680.42682.32684.22686.02687.62689.32691.02692.52693.92695.52696.82698.12699.52700.92702.12703.42704.52705.72706.72708.02709.22710.42711.52712.32713.32714.32715.32716.22717.12718.02718.92719.92720.82721.62722.42723.1

132.54133.13133.69134.25134.82135.36135.88136.43136.98137.50138.01138.53139.02139.52140.00140.48140.96141.44141.92142.40142.86143.28143.75144.67145.46146.36147.20148.02148.84149.64150.44151.23151.96152.68153.40154.12154.84155.55156.24156.94157.62158.28158.92159.56160.20160.82161.45162.08162.68163.27163.86164.46165.04165.60166.16166.73167.29167.83

291.3296.3301.3306.3311.3316.3321.3326.3331.3336.3341.3346.3351.3356.3361.3366.3371.3376.3381.3386.3391.3396.3401.3411.3421.3431.3441.3451.3461.3471.3481.3491.3501.3511.3521.3531.3541.3551.3561.3571.3581.3591.3601.3611.3621.3631.3641.3651.3661.3671.3681.3691.3701.3711.3721.3731.3741.3751.3

557.3559.8562.2564.6567.0569.5571.7574.0576.3578.5580.7582.8585.0586.9589.2591.3593.3595.3597.4599.4601.4603.3605.3609.1612.9616.4620.0623.6627.1630.6634.0637.3640.7643.9657.1650.2653.3656.3659.3662.3665.2668.1670.9673.7676.5679.2681.9684.6687.2689.8692.4695.0697.5700.0702.5705.0707.4709.7

2166.72165.02163.32161.72160.12158.52156.92155.32153.72152.22150.72149.22147.62146.32144.72143.32141.92140.52139.02137.62136.12134.82133.42130.72128.12125.52122.92120.32117.82115.32112.92110.52108.12105.72103.52101.22098.92096.72094.52092.32090.22088.12086.02083.92081.82079.82077.82075.72073.82071.82069.92067.92066.02064.12062.32060.42058.62056.8

2724.02724.82725.52726.32727.12727.92728.62729.32730.02730.72731.42732.02732.62733.22733.92734.62735.22735.82736.42737.02737.52738.12738.72739.82741.02741.92742.92743.92744.92745.92746.92747.82748.82749.82750.62751.42752.22753.02753.82754.62755.42756.22756.92757.62758.32759.02759.72760.32761.02761.62762.32762.92763.52764.12764.82765.42766.02766.5

0.6220.6120.6030.5940.5850.5760.5680.5600.5520.5440.5360.5290.5220.5150.5090.5020.4960.4890.4830.4770.4710.4660.4610.4510.4400.4310.4220.4130.4050.3960.3890.3810.3740.3670.3610.3550.3480.3420.3360.3300.3250.3200.3150.3100.3050.3010.2960.2920.2880.2840.2800.2760.2720.2690.2650.2610.2580.255

190.0195.0200.0205.0210.0215.0220.0225.0230.0235.0240.0245.0250.0255.0260.0265.0270.0275.0280.0285.0290.0295.0300.0310.0320.0330.0340.0350.0360.0370.0380.0390.0400.0410.0420.0430.0440.0450.0460.0470.0480.0490.0500.0510.0520.0530.0540.0550.0560.0570.0580.0590.0600.0610.0620.0630.0640.0650.0

ABSO

LUTE

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kPa

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g

WA

TER (

hf)

(SEN

SIBLE

HEA

T)k

j/k

g

WA

TER (

hf)

(SEN

SIBLE

HEA

T)k

j/k

g

ABSO

LUTE

PRES

SURE

kPa

28.19214.67410.022

7.6496.2045.2294.5303.9933.5803.2402.9642.7322.5352.3652.2172.0871.9721.8691.7771.6941.6731.6011.5331.4711.4141.3611.3121.2681.2251.1861.1491.1151.0831.0511.0240.9970.9710.9460.9230.9010.8810.8600.8410.8230.8060.7880.7730.7570.7430.7280.7140.7010.6890.6770.6650.6540.6430.632

STEAM TABLES


52

PROOF168.38168.89169.53169.95170.50171.02171.53172.03172.53173.02173.50174.00174.46174.93175.43175.88176.37176.83177.27177.75178.20178.64179.08179.53179.97180.41180.83181.26181.68182.10182.51182.91183.31183.72184.13184.92185.68186.49187.25188.02188.78189.52190.24190.97191.68192.38193.08193.77194.43195.10195.77196.43197.08197.72198.35198.98199.61200.23

2055.02053.12051.32049.52047.72046.12044.32042.62040.82039.22037.52035.92034.22032.62030.92029.32027.62027.62024.52022.92021.32019.72018.22016.62015.12013.52012.92010.52009.02007.52006.02004.52003.12001.62000.11997.31994.41991.61988.81986.01983.21980.51977.81975.11972.51969.91967.21964.61962.11959.61957.11954.51952.01949.61947.11944.61942.31939.8

ABSO

LUTE

PRES

SURE

kPa

200.84201.45202.04202.62203.21203.79204.38204.94205.49206.05206.61207.17207.75208.30208.84209.37209.90210.43210.96211.47211.98212.47212.98213.49213.99214.48214.96216.15217.35218.53219.65220.76221.85222.94224.02225.08226.12228.15230.14232.05233.93235.78237.55239.28240.97242.63244.26245.86247.42248.95250.42251.94254.74257.50260.13262.73265.26

856.3859.0861.7864.4867.1869.7872.3874.9877.5880.0882.5885.0887.5889.9892.4894.8897.2899.6902.0904.3906.7909.0911.3913.6915.8918.1920.3925.8931.3936.6941.9947.1952.2957.3962.2967.2972.1981.6990.7999.7

1008.61017.11025.61033.91041.91049.71057.71065.71072.91080.31087.41094.61108.61122.11135.31148.11160.8

1937.41935.01932.71930.41928.01925.71923.41921.21918.91916.71914.41912.11909.91907.71905.51903.41901.31899.11896.91894.81892.61890.51888.41886.31884.31882.21880.21875.11870.11865.11860.11855.31850.41845.61840.91836.11831.41882.21813.31804.41795.61787.01778.51770.01761.81753.81745.51737.21729.51721.61714.11706.31691.21676.21661.61647.11632.8

2793.72794.02794.42794.82795.12795.42795.72796.12796.42796.72796.92797.12797.42797.62797.92798.22798.52798.72798.92799.12799.32799.52799.72799.92800.12800.32800.52800.92801.42801.72802.02802.42802.62802.92803.12803.32803.52803.82804.02804.12804.22804.12804.12803.92803.72803.52803.22802.92802.42801.92801.52800.92799.82798.32796.92795.22793.6

0.12500.12400.12200.12100.11900.11800.11700.11500.11400.11300.11100.11000.10900.10800.10700.10600.10500.10400.10300.10200.10100.10000.09860.09760.09670.09580.09490.09270.09060.08870.08680.08940.08320.08150.07970.07830.07680.07400.07140.06890.06660.06450.06250.06050.05870.05710.05540.05390.05240.05100.04980.04850.04610.04410.04210.04030.0386

1480.01500.01520.01540.01560.01580.01600.01620.01640.01660.01680.01700.01720.01740.01760.01780.01800.01820.01840.01860.01880.01900.01920.01940.01960.01980.02000.02050.02100.02150.02200.02250.02300.02350.02400.02450.02500.02600.02700.02800.02900.03000.03100.03200.03300.03400.03500.03600.03700.03800.03900.04000.04200.04400.04600.04800.05000.0

660.0670.0680.0690.0700.0710.0720.0730.0740.0750.0760.0770.0780.0790.0800.0810.0820.0830.0840.0850.0860.0870.0880.0890.0900.0910.0920.0930.0940.0950.0960.0970.0980.0990.0

1000.01020.01040.01060.01080.01100.01120.01140.01160.01180.01200.01220.01240.01260.01280.01300.01320.01340.01360.01380.01400.01420.01440.01460.0

761.3771.3781.3791.3801.3811.3821.3831.3841.3851.3861.3871.3881.3891.3901.3911.3921.3931.3941.3951.3961.3971.3981.3991.3

1001.31011.31021.31031.31041.01051.31061.31071.31081.31091.31101.31121.31141.31161.31181.31201.31221.31241.31261.31281.31301.31321.31341.31361.31381.31401.31421.31441.31461.31481.31501.31521.31541.31561.3

712.1714.5716.8719.1721.4723.6725.9728.1730.4732.5734.7736.8738.9741.0743.1745.2747.2749.3751.3753.3755.3757.2759.2761.1763.0765.0766.9768.7770.6772.5774.4776.2778.0779.8781.6785.1788.6792.1795.5798.8802.3805.5808.8812.0815.1818.3821.4824.5827.5830.4833.4836.4839.3842.2845.1848.0850.7853.5

2767.12767.62768.12768.62769.12769.72770.22770.72771.22771.72772.22772.72773.12773.62774.02774.52774.82775.42775.82776.22776.62776.92777.42777.72778.12778.52778.92779.22779.62780.02780.42780.72781.12781.42781.72782.42783.02783.72784.32784.82785.52786.02786.62787.12787.62788.22788.62789.12789.62790.02790.52791.02791.32791.82792.22792.62793.02793.3

0.2520.2490.2460.2430.2400.2370.2350.2320.2290.2270.2240.2220.2190.2170.2150.2120.2100.2080.2060.2040.2020.2000.1980.1960.1940.1920.1910.1890.1870.1850.1840.1820.1810.1790.1770.1740.1720.1690.1660.1630.1610.1580.1560.1530.1510.1490.1470.1450.1430.1410.1390.1370.1350.1330.1320.1300.1280.127

1581.31601.31621.31641.31661.31681.31701.31721.31741.31761.31781.31801.31821.31841.31861.31881.31901.31921.31941.31961.31981.32001.32021.32041.32061.32081.32101.32151.32201.32251.32301.32351.32401.32451.32501.32551.32601.32701.32801.02901.33001.33101.33201.33301.03401.33501.33601.33701.03801.33901.34001.34101.34301.34501.34701.34901.35101.3

SPEC

IFIC

VO

LUM

EST

EAM

m3/k

g

STEA

M (

hg)

(TO

TAL

HEA

T)k

j/k

g

SPEC

IFIC

EN

THA

LPY

EVA

PO

RA

TIO

N (

hfg

)(L

ATE

NT

HEA

T)k

j/k

g

WA

TER (

hf)

(SEN

SIBLE

HEA

T)k

j/k

g

TEM

PER

ATU

RE

°C

GA

UG

EPRES

SURE

kPa

ABSO

LUTE

PRES

SURE

kPa

SPEC

IFIC

VO

LUM

EST

EAM

m3/k

g

STEA

M (

hg)

(TO

TAL

HEA

T)k

j/k

g

SPEC

IFIC

EN

THA

LPY

EVA

PO

RA

TIO

N (

hfg

)(L

ATE

NT

HEA

T)k

j/k

g

WA

TER (

hf)

(SEN

SIBLE

HEA

T)k

j/k

g

TEM

PER

ATU

RE

°C

GA

UG

EPRES

SURE

kPa

STEAM TABLES


PROOF

53

PRESSURE CONVERSION TABLE

inches0.2952.03628.9629.552.8960.8810.039

1

mm7.50151.71735.6750.673.5522.38

125.4

feet0.3352.30732.8133.513.284

10.0451.135

meter0.1020.70310.0

10.2131

0.3050.0140.346

Bar

0.010.0689

0.981

0.09990.02980.001330.03384

lb/in

0.1451

14.2214.511.4200.4330.0190.419

kg/cm

0.01020.0703

11.0204

0.10.0310.00140.035

2 2 Water 15°CkPa

16.89598.07100

9.7892.9840.1333.386

Mercury 0°C

Conversion Factors

kPa kPakPalb/in2

lb/in2

lb/in2

220024002600280030003200340036003800400042004400460048005000520054005600580060006200640066006800700072007400760078008000820084008600880090009200940096009800

10000

0.10.145

0.20.30.40.50.60.70.80.9

1 23456

6.895789

101520253035404550556065707580859095

100125

0.691.001.382.072.763.454.144.835.526.21

6.89513.7920.6927.5834.4841.7347.5448.2755.1662.0668.95

103.40137.90172.40206.90241.30275.80310.30344.80379.20413.70448.20482.70517.10551.60586.10620.60655.00689.50861.90

0.0150.0210.0290.0440.0580.0730.0870.1020.1160.1310.1450.2900.4350.5800.7250.8701.0001.0201.1601.3101.4502.1802.9003.6304.3505.0805.8006.5307.2507.8008.7009.430

10.15010.88011.60012.33013.05013.78014.50018.130

150175200225250275300325350375400425450475500525550575600625650675700725750775800825850875900925950975

100012001400160018002000

1034120713791551172418962069224124132586275829303103327534483620379239654137430944824654482749995171534455165688586160336206637865506723689582749653

110321241113790

21.7525.3829.0032.6336.2539.8843.5047.1350.7554.3858.0061.6365.2568.8872.5076.1379.7583.3887.0090.6394.2597.88

101.50105.10108.80112.40116.00119.60123.30126.90130.50134.10137.80141.40145.00174.00203.00232.00261.00290.00

15169165481792719306206852206423443248222620127508289593033831717330963447535854372333861239991413704274944128455074688648265496445102352402537815516056539579185929760676620556343464813661926757168950

319348377406435464493522551580609638667696725754783812841870899928957986

1015104410731102113111601189121812471276130513341363139214211450


PROOF

54

°C = (°F - 32)

°F = ( °C) + 32

90.693.396.198.9

100104110116121127132138143149154160166171177182188193199204210216221227232238243249254260266271277282288293299304310316321327332

-40-31-22-13

-45

14233241505968778695

104113122131140149158167176185194203212221230239248257266275284293302311320329338347356365374

-40-35-30-25-20-15-10-505

101520253035404550556065707580859095

100105110115120125130135140145150155160165170175180185190

-40.0-37.2-34.4-31.7-28.9-26.1-23.3-20.6-17.8-15.0-12.2

-9.4-6.7-3.9-1.11.74.47.2

10.012.815.618.321.123.926.729.432.235.037.840.643.346.148.951.754.457.260.062.865.668.371.173.976.779.482.285.087.8

°C°F°C338343349354360366371377382388393399404410416421427432438443449454460466471477482488493499504510516521527532538543549554560566571577582588593

640650660670680690700710720730740750760770780790800810820830840850860870880890900910920930940950960970980990

10001010102010301040105010601070108010901100

11841202122012381256127412921310132813461364138214001418143614541472149015081526154415621580159816161634165216701688170617241742176017781796181418321850186818861904192219401958197619942012

°F383392401410413.64284464644825005185365545725906086266446626806987167347527707888068248428608788969149329509689861004102210401058107610941112113011481166

°C°F195200205210212220230240250260270280290300310320330340350360370380390400410420430440450460470480490500510520530540550560570580590600610620630

TEMPERATURE CONVERSION TABLE

5/9

9/5

Conversion Factors


PROOF

55

CONVERSION FACTORSLENGTHinches x 25.4 =millimetres (mm)feet x 0.3048 = metres (m)yards x 0.9144 = metres (m)chain x 20.12 = metres (m)mile x 1609 = metres (m)

AREASquare inches x 645.16 = mm2

Square feet x 0.092 = m2

Square yards x 0.836 = m2

acre x 4047 = m2

hectare (ha) x 10,000 = m2

VOLUMEcubic inches x 16,387 = mm3

cubic feet x 0.0283 = m3

cubic yards x 0.9143 = m3

VELOCITYft. per second (ft/s) x 0.3048 = m/sft. per minute(ft/min) x 0.00508 = m/smiles per hour x 0.4470 = m/smiles per hour x 1.609 = km/h

FORCEPoundal (pdl) x 0.1383 = NPound-force (lbf) x 4.448 = Nton-force (tonf) x 9.964 = kNkilogram-force (kgf) x 9.807 = N

FORCE PER UNIT LENGTHpounds-force per inch(lbf/in) x 175.1 = N/mpounds-force per foot(lbf/ft) x 14.59 = N/mton-force per foot(ton/ft) x 32.69 = kN/m

TORQUEPoundal-foot (pdl.ft) x 0.04214 = N.mpound-force inchlbf.inch x 0.1130 = N.mlbf.inch x 1.152 = kgf.cmpound-force feetlbf.ft x 1.356 = N.mlbf.ft x 13.83 = kgf.cmton-force feetton.ft x 3.037 = kN.mkilogram-force kgf.m x 9.807 = N.mkgf.cm x 0.09807 = N.m

POWERBtu per hour (Btu/hr) x 0.2931 = Whorsepower (hp) x 0.7457 = kWton of refrigeration x 3.517 = kW

MASSounce x 28.35 = grams (g)pound x 0.4536 = kilograms (kg)slug x 14.59 = kgton (2240 lb) x 1016.05 = kgshort ton (2000 lb) x 907.2 = kgton (2240 lb) x 1.016 = tonne (t)pounds per foot(lb/ft) x 1.488 = kg/mpounds per yard(lb/yd) x 0.4961 = kg/m

DENSITYlb/in x 27.68 = t/m3

lb/ft x 16.02 = kg/m3

lb/yd x 0.5933 = kg/m3

VOLUME CAPACITYcubic inch (in ) x 16387 = mm3

cubic foot (ft ) x 0.02832 = m3

cubic yard (yd ) x 0.7646 = m3

litre (L) x 1,000,000 = mm3

litre (L) x 0.001 = m3

gallons (Imp) x 0.004546 = m3

fluid ounce x 28.41 = millilitre (ml)pint (20 fl. oz) x 568.3 = millilitre (ml)quart (2 pints) x 1.137 = litre (L) gallon (Imp) x 4.546 = litre (L) litre (water 4°C) x 1.000 = litre (L) Imp. gallons(water 20 °C) x 4.536 = kilograms (kg)

VOLUME RATE OF FLOWImp. gal. per minute(gal/min) x 0.0000758 = m3/sImp. gal per minute x 0.272765 = m3/hrImp. gal per minute x 0.0758 = litre per second(L/s)cubic ft. per minute x 0.000472 = m3/scubic ft. per minute x 0.472 = litre per second(L/s) ENERGY1. ELECTRICAL ENERGYKillowatt hour (kWh) x 3.6 = MJ2. HEAT ENERGYBritish thermal unit(BTU) x 1.055 = kJBtu/gal x 0.2321 = kJ/L btu/ft x 37.26 = kJ/m3. MECHANICAL ENERGYfoot poundal (ft.pdl) x 0.04214 = Jinch pound-force(in.lbf) x 0.1130 = Jfoot pound-force(ft.lbf) x 1.356 = Jfoot ton force (ft.tonf) x 3.037 = kJmetre kilogram force(m.kgf) x 9.807 = J


PROOF

56

STANDARD CAST BRONZEUsed for valve components operating at temperatures below 260°C, this material is produced under strict compositional and temperature control. This alloy has proven itself over many years service and possesses a good combination of strength, wear resistance and corrosion resistance.Our standard bronze alloy meets the requirements of AS1565-C83600 which specifies the following chemical and mechanical properties and AS3855 which limits lead content to 4.5% max.:

Ultimate Tensile Strength Min. 200 MPa0.2% Proof Stress Min. 100 MPaElongation Min. 13%

Min.% Max.%Copper (nominal 85%) RemainderLead 4.0 4.5Tin 4.0 6.0Zinc 4.0 6.0

DEZINCIFICATION RESISTANT COPPER ALLOY BARUsed for valve stems and other components where guaranteed resistance to dezincification is required. Incoming material is periodically checked by our laboratory to ensure the material meets the dezincification criteria laid out in AS2638 and AS1628 using methods described in AS2345.

Mechanical and chemical properties comply with the requirements of AS1567-486.Ultimate Tensile Strength Min. 350MPaElongation Min. 15%

Min.% Max.%Copper 59.0 63.0Lead 1.0 2.5Tin 0.3 1.5Arsenic 0.02 0.25Zinc Remainder

316/431 STAINLESS STEEL BARUsed for valve stem and other components where corrosion resistance is required.TYPE 316Ultimate Tensile Strength Min. 520 MPaYield Min. 205 MPaElongation Min. 40%TYPE 431Ultimate Tensile Strength 850 - 1000 MPaYield Min. 635 MPaElongation Min. 11%TYPE 316 Min.% Max.%Chromium 16.0 18.0 Nickel 10.0 14.0Molybdenum 2.0 3.0TYPE 431 Min.% Max.%Chromium 15.0 17.0Nickel 1.5 3.0

CAST IRONOur standard grade of cast iron is produced under strict control to consistently produce sound castings with a good combination of castability and strength. Our standard grade of cast iron conforms to the requirements of AS1830-T220 which specifies a minimum tensile strength of 220 MPa.

SPHEROIDAL GRAPHITE CAST IRONUsed for the production of bodies, bonnets and other components. ‘S.G.’ iron has properties approaching those of carbon steel combined with the castability of grey iron.

Our standard grade of ‘S.G.’ iron meets the minimum requirements of AS1831-400/12 which specifies the following minimum mechanical properties:Ultimate Tensile Strength 400 MPa0.2% Proof Stress 250 MPaElongation 12%

CARBON AND ALLOY STEELSUsed for pressure containing components on higher pressure and temperature products, carbon steel up to a limiting temperature of 425°C, chrome molybdenum steel up to a limiting temperature of 595°C.All castings and forgings are appropriately heat treated to ensure the material structure is suitably refined to the requirements of the relevant standards and the minimum mechanical properties listed as follows.CARBON STEELCastings - to ASTM A216-WCBUltimate Tensile Strength 485 to 655 MPaYield Strength 250 MPaElongation 22%Reduction of Area 35%

Forgings - to ASTM A105Ultimate Tensile Strength 485 MPaYield Strength 250 MPaElongation 22%Reduction of Area 30%

ALLOY STEELCastings - ASTM A217-WC9Ultimate Tensile Strength 485 to 655 MPaYield Strength 275 MPaElongation 20%Reduction of Area 35%

Forgings - to ASTM A182-F22Ultimate Tensile Strength 515 MPaYield Strength 310 MPaElongation 20%Reduction of Area 30%

“NKL” ALLOY - GRADE STD.This is a nickel-base copper-tin alloy, especially evolved as a valve seating material. It has a very high degree of resistance to galling, abrasion, erosion and corrosion under moderately high temperature steam conditions.

INTERNATIONAL MATERIAL STANDARDSPrimarily, the materials used for manufacture are in accordance with the appropriate Australian Standards (S.A.A.), but the following International Specifications are close approximations to our domestic material standards. It must be remembered however , that variations

Manufacturing Centre must be responsible for approving requests for supply to these or any other International Material Specifications.

GREY CAST IRON: British - BS 1452 Grade 220 U.S.A. - A.S.T.M. A126 Class B Japan - J.I.S. G5501 - FC20

S.G. CAST IRON: British - BS2789 Grade 400/12 U.S.A. - A.S.T.M. A536 Grade 65-45-12 Japan - J.I.S. G5502 - FCD50

CAST BRONZE: British - BS1400 Alloy LG2 U.S.A. - A.S.T.M. B584 Alloy C83600 Japan - J.I.S. H5111 Class 6 (BC6)

DEZINCIFICATION RESISTANT BRASS: British - BS2872 - CZ132

STAINLESS STEEL BAR:Type 316 British - BS970 - 316S16 U.S.A. - A.S.T.M. A276 S31600 Japan - J.I.S. SUS316Type 431 British - BS 970-431S29 U.S.A. - A.S.T.M. A276 S43100 Japan - J.I.S. SUS431We also have considerable expertise in the manufacture of valves and components in other materials including:- Austenitic Flake and Spheroidal Graphite Cast Irons.- Stainless Steel to S.A.A., A.S.T.M. and B.S. Specifications.- Hard facing of critical service components using Stellite 6 overlay to A.S.T.M./A.W.S. Co.Cr.A.

VALVE MATERIALS


PROOF

57

58 Speci�cations are subject to change and modi�cation without notice. jvcat07

PROOF

Distributed by:jvcat07

John Valves Pty. Ltd. ACN 137 006 172Head Office and Manufacturing Plant:19 Martin Drive, Ballarat, Victoria, 3350 Telephone (03) 5333 0777 Fax (03) 5338 1771 Email [email protected] Web www.johnvalves.com.au

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