John Deere 6600 | 7700 Combine Service Manual · Group 10 - Feeder Conveyor Drum Group 15 - Feeder...

John Deere

MODEL: 6600, Sidehill 6600 & 7700 Combines Volume 1 of 4

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-TM1021

http://www.jensales.com/products/john-deere-combine-service-manual-6600-combine-7700-combine.html

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6600, SIDEHILL 6600, AND 7700 COMBINES TECHNICAL MANUAL

TM-1021 (Jan-84)

CONTENTS

SECTION 10 - GENERAL Group 5 - General Specifications Group 10 - Predelivery, Delivery Service, and

After-Sale Inspection Group 15 - Lubrication Group 20 - Diagnosing and Testing Procedures Group 25 - Tune-Up and Adjustment

SECTION 20 - ENGINES Group 5 - General Information, Diagnosis and

Removal Group 10 - Cylinder Head, Valves and Camshaft Group 15 - Cylinder Block, Liners, Pistons and

Rods Group 20 - Crankshaft, Main Bearings and

Flywheel Group 25 - Lubrication System Group 30 - Cooling System Group 35 - Governor and Speed Control

Linkage Group 40 - Specifications and Special Tools

SECTION 30 - FUEL SYSTEM Group 5 - Air Intake System, Fuel Tank and

Electric Fuel Pump Group 10 - Diesel Fuel System Group 15 - Gasoline Fuel System Group 20 - Specifications and Special Tools

SECTION 40 - ELECTRICAL SYSTEM Group 5 - General Information, Wiring

Diagrams and Electrical System Diagnosis

Group 10 - Motorola Charging Circuit Group 15 - Delcotron Charging Circuit Group 20 - Delco-Remy Starting Circuit Group 25 - John Deere Starting Circuit Group 30 - Ignition Circuit Group 35 - Lights, Instruments and Accessory

Circuits Group 40 - Low Shaft Speed Monitor System Group 45 - Harness Replacement Group 50 - Specifications and Special Tools

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SECTION 50 - POWER TRAiN Group 5 - Clutch Group 10 - Transmission Group 15 - Diffen;;mtial Group 20 - Final Drive Group 25 - Hydrostatic Drive Group 30 - Power Rear Wheel Drive Group 35 - Posi-Torq Ground Drive Group 40 - Tires and Wheels Group 45 - Crawler Tracks Group 50 - Specifications and Special Tools

SECTION 60 - POWER STEERING AND BRAKES

Group , 5 - Power Steering Group 10 - Brakes Group 15 - Specifications

SECTION 70 - HYDRAULIC SYSTEM Group 5 - Hydraulic System Operation Group 10 - Hydraulic System Tests Group 15 - Reservoir Group 20 - Hydraulic Pumps Group 25 - Hydraulic Valves Group 30 - Hydraulic Cylinders Group 35 - Hydraulic Motors Group 40 - Hydraulic Oil Lines and Hoses Group 45 - Specifications and Special Tools

SECTION 80 - OPERATOR'S CAB Group 5 - Pressurizer System Group 10 - Air Conditioning System Group 15 - Heating System Group 20 - Personal Posture Seat Group 25 - Miscellaneous Components Group 30 - Specifications and Special Tools


2

CONTENTS-Continued

SECTION 90 - HEADERS Group 5 - 200 Series Cutting Platforms Group 10 - Quik-Tatch Cutting Platforms Group 15 - 40 Series Corn Heads Group 20 - Row-Crop Heads Group 25 - Specifications and Special Tools

SECTION 100 - FEEDER HOUSE Group 5 - Feeder Conveyor Chain Group 10 - Feeder Conveyor Drum Group 15 - Feeder House Paddles and Stripper

- SideHili 6600 Group 20 - Variable Speed Feeder House

Drives Group 25 - Feeder House Lower Shaft Group 30 - Feeder House Upper Shaft Group 35 - Specifications

SECTION 110 - SEPARATOR Group 5 Cylinder, Cylinder Cover, Concave

and Beater Group 10 - Cylinder Drives Group 15 - Straw Walkers and Crankshafts Group 20 - Straw Chopper, Straw Spreader and

Rear Hood Group 25 - Shoe Supply Augers, Cleaning Fan

and Sieve Frame Group 30 - Tailings Elevator and Augers Group 35 - Clean Grain Elevator, Lower Auger

and Grain Tank Loading Auger Group 40 - Separator Uprights Group 45 - Specifications and Special Tools

SECTION 120 - GRAIN TANK AND UNLOADING AUGERS

Group 5 - Grain Tank Auxiliary Unloading Augers and Drive

Group 10 - Grain Tank Inner and Outer Unloading Augers

Group 15 - Grain Tank Group 20 - Specifications

SECTION 130 - MAJOR DRIVES Group 5 - Engine Powers haft Group 10 - Primary Countershaft Group 15 - Secondary Countershaft Group 20 - Separator Control Lever Group 25 - Specifications

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SECTION 140 - ELECTRO-HYDRAULIC SYSTEMS

Group 5 - General Information, Diagnosis and Tests - Side Hill 6600 Leveling System

Group 10 - Electrical Components - SideHili 6600 Leveling System

Group 15 - Hydraulic Components - Side Hill 6600 Leveling System

Group 20 - General Information, Diagnosis and Tests - Automatic Header Height Control

Group 25 - Mechanical System - Automatic Header Height Control

Group 30 - Electrical System - Automatic Header Height Control

Group 35 - Hydraulic System - Automatic Header Height Control

Group 40 - Unloading Auger Hydraulic Swing and Automatic Latching System

Group 45 - Specifications and Special Tools

SECTION 150 - MACHINE RECONDITIONING Group 5 - Cleaning and Painting Group 10 - Decal Installation Group 15 - Shielding Group 20 - Specifications

All information, illustrations and specifications contained in this technical manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

The specifications given in this technical manual are intended for service only. They do not include normal factory manufacturing tolerances.

Copyright© 1984 Deere & Company Moline, Illinois All rights reserved.

Previous Editions Copyright© 1981 Deere & Company Copyright© 1979 Deere & Company Copyright© 1978 Deere & Company Copyright© 1977 Deere & Company Copyright© 1976 Deere & Company Copyright© 1975 Deere & Company Copyright© 1974 Deere & Company Copyright© 1973 Deere & Company


Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Sep-81)

General 10 General Specifications' 5-1

Section 10 GENERAL

CONTENTS OF THIS SECTION

GROUP 5 - GENERAL SPECIFICATIONS Page Description ................................ 5-1 Serial Numbers ............................ 5-1 Engines ................................... 5-2 Electrical System ........................... 5-2 Clutch ..................................... 5-2 Transmission .............................. 5-2 Final Drive ................................. 5-2 Steering ................................... 5-2 Brakes .................................... 5-2 Hydraulic System ........................... 5-3 Capacities ................................. 5-3 Dimensions ................................ 5-3 Ground Speeds ............................ 5-4

GROUP 10 - PREDELIVERY, DELIVERY SERVICE, AND AFTER-SALE INSPECTION

Combine Predelivery Controls and Instruments ............... 10-1 Prestarting Checks (Before Unloading

Combine) ........................... 10-3 Unloading Combine from

Freight Car or Truck . . . . . . . . . . . . . . . .. 10-5 Assembly ............................. 10-6 Checks and Adjustments. . . . . . . . . . . . . .. 10-12

DESCRIPTION

The 6600 Self-Propelled Combine has a 44-inch (1118 mm) wide separator. It is powered by either a 303 or 329 gasoline engine or a 329 or 404 diesel engine. It is equipped with hydraulic shoe-type brakes and a 4-speed, collar shaft, constant-mesh transmission.

The SideHili 6'600 Self-Propelled Combine has a 44-inch (1118 mm) wide separator. It is powered by a 404 diesel or turbocharged diesel engine. It is equipped with hydraulic shoe-type brakes and a 4-speed, collar-shaft. constant-mesh transmission.

The 7700 Self-Propelled Combine has a 55-inch (1397 mm) wide separator. It is powered by either a 362 gasoline engine or a 404 diesel or turbocharged diesel engine. It is equipped with hydraulic shoe-type brakes and a 4-speed. collar-shaft, constant-mesh transmission.

"Right-hand" and "left-hand" sides are determined by facing in the direction the combine will travel when in use.

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Page Engine Operating Procedure ........... 10-16 Combine Run-In . . . . . . . . . . . . . . . . . . . . .. 10-17 Temporary Storage .................. " 10-17

200 Series Cutting Platforms Predelivery .. 10-20 40 Series Corn Heads Predelivery . , ...... 10-32 50 Series Row-Crop Heads Predelivery '" 1 0-38 Installation of Automatic Header Height

Control on 200 Series Platforms . . . . . . .. 10-41 Installation of Automatic Header Height

Control on Row-Crop Heads .... . . . . . .. 10-42 Delivery Service ......................... 10-51 After-Sale Inspection .................... 10-51

GROUP 15 - LUBRICATION GROUP 20 - DIAGNOSING AND TESTING

PROCEDURES GROUP 25 - TUNE-UP AND ADJUSTMENT

General Information ...................... 25-1 Preliminary Engine Testing ................ 25-1 Engine Tune-Up ......................... 25-2 Final Engine Testing ...................... 25-4 Miscellaneous Adjustments . . . . . . . . . . . . . . .. 25-4 Standard Torque Chart ................... 25-5 Care and Maintenance of

Belts and Chains. . . . . . . . . . . . . . . . . . . . . .. 25-6

Group 5 GENERAL SPECIFICATIONS

SERIAL NUMBERS Serial Number Unit Location

Combine .................... Rear left-hand upright

Engine ........... Right-hand side of cylinder block

Hydrostatic Unit . . . . . . . . . . . . .. Under pump section

Feeder House (early combines) .......... Right-hand side sheet

Cutting Platform and Pickup Platform ............... Left-hand side of

main frame

Corn Head ............... Lower right-hand side on bulk-head frame

Row-Crop Head ............... Left-hand side end sheet of main frame


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Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Sep-B1)

HYDRAULIC SYSTEM: Type: Open-center, constant-flow system. Includes power steering,

header lift, automatic header height control, reel drive, reel lift, selective ground speed, variable speed feeder house, unloading auger swing, and SideHill 6600 leveling system.

Pump ..................................... Cessna gear-type

Relief Pressures .......................... (± 100 psi [6.8 bar]) 6600 ( -156500) .................... 2000 psi (136 bar) 6600 (156501- ) .................... 2250 psi (153 bar) SideHiII 6600 ............................ 2250 psi (153 bar) 7700 ( -163900) .................... 2000 psi (136 bar) 7700 (163901- ) .................... 2250 psi (153 bar)

Flow rates (at 2500 to 2625 rpm): Main System 6600 ( -156500) ................. 7.15 gpm (45 m3s) 6600 (156501-206200) ................. 6.95 gpm (44 m3s) 6600 (206201- ) ................. 7.15 gpm (45 m3s) SideHill 6600 (156501-208362) ...... '" 7.15 gpm (45 m3s) SideHili 6600 (208363- ) ...... '" 10.40 gpm (65 m3s) 7700 ................................. 10.40 gpm (65 m3s) 7700 (Turbocharged) . . . . . . . . . . . . . . . . .. 9.20 gpm (58 m3s)

Steering System 6600 ( -156500) .................. 3.00 gpm (19 m3s) 6600 (156501-206200) .................. 3.20 gpm (21 m3s) 6600 (206201- ) .................. 3.15 gpm (20 m3s) SideHiII 6600 (156501-208362) . . . . . . . . .. 3.15 gpm (20 m3s) SideHiII 6600 (208363- ) .......... 5.00 gpm (32 m3s) 7700 ( -8000). . . . . . . . . . . . . . . . .. 3.15 gpm (20 m3s) 7700 (With Power Rear Wheel Drive)

( -8000) ................. 5.00 gpm (32 m3s) 7700 (8001- ) .................. 5.00 gpm (32 m3s) 7700 Turbocharged. . . . . . . . . . . . . . . . . . . .. 4.40 gpm (28 m3s)

CAPACITIES: Cooling System: (Add 1-1/2-qts (1.4 I) for heater

Gasoline.. 303 ...................... 28 U.S. ats. (27 I) 329 ...................... 28 U.S. ats. (27 I) 362 ...................... 32 U.S. ats. (30 I)

Diesel ...... 329 ...................... 28 U.S. als. (27 I) 404 ...................... 32 U.S. ats. (30 I) 404 (Turbocharged) ....... 32 U.S. ats. (30 I)

Engine Crankcase: Gasoline ... 303 ..................... 10 U.S. ats. (9.5 I)

329 .................. '" 10 U.S. ats. (9.5 I) 362 (7700) ( -2800) .. 12 U.S. ats. (11 I) 362 (7700) (2801-111900) 15 U.S. als. (14 I)

Diesel. ..... 329 ..................... 10 U.S. ats. (9.5 I) 404 (6600 and SideHili ... 17 U.S. als. (16 I)

6600) 404 (7700) ( -2800) .. 12 U.S. ats. (11 I) 404 (7700) (2801-8000) .. 15 U.S. ats. (14 I) 404 (7700) (8001- ) .. 17 U.S. ats. (16 I) 404 (Turbocharged) ...... 17 U.S. als. (16 I)

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Fuel Tank:

General General Specifications

10 5-3

6600 ............................. , .... 57 U.S. Gals. (216 I) SideHill 6600 ( -211800) .......... 57 U.S. Gals. (2161) SideHiII 6600 (254051- ) .......... 72 U.S. Gals. (273 I) 7700 ............. , .................... 72 U.S. Gals. (273 I)

Transmission ............................ 11 U.S. ats. (10.5 I)

Final Drives: 6600 ....... Regular-duty .......... 10 U.S. Pts. each (4.7 I)

Heavy-duty ............ 10 U.S. Pts. each (4.7 I) Extra-heavy-duty ....... 11 U.S. Pts. each (5.2 I)

SideHill 6600 ..................... 12 U.S. Pts. each (5.6 I) 7700 ....... Heavy-duty ............ 10 U.S. Pts. each (4.7 I)

Extra-heavy-duty ....... 11 U.S. Pts. each (5.2 I)

Hydraulic System (including lines and components): 6600 and 7700 ................... 17-1/2 U.S. ats. (16.5 I) SideHili 6600 .................. ..... 24-112 U.S. ats. (23 I)

Hydraulic Brake Master Cylinder ........... , 1 U.S. Pt. (0.47 I)

Hydraulic Clutch Master Cylinder ......... 112 U.S. Pt. (0.24 I)

HydrostatiC Drive System !

(including lines and components) ......... 30 U.S. qts. (28 I)

DIMENSIONS: 6600 (with 18.4-26 front tires and 7.50-16 rear tires

Length (including cutting platform) .......................... 27 ft. 5 in. (8.36 m)

Height (over grain tank) ............... 9 ft. 6 in. (2.90 m) Width (right-hand tire to outside

edge of platform ladder) ........... 12 ft. 2 in. (3.71 m) Wheel base ......................... 11 ft. 7 in. (3.53. m) Ground clearance (under separator) .. " " 17 in. (432 mm)

SideHiII 6600 (23.1-26 front tires and 7.50-16 rear tires) Length (including cutting

platform) .......................... 27 ft. 9 in. (8.46 m) Height (over grain tank) .............. 10 ft. 2 in. (3.10 m) Width (right-hand tire to outside

edge of platform ladder) ................ 13 ft. (3.96 m) Wheel base ......................... 12 ft. 5 in. (3.78 m) Ground clearance (under separator) ...... 22 in. (559 mm)

7700 (with 23.1-26 front tires and 11 L-16 rear tires) Length (including cutting

platform) .......................... 27 ft. 5 in. (8.36 m) Height (over grain tank) ............... 9 ft. 6 in. (2.90 m) Width (right-hand tire to outside

edge of platform ladder) ........... 13 ft. 3 in. (4;05 m) Wheel base .............................. 12 ft. (3.60 m) Ground clearance (under separator) ... , ., 17 in. (432 mm)

The specifications and design information contained in this manual were correct at the time this machine was manufactured. It is John Deere's policy to continually improve and update our machines. Therefore, the specifications and design information are subject to change without notice. Wherever applicable, specifications and design information are in accordance with SAE and IEMC standards.


10 General 15-6 Lubrication

Combines - 6600, Side Hill 6600 and 7700 TM-1021 (Sep-81)

Crankcase Oil Level

10-HOUR OR DAILY LUBRICATION

Float Springs

A-Bayonet Gauge B-Oil Fill Cap

Fig. 6-Bayonet Gauge and Fill Cap

Check crankcase oil level with bayonet gauge (Fig. 6). Do not add oil until level is down to bottom mark on bayonet gauge. Do not operate engine with oil level below the bottom mark. If necessary, add oil until oil level is to top mark. Check oil level 10 minutes after stopping engine.

To add oil to engine crankcase, remove oil fill cap located on top of rocker arm cover (Fig. 6).

Variable Speed Cylinder Sheaves

Fig. 7-lnner and Outer Variable Speed Cylinder Sheaves

Lubricate both inner and outer sheave grease fittings every 10 hours or daily (Fig. 7).

NOTE: Grease fittings may be 1800 apart instead of aligned as shown in illustration.

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Fig. 8-Float Springs

Crawler Tracks

Fig. 9-lnner Support

Fig. 10-0uter Support

Lubricate outer support until grease appears at point "A" (Fig. 10).


Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Sep-B1)

Engines 20 General Information, Diagnosis, and Removal 5-1

Section 20 ENGINES


GROUP 5 - GENERAL INFORMATION, DIAGNOSIS, TESTING, AND ENGINE REMOVAL

Page

General Information ........................ 5-3 Diagnosis .................................. 5-4 Engine Break-In ............................ 5-7 Testing Compression ....................... 5-8 Checking Oil Pressure ...................... 5-9 Checking Cooling System . . . . . . . . . . . . . . . .. 5-10 Engine Removal ......................... 5-11

GROUP 10 - CYLINDER HEAD, VALVES, AND CAMSHAFT

General Information ...................... 10-1 Diagnosing Malfunctions .................. 10-1 Preliminary Valve Checks

Checking Valve Clearance (303, 329, and 362 Engines) .......... 10-2 (404 Engines) ....................... 10-3

Checking Valve Lift (303, 329, and 362 Engines) .......... 10-4 (404 Engines) ................. ' ...... 10~4

Cylinder Head and Valves (303 and 329 Engines) . . . . . . . . . . . . . .. 10-5 (362 and 404 Engines) . . . . . . . . . . . . . .. 10-8

Camshaft (303 and 329 Engines) . . . . . . . . . . . . . .. 10-7 (362 and 404 Engines) .............. 10-14

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Page

GROUP 15 - CYLINDER BLOCK, LINERS, PISTONS, AND RODS

General Information ...................... 15-1 Diagnosing Malfunctions ....... . . . . . . . . . .. 15-1 Pistons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2 Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . .. 15-5 Cylinder Liners. . . . . . . . . . . . . . . . . . . . . . . . . .. 15-8 Block .................................. 15-15 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-16

GROUP 20 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL

General Information ...................... 20-1 Diagnosing Malfunctions .................. 20-1 Inspection and Repair .................... 20-2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-8 Timing Gear Train ....................... 20-11

GROUP 25 - LUBRICATION SYSTEM General Information ...................... 25-1 Diagnosing Malfunctions .................. 25-3 Checking Oil Pressure .................... 25-3

(303 and 329 Engines) ................. 25-3 (362 and 404 Engines) ................. 25-8


20 Engines 5-2 General Information, Diagnosis, and Removal

Page

GROUP 30 - COOLING SYSTEM General Information ...................... 30-1 Diagnosing Malfunctions .................. 30-2 Radiator and Fan ........................ 30-2 Water Pump Removal .................... 30-2 Water Pump Repair

(303 and 329 Engines) ................. 30-3 (362 and 404 Engines) ................. 30-6

Rotary Cooling Screen ................. 30-10 Engine Coolant Heater ................. 30-15 Radiator Fan Drive ..................... 30-16

GROUP 35 - GOVERNOR AND SPEED CONTROL LINKAGE

303 and 329 Engines Governor. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35-1 Speed Control . . . . . . . . . . . . . . . . . . . . . . . .. 35-3 Linkage Adjustments ................... 35-5

362 and 404 Engines Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35-6 Speed Control . . . . . . . . . . . . . . . . . . . . . . . .. 35-9 Linkage Adjustments .................. 35-12

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Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Jan-84)

Page

GROUP 40 - SPECIFICATIONS Group 10 - Cylinder Head, Valves, and Camshaft

303 and 329 Engines.. . . . . . . . . . . . . . . . .. 40-1 362 and 404 Engines ................... 40-3

Group 15 - Cylinder Block, Liners, Pistons, and Rods

303 and 329 Engines ................... 40-5 362 and 404 Engines ................... 40-8

Group 20 - Crankshaft, Main Bearings, and Flywheel

303 and 329 Engines. . . . . . . . . . . . . . . . .. 40-10 362 and 404 Engines .................. 40-12

Group 25 - Lubrications System 303 and 329 Engines .................. 40-13 362 and 404 Engines .................. 40-14

Group 30 - Cooling System 303 and 329 Engines .................. 40-16 362 and 404 Engines .................. 40-17

Group 35 - Governor and Speed Control Linkage 303 and 329 Engines .................. 40-18 362 and 404 Engines .................. 40-19

Torque Values .......................... 40-21 Special Tools ........................... 40-24


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Fuel System 30 Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Sep-B1) Air Intake System, Fuel Tank, and Electric Fuel Pump 5-1

Section 30 FUEL SYSTEMS


GROUP 5 - AIR INTAKE SYSTEM, FUEL TANK, AND ELECTRIC FUEL PUMP Page

Air Cleaner ................................ 5-2 Air Restriction Indicator ..................... 5-4 Ether Starting Aid .......................... 5-6 Checking Intake Manifold Pressure ........... 5-7 Intake Manifold ............................. 5-7 AiResearch T -04B Turbocharger ............. 5-8 Schwitzer 3LM Turbocharger ................ 5-8 Fuel Tank ............................... 5-25 Fuel Tank Sediment Bowl ................. 5-28 Electric Fuel Pump . . . . . . . . . . . . . . . . . . . . . .. 5-29

GROUP 10 - DIESEL FUEL SYSTEM

How the System Works . . . . . . . . . . . . . . . . . .. 10-3 Diagnosing Malfunctions .............. . . .. 10-4 Fuel Filter(s) ............................. 10-6 Bleeding Fuel System .................... 10-7 329 and 404 Diesel Engines

Airtex Fuel Transfer Pump . . . . . . . . . . . .. 10-13 Model CB Pump . . . . . . . . . . . . . . . . . . . . .. 10-14 Model JOB Pump . . . . . . . . . . . . . . . . . . . .. 10-16 Model OM Series Pumps .............. 10-20

404 Turbocharged Diesel Engines Robert Bosch Pump. . . . . . . . . . . . . . . . . .. 10-27 Fuel Supply Pump ...... . . . . . . . . . . . . .. 10-32 Fuel Check Valve . . . . . . . . . . . . . . . . . . . .. 10-35

Fuel Injection Nozzles Roosa Master 9.5 mm ................. 10-36 Robert Bosch 21 mm.. . . . . . . . . . . . . . . .. 10-48

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GROUP 15 - GASOLINE FUEL SYSTEM Page

Diagnosing Malfunctions .. . . . . . . . . . . . . . . .. 15-1 Carburetor (303 and Early 329

Engines) .............................. 15-3 Carburetor (Late 329 Engines) ............. 15-5 Carburetor (362 Engines) ................. 15-8

GROUP 20 - SPECIFICATIONS


Electrical System 40 Combines - 6600, SideHill 6600 and 7700 TM-1021 (Sep-B1) General Information, Wiring Diagrams, and Diagnosis 5-1

Section 40 ELECTRICAL SYSTEM

CONTENTS OF THIS SECTION Page

GROUP 5 - GENERAL INFORMATION, WIRING DIAGRAMS, AND ELECTRICAL SYSTEM DIAGNOSIS

General Information ........................ 5-2 Precautions ................................ 5-2 Batteries .................................. 5-3 Ignition Switch ............................. 5-3 Circuit and Breakers and Fuses

6600 and Side Hill 6600 ( 7700 (

Circuit Breakers and Fuses

-206200) and -213300) ... 5-3

6600 and Side Hill 6600 (206201- ) and 7700 (213301- ) ... 5-5

Diagnostic Equipment ....................... 5.:.7 Wiring Diagrams ........................... 5-8 General Diagnosis. . . . . . . . . . . . . . . . . . . . . . .. 5-16 Electrical System Diagnosis . . . . . . . . . . . . . .. 5-19

GROUP 10 - MOTOROLA CHARGING CIRCUIT General Information ...................... 10-1 Diagnosis and Tests. . . . . . . . . . . . . . . . . . . . .. 10-2 Tests With Alternator On Combine. . . . . . . .. 10-3 Alternator Component Tests. . . . . . . . . . . . . .. 10-6 Repair ................................. 10-10 Assembly ............................... 10-14 Tests After Assembly .................... 10-16 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-16

GROUP 15 - DELCOTRON CHARGING CIRCUIT General Information ...................... 15-1 Precautions. . . . . . . . . . . . . . . . . . . . . . . . .. . . .. 15-4 Diagnosis and Tests. . . . . . . . . . . . . . . . . . . . .. 15-4 Removal ................................ 15-6 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-6 Repair .................................. 15-7 Assembly ............................... 15-11 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-12

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Page

GROUP 20 - DELCO-REMY STARTING CIRCUIT

General Information ...................... 20-1 How the System Works. . . . . . . . . . . . . . . . . .. 20-2 How the Starter Works. . . . . . . . . . . . . . . . . . .. 20-3 Diagnosis and Tests ...................... 20-4 Repair (All Delco-Remy Starter

Models Except 1113656) . . . . . . . .. 20-7 Repair (Delco-Remy Starter

Model 1113656). . . . . . . . . . . . . . .. 20-11 Installation (All Models) ........... . . . . . .. 20-18 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-20 Neutral Starting Switch. . . . . . . . . . . . . . . . . .. 20-21

GROUP 25 - JOHN DEERE STARTING CIRCUIT General Information ...................... 25-1 How the System Works .... -............... 25-2 Diagnosis and Tests ...................... 25-4 Repair .................................. 25-6 Assembly ............................... 25-14 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-15 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-16 Neutral Starting Switch ................... 25-17

GROUP 30 - IGNITION CIRCUIT General Information ...................... 30-1 Diagnosis and Tests ...................... 30-1 Distributor Repair. . . . . . . . . . . . . . . . . . . . . . . .. 30-3 Distributor Installation. . . . . . . . . . . . . . . . . . . .. 30-5 Coil ..................................... 30-6 Carburetor Fuel Shut-Off Solenoid ......... 30-6 Diesel Fuel Shut-Off Solenoid ............. 30-7

GROUP 35 - LIGHTS, INSTRUMENT, AND ACCESSORY CIRCUITS

Lighting Circuits. . . . . . . . . . . . . . . . . . . . . . . . .. 35-1 Circuits for Accessory Side of Ignition Switch

Fuel Gauge .......................... 35-10 Cold Weather Starting Aid ............. 35-22 Horn Circuits ......................... 35-26 Header Electric Clutch. . . . . . . . . . . . . . . .. 35-29

GROUP 40 - LOW SHAFT SPEED MONITOR General Information ...................... 40-1 Diagnosing Malfunctions .................. 40-1 Testing .................................. 40-1 Wiring Diagrams ......................... 40-4

GROUP 45 - HARNESS REPLACEMENT



Combines - 6600, SideHill 6600 and 7700 TM-1021 (Sep-81)

Power Train 50 Clutch 5-1

Section 50 POWER TRAIN


Page

GROUP 5 - CLUTCH General Information ........................ 5-3 Diagnosing Malfunctions .................... 5-4 Clutch Pedal Free Travel .................... 5-6 Repair .................................... 5-8 Pilot Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-12 Throw-Out Bearing . . . . . . . . . . . . . . . . . . . . . .. 5-12 Input Shaft and Housing . . . . . . . . . . . . . . . . .. 5-14 Repair of Hydraulic Components. . . . . . . . . .. 5-15 Regular Belt Drive Countershaft

Sheaves .... . . . . . . . . . . . . . . . . . . . . . . . . .. 5-19

GROUP 10 - TRANSMISSION General Information ...................... 10-1 Diagnosing Malfunctions .................. 10-2 Removal ................................ 10-4 Disassembly ............................. 10-5 Inspection and Repair .................... 10-7 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-8 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-10 Transmission Lubrication Pump ........... 10-13 Neutral Starting Switch. . . . . . . . . . . . . . . . . .. 10-15 Linkage Adjustments. . . . . . . . . . . . . . . . . . . .. 10-16

GROUP 15 - DIFFERENTIAL General Information ...................... 15-1 Diagnosing Malfunctions .... . . . . . . . . . . . . .. 15-1 Removal ................................ 15-2 Inspection and Repair .................... 15-2 Assembly and Installation ................. 15-3

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Page

GROUP 20 - FINAL DRIVE 6600 and 7700 Combine

General Information .................... 20-1 Determining Final Drive Ratios .......... 20-2 Lubrication ............................ 20-2 Special Tools and Materials ............. 20-2 Diagnosing Malfunctions . . . . . . . . . . . . . . .. 20-3 Removal .......... . . . . . . . . . . . . . . . . . . .. 20-3 Disassembly ........................... 20-7 Inspection and Repair .................. 20-7 Assembly ............................. 20-7

Side Hill 6600 General Information ................... 20-10 Lubrication ........................... 20-10 Special Tools and Materials ............ 20-11 Diagnosing Malfunctions . . . . . . . . . . . . . .. 20-11 Removal ............................. 20-12 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . .. 20-14 Inspection and Repair . . . . . . . . . . . . . . . . . 20-15 Assembly ............................ 20-15 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-17


50 Power Train 5-2 Clutch


CONTENTS OF THIS SECTION-Continued

Page GROUP 25 - HYDROSTATIC DRIVE

General Information ...................... 25-1 Operation of the Drive . . . . . . . . . . . . . . . . . . .. 25-2 Glossary and Description

of Parts and Terms .................... 25-5 Oil Leakage ............................. 25-7 Oil Specifications. . . . . . . . . . . . . . . . . . . . . . . .. 25-7 Hydraulic Oil Lines and Hoses ............. 25-7 Draining and Refilling System ............. 25-8 Start Up and Bleeding . . . . . . . . . . . . . . . . . . .. 25-9 Primary Counters haft Speed. . . . . . . . . . . . . .. 25-9 Test Equipment and Special Tools ........ 25-10 Flushing the System. . . . . . . . . . . . . . . . . . . .. 25-10 Testing ................................. 25-14 Diagnosing Malfunctions . . . . . . . . . . . . . . . .. 25-19 Failure Analysis of Parts . . . . . . . . . . . . . . . .. 25-30 Removal and Separation . . . . . . . . . . . . . . . .. 25-34 Repair of Motor . . . . . . . . . . . . . . . . . . . . . . . .. 25-36 Repair of Center Section. . . . . . . . . . . . . . . .. 25-43 Repair of Pump . . . . . . . . . . . . . . . . . . . . . . . .. 25-48 Repair of Control Valve .................. 25-61 Repair of Charge Pump .................. 25-66 Belts and Sheaves ...................... 25-68 Speed Ramp Control .................... 25-72 Reservoir, Filter and Lower Lines ......... 25-75 Oil Cooler and Upper Lines .............. 25-78

GROUP 30 - POWER REAR WHEEL DRIVE

General Information ...................... 30-1 Wheel Operation . . . . . . . . . . . . . . . . . . . . . . .. 30-10 Drive Wheel Motors ..................... 30-12 Control Valve ........................... 30-14 Preliminary Checks ...................... 30-18 Testing ................................. 30-18 Diagnosing Malfunctions ................. 30-19 Repair

Wheel Motor Removal . . . . . . . . . . . . . . . .. 30-20 Wheel Motor Repair, Assembly

and Adjustment. . . . . . . . . . . . . . . . . . . .. 30-23 Control Valve ......................... 30-35 Hydraulic Oil Lines and Hoses ......... 30-37

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Page GROUP 35 - POSI-TORO GROUND

DRIVE General Information ...................... 35-1 Diagnosing Malfunctions .................. 35-3 Removal ................................ 35-5 Repair of Upper Unit ..................... 35-7 Repair of Lower Unit .................... 35-14 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35-24 Adjustments ............................ 35-25

GROUP 40 - TIRES AND WHEELS Tire Identification . . . . . . . . . . . . . . . . . . . . . . . .. 40-1 Tire Care and Service .. . . . . . . . . . . . . . . . . .. 40-2

GROUP 45 - CRAWLER TRACKS General Information ...................... 45-1 Track Rollers ............................ 45-1 Track Front Idler . . . . . . . . . . . . . . . . . . . . . . . .. 45-4 Adjusting Track Tension .................. 45-6 Checking and Filling Idlers,

Tighteners and Rollers. . . . . . . . . . . . . . . . .. 45-6 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . .. 45-7

GROUP 50 - SPECIFICATIONS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50-1 Torque Values ........................... 50-7 Special Tools ............................ 50-9


50 Power Train 10-14 Transmission

Repair

A loss of pump prime is generally caused by a poor seal between O-rings (1) and tubes (2 and 3) (Fig. 13). Remove and check tubes for a good seal to the O-rings. A bent tube or a damaged O-ring will allow the pump to pull in air.

If the pump is not delivering at least 15 psi (1 .10 bar) oil pressure, repair as follows:

H36610

Fig. 16-Removing Pump

1. Loosen clamp securing oil tube (Fig. 16).

2. Slide oil tube up and out of port in strainer and insert a 1 /2-inch plug into port (Fig. 16). This will prevent excessive loss of oil.

3. Remove the three bolts securing pump housing to transmission (Fig. 16).

A-O-Ring B-Housing C-Rotor and Stator

D-Port Plate E-Spring Washer F-Spacer

Fig. 17-Transmission Lubrication Pump

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H30280

Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Jan-84)

4. Carefully pull pump housing (B) (Fig. 17) away from assembly to catch pump drive pin which, in most cases, will fall from drive shaft. Be careful not to disturb shim pack.

5. Remove oil tubes from pump housing and lay complete assembly aside. Remove rotor and stator (C) assembly (Fig. 17). Save drive pin.

6. Install these parts (Fig. 17) new to insure satisfactory oil pressure;

A-O-Ring B-Housing

C-Rotor and Stator O-Port Plate

Be certain grooves in the new housing (B) for oil tubes, are clean before installing new O-rings (A).

7. Clean paint from ends of oil tubes (approximately 2 inches) (52 mm) and blow all paint scales from inside of tubes. Install oil tubes in pump housing.

8. If possible, rotate transmission shafts so that hole in input shaft is horizontal and insert pump drive pin. If shafts cannot be rotated, use grease to hold pin in place.

9. Assemble spacer (F) and spring washer (E) on port plate (0) and install on input shaft in that order (Fig. 17).

10. Coat rotor and stator (C) (Fig. 17) with HYGARO. Carefully place rotor and stator assembly into eccentric bore and over drive pin.

11. Position radial stop on port plate (0) to mate with slot in new housing (B) at approximately 5 o'clock as shown in Fig. 17.

IMPORTANT: The pump housing, when in place, should feel "springy". If a spring force is not felt, check to make certain all parts are in place.

12. Coat threads of attaching bolts with T43512 Loctite Thread Lock and Sealer. Tighten bolts to 35 ftIbs (45 N·m) (4.5 kgm) torque.

13. Force oil tubes into respective ports. Make certain the ends of the tubes are past O-ring seals and are against bottom of port.

14. Secure oil tube with clamp and attach lead on sending unit.

15. Coat threads of oil pressure sending unit with T43512 Loctite before installing.


Combines· - 6600, Side Hill 6600 and 7700 TM-1021 (Sep-B1)

Power Steering and Brakes 60 Steering 5-1

Section 60 POWER STEERING AND BRAKES


Page GROUP 5 - POWER STEERING

General Information ........................ 5-2 Diagnosing Malfunctions .................... 5-6 Testing .................................... 5-8 Steering Hand Pump Repair. . . . . . . . . . . . . .. 5-11 Steering Control Valve Repair . . . . . . . . . . . .. 5-16 Steering Cylinder. . . . . . . . . . . . . . . . . . . . . . . .. 5-18 Filling and Air Bleeding the System ........ 5-20 Steering Line Routing. . . . . . . . . . . . . . . . . . . .. 5-21 Air Loss From Steering Tires . . . . . . . . . . . . .. 5-23 Steering Column .... . . . . . . . . . . . . . . . . . . . .. 5-24

GROUP 10 - BRAKES General Information ...................... 10-1 Diagnosing Malfunctions .................. 10-6 Repairing Brake Components

Removal .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-7 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-9 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-10

Repairing Master Cylinder. . . . . . . . . . . . . . .. 10-11 Repairing Slave Cylinder. . . . . . . . . . . . . . . .. 10-12 Bleeding the Brake System. . . . . . . . . . . . . .. 10-15 Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . .. 10-16

GROUP 15 - SPECIFICATIONS AND SPECIAL TOOLS

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Hydraulic System 70 Hydraulic System Operation 5-1

Section 70 HYDRAULIC SYSTEM


NOTE: Refer to the following section for information on these systems, they are not covered in this section;

Hydrostatic Ground Drive ........... Section 50 Power Rear Wheel Drive ............ Section 50 Steering and Brakes ................ Section 60 Side Hill Leveling ................... Section 140 Automatic Header Height Control .... Section 140 Unloading Auger Automatic Latching. Section 140

Page

GROUP 5 - HYDRAULIC SYSTEM OPERATION General Information ........................ 5-2 Glossary and Description of Parts and

Terms .................................. 5-3 Oil Specifications ........................... 5-4 Draining and Refilling System ............... 5-4 Hydraulic System Diagrams ................. 5-7

GROUP 10 - HYDRAULIC SYSTEM TESTS General Information ...................... 10-1 Glossary and Description of Parts and

Terms ................................ 10-2 Hydraulic System Diagram .... . . . . . . . . . . .. 10-3 Preliminary Checks. . . . . . . . . . . . . . . . . . . . . .. 10-4 Using Test Equipment .................... 10-6 Checking Oil Temperature. . . . . . . . . . . . . . . .. 10-7 Step-By-Step Diagnosis Charts . . . . . . . . . . .. 10-8

GROUP 15 - RESERVOIR General Information ...................... 15-1 Oi I Specifications. . . . . . . . . . . . . . . . . . . . . . . .. 15-1 Draining and Refilling System ............. 15-1 Repair .................................. 15-2

GROUP 20 - HYDRAULIC PUMPS Main System Pumps

General Information .. . . . . . . . . . . . . . . . . .. 20-1 Pump Vibration ........................ 20-2 How the Pump Works . . . . . . . . . . . . . . . . .. 20-3 Preliminary Checks Before Removing

Pump ............................... 20-3 Removal .... . . . . . . . . . . . . . . . . . . . . . . . . .. 20-3 Repair - 6600 Combines

( -206200) .................... 20-4 . Repair - All Other 6600, SideHiII 6600

and 7700 Combines. . . . . . . . . . . . . . . .. 20-10 Reel/Belt Pickup Drive Pump

General Information . . . . . . . . . . . . . . . . . .. 20-17 How the Pump Works ................. 20-17 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-18

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Page

GROUP 25 - HYDRAULIC VALVES Main System Control Valve

General Information . . . . . . . . . . . . . . . . . . .. 25-1 Cleaning Posi-Torq Orifice Fitting ........ 25-6 Preliminary Checks Before Removing

Valve ............................... 25-6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-6 Flow Control Plug

General Information ................. 25-10 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-11

Adjusting Linkage and Spools .......... 25-12 Flow Control Valve for Reel Drive/Belt Pickup

General Information ................... 25-15 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-16

Secondary Control Valve General Information ................... 25-17 Repair ............................... 25-17

Auxiliary Unloading Auger Drive Selector Valve

General Information . . . . . . . . . . . . . . . . . .. 25-20 Repair .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-23

GROUP 30 - HYDRAULIC CYLINDERS Header Lift Cylinders and

Reel Lift Slave Cylinder. . . . . . . . . . . . . . . .. 30-1 Reel Lift Master Cylinder. . . . . . . . . . . . . . . . .. 30-3 Selective Ground Speed Control Cylinder. .. 30-4 Unloading Auger Swing Cylinder and

Variable Speed Feeder House Control Cylinder .............................. 30-5

GROUP 35 - HYDRAULIC MOTORS Reel Drive Motors

Ouik-Tatch Platforms ( -20000) ..... 35-1 Ouik-Tatch Platforms (20001- ),

All 200 Series Platforms, and Auxiliary Unloading Auger Drive . . . . . .. 35-3

Belt Pickup Drive Motor. . . . . . . . . . . . . . . .. 35-7

GROUP 40 - HYDRAULIC OIL LINES AND HOSES I GROUP 45 - SPECIFICATIONS


( \

Combines - 6600, SideHiJI 6600 and 7700 TM-1021 (Jan-B4)

Hydraulic System 70 Hydraulic Pumps 20-1

Group 20 HYDRAULIC PUMPS

MAIN SYSTEM PUMPS

General Information

H17783N

Fig. 1-Location of Main Hydraulic System Pump

The pump is located under the operator's seat (Fig. 1). It is driven from the end of the engine powershaft. It's function is to supply hydraulic oil to the main hydraulic system, steering system, Side Hill leveling system, and optional automatic header height control system. Refer to Section 140 for information on the Side Hill leveling and automatic header height control systems. Refer to Section 60 for information on the steering system.

Refer to the chart on the next page to determine the correct model of Cessna pump for a particular combine. The basic differences in these pumps are their gallons per minute delivery and their pressure ratings.

Those 6600 Combines ( -206200) with the single gear type pump have a flow divider built into the pump. This pump draws oil from the reservoir to the flow divider valve which then directs the flow to the main hydraulic control valve and to the steering system control valve.

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HSOOSS

Fig. 2-Cutaway View of Dual Gear Type Pump

H500S6

Fig. 3-Cutaway End View of Dual Gear Type Pump

All other 6600, SideHill6600 and 7700 Combines are equipped with dual gear type pumps (Fig. 2). One set of gears pump oil for the main system and the second set of gears pump oil for the steering system. These pumps do not have a flow divider. Hydraulic oil is drawn from the reservoir to the pump where it is divided by two sets of gears and is directed to the main control valve and to the steering control valve.


Combines - 6600, Side Hill 6600 and 7700 TM-1021 (Sep-B1)

Operator's Cab 80 Pressurizer System 5-1

Section 80 OPERATOR'S CAB


Page GROUP 5 - PRESSURIZER SYSTEM

Pressurizer Blowers ........................ 5-2 Diagnosing Malfunctions .................... 5-3 Air Filters .................................. 5-4

GROUP 10 - AIR CONDITIONING SYSTEM How The System Works . . . . . . . . . . . . . . . . .. 10-1 The System Cycle. . . . . . . . . . . . . . . . . . . . . . .. 10-3 Preliminary Checks ....................... 10-6 Diagnosing Malfunctions .................. 10-6 Step-By-Step Charts. . . . . . . . . . . . . . . . . . . .. 10-10 Electrical Testing

Thermal Fuse ......................... 10-31 Superheat Shutoff Switch. . . . . . . . . . . . .. 10-31 Cab Relays. . . . . . . . . . . . . . . . . . . . . . . . . .. 10-32 Cab Wiring Diagrams. . . . . . . . . . . . . . . . .. 10-35

Installing Gauges. . . . . . . . . . . . . . . . . . . . . . .. 10-38 Discharging The System .. . . . . . . . . . . . . . .. 10-41 Flushing The System ..................... 10-41 Purging The System. . . . . . . . . . . . . . . . . . . .. 10-42 Evacuating The System. . . . . . . . . . . . . . . . .. 10-42 Charging The System. . . . . . . . . . . . . . . . . . .. 10-43 Leak Testing ............................ 10-44 York Compressor. . . . . . . . . . . . . . . . . . . . . . .. 10-45 Frigidaire Compressor ................... 10-51 Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-68 Receiver - Drier. . . . . . . . . . . . . . . . . . . . . . . .. 10-71 Evaporator. . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-73 Expansion Valve ........................ 10-74 Thermostatic Temperature Control Switch .. 10-76 High-Pressure Switch .................... 10-78 Refrigerant - Loss Switch . . . . . . . . . . . . . . .. 10-79 Compressor Relief Valve. . . . . . . . . . . . . . . .. 10-80

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Page GROUP 15 - HEATING SYSTEM

How The System Works ... . . . . . . . . . . . . . .. 15-1 Diagnosing and Testing ................... 15-2 Heater Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3 Heater Core ......... . . . . . . . . . . . . . . . . . . .. 15-3 Heater Blower ........................... 15-4 Heater Pipes and Hoses . . . . . . . . . . . . . . . . .. 15-4

GROUP 20 - PERSONAL POSTURE SEAT General Information ...................... 20-1 Armrest Assembly ........................ 20-2

Removal .............................. 20-2 Repair .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-2

Cushions Removal .............................. 20-3 Repa~ ................................ 20-4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-4

GROUP 25 - MISCELLANEOUS COMPONENTS Dome Light .............................. 25-1 Windshield Wiper ......................... 25-1 Removing and Replacing Cab Roof . . . . .. .. 25-2




Headers 90 200 Series Cutting Platforms 5-1

Section 90 HEADERS


Page

GROUP 5 - 200 SERIES CUTTING PLATFORMS Auger ..................................... 5-2 Auger Shafts, Cranks and Fingers ........... 5-4 Auger Drive ................................ 5-6 Guards and Knives ......................... 5-8 Cutterbar Drive Case . . . . . . . . . . . . . . . . . . . .. 5-13 Cutterbar Drive. . . . . . . . . . . . . . . . . . . . . . . . . .. 5-23 Left-Hand Stabilizer Socket

(Flex Platform Only) . . . . . . . . . . . . . . . . . . .. 5-26 Flexible Seals (Flex Platform Only). . . . . . . .. 5-27 Pickup Reel ............................. 5-28

GROUP 10 - QUIK-TATCH CUTTING PLATFORMS Auger ................................... 10-1 Auger Shafts, Cranks and Fingers ......... 10-6 Draper Platform Auger. . . . . . . . . . . . . . . . . . .. 10-9 Knife Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-11 Pickup Reel ............................ 10-12

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GROUP 15 - 40 SERIES CORN HEADS Auger ................................... 15-1 Row Unit Frame, Gatherer Chains,

Trash Knives and Deck Plates .......... 15-3 Stalk Rolls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-7 Gear Case .............................. 15-8 Barrel Assembly and Stalk

Roll Shafts . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-20 Slip Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-24 Harvesting Corn With Weakened

or Broken Stalks . . . . . . . . . . . . . . . . . . . . .. 15-24 Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-25

GROUP 20 - ROW-CROP HEADS Auger ................................... 20-1 Auger Shafts, Cranks and Fingers ......... 20-4 Row Unit Drives. . . . . . . . . . . . . . . . . . . . . . . . .. 20-5 Gathering Belts . . . . . . . . . . . . . . . . . . . . . . . .. 20-12 Rotary and Stationary Knives. . . . . . . . . . . .. 20-14




Feeder House Feeder Conveyor Chain

100 5-1

Section 100 FEEDER HOUSE


Page GROUP 5 - FEEDER CONVEYOR CHAIN

General Information ........................ 5-2 Removal .................................. 5-3 Inspection and Repair ...................... 5-4 Installation ................................. 5-4 Adjustment ................................ 5-5

GROUP 10 - FEEDER CONVEYOR DRUM Removal ................................ 10-1 Inspection and Repair .................... 10-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-2 Adjusting Conveyor Float. . . . . . . . . . . . . . . . .. 10-2

GROUP 15 - FEEDER HOUSE PADDLES AND STRIPPER - SIDEHILL 6600 COMBINE

Replacing Paddles ....................... 15-1 Adjusting Front Paddle Height . . . . . . . . . . . .. 15-1 Adjusting Front Paddle Stripper. . . . . . . . . . .. 15-2

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Page GROUP 20 - VARIABLE SPEED FEEDER HOUSE

DRIVES Removal ................................ 20-1 Inspection and Repair .................... 20-1 Assembly ................................ 20-1 Adjusting Support Wedges . . . . . . . . . . . . . . .. 20-3 Replacing Lower Belt Tightener

Shaft ................................. 20-3 Adjusting Feeder House Speed

To Correct Platform Vibration. . . . . . . . . . .. 20-4

GROUP 25 - FEEDER HOUSE LOWER SHAFT Removal ................................ 25-1 Inspection and Repair .................... 25-2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-2

GROUP 30 - FEEDER HOUSE UPPER SHAFT Removal ........... ,.................... 30-1 Inspection and Repair .................... 30-4 Assembly and Installation .. . . . . . . . . . . . . . .. 30-5



Combines - 6600, SideHill 6600 and 7700 TM-1021 (Jan-84)

Separator Cylinder, Cylinder Cover, Concave and Beater

110 5-1

Section 110 SEPARATOR


Page GROUP 5 - CYLINDER, CYLINDER COVER,

CONCAVE AND BEATER Cylinder ................................... 5-2 Cylinder Cover ............................. 5-9 Concave ................................ 5-12 Beater .................................. 5-20

GROUP 10 - CYLINDER DRIVES General Information ...................... 10-1 Cylinder Drive Sheaves . . . . . . . . . . . . . . . . . .. 10-1 Cylinder Drive Intermediate Shaft

and Sheaves . . . . . . . . . . . . . . . . . . . . . . . . .. 10-8

GROUP 15 - STRAW WALKERS AND CRANKSHAFTS

General Information ...................... 15-1 Straw Walkers ...... . . . . . . . . . . . . . . . . . . . .. 15-1 Front Crankshaft . . . . . . . . . . . . . . . . . . . . . . . .. 15-5 Rear Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . .. 15-8

GROUP 20 - STRAW CHOPPER, STRAW SPREADER AND REAR HOOD

Straw Chopper. . . . . . . . . . . . . . . . . . . . . . . . . .. 20-1 Straw Spreader . . . . . . . . . . . . . . . . . . . . . . . . . 20-10 Rear Hood ............................. 20-15

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Page GROUP 25 - SHOE SUPPLY AUGERS, CLEANING

FAN AND SIEVE FRAME General Information ..................... 25-1 Shoe Supply Augers .................... 25-1 Cleaning Fan .......................... 25-6 Shoe Frame .......................... 25-10

GROUP 30 - TAILINGS ELEVATOR AND AUGERS General Information...... . . . . . . . . . . . . . . .. 30-1 Tailings Elevator Housing ................. 30-1 Lower Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30-4 Upper Auger ............................. 30-7

GROUP 35 - CLEAN GRAIN ELEVATOR, LOWER AUGER AND GRAIN TANK LOADING AUGER

General Information ...................... 35-1 Lower Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35-1 Clean Grain Elevator ... . . . . . . . . . . . . . . . . .. 35-3 Grain Tank Loading Auger . . . . . . . . . . . . . . .. 35-6

GROUP 40 - SEPARATOR UPRIGHTS



Combines - 6600, SideHiII 6600 and 7700 TM-1021 (Sep-81)

Grain Tank and Unloading Augers Grain Tank Auxiliary Augers

120 5-1

Section 120 GRAIN TANK AND UNLOADING AUGERS


Page

GROUP 5 - GRAIN TANK AUXILIARY GROUP 10 - GRAIN TANK INNER AND UNLOADING AUGERS AND DRIVE OUTER UNLOADING AUGERS

General Information ........................ 5-2 General Information ..................... . Auger Drive ................................ 5-2 Inner Auger and Hinge ................... . Augers .................................... 5-6 Gear Case .............................. .

Outer Auger and Housing ................ .

GROUP 15 - GRAIN TANK


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Page

10-1

10-1 I 10-5 10-6



Major Drives Engine Powershaft

130 5-1

Section 130 MAJOR DRIVES


Page Page

GROUP 5 - ENGINE POWERSHAFT GROUP 15 - SECONDARY COUNTERSHAFT General Information ........................ 5-2 General Information ...................... 15-1 Removal .................................. 5-2 Removal ................................ 15-1 Inspection and Repair ...................... 5-4 Inspection and Repair .................... 15-3 Installation ................................. 5-5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3 Adjusting Separator Drive Guides ............ 5-6 Adjusting Unloading Auger Drive Guides ...... 5-7 GROUP 20 - SEPARATOR CONTROL

LEVER GROUP 10 - PRIMARY COUNTERSHAFT Removal ................................ 20-1

General Information ...................... 10-1 Inspection and Repair .................... 20-1 Removal ................................ 10-1 Installation ............................... 20-1 Assembly and Installation . . . . . . . . . . . . . . . .. 10-4 Adjusting

Separator Control Lever ................ 20-2 Low-Shaft-Speed Monitor

Control Switch. . . . . . . . . . . . . . . . . . . . . .. 20-2


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Electrical-Hydraulic Systems Side Hill 6600 General Information, Diagnosis, and Tests

140 5-1

Section 140 ELECTRO-HYDRAULIC SYSTEMS


GROUP 5 - GENERAL INFORMATION, DIAGNOSIS, AND TESTS - SIDEHILL 6600 LEVELING SYSTEM

Page

General Information ........................ 5-2 Diagnosing Malfunctions .................... 5-4 Tests ................................... 5-13

GROUP 10 - ELECTRICAL COMPONENTS - SIDEHILL 6600 LEVELING SYSTEM

General Information ...................... 10-1 Leveling Sensing Control Box ............. 10-3 Leveling Control, Cut-out Tilt Limit

Switches and Fuse ..................... 10-7

GROUP 15 - HYDRAULIC COMPONENTS - SIDEHILL 6600 LEVELING SYSTEM

General Information Serial No. ( -206200). . . . . . . . . . . . . . . . . . . . . .. 15-1

Main Control Valve Serial No. ( -206201) . . . . . . . . . . . . . . . . . . . . . .. 15-8

Proportional Flow Divider Serial No. (206201- ) ...................... 15-14

Leveling Control Valve (all SideHili Combines) ................ 15-18

Leveling Cylinders (all SideHili Combines) ................ 15-23

GROUP 20 - GENERAL INFORMATION, DIAGNOSIS AND TESTS-AUTOMATIC HEADER HEIGHT CONTROL

General Information ...................... 20-1 Diagnosing Malfunctions .................. 20-2 Tests .................................... 20-8

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GROUP 25 - MECHANICAL SYSTEM -AUTOMATIC HEADER HEIGHT CONTROL

Page

50 Series Row-Crop Head . . . . . . . . . . . . . . .. 25-1 200 Series Platform-Flexible

Cutterbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-4

GROUP 30 - ELECTRICAL SYSTEM -AUTOMATIC HEADER HEIGHT CONTROL

General Information ...................... 30-1 Switches ................................ 30-2

GROUP 35 - HYDRAULIC SYSTEM -AUTOMATIC HEADER HEIGHT CONTROL

General Information ...................... 35-1 Main Control Valve . . . . . . . . . . . . . . . . . . . . . .. 35-6 Auto Header Valve . . . . . . . . . . . . . . . . . . . . . .. 35-9 Drop Rate Valve ........................ 35-14 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35-17 Hydraulic Lines and Hoses. . . . . . . . . . . . . .. 35-19

GROUP 40 - UNLOADING AUGER HYDRAULIC SWING AND AUTOMATIC LATCHING SYSTEM

General Information ...................... 40-1 How The System Works . . . . . . . . . . . . . . . . .. 40-2 Wiring Diagram .......................... 40-6 Diagnosing Malfunctions .................. 40-7 Testing The System ...................... 40-7 Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . . .. 40-10 Latch Valve Repair. . . . . . . . . . . . . . . . . . . . .. 40-12 Secondary Control Valve Repair . . . . . . . . .. 40-14




Machine Reconditioning Cleaning, Servicing and Repainting

150 5·1

Section 150 MACH1NE RECONDITIONING

CONTENTS OF: THIS SECTION

GROUP 5 - CLEANING, SERVICING AND REPAINTING

GROUP 10 - DECAL AND LABEL INSTALLATION

GROUP 15 - SHIELDS AND GUARDS

Group 5 CLEANING,SERVICING AND REPAINTING

Perform the following service work on a used combine or header, to help insure that you will receive the highest resale value.

CLEANING

1. Wash the outside of engine thoroughly Use diesel fuel and a stiff brush.

2. Use air or water under pressure to clean out any dust or dirt accumulated in radiator core. If the combine is equipped with air conditioning or hydrostatic drive, swing out the condenser or oil cooler before cleaning radiator. Clean the condenser and/or oil cooler after cleaning the radiator core.

3. Clean the combine thoroughly inside and out. Chaff and dirt will draw moisture and cause rust.

4. Equipment that is shipped by truck during winter months must be washed immediately after unloading to reduce corrosion from road salt. Use a "top-to-bottom" sequence. If detergent is used, it must be in correct concentration and rinsed off immediately and thoroughly (from top to bottom). Use only detergents recommended by high pressure washer manufacturer. John Deere PT559 , PT561 , and PT562 detergents are recommended.

NOTE: Green paint that turns yellow after delivery is generally caused by incorrect detergent, excessive concentration, delay in rinsing, or incomplete rinsing.

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5. Clean out augers and elevators. Leave doors open at bottom of elevators. Lower shoe grain supply auger housing and clean.

6. Open front grain conveyor bottom door and clean. Leave door open.

7. Clean out bottom of grain tank and unloading auger. Open drain hole cover.

8. Clean the chaffer and sieve.

9. On 200 Series flex platforms, clean out between the flexible seals and skid shoes.


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