John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception...

21
John Deere MODEL: 450-C Crawler THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-TM1102

Transcript of John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception...

Page 1: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

John Deere

MODEL:

450-C Crawler

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-TM1102

Page 3: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

1

JD450-C Crawler

Technical Manual TM-1102 (Nov-73)

CONTENTS

Section 10 - GENERAL Group 5 Specifications Group 10 Predel ivery, Delivery, and After-Sale

Services Group 15 Lubrication

Section 20 - ENGINE Group 5 Engine Removal and Installation Group 10 Basic Engine Group 15 Engine Lubrication System Group 20 Engine Cooling System Group 25 Fuel System Group 30 Speed Control Linkage Group 35 Air Intake System Group 40 Specifications and Special Tools

Section 30 - ELECTRICAL SYSTEM Group 5 Batteries Group 10 Charging System Group 15 Starting System Group 20 Gauges and Switches Group 25 Specifications and Special Tools

Section 40 - POWER TRAIN Group 5 Engine Clutch Assembly Group 10 Transmission Group 15 Steering Clutch and Brake Assembly Group 20 Final Drive Assembly Group 25 Power Take-Off and Winch Drive Group 30 Specifications and Special Tools

The specifications and design information con­tained in this manual were correct at the time this machine was manufactured. It is John Deere's policy to continually improve and update our machines. Therefore, the specifications and design information are subject to change without notice. Wherever appli­cable, specifications and design information are in accordance with SAE and IEMe standards.

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Section 50 - HYDRAULIC SYSTEM Group 5 Transmission Pump Group 10 Main Hydraulic Pump Group 15 Winch Hydraulic Pump Group 20 Reverser Clutch Control Valve Group 25 Steering Valve Group 30 Loader Control Valve Group 35 Dozer Control Valve Group 40 Backhoe Control Valve Group 45 Winch Control Valve Group 50 Cylinders Group 55 Miscellaneous Hydraulic Components Group 60 Specificiations and Special Tools

Section 60 - MISCELLANEOUS COMPONENTS Group 5 Tracks Group 10 Track Carrier Assembly Group 15 Winch Group 20 Winch Fairlead Assembly Group 25 Loader Frame, Boom and Buck­Group 30 Dozer Frames and Blades Group 35 Backhoe Frame, Boom and Bucket Group 40 Specificiations and Special Tools

Section 70 - SYSTEM TESTING Group 5 General Information Group 10 Engine Group 15 Electrical System Group 20 Power Train Group 25 Hydraulic System Group 30 Miscellaneous Components Group 35 Specifications and Special Tools

Page 4: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

General 10 Specifications 5-1

Section 10 GENERAL

CONTENTS OF THIS SECTION

Page Page GROUP 5 - SPECIFICATIONS GROUP 15 - LUBRICATION

General Machine Specifications ......................... 5-1 General Information .......................................... 15-1 Crawler Periodic Service Chart ....................... 15-1

GROUP 10 - PREDELIVERY, DELIVERY, AND Engine Lubricating Oil ...................................... 15-3 AFTER SALE SERVICES Transmission, Steering and

Temporary Crawler Storage ............................. 1 0-1 Hydraulic System Oils ................................... 15-3 Predelivery Service ........................................... 10-1 Greases ............................................................. 15-3 Delivery Service .............................................. 1 0-23 After-Sale Inspection ....................................... 1 0-23

Group 5 GENERAL MACHINE SPECIFICATIONS

(Specifications and design subject to change without notice. Wherever applicable, specifications are in accor­dance with IEMC and SAE standards. Except where otherwise noted, these specifications are based on a unit equipped with 1-1/4 cu. yd. [0.93 m3] digging bucket wlteeth, roll-over protective structure and standard equip­ment.)

Horsepower ((iv 2,500 engine rpm): Gross Net Drawbar (Dozers)

SAE

70 65

48.6

DIN

69.1 PS 51.5 PS

*Net engine flywheel horsepower is for an engine equipped with fan, air cleaner, water pump, lubricat­ing oil pump, fuel pump, alternator and muffler. The gross engine horsepower is without fan. Gross and net flywheel horsepower ratings are under SAE stan­dard conditions of 500-ft. altitude and 85°F. tempera­ture and DIN 70 020 standard conditions of 760 mm Hg barometer (sea level) and 20°C temperature.

ENGINE: John Deere, 4-cylinder, diesel, 4-stroke cycle

Bore and stroke .... .4.02 x 4.33 in. [102 x 110 mm] Piston displacement... ............ 219 cu. in. [3588 cm3]

Compression ratio ........................................ 16.2 to 1 Maximum torque @ 1,400 rpm ................. 164.5 Ib-ft

[22.74 kg-m] NACC or AMA (U.S. Tax) horsepower ............ 23.84 Lubrication ............. Pressure system w/full-flow filter Main bearings ............................................................ 5

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Cooling ....................... Pressurized w/thermostat and fixed bypass

Fan .................................................................... Blower Air cleaner w/restriction indicator. ........................ Dry Electrical system .......................... 12-volt wI alternator Battery ...................... Reserve capacity: 150 minutes

TRANSMISSION: H-L-R 4 speed ranges; with high, low and reverse speeds shifted hydraulically without clutching in each range.

CLUTCH ......................... 11-in. [279 mm] single-disk

STEERING: Steering clutches and brakes are controlled by a sin­gle lever for each track. A pedal provides braking and lockdown for parking. Clutches ..... Oil-cooled hydraulically-actuated, mul­tiple-disk 11-in. [279 mm] disk; 16 friction surfaces per clutch Brakes ..... Self-adjusting, self energizing, oil-cooled contracting band with bonded lining.

Page 5: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

CAPACITIES

Cooling system ...................... . Fuel tank ................................ . Crankcase including filter. ..... . Transmission .......................... . Final drive (each) .................. . Hydraulic reservoir (loader) ... . Hydraulic reservoir (dozer) .... . Hydraulic system (loader) ..... . Hydraulic system (6410

and 6415) ........................... . Hydraulic system (6405) ....... . Steering clutch housing

(each side) ......................... .

u.s.

4 gal. 31 gal.

9 qt. 8 gal.

6.5 qt. 7 gal.

6.4 gal. 13 gal.

10 gal. 12.25 gal.

14 qt.

ADDITIONAL STANDARD EQUIPMENT:

Litres

15.1 117.3

8.5 30.3

6.2 26.5 24.5 49.2

37.8 46.4

13.2

Front bottom guard, rear bottom guard (dozer) Front hitch Deluxe cushion seat w/arm rests Key switch w/push-button safety start Precleaner Electric hourmeter Cigaret lighter Vandal protection Grease gun Bottom guard counterweight w/fixed drawbar (loader) Bucket level indicator (loader) Radiator sand shield (loader) Sprocket weights (loader) Lights Trash-resistant radiator (dozer) Outer sprocket shields (dozer)

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General 10 Specifications 5-3

SPECIAL EQUIPMENT:

Tachometer Ether starting aid PTO (1,000 rpm) Upper and lower front idler shields Spark-arresting muffler Altitude compensator ROPS w/canopy and seat belt 16-in. [406 mm] open-center grouser shoes 16-in. [406 mm] triple semi-grouser, open-center

shoes Auxiliary hydraulic system w/breakaway couplings Swinging drawbar Remote hydraulic cylinder Radiator sand shield (bulldozer) Cap (includes ROPS) Winch drive Two batteries Return to dig Rear counterweight for multipurpose bucket or log

loader Winch drive

Page 6: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

Tilt the left side of the blade up by pushing the control lever to the far right position.

Tilt the left side of the blade down by pulling the control lever to the far left position.

Bulldozer control lever operational Yes No

25. Attachment Control lever Check attachment control lever for correct opera­

tion.

i-Forward 2-Rearward

Fig. 3D-Attachment Control Lever

The attachment control lever (outside) controls op­eration of all hydraulic attachments other than loader and dozer operations. This control is operated by moving it either forward or rearward.

Attachment control lever operational Yes No

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General 10 Predelivery, Delivery, and After-Sale Services 10~H

26. Backhoe Stabilizer Control levers

Fig. 31-Stabilizer Control Levers

Check the operation of stabilizer control levers.

To lower the stabilizers for backhoe operation, move the control levers forward. To raise them, pull the levers rearward.

Backhoe stabilizer control levers operational Yes No

27. Backhoo Boom and Swing Control lever

i-Down 2-Right

3-Up 4-left

Fig. 32-Boom and Swing Control Lever

Check the boom and swing control lever operation.

Lower the boom by moving the control lever for­ward. Raise the boom by moving the lever rearward. Swing left by moving the lever to the left and swing right by moving lever to the right.

Page 7: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

General 10 Predelivery, Delivery, and After-Sale Services 10-19

Fig. 48-6415 Bulldozer Grease Fittings

Fig. 49-6405 Bulldozer Grease Fittings

Check the bulldozer grease fittings for proper lubrication. If fittings appear dry, lubricate each grease fitting with two shots of John Deere Multi-Purpose Lubricant or an equivalent.

Bulldozer grease fittings lubricated Yes No

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Page 8: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

Engine 20 Engine Removal and Installation 5-1

Section 20 ENGINE

CONTENTS

GROUP 5 - ENGINE REMOVAL AND I NST ALLATION

Page

Removal ............................................................... 5-3 Installation ............................................................ 5-4

GROUP 10 - BASIC ENGINE General Information .......................................... 1 0-1 Cylinder Head and Valves

Valve Lift Check ............................................ 1 0-2 Removal ......................................................... 10-2 Repair ............................................................. 1 0-2 Assembly ........................................................ 1 0-4 Installation ...................................................... 1 0-5

Camshaft Removal ......................................................... 1 0-6 Repair ............................................................. 1 0-7 Installation ...................................................... 10-7

Cylinder Block, Liners, Pistons and Rods Removal ......... c ............................................... 10-7 Repair ............................................................. 1 0-7 Installation .................................................... 1 0-1 0

Crankshaft, Main Bearings, and Flywheel Removal ....................................................... 10-12 Repair ........................................................... 1 0-12 Installation .................................................... 10-14

Balancer Shafts Removal ....................................................... 10-15 Repair ........................................................... 10-15 Installation .................................................... 10-15

Timing Gear Train Removal ........... c ........................................... 10-16 Repair ........................................................... 1 0-16 Installation .................................................... 10-17

GROUP 15 - ENGINE LUBRICATION SYSTEM General Information .......................................... 15-1 Oil Pump

Removal ......................................................... 15-1 Repair ............................................................. 15-1 Installation ...................................................... 15-2

Oil Filter Removal ......................................................... 15-3 Repair ............................................................. 15-3 Installation ...................................................... 15-3

Oil Cooler Removal ......................................................... 15-3 Repair ............................................................. 15-3 Installation ...................................................... 15-3

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Page

GROUP 20 - ENGINE COOLING SYSTEM General Information .......................................... 20-1 Radiator

Removal ......................................................... 20-1 Repai r ............................................................. 20-1 Installation ...................................................... 20-1

Water Pump Removal ......................................................... 20-1 Repair ............................................................. 20-2 Installation ...................................................... 20-4

Thermostat and Housing Removal ......................................................... 20-4 Repair ............................................................. 20-4 Installation ...................................................... 20-4

GROUP 25 - FUEL SYSTEM General Information .......................................... 25-1 Fuel Tank

Removal ......................................................... 25-1 Repair ............................................................. 25-1 Installation ...................................................... 25-2

Fuel Filter Removal ......................................................... 25-2 Repair ............................................................. 25-2 Installation ...................................................... 25-2

Fuel Transfer Pump Removal ......................................................... 25-2 Repair ............................................................. 25-2 Installation ...................................................... 25-3

Fuel Injection Pump Removal ......................................................... 25-3 Repair ............................................................. 25-4

(Refer to SM-2045 "Testing and Servicing Fuel Injection Pumps and Nozzles")

Installation and Timing .................................. 25-4 Bleeding ......................................................... 25-5

Fuel Injection Nozzles Removal ......................................................... 25-6 Repair ............................................................. 25-6

(Refer to SM-2045 ''Testing and Servicing Fuel Injection Pumps and Nozzles")

Installation ...................................................... 25-6

GROUP 30 - SPEED CONTROL LINKAGE General Information .......................................... 30-1

Page 9: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

20 Engine 5-2 Engine Removal and Instal/ation

Crawler - J04S0-C TM-1102 (Nov-73)

CONTENTS-Continued

PAGE Page GROUP 35 - AIR INTAKE SYSTEM GROUP 40 - SPECIFICATIONS AND

General Information .......................................... 35-1 SPECIAL TOOLS Air Cleaner Engine Removal and Installation .................... .40-1

Removal ......................................................... 35-1 Basic Engine ..................................................... 40-3 Repair ............................................................. 35-1 Engine Lubrication System ........................... ..40-17 Installation ...................................................... 35-2 Engine Cooling System ................................ ..40-19

Turbocharger Fuel System ................................................... .40-21 Removal ......................................................... 35-2 Speed Control Linkage .................................. .40-21 Testing ............................................................ 35-2 Air Intake System .......................................... .40-22 Repair ............................................................. 35-4 Installation ...................................................... 35-7

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Page 10: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

20 Engine 10-16 Basic Engine

Crawler - JD450-C TM-1102 (Nov-73)

TIMING GEAR TRAIN

REMOVAL To service gear train and related parts, with the

exception of the crankshaft, engine normally need not be removed. If engine must be removed, see Group 5 of this section.

1-Camshaft Gear 2-Upper Idler Gear 3-lnjection Pump Gear 4-Crankshaft Gear 5-left Balancer

Shaft Gear

6--0il Pump Gear 7-lower Idler Gear 8-Right Balancer

Shaft Gear

Fig. 22-Timing Gear Train

Whenever an engine is being completely recondi­tioned or the crankshaft is being removed, the engine front plate with gear assemblies should be removed from the engine using the following steps:

1. Remove timing gear cover.

2. Remove hex. nuts from the oil pump and injec­tion pump drive gears and cap screws from upper and lower idler gears.

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3. Remove upper and lower idler gears from en­gine front plate. Attach a puller to oil pump gear and pull gear from shaft. NEVER PRY GEAR FROM SHAFT.

4. Remove oil pump (Group 15).

5. Remove fuel injection pump and drive gear (Group 25).

6. Remove camshaft.

REPAIR

Checking Gear Train Backlash

If gear train noise is noted at the time of disassem­bly, it usually indicates excessive gear lash or dam­aged gear teeth.

Specified timing gear train backlash is as follows:

Gear Backlash

Camshaft to upper idler ......... 0.0028 to 0.0135 inch [0.0711 to 0.3429 mm]

Injection pump to upper idler ...................................... 0.0028 to 0.0135 inch

[0.0711 to 0.3429 mm] Crankshaft to upper idler ....... 0.0027 to 0.0116 inch

[0.0686 to 0.2946 mm] Crankshaft to lower idler ....... 0.0027 to 0.0137 inch

[0.0686 to 0.3480 mm] Oil pump to left balancer ...... 0.0020 to 0.0140 inch

[0.0508 to 0.3556 mm] Oil pump to lower idler .......... 0.0027 to 0.0137 inch

[0.0686 to 0.3480 mm] Lower idler to right

balancer ............................... 0.0018 to 0.0156 inch [0.0457 to 0.3962 mm]

Page 11: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

Electrical System 30 Batteries 5-1

Section 30 ELECTRICAL SYSTEM

CONTENTS OF THIS SECTION

Page Page GROUP 5 - BATTERIES GROUP 20 - GAUGES AND SWITCHES

General Information ............................................ 5-2 General Information .......................................... 20-1 Precautions .......................................................... 5-2 Instrument Panel Removal ............................... 20-3 Removal ............................................................... 5-3 Gauge and Switch Removal ............................ 20-3 Inspection ............................................................. 5-3 Instrument Panel Installation ............................ 20-3 Testing ................................................................. 5-3 Gauge and Switch Installation ......................... 20-3 Charging the Batteries ........................................ 5-5 Installation ............................................................ 5-6 GROUP 25 - SPECIFICATIONS AND

SPECIAL TOOLS GROUP 10 - CHARGING SYSTEM Batteries ............................................................. 25-1

General Information .......................................... 1 0-1 Charging System ............................................... 25-2 Removal ............................................................. 1 0-2 Starting System ................................................. 25-6 Disassembly ....................................................... 1 0-2 Gauges and Switches ...................................... 25-9 Alternator Component Tests ............................ 1 0-6 Assembly ........................................................... 1 0-8 Test After Assembly ....................................... 1 0-1 0 Installation ........................................................ 1 0-1 0

GROUP 15 - STARTING SYSTEM General Information .......................................... 15-1 Removal ............................................................. 15-2 Testing and Diagnosis ...................................... 15-2 Repair ................................................................ 15-3 Assembly ........................................................... 15-7 Installation .......................................................... 15-9

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Page 12: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

Power Train 40 Engine Clutch Assembly 5-1

Section 40 POWER TRAIN

CONTENTS OF THIS SECTION

Page Page Group 5 - Engine Clutch Assembly Group 20 - Final Drive Assembly

General Information ............................................ 5-2 General Information .......................................... 20-1 Removal ............................................................... 5-3 Removal ............................................................. 20-2 Repair .................................................................. 5-4 Repair ................................................................ 20-3 Adjustment ........................................................... 5-5 Installation .......................................................... 20-6 Clutch Housing and Controls ............................. 5-6 Repair .................................................................. 5-6 Group 25 - Power Take-Off and Installation ............................................................ 5-7 Winch Drive

General Information .......................................... 25-1 Group 10 - H-L-R Transmission Removal ............................................................. 25-1

General Information .......................................... 1 0-1 Repair ................................................................ 25-2 Removal ............................................................. 1 0-2 Installation .......................................................... 25-3 Repair ................................................................ 1 0-3

Range Change Unit ...................................... 10-4 Group 30 - Specifications and Speed Change and Ring Gear Units ........ 10-16 Special Tools

Installation ........................................................ 1 0-26 Engine Clutch Assembly .................................. 30-1 Gear Shift and H-L-R Levers Quadrant.. ..... 10-27 H-L-R Transmission .......................................... 30-4 Gear Shift and H-L-R Levers and Linkage .. 10-28 Steering Clutch and Brake Assembly ............. 30-8

Lever Adjustment. ........................................ 1 0-29 Final Drive Assembly ...................................... 30-10

Group 15 - Steering Clutch and Brake Assembly

General Information .......................................... 15-1 Removal ............................................................. 15-2 Repair ................................................................ 15-3

Brake Anchor and Band ............................... 15-3 Steering Clutch Assembly ............................. 15-4 Steering Levers and Rods ........................... 15-5 Brake Pedal and Shaft ................................. 15-6

Adjustment ......................................................... 15-7 Installation .......................................................... 15-7

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Page 13: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

Hydraulic System 50 Transmission Pump 5-1

Group 50 HYDRAULIC SYSTEM

CONTENTS OF THIS SECTION

Page

GROUP 5 - TRANSMISSION PUMP General Information ............................................ 5-3 Removal ............................................................... 5-3 Repair .................................................................. 5-3 Installation ............................................................ 5-3

GROUP 10 - MAIN HYDRAULIC PUMP General Information .......................................... 10-1 Removal ............................................................. 1 0-1 Repair ................................................................ 1 0-2 Installation .......................................................... 10-3

GROUP 15 - WINCH HYDRAULIC PUMP General Information .......................................... 15-1 Removal ............................................................. 15-1 Repair ................................................................ 15-1 Installation .......................................................... 15-2

GROUP 20 - CLUTCH CONTROL VALVE General Information .......................................... 20-1 Removal ............................................................. 20-7 Repair ................................................................ 20-7 Installation .......................................................... 20-9

A CAUTION: Escaping fluid under pressure can have sufficient force to penetrate the

skin causing serious personal injury. Before dis­connecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and that lines and hoses are not damaged. Fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or wood, rather than the hands to search for suspected leaks.

If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered im­mediately.

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Page

GROUP 25 - STEERING VALVE General Information .......................................... 25-1 Removal ............................................................. 25-2 Repair ................................................................ 25-2 Installation ......................... ; ................................ 25-2

GROUP 30 - LOADER CONTROL VALVE General Information .......................................... 30-1 Removal ............................................................. 30-4 Repair ................................................................ 30-4 Installation .......................................................... 30-6

GROUP 35 - BULLDOZER CONTROL VALVE General Information .......................................... 35-1 Removal ............................................................. 35-3 Repair ................................................................ 35-3 Installation .......................................................... 35-5

GROUP 40 - BACKHOE CONTROL VALVE General Information ......................................... .40-1 Removal ............................................................. 40-3 Repair ................................................................ 40-3 Installation ......................................................... .40-5

GROUP 45 - WINCH CONTROL VALVE General Information ......................................... .45-1 Removal ............................................................. 45-2 Repair ................................................................ 45-3 Installation .......................................................... 45-3

GROUP 50 - CYLINDERS General Information .......................................... 50-1, Loader Boom Cylinders .................................... 50-1 Loader Bucket Cylinders .................................. 50-2 Log and Lumber Clamp Cylinders .................. 50-2 Bulldozer Boom Cylinders ................................ 50-3 Bulldozer Angling Cylinder ............................... 50-4 Bulldozer Blade Tilt Cylinder ........................... 50-5 Ripper Cylinders ................................................ 50-6 Backhoe Bucket Cylinder ................................. 50-7 Backhoe Dipperstick Cylinder .......................... 50-9 Backhoe Boom Cylinder ................................... 50-8 Backhoe Swing Cylinder ................................ 50-10 Backhoe Stabilizer Cylinders ........................ 50-11 Multipurpose Bucket Cylinders ....................... 50-18

Page 14: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

50 Hydraulic System 5-2 Transmission

Crawler - JD450-C TM-1102 (Nov-73)

CONTENTS OF THIS SECTION-Continued

Page Page

GROUP 55 - MISCELLANEOUS HYDRAULIC GROUP 60 - SPECIFICATIONS AND COMPONENTS SPECIAL TOOLS

Reservoir and Filters ........................................ 55-1 Transmission Pump .......................................... 60-1 Transmission Oil Cooler and Filter ................. 55-2 Main Hydraulic Pump ....................................... 60-2 Selector Valve ................................................... 55-4 Winch Hydraulic Pump ..................................... 60-3 Flow Divider Valve ............................................ 55-5 Clutch Control Valve ......................................... 60-4 Multi-Purpose Bucket Clam Relief Valve ........ 55-6 Steering Valve ................................................... 60-5 Breakaway Couplers ......................................... 55-8 Loader Control Valve ........................................ 60-6

Bulldozer Control Valve .................................... 60-7 Backhoe Control Valve ..................................... 60-8 Winch Control Valve ......................................... 60-9 Cylinders ............................................................ 60-9 Miscellaneous Hydraulic Components ........... 60-15

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Page 15: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

Miscellaneous Components 60 Tracks 5-1

Section 60 MISCELLANEOUS COMPONENTS

CONTENTS OF THIS SECTION

Page

GROUP 5 - TRACKS General Information ............................................ 5-2 Removal ............................................................... 5-3 Repair .............................. ; ................................... 5-3 Installation ............................................................ 5-8

GROUP 10 - TRACK CARRIER ASSEMBLY

General Information .......................................... 10-1 Track Rollers

Removal ......................................................... 1 0-2 Repair ............................................................. 1 0-2 Installation ...................................................... 10-4

Track Carrier Rollers Removal ......................................................... 1 0-4 Repair ............................................................. 1 0-4 Installation ...................................................... 10-5

Track Front Idler Removal ......................................................... 1 0-5 Repair ............................................................. 1 0-5 Installation ...................................................... 10-6

Track Idler Recoil Spring Removal ......................................................... 1 0-7 Repair ............................................................. 1 0-7 Installation ...................................................... 10-8

Hydraulic Track Tension Adjuster Removal ......................................................... 10-8 Repair ............................................................. 10-8 Installation ...................................................... 10-9

Track Carrier Assembly Removal ......................................................... 1 0-9 Repair ........................................................... 1 0-1 0 Installation .................................................... 1 0-12

GROUP 15 - WINCH SYSTEM General Information ....................................... ' ... 15-1 Removal ............................................................. 15-1 Repair ................................................................ 15-2 Adjustment ......................................................... 15-9 Installation ........................................................ 15-10

GROUP 20 - WINCH FAIRLEAD ASSEMBLY

General Information ....................................... 20-1 Removal ......................................................... 20-2 Repair ............................................................. 20-2 Installation ...................................................... 20-2

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Page GROUP 25 - LOADER FRAME, BOOM

AND BUCKET General Information .......................................... 25-1 Removal ............................................................. 25-2 Repair

Regular Buckets ............................................ 25-3 Multi-Purpose Buckets .................................. 25-4 Boom and Linkage ........................................ 25-5 Frame ........ , .................................................... 25-6

Installation .......................................................... 25-6

GROUP 30 - DOZER FRAMES AND BLADES

General Information .......................................... 30-1 Removal ............................................................. 30-2 Repair

Frames and Booms ...................................... 30-2 Blades ............................................................ 30-3

Installation .......................................................... 30-4

GROUP 35 - LUMBER FORK AND PULPWOOD LOADER

General Information .......................................... 35-1 Removal ............................................................. 35-1 Repair ................................................................ 35-1 Installation .......................................................... 35-3

GROUP 40 - BACKHOE FRAME, BOOM AND BUCKET

General Information .......................................... 40-1 Removal ............................................................. 40-1 Repair

9300 Backhoe ............................................... .40-2 9250 Backhoe ............................................... .40-4 Backhoe Bucket Tooth Assembly ................ 40-6

Installation ......................................................... .40-7

GROUP 45 - SPECIFICATIONS AND SPECIAL TOOLS

Tracks Specifications and Torque Values .............. .45-1 Special Tools ................................................ .45-2

Track Carrier Assembly Specifications and Torque Values .............. .45-3 Special Tools ................................................ .45-5

Winch System Specifications and Torque Values .............. .45-7 Special Tools .............................................. .45-1 0

Winch Fairlead Assembly Special Tools .............................................. .45-11

Lumber Fork and Pulpwood Loader Specifications and Torque Values ............ .45-11

Page 16: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

System Testing 70 General Information 5-1

Section 70 SYSTEM TESTING

CONTENTS OF THIS SECTiON

GROUP 5 - GENERAL INFORMATION -SEVEN BASIC STEPS OF

Page

DIAGNOSIS AND TESTING .......... 5-2

GROUP 10 - ENGINE General Information .......................................... 1 0-1 Diagnosing Malfunctions ................................... 1 0-3 Visual Inspection ............................................... 1 0-6 Testing and Adjustment.. .................................. 10-8

GROUP 15 - ELECTRICAL SYSTEM General Information .......................................... 15-1 Visual Inspection ............................................... 15-5 Diagnosing Malfunctions ................................... 15-6 Testing and Adjustment.. ................................ 15-12

GROUP 20 - POWER TRAIN General Information .......................................... 20-1 Diagnosing Malfunctions ................................... 20-7 Visual Inspection ............................................... 20-9 Testing and Adjustments ................................ 20-10

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page GROUP 25 - HYDRAULIC SYSTEM

General Information .......................................... 25-1 Diagnosing Malfunctions ................................... 25-8 Testing and Adjustment.. ................................ 25-11

GROUP 30 - MISCELLANEOUS COMPONENTS Adjustment ......................................................... 30-1

GROUP 35 - SPECIFICATIONS AND SPECIAL TOOLS

Engine ................................................................ 35-1 Electrical System ............................................... 35-6 Power Train ..................................................... 35-11 Hydraulic System ..... , ...................................... 35-13 Miscellaneous Components ............................ 35-16

Page 17: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - J04S0-C TM-1102 (Nov-73) Index 1

INDEX

A Oil flow ...................................... 50-20-1 - 50-20-6 Accumulator. .................................................... 50-20-9 Operation ................................... 50-20-1 - 50-20-6 After-sale inspection ................. 10-10-23 - 10-10-50 Removal ....................................................... 50-20-7 Air cleaner ....................................................... 20-35-1 Repair .......................................................... 50-20-7 Air intake system .......................... 20-35-1 - 20-35-7 Connecting rods .......................... 20-10-7 - 20-10-11 Air restriction indicator ................................... 20-35-2 Cooling system ............................. 20-20-1 - 20-20-4

Alternator ..................................... 30-1 0-1 - 30-1 0-1 0 Crankshaft.. ............................... 20-10-12 - 20-10-14

Assembly ................................... 30-10-8 - 30-10-9 Cylinder block ............................. 20-10-7 - 20-10-11

Components ................................................. 30-10-3 Cylinder head ................................ 20-10-2 - 20-10-6

Disassembly ............................... 30-10-2 - 30-10-6 Cylinder liners ............................. 20-10-8 - 20-10-10 Installation .................................................. 30-10-10 Cylinder liners, deglazing ............................... 20-10-9 Removal ....................................................... 30-10-2 Cylinders, hydraulic .................... 50-50-1 - 50-50-19

Tests ......................... 30-10-6 - 30-10-8, 30-10-10 Ammeter ........................................ 30-20-1 - 30-20-2 D

Deglazing cylinder liners ................................ 20-10-9 B Delivery service ............................................ 10-10-23

Backhoe ......................................... 60-40-1 - 60-40-7 Diagnosis and testing ....................................... 70-5-2 Installation .................................................... 60-40-7 Dozer ............................................. 60-30-1 - 60-30-4 Removal ....................................................... 60-40-1 Components ............................... 60-30-2 - 60-30-3 Repair ........................................ 60-40-2 - 60-40-7 Installation .................................................... 60-30-4

9250 ....................................... 60-40-4 - 60-40-6 Removal ....................................................... 60-30-2 9300 ....................................... 60-40-2 - 60-40-4 Repair ........................................ 60-30-2 - 60-30-4

Backhoe control valve .................. 50-40-1 - 50-40-5 Dozer adjustments .......................................... 70-30-5 Backhoe cylinders ....................... 50-50-7 - 50-50-17 Dozer control valves .................... 50-35-1 - 50-35-5 Balancer shafts ............................................. 20-10-15 Auxiliary valve ............................................. 50-35-4

Basic engine ............................... 20-10-1 - 20-10-19 Components ................................................. 50-35-3 Batteries ............................................ 30-5-2 - 30-5-6 Installation .................................................... 50-35-5

Charging ........................................................ 30-5-5 Oil flow ...................................... 50-35-1 - 50-35-2 Installation ...................................................... 30-5-6 Removal ....................................................... 50-35-3

Precautions .................................................... 30-5-2 Repair .......................................................... 50-35-3

Removal ......................................................... 30-5-3 Valve linkage ............................................... 50-35-5 Testing ........................................... 30-5-3 - 30-5-5

Bearings, main .......................... 20-10-12 - 20-10-14 E Break-in, engine ........................................... 20-40-11 Electrical system testing ............ 70-15-1 - 70-15-21 Breakaway coupler, hydraulic ........................ 50-55-8 Block diagram ............................................. 70-15-8 Bucket, loader ............................... 60-25-3 - 60-25-5 Malfunctions ............................... 70-15-6 - 70-15-7

Operational theory ..................... 70-15-1 - 70-15-3 C Precautions ................................ 70-15-4 - 70-15-5

Camshaft ......................................................... 20-10-6 Schematic diagram ..................................... 70-15-9 Charging system ......................... 30-10-1 - 30-10-10 Cigar lighter .................................................... 30-20-2

Tests ...................................... 70-15-12 - 70-15-21 Visual inspection .......................................... 70-15-5

Circuit breaker ................................................ 30-20-2 Wiring routes ......................... 70-15-10 - 70-15-11 Clutch assembly ............................... 40-5-2 - 40-5-7

Components ................................................... 40-5-3

Engine break-in ............................................ 20-40-11 Engine components .................... 20-10-.1 - 20-10-19

Installation ...................................................... 40-5-7 Balancer shafts ......................................... 20-1 0-15 Linkage .......................................... 40-5-6 - 40-5-7 Removal ......................................................... 40-5-3

Camshaft.. .................................. 20-10-6 - 20-10-7 Connecting rods ...................... 20-10-7 - 20-10-11

Repair ............................................ 40-5-3 - 40-5-7 Clutch control valve ...................... 50-20-1 - 50-20-9

Crankshaft.. ............................ 20-10-12 - 20-10-14 Cylinder block .......................... 20-10-7 - 20-10-11

Accumulator ................................................. 50-20-9 Cylinder head ............................ 20-10-2 - 20-10-6

Components ................................................. 50-20-8 Installation .................................................... 50-20-9

Cylinder liners ......................... 20-10-8 - 20-10-10 Flywheel ................................. 20-10-12 - 20-10-14

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Page 18: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

:2 Index

Gear train .............................. 20-10-16 - 20-10-19 Main bearings ........................ 20-10-12 - 20-10-14 Oil pan ....................................................... 20-10-11 Piston rings ............................................... 20-10-10 Pistons ..................................... 20-10-7 - 20-10-11 Rocker arm assembly ............... 20-10-4 - 20-10-5 Valves ........................................ 20-10-2 - 20-10-6

Engine cooling system ................. 20-20-1 - 20-20-4 Engine fuel system ....................... 20-25-1 - 20-25-7

Engine lubrication system ........ 20-15-1 - 20-15-3 Engine oil filter ............................................ 20-15-3 Engine oil pressure adjustment.. ............... 70-10-9

Engine oil pressure gauge ............................ 30-20-1 Engine oil pump ........................... 20-15-1 - 20-15-3 Engine removal and installation ...................... 20-5-3 Engine system testing ................ 70-10-1 - 70-10-14

Operational theory ..................... 70-10-1 - 70-10-2 Malfu nctions ............................... 70-10-3 - 70-10-5 Tests and adjustments ........... 70-10-8 - 70-10-14 Visual inspection ....................... 70-10-6 - 70-10-7

Engine water temperature gauge .................. 30-20-1

F Fan belt adjustment ..................................... 70-10-10 Fairlead, winch .............................. 60-20-1 - 60-20-2 Flow divider ................................... 50-55-5 - 50-55-6 Filter, engine oil. ............................................. 20-15-3 Filter, fuel ........................................................ 20-25-2 Filter, return line ............................................. 50-55-1 Filter, transmission case oil ........................... 50-55-2 Final drive assembly .................... 40-20-1 - 40-20-6

Components ............................... 40-20-1 - 40-20-3 I nstaliation .................................................... 40-20-6 Removal ..................................... 40-20-2 - 40-20-3 Repair ........................................ 40-20-3 - 40-20-5

Flywheel .................................... 20-10-12 - 20-10-14 Fuel filter ......................................................... 20-25-2 Fuel injection nozzles ................... 20-25-6 - 20-25-7 Fuel injection pump ...................... 20-25-3 - 20-25-5

Adjustment ................................................. 70-10-11 Bleeding ....................................................... 20-25-5 Installation .................................................... 20-25-4 Malfunctions ............................... 20-25-3 - 20-25-4 Removal ..................................... 20-25-4 - 20-25-5 Repair .......................................................... 20-25-4 Timing ........................................ 20-25-4 - 20-25-5

Fuel system .................................. 20-25-1 - 20-25-7 Fuel tank ....................................... 20-25-1 - 20-25-2 Fuel transfer pump ....................... 20-25-2 - 20-25-3

G Gauges and switches ................... 30-20-1 - 30-20-3 Gear train, engine .................... 20-10-16 - 20-10-19 Gear train, timing ..................... 20-10-16 - 20-10-19 General after-sale inspection ... 10-10-23 - 10-10-50 General predelivery service ....... 10-10-1 - 10-10-22

Litho in U.S.A.

H

Crawler - JD450-C TM-1102 (Nov-73)

Hour meter ...................................................... 30-20-2 Hydraulic backhoe control valve. 50-40-1 - 50-40-5 Hydraulic breakaway coupler ......................... 50-55-8 Hydraulic cylinders ...................... 50-50-1 - 50-50-19

Backhoe cylinders ................... 50-50-7 - 50-50-17 Clam cylinder ........................ 50-50-18 - 50-50-19 Dozer cylinders ......................... 50-50-3 - 50-50-5 Grapple cylinder .......................................... 50-50-3 Loader boom cylinder ................................. 50-50-1 Loader bucket cylinder ............................... 50-50-2 Log and lumber clamp cylinders ............... 50-50-2 Ripper cylinder ............................................ 50-50-6

Hydraulic dozer control valves .... 50-35-1 - 50-35-5 Hydraulic filters ............................................... 50-55-1 Hydraulic flow divider ................... 50-55-5 - 50-55-6 Hydraulic loader control valve ..... 50-30-1 - 50-30-7 Hydraulic pump ............................. 50-10-1 - 50-10-3 Hydraulic pump, winch ................. 50-15-1 - 50-15-2 Hydraulic reservoir .......................................... 50-55-1 Hydraulic selector valve ............... 50-55-4 - 50-55-5 Hydraulic system testing ............ 70-25-1 - 70-25-17

Block diagram ............................................. 70-25-6 Malfunctions ............................. 70-25-8 - 70-25-10 Operational theory ....................................... 70-25-7 System diagrams ....................... 70-25-1 - 70-25-5 Tests ...................................... 70-25-11 - 70-25-17 Visual inspection ....................................... 70-25-11

Injection nozzles, fuel. .................. 20-25-6 - 20-25-7 Injection pump, fuel

(Model JDB) .............................. 20-25-3 - 20-25-5 Inspection, after-sale ................ 10-10-23 - 10-10-50 Instrument panel ............................................. 30-20-3

K Key switch ....................................................... 30-20-2

l Loader ........................................... 60-25-1 - 60-25-6

Boom ............................................................ 60-25-5 Buckets ...................................... 60-25-3 - 60-25-5 Bucket teeth ................................................ 60-25-3 Frame ........................................................... 60-25-6 Installation .................................................... 60-25-6 Linkage ........................................................ 60-25-5 Removal ....................................................... 60-25-2 Repair ........................................ 60-25-3 - 60-25-6

Loader adjustment.. ...................... 70-30-4 - 70-30-5 Loader control valve ..................... 50-30-1 - 50-30-7

Circuit relief valve ....................................... 50-30-4 Control valve components .......................... 50-30-5 Linkage ........................................................ 50-30-7 Oil flow ...................................... 50-30-1 - 50-30-2 Removal ....................................................... 50-30-4

Page 19: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - J0450-C TM-1102 (Nov-73)

Repair .......................................................... 50-30-4 Return-to-dig mechanism ......... 50-30-3 - 50-30-6 System relief valve ..................................... 50-30-4

Lubricants ........................................................ 10-15-2 Lubrication chart ............................................. 10-15-1 Lubrication system ........................ 20-15-1 - 20-15-3 Lumber fork adjustment ................................. 70-30-6 Lumber fork and pulpwood loader .. 60-35-1 - 60-35-3

M Main bearings ........................... 20-10-12 - 20-10-14 Malfunctions:

Breakaway couplers .................................... 70-25-9 Clutch assembly .......................................... 70-20-4 Clutch control valve .................................... 70-25-9 Electrical system ....................... 70-15-6 - 70-15-7 Engine ........................................ 70-10-3 - 70-10-5 Hydraulic pump ........................................... 70-25-8 Hydraulic system ....................... 70-25-8 - 70-25-9 Steering-brake system ................................ 70-20-5 Track system ............................................... 70-30-1 Transmission ................................................ 70-20-5 Winch ........................ 70-25-9 - 70-25-10, 70-30-2

Miscellaneous components testing ........................................ 70-30-1 - 70-30-6 Adjustments ............................... 70-30-3 - 70-30-6 Malfunctions ............................... 70-30-1 - 70-30-2

Multipurpose bucket clam relief valve ........................................... 50-55-6 - 50-55-7

N Nozzles, fuel injection .................. 20-25-6 - 20-25-7

o Oil cooler ......................................................... 20-15-3 Oil filter, engine .............................................. 20-15-3 Oil pan .......................................................... 20-10-11 Oil pressure adjustment, engine ................... 70-10-9 Oil pressure regulating valve ......................... 20-15-2 Oil pump, engine .......................... 20-15-1 - 20-15-3

p Periodic service chart... .................................. 10-15-1 Piston rings ................................................... 20-10-10 Pistons ......................................... 20-10-7 - 20-10-11 Power train testing ....................... 70-20-1 - 70-20-7

Malfunctions ............................... 70-20-4 n 70-20-5 Operational theory ..................... 70-20-1 - 70-20-3 Tests and adjustments ............. 70-20-5 - 70-20-7

Pre-cleaner ...................................................... 20-35-1 Predelivery service ..................... 10-10-1 - 10-10-22 PTO and winch drive ................... 40-25-1 - 40-25-3

Components ................................................. 40-25-2 Installation .................................................... 40-25-3 Removal ....................................................... 40-25-1 Repair ........................................ 40-25-2 - 40-25-3

Litho in U. S.A.

Index 3

Pulpwood loader ........................... 60-35-1 - 60-35-3 Pump, engine oil .......................... 20-15-1 - 20-15-3 Pump, fuel injection ...................... 20-25-3 - 20-25-5 Pump, fuel transfer ....................... 20-25-2 - 20-25-3 Pump, hydraulic ............................ 50-10-1 - 50-10-3 Pump, transmission .......................... 50-5-3 - 50-5-5 Pump, water .................................. 20-20-1 - 20-20-4

R Radiator ........................................................... 20-20-1 Reservoir, hydraulic ........................................ 50-55-1 Return line filter .............................................. 50-55-1 Rings, piston ................................................. 20-10-10 Rods, connecting ........................ 20-10-7 - 20-10-11

S Safety precautions .................................................. 3-8 Service, delivery ........................................... 10-10-23 Service, predelivery .................... 10-10-1 - 10-10-22 Special tools:

Air intake system .................. 20-40-23 - 20-40-24 Batteries ..................................... 30-25-1 - 30-25-3 Charging system ....................... 30-25-3 - 30-25-5 Clutch assembly .......................................... 40-30-3 Cooling system .......................................... 20-40-20 Electrical system testing ............................. 70-35-8 Engine, basic ......................... 20-40-12 - 20-40-16 Engine removal ........................................... 20-40-2 Engine testing ........................... 70-35-3 - 70-35-5 Fuel System .............................................. 20-40-21 Lubrication system .................................... 20-40-18 Starting motor ............................ 30-25-8 - 30-25-9 Track carrier 3.ssembly ............. 60-45-5 - 60-45-6 Tracks .......................................................... 60-45-2 Winch ......................................................... 60-45-10

Specifications: Backhoe control valve .............. 50-60-7 - 50-60-8 Batteries ....................................................... 30-25-1 Charging system ....................... 30-25-2 - 30-25-3 Clutch assembly ........................ 40-30-1 - 40-30-3 Clutch control valve .................................... 50-60-4 Cooling system .......................................... 20-40-19 Dozer control valve ..................................... 50-60-7 Electrical system testing ........... 70-35-6 - 70-35-7 Engine, basic ........................... 20-40-3 - 20-40-10 Engine break-in ......................................... 20-40-11 Engine removal ........................................... 20-40-1 Engine testing ........................... 70-35-1 - 70-35-2 Final drive assembly ................................. 40-30-1 0 Fuel system ............................................... 20-40-20 Gauges and switches ................................. 30-25-9 General:

Brakes ........................................................ 1 0-5-1 Capacities ................................................... 10-5-3 Engine ........................................................ 10-5-1 Horsepower ................................................ 10-5-1

Page 20: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

4 Index

Hydraulic system ....................................... 10-5-2 Loader ........................................................ 1 0-5-2 Special equipment.. ................................... 10-5-3 Standard equipment .................................. 10-5-3 Steering ...................................................... 10-5-1 Track and track frame .............................. 10-5-2 Transmission .............................................. 10-5-1

Hydraulic components ........... 50-60-15 - 50-60-16 Hydraulic cylinders ...................................... 50-60-9 Hydraulic pump ......................... 50-60-2 - 50-60-3 Hydraulic system testing ...... 70-35-11 - 70-35-13 Loader boom valve ..................................... 50-60-6 Loader bucket valve ................................... 50-60-6 Lubrication system ................ 20-40-17 - 20-40-18 Lumber fork and pulpwood loader .......... 60-45-11 Miscellaneous components

adjustment... ....................... 70-35-13 - 70-35-14 Power train testing .................. 70-35-9 - 70-35-10 Starting motor. ........................... 30-25-6 - 30-25-8 Steering-brake assembly ............................ 40-30-8 Steering valve ............................................. 50-60-5 Track carrier assembly ............. 60-45-3 - 60-45-5 Tracks ........................................ 60-45-1 - 60-45-2 Transmission .............................. 40-30-4 - 40-30-8 Transmission pump ..................................... 50-60-1 Winch ....................................... 60-45-7 - 60-45-10 Winch hydraulic pump ................................ 50-60-3

Speed control linkage .............. 70-10-12 - 70-10-13 Adjustments ............................................... 70-10-13 Components ............................................... 70-10-12 Repair ........................................................ 70-10-12

Starting motor ............................... 30-15-1 - 30-15-9 Components ................................................. 30-15-4 Installation .................................................... 30-15-9 Removal ....................................................... 30-15-2 Repair ........................................ 30-15-3 - 30-15-8 Tests .......................................... 30-15-2 - 30-15-3

Start safety switch .......................................... 30-20-2 Start switch ..................................................... 30-20-2 Selector valve ............................... 50-55-4 - 50-55-5 Steering-brake assembly .............. 40-15-1 - 40-15-7

Adjustment ................................................... 40-15-7 Components ................................................. 40-15-1 Installation .................................................... 40-15-7 Removal ....................................................... 40-15-2 Repair ........................................ 40-15-3 - 40-15-6

Steering valve ............................... 50-25-1 - 50-25-2

T Temporary storage ......................................... 1 0-1 0-1 Thermostat ...................................................... 20-20-4 Timing gear train ...................... 20-10-17 - 20-10-19 Track adjustments ........................ 70-30-3 - 70-30-4 Track carrier assembly ............... 60-10-1 - 60-10-12

Components ................................................. 60-10-1

Litho in U.S.A.

Crawler - J04S0-C TM-1102 (Nov-73)

Front idlers ................................ 60-10-5 - 60-10-6 Idler recoil spring ...................... 60-10-7 - 60-10-8 Installation .................................................. 60-10-12 Removal ....................................................... 60-10-2 Repair ...................................... 60-10-2 - 60-10-11 Track adjusting assembly ......... 60-10-8 - 60-10-9 Track carrier assembly ........... 60-10-9 - 60-10-11 Track carrier roller .................... 60-10-4 - 60-10-5 Track rollers .............................. 60-10-3 - 60-10-4

Track system .................................... 60-5-2 - 60-5-8 Components ................................................... 60-5-3 Installation ...................................................... 60-5-8 Operation ....................................... 60-5-4 - 60-5-7 Removal ......................................................... 60-5-3 Repair ............................................ 60-5-3 - 60-5-7 Track press ................................................... 60-5-4

Transmission (H-L-R) ................. 40-10-1 - 40-10-29 Adjustment, lever ...................................... 40-10-29 Case and components .............................. .40-10-1 Clutch components ..................................... 40-10-8 Drive shaft and countershaft 40-1 0-13 - 40-10-17 Gear shift and H-L-R levers'

quadrant ................................................. 40-10-27 Installation .................................................. 40-10-26 Linkage ...................................................... 40-1 0-28 Removal ....................................................... 40-10-2 Repair ...................................... 40-10-3 - 40-10-26

Transmission case oil filter ............................ 50-55-2 Transmission oil cooler .................................. 50-55-2 Transmission oil temperature gauge ............. 30-20-1 Transmission pump .......................... 50-5-3 - 50-5-5 Turbocharger ................................. 20-35-2 - 20-35-7

Components ................................................. 20-35-3 Installation .................................................... 20-35-7 Removal ....................................................... 20-35-2 Repair ........................................ 20-35-4 - 20-35-7 Tests .......................................... 20-35-2 - 20-35-4

V Valve, backhoe control. ................ 50-40-1 - 50-40-5 Valve, clutch control. .................... 50-20-1 - 50-20-9 Valve guides ................................................... 20-10-3 Valve, hydraulic loader

control ........................................ 50-30-1 - 50-30-7 Valve, hydraulic multipurpose

bucket clam relief ..................... 50-55-6 - 50-55-7 Valve, hydraulic selector .............. 50-55-4 - 50-55-5 Valve lift check ............................................... 20-10-2 Valve, oil pressure regulating ........................ 20-15-2 Valve seats ..................................................... 20-10-3 Valve springs .................................................. 20-10-4 Valve tappet clearance adjustment.. ............. 20-10-6 Valve, winch control ..................... 50-45-1 - 50-45-3 Valves, dozer control ................... 50-35-1 - 50-35-5 Valves, engine .............................. 20-10-2 - 20-10-6

Page 21: John Deere 450C Crawler Service Manual...To service gear train and related parts, with the exception of the crankshaft, engine normally need not be removed. If engine must be removed,

Crawler - JD450-C TM-1102 (Nov-73)

W Water pump .................................. 20-20-1 - 20-20-4 Winch control valve ...................... 50-45-1 - 50-45-3

Adjustment ................................................... 50-45-3 Components ................................................. 50-45-3 Installation .................................................... 50-45-3 Oil flow ...................................... 50-45-1 - 50-45-2 Removal ....................................................... 50-45-2 Repair .......................................................... 50-45-3

Litho in U. S.A.

Index 5

Winch drive ................... , ............... 40-25-1 - 40-25-3 Winch fairlead assembly .............. 60-20-1 - 60-20-2 Winch system:

Adjustment ............................... 60-15-6 - 60-15-10 Cable attachment.. ................ 60-15-10 - 60-15-11 Repair ........................................ 60-15-2 - 60-15-9 Removal ....................................................... 60-15-1

Wiring harnesses ...................... 70-15-10 - 70-15-11