JBS-100-ECP-A · JBS-100-ECP-A Installation Instructions 4 6 1/2" (165 mm) XTV 5B • Push braid...
Transcript of JBS-100-ECP-A · JBS-100-ECP-A Installation Instructions 4 6 1/2" (165 mm) XTV 5B • Push braid...
A
G
F
H
I
B
C
D
EK
ACTuALSETPoInT
TEMPERATuRE1 - *F or *C
2 - Set Point
3 - High Alarm
4 - Low Alarm
5 - Dead Band
next
MEnuHold 3 Seconds
rtd Err = Shorted or open Sensor
Hi Alr = High Alarm
Lo Alr = Low Alarm
BatteryConnectionSETTInGS:
ALARMS / ERRoRS:
JBS-100-EC-A
Digital Thermostat
upDown
Do noT REMoVE CoVER WHILE
EnERGIZEDne pas enlever le couvert tant que le
régulateur est sous tension
CAuTIon
!
J
JBS-100-ECP-ACombination power connection box and digital electronic controller
JBS-100-ECP-A withPyrotenax MI heating cableusing required MI cable grounding kit
JBS-100-ECP-A withRaychem heating cable
DescriptionThe DigiTrace® JBS-100-ECP-A is an electric heat-tracing power connection / electronic controller combination housed in a NEMA 4X rated enclosure. It is designed for use only with Raychem® BTV-CR, XL-Trace, BTV-CT, QTVR-CT, XTV-CT, VPL-CT, and Pyrotenax MI heat-ing cables in nonhazardous locations.
These kits may be installed at temperatures as low as −40°F (−40°C). For easier installation store above freezing until just before installation.
The controller can be programmed to maintain temperatures of 425°F (220°C). It operates at voltages from 100 to 277 Vac and can switch current up to 30 Amps.
For technical support call Tyco Thermal Controls at (800) 545-6258.
Tools Required• Wirecutters • Pliersoradjustablewrench• Utilityknife • Largeslottedscrewdriver• Needlenosepliers • Smallslottedscrewdriver
• Wirestripper(forVPL-CT)
Approvals nonhazardous locations
WARnInG: CAuTIon:This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions.•Tominimizethedangeroffirefromsustained
electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of Tyco Thermal Controls, agency certifications, and the National Electrical Code, ground-fault equipment protection must be used. Arcing may not be stopped by conventional circuit breakers.
•Componentapprovalsandperformancearebasedonthe use of Tyco Thermal Controls-specified parts only. Do not use substitute parts or vinyl electrical tape.
•Theblackheatingcablecoreandfibersare conductive and can short. They must be properly insulated and kept dry.
•Damagedbuswirescanoverheatorshort.Donotbreakbus wire strands when scoring the jacket or core.
•Keepcomponentsandheatingcableendsdrybefore and during installation.
•Useonlyfireresistantinsulationmaterials,suchasfiberglass wrap or flame-retardant foam.
Health Hazard: Prolonged or repeated contact with the sealant in the core sealer may cause skin irrita-tion.Washhandsthoroughly.Overheatingorburn-ing the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS RAY5510 for further information.CHEMTREC 24-hour emergency telephone: (800) 424-9300.Non-emergency health and safety information: (800) 545-6258.
Installation Instructions
Additional Materials Required• Pipestrap• GT-66orGS-54fiberglasstape•MIcablegroundingkit
(for MI cable installations) CatalogNo:MI-GROUND-KIT
• AT-180aluminumtape•Smallpipeadapter(for1”(25
mm) and smaller pipes) Catalog No: JBS-SPA
Kit Contents
Item Qty Description
A 1 Lid
B 1 Wirecover
C 1 Box with electronics
D 1 Green/yellowtube
E 1 Core sealer (for use with Raychem heating cables only)
F 1 Battery connector
G 1 StandwithRTD
H 1 Cable lubricant (for use with Raychem heating cables only)
I 1 Cable tie
J 1 MI cable grounding kit (ordered separately; P000000279)
K 1 Plug(forusewithMIcableinstallationsonly)
JBS-100-ECP-A Installation Instructions
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Clear jacket
Inner jacket
Braid
Outerjacket
Heating element
Insulated bus wire
Bus wire connection
VPL-CT
Inner jacket
Outerjacket
SpacerConductive fiber
Bus wire
Braid
XTV-CT
Bus wire
Conductive core
Inner jacket
Braid
Outerjacket
BTV-CR, BTV-CT, QTVR-CT, XL-TRACE
12"(30 cm)Indentation on VPL
heating cables only).
1
For Raychem Heating Cables
• Allowapproximately 24”(60cm)ofheatingcable for installation. For VPL,cutcable12”(30cm) from bus indentation.
• Cutoffheatingcableendat about 45° for easier insertion.
18"(45 cm)
Label on standindicatesdirection ofbox opening.
Drainhole
2• Optional:Ifstandistobe
installed on bottom side of pipe, knock out drain hole prior to inserting cable.
• Withlabelonstandfacingdesired direction of box open-ing,push18”(45cm)ofheatingcablethroughstand.Usecablelubricant if needed.
• Squareoffcableendwith 90° cut.
7 1/2"(190 mm)
3• Lightlyscoreouterjacketaroundanddownasshown.
• Bendheatingcabletobreakjacketatscore,thenpeeloff jacket.
1inches 2 3 4 5 6 7 8
10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
• Do not attach stand to pipe until step 12.
Do not cut braid.
1/4"(5 mm)
6 1/2"(165 mm)
XL-TRACE, BTV and QTVR
JBS-100-ECP-A Installation Instructions
3
• Pushbraidbacktocreateapucker.
• Atpuckeruseascrewdriverto open braid.
• Bendheatingcableandworkit through opening in braid.
• Lightlyscoreinner jacket around and down as shown.
• Peeloffinnerjacket.
• Notchcore.
• Peelbuswirefromcore.
• Scorecorebetween bus wires at inner jacket.
• Bendandsnapcore.
• Peelcorefrombuswire.
• Removeanyremaining core material from bus wires.
• Pullbraidtightto make pigtail.
1inches 2 3 4 5 6 7 8
10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
XTV
XL-TRACE, BTV and QTVR
VPL
Go to Step 5b
Go to Step 5a
Go to Step 5c
4 5A
Go to Step 6
JBS-100-ECP-A Installation Instructions
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6 1/2"(165 mm)
XTV5B
• Pushbraidbacktocreateapucker.
• Atpuckeruseascrewdriver to open braid.
• Bendheatingcableandworkitthrough opening in braid.
• Lightlyscoreinner jacket around and down as shown.
• Peeloffinnerjacket.
• Cutandremove all fiber strands.
• Scoreandremove center spacer.
• Removeanyremaining fiber material from bus wires.
• Pullbraidtightto make pigtail.
1inches 2 3 4 5 6 7 8
10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
1/2"(13 mm)
6"(152 mm)
6"(152 mm)
VPL5C
• Pushbraidbackandbunchastight as possible.
• Lightlyscoreinner jacket around and down as shown.
• Peeloffinnerjacket.
• Unwindheatingelement,cutandremove as shown.
• Lightlyscoreclear jacket around and down as shown.
• Bendheatingcable to break jacket at the score then peel off jacket.
• Pushbraidforward.Use a screwdriver to open braid as shown.
• Bendheatingcableandworkitthrough opening in braid.
• Removeinsulationfrom ends of bus wires.
• Pullbraidtightto make pigtail.
Go to Step 6 Go to Step 6
JBS-100-ECP-A Installation Instructions
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5/8"(15 mm)
6• Markthejacketas
shown.
TubesMake sure all strands
go into the tubes.
7
Make sure the buswires do not kink,
bunch, or crossover.
8• Pushcoresealeronto
the heating cable to the mark made in Step 6.
Note: Extra force may be required for larger cables or at lower temperatures.
9 Remove the guide tubes and
dispose of them in a plastic bag.
1/2"(13 mm)
1/2"(13 mm)
10• Slipthegreen/yellowtubeontothe
braid. Heat-shrinking is not required.
• Trimbuswiresandbraid.
1" (25 mm)
11• Pullheatingcablebackintostandso1”(25mm)is
exposedasshown.Usecablelubricantifneeded.
1inches 2 3 4 5 6 7 8
10 20 30 40 50mm 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
CAuTIon: Health Hazard.
Wash hands after contact with sealant. Consult material safety data sheet RAY5510.
• Ifneeded,re-twistandstraightenbuswires,theninsert into the guide tubes as shown.
JBS-100-ECP-A Installation Instructions
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1" (25 mm)
Glassclothtape
Pipe strap
JBS-SPAadapter forsmall pipes
Note: For 1" (25 mm)and smaller pipes use adapter (purchased separately) and install between stand and pipe.
Positionadapterthis sideup.
12• Fastenstandtopipewithlabel
facing desired direction of box opening. Do not pinch heating cable.
• Loopandtapeextraheatingcableto pipe.
13• Screwboxontostanduntilitstops.Donotovertighten.
Notch
14 (optional) To change direction of box opening:
• Loosenlocknut.
• Liftboxandrotate.Makesuretab on threaded piece fits into one of the four notches in box.
• Tightenlocknut.
Trim
15• Insertcabletiethroughslotsonstand
and box, and tighten firmly to prevent box rotation.
Self-regulatingheating cable
Earth
Line
/Ne
utra
lLi
ne
PowerTerminal
Block ToHeatingCable
Heating cableground (braid)
16Connecting Heating Cable
• Insertthetwoheatingcable wires into the ter-minal block marked “To HeatingCable”andtheheater’s braid marked “Earth”andtightenterminals. Confirm con-nection by pulling on the wires.
JBS-100-ECP-A Installation Instructions
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RTDInput
R R W
Red White
17Connecting RTD
• InsertthethreeRTDwiresintothe terminal block marked “RTD Input.”Matchthecolors(RedstoR,WhitetoW),andtightenterminals. Confirm connection by pulling on the wires.
OptionalAlarm
Contacts
Com
NC NO
To userannunciation
panel
Alarm voltage up to277 Vac (48 Vdc)
Com
NO NC
Alarmdevice
18Connecting Alarm
• ThecontrollerhasaformC contact for remote annunciation of RTD failure and low/high temperature alarms. If an external alarm is required, then alarm wir-ing can exit the enclosure viathe1/2”pluggedholeorthe3/4”powerconduithole as long as the insula-tion rating of the control wiring is the same as the power wiring.
Self-regulating orMI heating cable
RTD
Heating cablebraid (ground)
GLCBPhase APhase BGround
20
Line
Line
/Ne
utra
l
Earth
PowerTerminal
Block
Power In
Tyco Thermal Controls
recommends the use of a
conduit drain to prevent water condensation
build-up
19
• Finishedwiringdiagram.
• Installconduitandfittings as shown. To minimize loosening due to pipe vibration, use flexible conduit.
• Pullinpowerandground wires, strip off1/2”(13mm)of insulation and termi-nate.
Normally energized; changes state upon an alarm.
JBS-100-ECP-A Installation Instructions
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Weather seal
le
21• Installwirecover.
• Programthecontroller.(Seethesection“ProgrammingtheController”thatfollows.)
• Installlid.
• Applyinsulationandcladding.
• Weather-sealthestand entry.
• Leavetheseinstruc-tions with the end user for future reference.
JBS-100-ECP-A Installation Instructions
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Design A
Heating cable length Heating cable lengthCold lead length Cold lead length
Design D
Design A: for single conductor cables only (61 series) Design D: for dual conductor cables only (32, 62 series)
Plug
JBS-SPAadapter forsmall pipes
Note: For 1" (25 mm)and smaller pipes use adapter (purchased separately) and install between stand and pipe.
Positionadapterthis sideup.
1
2
For Pyrotenax MI Heating Cables
• Insertplug(ItemK)intoslotingrommetthroughbottomofstand.
• Fastenstandtopipewithlabel facing desired direc-tion of box opening. Do not pinch heating cable.
• Planthelocationofthestand so that the excess cold lead can be coiled before entering the box.
noTE:To ensure the MI heating cable is properly grounded, all MI cables must be installed with a grounding kit which is ordered separately (P000000279). Failure to use the grounding kit will void the warranty and can create a safety hazard by preventing normal operation of the ground fault circuit breaker.
JBS-100-ECP-A Installation Instructions
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Trim
5• Insertcabletiethrough
slots on stand and box, and tighten firmly to prevent box rotation.
6• Remove1/2”(13
mm)plugand1/2”lock nut from side of enclosure.
Conduit hub
Groundingstrap
1/2" lock nut
7• UsetheMICable
grounding kit (ordered separately).
• Insertthecoldleadsthrough the conduit hub and secure.
• Addthegroundingstraptothe conduit hub and then securewith1/2”locknut.
3• Screwboxontostanduntilitstops.Donotovertighten.
Notch
4 (optional) To change direction of box opening:
• Loosenlocknut.
• Liftboxandrotate.Makesuretabonthreadedpiece fits into one of the four notches in box.
• Tightenlocknut.
JBS-100-ECP-A Installation Instructions
11
Earth
Line
/Ne
utra
l
Line
PowerTerminal
BlockTo
HeatingCable
MI heating cable
Grounding strap
8Connecting Heating Cable
• Insertthetwoheatingcable wires into the ter-minal block marked “To HeatingCable”andthegroundingstrapto“Earth”and tighten terminals. Confirm connection by pulling on the wires.
RTDInput
R R W
Red White
9Connecting RTD
• InsertthethreeRTDwires into the terminal block marked “RTD Input”.Matchthecolors(RedstoR,WhitetoW),and tighten terminals. Confirm connection by pulling on the wires.
Line
Line
/Ne
utra
l
Earth
PowerTerminal
Block
Power In
Tyco Thermal Controls
recommends the use of a
conduit drain to prevent water condensation
build-up
11• Installconduitandfittingsas
shown. To minimize loosening due to pipe vibration, use flexible conduit.
• Pullinpowerandgroundwires,stripoff1/2”(13mm)of insulation and terminate.
OptionalAlarm
Contacts
Com
NC NO
To user annunciation panel
10Connecting Alarm
• ThecontrollerhasaformCcontactfor remote annunciation of low and high alarms. If an external alarm is required, then alarm wiring can exit theenclosureviathe3/4”powerconduit hole, as long as the insula-tion rating of the alarm wire is equal to the power wire. (Per NEC 303-3 (c)).
Alarm Relay
Form C: 2 A at 277 Vac, 2 A at 48 Vdc
Normally energized; changes state upon an alarm.
JBS-100-ECP-A Installation Instructions
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Weather seal
le
13• Installwirecover.
• Programthecontroller.(Seethesection“ProgrammingtheController”thatfollows.)
• Installlid.
• Applyinsulationandcladding.
• Weather-sealthestandentry.
• Leavetheseinstruc-tions with the end user for future reference.
RTD
GLCBPhase APhase BAlarm
Ground
MI heating cable
PowerTerminal
BlockRTDInput
optionalAlarm
Contacts
12• Finishedwiring
diagram.
JBS-100-ECP-A Installation Instructions
13
Programming the Controller
TEMPERATURE
1 - *F or *C2 - Set Point3 - Deadband 4 - High Alarm 5 - Low Alarm
Next
MENU
rtd Err = Shorted or Open RTD SensorHi Alr = High AlarmLo Alr = Low Alarm
BatteryConnector
SETTINGS: ALARMS / ERRORS:
JBS-100-EC-ADigital Thermostat
Up Down
Do not remove cover while energizedNe pas enlever le couver tant que lereq‘ulateru est sous tension
WARNINGShock Hazard
!
9 Voltbattery
ACTUAL
SETPOINT
1APowering Controller via Battery
• Connect9VDCbattery(notprovided)tothesuppliedbatteryconnector.
• Plugthebatteryconnectorontothetwopinsonthecontrollermarked“BatteryConnector.”
To program the controller, supply voltage to the controller in either of the following ways.
Do not remove cover while energizedNe pas enlever le couver tant que lereq‘ulateru est sous tension
WARNINGShock Hazard
!
ACTUAL
SETPOINT
TEMPERATURE
1 - *F or *C2 - Set Point3 - Deadband 4 - High Alarm 5 - Low Alarm
NextMenu
rtd Err = Shorted or Open RTD SensorHi Alr = High AlarmLo Alr = Low Alarm
BatteryConnector
SETTINGS: ALARMS / ERRORS:
JBS-100-EC-ADigital Thermostat
Up DownMenu Down
UpNext
2Activating and navigating the Menu in Set-up Mode
• Toactivateset-upmode,pressMenu button for approximately 5 seconds.
• Thedisplaywillchangetothedefaultmodeforunits.
• Usetheup and Down buttons to change values. Usethenext button to change to next display code/parameter.
• Whencompleted,securetheenclosurecover.
Do not remove cover while energizedNe pas enlever le couver tant que lereq‘ulateru est sous tension
WARNINGShock Hazard
!
ACTUAL
SETPOINT
TEMPERATURE
1 - *F or *C2 - Set Point3 - Deadband 4 - High Alarm 5 - Low Alarm
NextMenu
rtd Err = Shorted or Open RTD SensorHi Alr = High AlarmLo Alr = Low Alarm
BatteryConnector
SETTINGS: ALARMS / ERRORS:
JBS-100-EC-ADigital Thermostat
Up Down
ØØ
GFCB
1BPowering Controller via Line Power
13WARnInG: Shock Hazard.
Secure the wire cover in place with the four screws before proceeding.
• Turnonbranchcircuitbreakerthatsuppliespowertothecontroller and heating cable.
JBS-100-ECP-A Installation Instructions
14
©20
09 T
yco
Ther
mal
Con
trols
LLC
P
rinte
d in
USA
P
0000
0017
1
H57
463
03
/09
Worldwide HeadquartersTyco Thermal Controls307 Constitution DriveMenlo Park, CA 94025-1164USATel (800) 545-6258Tel (650) 216-1526Fax (800) 527-5703Fax (650) [email protected]
Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls Standard Terms and Conditions of Sale for this product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Thermal Controls reserves the right to make changes–without notification to Buyer–to processing or materials that do not affect compliance with any applicable specification.
Tyco, DigiTrace, and Pyrotenax are trademarks of Tyco Thermal Controls LLC or its affiliates.
The first parameter displayed during set-up modeisunits(°For°C).Otherparameters,their default values, and minimum and maxi-mum values, are shown in the following table.
The following table lists the error or alarm codes and their respective faults:
note:
1. The minimum high temperature alarm set point must always be larger than the maintain set point plus the deadband plus 5°F (3°C).
2. The maximum low temperature alarm set point must always be smaller than the maintain set point minus the deadband.
Display Code Parameter Default Min. Max.
1 Units °F or °C °F – –
2 Maintain set point 40°F 32°F (0°C) 425°F (218°C)
3 Deadband 5°F 1°F (1°C) 10°F (10°C)
4 High Alarm 1 Off 38°F (3°C) 482°F (250°C)
5 Low Alarm 2 Off 20°F (—6°C) 420°F (216°C)
Alarm / Error Codes Fault
rtd Err Shorted or open RTD sensor
Hi Alr High Temperature Alarm
Lo Alr Low Temperature Alarm
Parameters
Alarms
Alarm Relay
Form C: 2 A at 277 Vac, 2 A at 48 Vdc
Normally energized; changes state upon an alarm.