Jar Filling Machine

Customer: -

M/s. ------------------------------ --------------------------------------------,

---------------------------------------------

Canadian Crystaline Water India Limited, 7,B Parivakkam Road, Leevathy Nagar. SeneerKupam Chennai 600 056 Email: service@canadianclear.com, www.canadian clear.com Service: 044 2836 99 00 98410 05743 9445070207

http://www.canadian/

EVATS/2PLC Page-01

CONTENTS

Sl. No. Description Page

01 PREFACE 03

02 TRANSPORATION 05

03 SITE REQUIREMENT 06

04 SAFTY PROCEDURES 07

05 TECHNICAL DATAS. 09

06 TECHNICAL SPECFICATIONS 10

07 MACHINE DESCRPTION 11

08 MACHINE CONSTRUCTION 15

09 UTLITY DETAILS 17

10 INSTALLATION 18

11 ASSEMBLY & PRODUCTION 20

INSTRUCTION 12 PUTTING INTO OPERATION 23

13 CLEANING

24

Contents Page-02

Sl. No. Description. Page

14 TROUBLE ELEMINATIONS 25

15 MAIUNTENANCE INSTRUCTIONS 27

16 ELECTRICAL SYSTEM 30

17 SPARE PARTS 32

18 RECOMMENDED SPARES. 36

***

EVATS/2PLC Page-03

01. PREFACE

First, we sincerely thank you very much for your selection of our EVATS

series Jar Filling 2 PLC.

With its characteristics of smartness running and energy saving, we believe

EVATS/2 PLC will greatly streamline your production process. We are

producing various ranges in Jar Filling Machines.

By entrusting Canadian Clear to design, Engineering, Manufacture and

supply of Automatic Bottling Machine you have become yet another

happy client of the Canadian Clear Industrial group.

Canadian Clear equipment is backed with the latest and hi-tech technology

from all round the world to produce quality equipment to meet with

International Standards. It is a must that the system be maintained and

operated as per the details in the operational manual.

Shivsu Canada Pure Fillers Pvt. Ltd is one of the members of the Shivsu

Group of Companies. Shivsu incorporated the state of art technology in

design engineering of the systems being manufactured.

In order to that you will better understand to correctly operate and

maintain our products. This manual provides you necessary information

on the Technical, Installation, Functioning, Maintenance and spares of our

Rotary Water Filling Machine.

We request you to read the whole manual prior to the first putting up into

operation and to get your operating staff familiarized with the routine repair

and maintenance work of the machine. This will help to achieve the

efficiency offered by the machine.

Preface Page-04

The Machine must be handled carefully during transportation, installation

and use. This coupled with proper lubrication and maintenance will enable

you to achieve the efficiency. Necessary training will be given to your

operators when our technicians carry out the erection and at the time of

handing over.

Jar Filling Machine overhauling & repair work must be done by well trained

your specialties. However, should you need our support and service, please

intimate planned service to us in due time.

This manual has to be treated as confidential. The information given here

cannot be copied, or improperly used for given to a third party without our

confirmation. We are constantly working on further developments.

Therefore, we reserve the right to change the design and technologies.

Please understand that claims cannot be made based on the statements

and pictures in this manual.

***

EVATS/2PLC Page-05

02. TRANSPORTATION

The Jar Filling Machine, which is supplied by M/s. Shivsu Canada

Pure Fillers Pvt. Ltd., is compact design. Some of auxiliaries used

dismantled from the machine for transportation purpose.

The transport dimensions specified in the machine connection diagram give

the outer dimensions of the machine body. Please consider clear passages

to prevent any damages to the machine.

When moving the machine into the prepared foundation it is necessary to

move the machine to the desired location only on movable rollers.

Do not use any other suspension than the suspension bolts provided for

this purpose. To avoid any accidents, lift and move only in the prescribed

manner. Industrial safety codes and regulations must also to follow.

***

EVATS/2PLC Page-06

03. SITE REQUIREMENT

A. Site Selection

Please choose an environment with low humidity, low air pollution and low

temperature variation. Make sure there is sufficient space for installation

and maintenance. Otherwise there may be bumps or difficulty in work.

Keep the environment around the machine clean and avoid direct sunshine

and unstable voltage, which may make the product unstable and lead to

cell damage.

B. Civil Works.

1. Clean finished floor for the machine at the proposed site of erection of the plant.

2. Drainage: Proper drainage facilities be constructed from the machine and connected to the main drain

3. Proper ventilation. C. Electrical Connection.

Suitable electrical points should be provided for connecting the machine.

***

EVATS/2PLC Page-07

04. SAFETY PROCEDURES

A. General Information

The Safety Summary describes the general requirement and condition for

safe installation, operation and maintenance of Machine. The operator shall

read, understand and observe all the safety measures listed in this Manual.

B. Machinery Safety

- Before connecting the machine to the main, please make sure that the

rated voltage of this machine is in compliance with local power system.

- Please strictly follow the relevant national electronic manuals and

standards of your country.

- Emergency stop button of the machine is located on the control panel.

Please make sure this button functions properly or not.

- The grounding wire of the machine shall comply with relevant national

standards.

C. Personnel Safety

All potentially dangerous areas inside and around the machine are clearly

marked with safety designs. Guarantee the safety installation, operation

and maintenance personnel. Please strictly follow the requirements below:-.

Do not put your hands into moving parts of the machine during

production.

Safety Procedures Page-08

Do not climb onto the machine when it is operation. The moving parts

of the machine may cause vibration, thus danger of slipping off and

falling down exist.

Do not place sundries or other tools on surface of the machine, which

may fall into the machine and cause failure or danger.

When entering the machine for servicing, inspections, and cleaning,

makes sure the machine is shut down and pressure in airlines is

relieved.

Strictly stick to the general directions of the labour safety regulation,

when repairs are done on the filling machine (labour safety regulation -

ASVO).

The maintenance staff must cut off power supply and discharge the air

source before entering the machine.

Check the flow of water to the machine at required pressure.

Check the power leakage regularly. If there is cut off the power supply

immediately.

The operator shall be familiarized with the safety warning signs and

read the manual carefully. Contact our technical department if help is

needed.

The Figure-1 is defines the Safety signs with their corresponding potential

consequence provide.

***

EVATS/2PLC Page-09

05. TECHNICAL DATAS

01. Model. : EVATS/2 PLC

02. Serial No. :

03. Year of Manufacture. :

03. Type of Design. : SHIVSU

04. Type of machine. : Tunnel type Machine.

05. Capacity. : 120 GPH @ 5 Gallon.

06. Feed. : Through Infeed Conveyor.

07. Filling System. : by High & Low Pressure Valves

08. Product to be filled. : Treated water

***

EVATS